Abstract: An apparatus for storing and retrieving thermal energy from a phase change material including a plurality of heat exchangers. Each one of the plurality of heat exchangers provides the means for transferring energy between the phase change material on a primary side of the heat exchanger and a fluid on a secondary side of the heat exchanger. The phase change material is a mixture of two or more inorganic salts.

Abstract: A heat exchanger system includes a duct having a duct wall with a duct wall outer surface and a duct wall inner surface; and a heat exchanger partial shell hermetically joined to the duct wall inner surface. The heat exchanger partial shell and a shell portion of the duct wall inner surface constitute a heat exchanger. A heat exchanger inlet manifold is defined by a nonplanar inlet sheet of material hermetically joined to the duct wall outer surface. A heat exchanger outlet manifold is defined by a nonplanar outlet sheet of material hermetically joined to the duct wall outer surface. A heat exchanger inlet opening extends through the duct wall between the inlet manifold and the heat exchanger, and a heat exchanger outlet opening extends through the duct wall between the outlet manifold and the heat exchanger.

Abstract: A heat exchanger, especially an intercooler for a motor vehicle. The heat exchanger comprises a box, a chamber in which a flowing medium is distributed and/or accumulated, a bundle of tubes, tubes, a tube base, openings, a housing lid, two lateral walls, a stabilizing element, a first receiving element, a first transmission element, a second receiving element, a second transmission element, a force transducing element and a flow guide surface.

Abstract: What is disclosed herein deals with low to medium pressure, high temperature, all ceramic, air-to-air, indirect heat exchangers, novel ball joints, high load-bearing ceramic tube sheets, and tube seal extenders for ceramic tubes that are useful in such heat exchangers. Also disclosed are new and novel systems used in new and novel industrial processes such as chemical processing, sludge destruction and the production of particulates such as, for example, carbon black. Systems utilizing several heat exchangers are also disclosed.

Abstract: A heat exchanger for medical use, comprising a tube bundle formed by a plurality of tubes having a straight axis for the conveyance of a primary fluid, which are embedded at their ends in disks located at the end faces of an outer jacket which is adapted to delimit, together with the disks, a portion of space for the containment of the tube bundle which is designed to be crossed by a secondary fluid, each tube having, at least at a portion of its length, a plurality of consecutive crimps adapted to determine a progressive variation of the shape of the passage section.

Abstract: The invention concerns a heat exchanger (1, 40) comprising: a first container body (2, 50); a first tube bundle (3, 57) arranged inside the first container body (2, 50); two tube plates (4, 51; 5, 52) for supporting the first tube bundle (3, 57); an evaporation chamber (2a) defined between the first container body (2, 50), the first tube bundle (3, 57) and the tube plates (4, 51; 5, 52); an inlet head (8, 53) and an outlet head (9, 54) communicating with each other through the first tube bundle (3, 57); an inlet way (10) and an outlet way (11) for the passage of a first fluid through the heads (8, 53; 9, 54) and the first tube bundle (3, 57); an inlet mouth (12) through which a second fluid flows into the evaporation chamber (2a). A superheating unit (20, 44) of the second fluid, associated with the first container body (2, 50), is provided.

Abstract: A plate-shaped heat exchanger (20, 120) for a heat exchange unit (40) of a chemical reactor (60), that advantageously presents a thermal insulation obtained in an unusually simple and reliable manner, has a substantially flattened box-like structure (22), with a substantially parallelepiped, rectangular configuration, defining an internal chamber (24), and comprises an inlet connection (28) and an outlet connection (29) of a heat exchange operating fluid into and from said chamber (24), and a distributor pipe (10, 110) of said operating fluid inside said chamber (24), extended in said structure (22) at a long side (22a) of it, said distributor pipe (10, 110) comprising a first tube (30, 130) and a second tube (32, 132), positioned one inside the other, between said tubes, respectively external tube (30) and internal tube (32, 132), an interspace (30a) being defined in fluid communication, on one side, with said chamber (24) through a plurality of openings (26) provided in the external tube (30, 130) of said d

Abstract: A thermal storage unit having at least one conduit around which a cast is made is provided. The thermal storage unit uses conventional piping or tubing to create conduits that economically maximize the surface area of flow in contact with the thermal mass by proving multiple passes for the fluid through the cast. This enables the thermal storage unit to economically provide heat storage as well as effective heat delivery and pressure containment for a fluid flowing through the conduit.

Abstract: The invention relates to an assembly for exchanging heat between first and second fluids, the assembly comprising a central manifold communicating with one of the inlet and the outlet for the first fluid; an annular manifold disposed around the central manifold and communicating with the other one of the inlet and the outlet for the first fluid; a plurality of heat exchangers interposed radially interposed between the central manifold and the annular manifold; and a plurality of axial inlet manifolds communicating with the inlet for the second fluid, and a plurality of axial outlet manifolds communicating with the outlet for the second fluid, the axial inlet and outlet manifolds being interposed circumferentially between the heat exchangers. According to the invention, the assembly has an inlet chamber disposed at a first axial end of the heat exchangers and putting the inlet(s) for the second fluid into communication with at least a plurality of axial inlet manifolds.

Abstract: Method of liquefying a hydrocarbon stream such as natural gas from a feed stream (10), the method at least comprising the steps of: (a) passing the feed stream (10) through a first cooling stage (100a, 100b) having at least two heat exchangers (112) and against a first single component refrigerant in a first refrigerant circuit (110a, 110b), to provide a cooled hydrocarbon stream (30); (b) passing the cooled hydrocarbon stream (30) through a second cooling stage (200) against a second refrigerant in a second refrigerant circuit (210a, 210b), to provide a liquefied hydrocarbon stream (40); (c) passing the second refrigerant through one or more of the heat exchangers (112) of the first cooling stage (100a, 110b); wherein the heat exchangers of the first cooling stage (100a, 100b) are shell and tube heat exchangers (112) having two or more tube circuits, the feed stream (10) passing through the tube circuit in each shell and tube heat exchanger (112) and the second refrigerant passing through another tube circui

Abstract: A heat exchanger including a stack of flat tubes for gas and a housing for the stack of flat tubes, with the housing enclosing only part of the periphery of the flat tube stack. The tubes have wide and narrow sides and are spaced to form channels therebetween for flow of a coolant. Cross-sectional widenings along the length of the tubes assist in maintaining the flat tubes in a spaced condition along the periphery not enclosed by the housing, and close the channels along the tube stack periphery not enclosed by the housing.

Abstract: An evaporator unit includes an evaporator configured to evaporate a refrigerant, and a capillary tube configured to decompress the refrigerant. The capillary tube has two longitudinal ends bonded to the evaporator. At least one position of a middle portion between the two longitudinal ends of the capillary tube is fixed to the evaporator by press-contacting the evaporator. Therefore, it can prevent a crack from being caused at the bonding portions of the two longitudinal ends of the capillary tube.

Abstract: A carbamate condensation unit of the submerged type for synthesis urea production plants comprising a tube bundle for the condensation of gaseous compounds, is distinguished in that it further comprises a duct, structurally independent from the tube bundle, for the circulation of part of the condensed gaseous compounds inside the condensation unit.

Abstract: Disclosed is a heat exchanger, particularly an exhaust gas heat exchanger for an internal combustion engine of a motor vehicle, comprising a housing jacket that is open at both ends, and a tube bundle which is inserted into said housing jacket and is penetrated by the hot exhaust gas. The aim of the invention is to produce said heat exchanger in an inexpensive and functionally safe manner. Said aim is achieved by the fact that only the tube bundle with the tube bottoms thereof, which are located on the front side, are made of metal while the housing jacket into which the tube bundle is inserted along with the tube bottoms is made of plastic.

Abstract: A heat exchanger for a compressor comprising a housing comprising a plurality of pass chambers, wherein each pass chamber comprises a plurality of tubes for contacting a hot fluid with a cooling media. At least one first flow nozzle introduces a first portion of the hot fluid into a first pass chamber. At least one second flow nozzle downstream of the first flow nozzle introduces a second portion of the hot fluid into at least one downstream pass chamber, forming a reduced rate of fluid flow in the first pass chamber and optimizing contact between the second portion of the hot fluid and the plurality of tubes, to form a cooled fluid. An outlet downstream of the second flow nozzle, in communication with a final pass chamber, is adapted for receiving the cooled fluid.

Abstract: An evaporator for use in a vapor compression system is disclosed. The evaporator may include an enclosure that covers a substantial portion of a tube bundle in the evaporator. The enclosure substantially prevents refrigerant vapor, generated as a result of the heat transfer with the tube bundle, from flowing laterally between tubes of the tube bundle. Various configurations of a distributor for distributing refrigerant to at least a portion of a tube bundle in the evaporator provides increased performance of the evaporator.

Abstract: A heating element (1) featuring at least two electrodes (5, 5?) for supplying the heating element (1) with current, containing a multitude of heating sections (11, 11?, 11?) that, coating at least one part of a base surface to be heated (4), are arranged between the electrodes (5, 5?) and are connected with them by electrical conduction. The heating element (1) has at least two bundles (9, 9?, 9?, 9?) of heating sections (11, 11?, 11?), with the bundles (9, 9?, 9?) being arranged at a distance from one another to avoid electrical contact between the bundles.

Abstract: A heat exchanger is presented that provides for mixing of a process fluid to prevent localized spikes in temperatures. The heat exchanger includes a mixing chamber within the exchanger, where a first process fluid passes from process tubes after being partially heated. The heat exchanger further includes an intermediate shell for passing a second process fluid into the fired heater and for exchanging heat with the first process fluid. The fluid flows from the mixing chamber to other process tubes for further heating.

Abstract: The present invention relates to the field of automotive heat exchanger assemblies, and, in particular, assemblies with cores with headers and end tanks and/or male and female connections. The present invention also relates to a method of making a positive leak path to determine leaks prior to employment of heat exchanger assembles. The present invention further relates to a method of determining whether or not a leak seal is temporary by providing a positive leak path at the point of assembly or initial evaluation or testing a heat exchanger.

Abstract: The present invention provides an evaporator in which a plurality of tubes (30), in which a pair of plates (10) forming independent refrigerant passages (11a) and lib are respectively coupled to both sides thereof, are laminated in a row, and a tank (40) communicated with the tube (30) is formed at an upper or lower side of the tube (30), and the tank (40) is provided with an inlet pipe (31) and an outlet pipe (32), and a plurality of fins (50) are formed between the tubes (30), characterized in that a cold reserving part (20) for storing a cold reserving material is formed between the refrigerant passages (11a) and lib of the tube (30), and integrally formed with the plate (10).

Abstract: Sealing arrangement for an internal tubesheet for tubular heat exchangers comprising, a gasket fitted between a shoulder and a tubesheet, the gasket being made of spiral wound construction but without any metallic rings and without any locating groove in the adjoining components. On the outer side of the tubesheet, a channel box is provided with its inner face resting on a shoulder provided on an outer diameter of the tubesheet while the outer face of the channel box is reduced in diameter and arranged to align with the centerline of the push bolts, the outer face of the channel box resting against and attached to an annular ring and the push bolts being provided in threaded holes that reach up to the outer face of an internal flange. The push bolts, when tightened, load the annular ring, which in turn loads the gasketed joint through the channel box and the tubesheet.

Abstract: A heat exchanger serves to cool a cooling medium, which in turn is intended to cool an electronic component (76). The heat exchanger has an inflow (64) for delivery of hot coolant, and an outflow (68) for discharge of coolant cooled in the heat exchanger. An equalizing vessel (30) is joined to the heat exchanger to form one module. The vessel serves to equalize changes in coolant volume. The equalizing vessel (30) is closed off by a flexible membrane (54) which follows such changes in volume. The equalizing vessel (30) is implemented as a component of the coolant circuit. One part of the equalizing vessel is implemented as a component of the inflow (64) and another part as a component of the outflow (68), which parts are in liquid communication with one another via a switchback path through passages (22) within the heat exchanger (20) that is implemented in double-flow fashion.

Abstract: A heat exchanger is disclosed. The heat exchanger may have a conduit configured to conduct a fluid and at least one body of metal foam surrounding the conduit. The at least one body of metal foam may have a radially inner portion, a radially outer portion, and a radially intermediate portion between the radially inner portion and the radially outer portion. The at least one body of metal foam may have a lower percentage of void space at the radially outer portion as compared to the radially intermediate portion.

Abstract: Specified is a heat exchanger for an exchange of heat between a first fluid, in particular charge air or an exhaust gas, and a second fluid, in particular a coolant, having a block for the separate and heat-exchanging guidance of the first and second fluids, which block has a number of flow ducts which can be traversed by the first fluid and a housing which holds the flow ducts and which can be traversed by the second fluid, at least one casing cover which is flow-connected to the flow ducts, a base which is fixed to the casing cover and which is provided with one or with a plurality of passage openings for the flow ducts, wherein the base is composed of at least one first base part and a second base part.

Abstract: A portable air cooling device comprising an insulating box including a lid, the box having exterior walls and a floor, the exterior walls including at least one inlet port and at least one outlet port, the box having a multiplicity of dividers, the dividers defining a serpentine air column between the at least one inlet port and the at least one outlet port; and a blower in gaseous communication with one of the inlet or the outlet ports to move air between the ports.

Abstract: A heat exchanger apparatus for accommodating thermal and pressure transients.

Abstract: A vertical multitubular heat exchanger that can prevent clogging of a polymerized material and is continuously operable for an extended period of time is provided. The vertical multitubular heat exchanger (1) of the present invention introduces a process fluid containing an easily-polymerizable substance into heat exchanger tubes (28) to perform heat exchange. The vertical multitubular heat exchanger (1) includes a shell (2) extending in a vertical direction, an upper tube sheet (8) and a lower tube sheet (10) respectively disposed at the upper portion (4) and the lower portion (6) of the shell (2), and a plurality of heat exchanger tubes (28) whose outer circumferences (26) of both ends are respectively fixed to the upper tube sheet (8) and the lower tube sheet (10). An upper surface (34) of the upper tube sheet (8) is formed to be sloped and at least one of the heat exchanger tubes (28) is disposed in the vicinity of the lowest position of the upper surface (34) of the upper tube sheet (8).

Abstract: A heat exchanger comprises a shell comprising a hollow shell body and separate shell end members attached thereto. A number of tubes is disposed within the shell body which is sized to permit both ends of the tubes to project outwardly therefrom to facilitate access for attaching the tubes ends to respective tube header plates, after which time the shell end members are slid over the shell body towards the shell body ends for attachment to respective header plates. The heat exchanger can include an expansion element attached between a shell end member and the shell body, wherein the expansion element is positioned adjacent a slidable joint formed by an overlapping section of the shell body and shell end member. Together, the expansion element accommodates axial movement and the slidable joint carries vibration loads between the shell body and shell end member.

Abstract: The invention relates to a heat exchanger, in particular a charge-air cooler or exhaust gas cooler for an internal combustion engine of a motor vehicle, having a first tank (2), having a second tank which is arranged at a distance from said first tank (2), and having a plurality of tubes (10) which serve to flow-connect the first (2) and the second tank, and having a chamber (38) which can be traversed by a coolant, which chamber (38) is provided between the two tanks (2) and through which chamber (38) run a plurality or all of the tubes (10) which serve to flow-connect the two tanks (2), wherein at least one of said two tanks (2) has a cover (12) and a base (14) which is connected to said cover (12) and is provided with one or more first passage openings (16) for receiving the tubes (10), wherein said base (14) has at least one first groove (58) into which a wall section (66) of the cover (12) of said same tank (2) extends.

Abstract: The invention relates to a box for receiving a coolant for a heat exchanger (1) used for motor vehicles. Said box comprises two sidewalls (22, 24 and 22a, 24a), two end walls (26, 28 and 26a, 28a), a cover (18 and 18a), and a bottom (20 and 20a) which is located opposite the cover (18 and 18a) and is provided with one or several openings (60) for receiving tubes, particularly connecting tubes, such as flat tubes. The cover (18 and 18a) is provided with at least one recess (90, 92, 94) into which reaches at least one extending wall (26, 26a, 28, 28a, 32).

Abstract: A flooded evaporator has a plurality of tubes extending through a shell. Process fluid flows through the tubes and refrigerant flows inside of the shell through gaps between the tubes. Filler beads are located in the gaps between the tubes, thus displacing some of the refrigerant and requiring a lower refrigerant charge. The refrigerant flows through the spaces between the filler beads. The filler beads move thereby dispersing the refrigerant and dislodging bubbles from the outside of the tubes, resulting in an increase in efficiency of heat exchange.

Abstract: A heat exchanger for a gas boiler for producing hot water is provided with a casing extending along a first axis and through which combustion fumes flow; a tube forming a plurality of turns along which water flows arranged inside the casing so as to form gaps between adjacent turns; a disk for guiding said fumes trough the gaps; and teeth integrally made with the tube for spacing adjacent turns apart and forming said gaps.

Abstract: Heat exchanger assemblies, and in particular, heat exchanger assemblies for automotive vehicle applications are disclosed. The heat exchangers have manifolds with retention tabs for brackets, caps and other components, such as attachment elements.

Abstract: A treated conductive element is provided. A conductive element can be treated by depositing either a reactive metal or a very thin layer of material on the conductive element. The reactive metal (or very thin layer of material) would typically be sandwiched between the conductive element and an electrode. The structure additionally exhibits non-linear IV characteristics, which can be favorable in certain arrays.

Abstract: The present invention comprises an apparatus and method for evaporating a liquid to produce a product liquid and a vapor. Liquid is evaporated under the influence of a heat transfer medium in a heat exchanger comprised of a bank of tube plates formed from corrugated sheets. Vapor produced is separated from product liquid by a vapor collector which causes vapor to flow upward and into the collector from a downward-flowing product liquid and vapor stream. Backsplash entrainment into the vapor collector is prevented by an anti-backsplash device disposed between the vapor collector and a reservoir into which product liquid flows.

Abstract: A vertical heat exchanger is described, which allows efficient elimination of the gas generated therein and efficient removal of the sludge accumulated therein. The vertical heat exchanger has at least part of one end of a vent pipe formed of an upper tube sheet part (an upper cover part in the case of a spiral heat exchanger) and the other end thereof connected outside the heat exchanger to an immediately adjacent fluid passing port passing the same fluid as the vent and/or at least part of one end of a drain pipe formed of a lower tube sheet part (a lower cover part in the case of a spiral heat exchanger) and the other end thereof connected outside the heat exchanger to an immediately adjacent fluid passing port passing the same fluid as the drain.

Abstract: A corrosion-resistant alloy metal tube sheet used to construct a shell and tube heat exchanger (50) for cooling fluids with sea water passing through corrosion-resistant alloy tubes (25) contained in a horizontal carbon steel outer shell (1) that are supported and sealed at each end by passing them through holes (27, 30) in a carbon steel tube sheet (28, 31) and axially aligned holes (36, 37) in alloy tube sheets (34, 35) that cover and protect the adjacent interior carbon steel tube sheets from sea water corrosion. The walls of the holes (27, 30, 36, 37) have at least one annular groove (45, 46) and the ends of each tube are radially expanded to form circumferential ridges (40, 41) on the outside of each tube at a mating location with each of said annular grooves (45, 46) where they are forcibly driven into the grooves to form a circumferential joint having good mechanical strength and water tightness, thereby eliminating the need for welding the external joint between the alloy tube sheets and alloy tubes.

Abstract: A shell-and-tube type heat exchanger of the smallest possible length necessary for heat exchange is disclosed which is capable of obtaining uniform distribution of flow of a shell side fluid and substantially eliminating the structural restriction imposed on the shell side. This shell-and-tube type heat exchanger is provided with one annular conduit furnished with not less than two partitions concurrently serving as an expansion joint for introducing and discharging a shell side fluid and allowing the flow path for said shell side fluid to be separated into an introducing part and a discharging part and which comprises a place having no array of heat-transfer tubes in the flow path for said shell side fluid. It prevents the equipment from necessitating an unnecessary enlargement due to the structural restriction on the shell side and enables the shell side fluid to produce a uniform flow.

Abstract: In a heat exchanger, a plurality of heat conductive pipes forming first passages are provided between an outer wall plate and an inner wall plate. Air flows through the first passages. Second passages are formed between the heat conductive pipes. An exhaust gas flows through the second passages. Each of the heat conductive pipes has opposite walls limiting the passage width of the first passage. The walls are formed along involute curves. The second passages are formed by providing adjacent heat conductive pipes along the involute curves.

Abstract: An integrated exhaust gas recirculation (EGR) cooler with dual coolant loops comprises an exhaust gas inlet and an exhaust gas outlet for recirculating exhaust gas. An exhaust gas flow path extends between the exhaust gas inlet and the exhaust gas outlet to direct recirculating exhaust gas from the exhaust gas inlet to the exhaust gas outlet. A first coolant flow path extends between a first coolant inlet and a first coolant outlet to direct a first coolant flow from the EGR cooler in heat exchange relation with the exhaust gas flow path. A second coolant flow path extends between a second coolant inlet and a second coolant outlet to direct a second coolant flow through the EGR cooler in heat exchange relation with the exhaust gas flow path.

Abstract: A mass transfer or energy transfer module is provided which includes a manifold, a cartridge and a bowl which houses the cartridge. The cartridge and bowl are connected to each other at least two flanges which fit into slots of the bowl to form a unitary construction.

Abstract: An exemplary heat exchanger includes a heat exchanger core having a core side fluid space and a cover plate and a substantially U-shaped wall fitted at one end with an inlet header and, at an opposing end, with an outlet header, which in combination with the cover plate, define a shell side fluid space. In this example, the cover plate forms two seals with two opposing sides of the U-shaped wall, forms a seal with the inlet header and forms a seal with the outlet header. Such a heat exchange may be suitable for use as an EGR cooler. Other exemplary devices, methods and systems are disclosed.

Abstract: The invention relates to an exhaust gas heat exchanger for motor vehicles, comprising a cluster of exhaust pipes (10) which are soldered on the front surface thereof to pipe bottoms, and a housing jacket (3, 3b) which is welded to the pipe bottoms (7). According to the invention, the pipe bottoms are welded to the housing jacket (3b) by means of peripheral welds (11).

Abstract: An exhaust gas heat exchanger and bypass has an intake manifold, an outlet manifold, a duct for a heat exchanger, and a bypass duct. The heat exchanger duct and the bypass duct run in parallel between the intake manifold and the outlet manifold and are sealingly connected to the outlet manifold. The heat exchanger is arranged in the interior of the heat exchange duct such that the intake side of the heat exchanger is sealingly connected to the heat exchanger duct and the outlet side of the heat exchanger is slideably received in the heat exchanger duct to allow thermal expansion of the heat exchanger relative to the heat exchanger duct.

Abstract: A dished head header assembly for a heat exchanger having a containment body that includes a rounded, or dished, wall portion forming an interior cavity. A flange attaches to the containment body and fastens the header assembly to the heat exchanger. A plurality of refrigerant passageways are extended through an opening in the containment body into the interior cavity. At least one baffle is attached to the rounded wall portion. The baffle divides the interior cavity into a plurality of sub-cavities. At least one divider divides the sub-cavities into a plurality of chambers. The plurality of passageways includes an inlet connection and an outlet connection for a plurality of refrigerant circuits. Each passageway is disposed in a corresponding chamber of the plurality of chambers. Extensions into the headers with diffusers insure efficient operation and performance of the heat exchanger. The adjustable flow restrictor plate maintains optimum velocities to further enhance performance.

Abstract: A heat exchanger for a solid-oxide fuel cell assembly. A plurality of parallel tubes conveys fuel cell stack exhaust gas from a first manifold means to a second manifold means. The tubes are highly corrugated to increase the wall area and decrease the wall thickness. The tubes are disposed in a jacket through which is passed incoming air to be heated. The tubes may be linear between two manifolds, or they may be curved such that the first and second manifold functions are accommodated within a single component.

Abstract: A heat exchanger for cooling exhaust gas, around which a liquid cooling medium flows on the outside, including a bundle of rectangular tubes provided as ducts for the exhaust gas whose ends are welded into tube bottoms. The bundle of rectangular tubes is surrounded with a sheet metal jacket which follows the contour of the bundle and which is provided with a cooling medium inlet and a cooling medium outlet. The ends of the sheet metal jacket are provided with welded-on flange plates which are each open by means of a central opening with respect to the bundle of rectangular tubes and which are provided with fastening devices for fastening onto pipe sections of an exhaust pipe.

Abstract: A monolithic refractory ceramic tube sheet for use in all-ceramic air-to-air indirect heat exchangers, the heat exchanger used in all temperature and all pressure applications. A method for forming the monolithic tube sheet includes casting a refractory ceramic in a mold, where portions of the mold comprise the housing of the heat exchanger. Precisely formed negatives are used to form through channels and vacancies within the tube sheet, which are precisely positioned within the mold allowing uniform and flush formation of openings which receive the ceramic tubes therein. The same mold is used to provide both tube sheets of a tube sheet pair allowing accurate alignment of tubes within the exchanger vessel resulting in ease of assembly and equal loading of tubes when in use.

Abstract: A heat exchanger useful for high temperature applications such as EGR cooling and fuel reformer applications comprises a tube bundle made up of a plurality of tubes, each having at least one end expanded to an enlarged polygonal cross-section, and having central portions with a generally smaller cross section. When the tubes are formed into a bundle, the enlarged end portions nest with one another and interstitial spaces are provided between the central portions of the tube. The enlarged end portions are preferably retained by a header ring having a multifaceted inner peripheral sidewall which is adapted to form brazed lap joints with the outward facing surfaces of the peripheral tubes end portions in the tube bundle. In one preferred arrangement, axially aligned enlarged portions are provided intermediate the ends of at least some of the tubes. These enlarged intermediate portions nest with one another and eliminate or reduce the need for baffle plates.

Abstract: A heat exchanger for cooling a hot gas that contains solid particles, comprising heat exchanger tubes through which the hot gas flows, with the tubes being surrounded by a casing, and with ends of the tubes being welded, via weld seams, into bores of respective tube plates disposed at the ends of the casing. A protective layer coats the end face of the gas inlet side tube plate, an inner wall of the bores, the weld seams, and an inlet region of the heat exchanger tubes. The protective layer comprises a metallic adhesive layer, a high temperature and erosion resistant ceramic layer, and a high temperature and erosion resistant metal layer disposed between the adhesive layer and the ceramic layer.