Abstract: A composition for electric cables is described. The composition comprises an ethylene copolymer which includes a (poly)alkylene glycol mono(meth)acrylate of formula (I) wherein R.sub.1 =H or CH.sub.3 ; R.sub.2 =H or CH.sub.3 ; n=1-20. The composition may be used as an insulating layer or a semiconducting layer of an electric cable.

Abstract: A method and apparatus is disclosed for waterproofing electrical connectors for use in deep water and abusive environments such as that involving seismograph underwater exploration. The present invention combines the technology expressed in the referenced prior art with a method for sealing pin wiring connections and bonding the wiring sheath insulation to a pliable molded body surrounding a central core encompassing the connectors pins in a single injection molding operation. The process includes providing a length of special cable having one or more conductors with multiple sheaths for attachment to an underwater type cable connector having at least one sheath compatible with the injection molded body, the compatible sheath and a portion of its compatible outer jacket being integrally molded to form the connector's body.

Abstract: An insulated wire is provided with excellent heat stability and strippability. The wire is coated by a resin composition obtained by mixing 10 parts by weight or less of calcium-zinc stabilizer, 2 to 10 parts by weight of hydrotalcite and 0.1 to 1 part by weight of stearic acid to 100 parts by weight of vinyl chloride resin. This wire is most effective when the size thereof is 0.3 to 2 mm.sup.2 and the thickness of its insulation coating is 0.2 to 0.5 mm.

Abstract: In one embodiment, the present invention relates to a substrate for an electrical device including a coating, wherein the coating comprises an oxygen plasma resistant polymer prepared from a mixture containing a polymerization material and a polycondensation product of a partially hydrolyzed chelated metal oxide precursor. In another embodiment, the present invention relates to a component for an electrical device comprising an oxygen plasma resistant polymer prepared from a mixture containing a polymerization material and a polycondensation product of a partially hydrolyzed chelated metal oxide precursor. In yet another embodiment, the present invention relates to a microelectronic device comprising an oxygen plasma resistant polymer prepared from a mixture containing a polymerization material and a polycondensation product of a partially hydrolyzed chelated metal oxide precursor.

Abstract: A communications cable is provided having at least one elongate electrical conductor surrounded by a layer of insulating material, said layer comprising a foamed fluorinated polymer formed using a liquid or solid blowing agent having a vaporization temperature at ambient temperature of between about 140.degree. F. and about 700.degree. F. The elongate electrical conductors can be provided as at least one pair of twisted wires, each wire thereof surrounded by a layer of insulating material comprising the foamed fluorinated polymer. The communications cable includes insulated wires which possess a layer of foamed fluorinated polymer insulating material having uniform thickness and electrical properties along the length of the wire. In addition, the fluorinated polymer can be applied on the conductor in a relatively thin layer which minimizes the amount of fluorinated polymer material used to insulate the individual conductors.

Abstract: A multilayer wiring substrate using a resin composition comprising polyquinoline compound and bismaleimide compound as essential ingredients between wiring-carrying resin layers as insulating layers forms no void at the time of lamination, has an excellent adhesive property at various interfaces, has a heat stability after lamination and is high in reliability, so that, it is applicable to many fields not only including the multilayer wiring substrates capable of mounting LSI or tip carrier directly but also including multilayer wiring substrate for work station, mounting substrates for small-sized electronic devices such as camera and video for people's use, and high frequency multitip module multilayer substrate.

Abstract: A composition comprising:(a) polyolefin;(b) as a scorch inhibitor, 4,4'-thiobis(2-methyl-6-t-butyl phenol); 2,2'-thiobis(6-t-butyl-4-methylphenol); or mixtures thereof;(c) hydroquinone; a substituted hydroquinone; or mixtures thereof in an amount sufficient to control color formation; and(d) an organic peroxide.

Abstract: Polymeric compositions which contain a thermoplastic aromatic polyester, preferably polybutylene terephthalate, and a polyester block copolymer having a recrystallization temperature greater than 150.degree. C., preferably a thermoplastic elastomer containing aromatic polyester blocks and aliphatic polyester blocks. The ratio of the block copolymer to the aromatic polyester is 0.05:1 to 0.35:1, preferably 0.15:1 to 0.30:1. These compositions are particularly useful as the insulation on hermetic lead wires for use in refrigerant systems. To prevent cracking of such insulation when it is contacted by a varnish used to provide hermetic sealing, it can be covered by a thin layer of a fluoropolymer.

Abstract: There is disclosed an insulated wire having an extrusion-coating insulating layer provided on the outer surface of a conductor directly or via some other layer, or provided on the peripheral surface of a multicore wire composed of conductor cores or insulated cores that are collected together, wherein the extrusion-coating insulating layer is made of a resin mixture to be extrusion-coated, which comprises 100 parts by weight of a resin (A) comprising a polyethersulfone resin, as an essential component, and, optionally, a polyetherimide resin, and 10 to 100 parts by weight of a resin (B) comprising at least one resin selected from polycarbonate resins, polyarylate resins, polyester resins, and polyamide resins.

Abstract: Polyamide coating compositions that demonstrate strength and toughness, flame and corrosion resistance and resistance to hydrolysis and thermal degradation at coating thicknesses of less than or equal to 0.25 mm or 0.15 mm are provided. Such coating compositions are extremely useful for coating wires or cables that are housed in automotive electrical harnesses.

Abstract: A pulsed voltage surge resistant magnet wire comprising a conductor, a continuous and concentric and flexible uniform coat of base insulation material superimposed on the conductor. An essentially continuous and concentric and uniform pulsed voltage surge shield overlaying the coat of base insulation material. The shield has therein an effective amount of a particulate material. The shield is superimposed on the coat of base insulation material, and has a continuous and concentric and flexible and uniform top coat of insulation material superimposed thereon.

Abstract: An electrical insulating polyester film has an apparent density of 1.37 to 0.85 g/cm.sup.3 and a tensile modulus of 2.0 to 4.5 GPa.A film having low oligomer content, low cost, high heat resistance, high impact resistance, superior machinability and processability, assembling stability, and superior visibility is obtained. Furthermore, leakage of current is reduced when it is used for motor insulation.

Abstract: A radiation curable coating composition for superconducting wires including at least one (meth)acrylate terminated urethane oligomer, at least one adhesion promoter, at least one (meth)acrylate functionalized diluent and at least one free radical photoinitiator. The coating composition is able to withstand repeated thermal cycling from the ambient temperature to the critical temperature of the superconducting wire and, because the composition is radiation cured, the superconducting wire is not heated, thus avoiding degrading the superconducting wire.

Abstract: A high speed data transmission cable comprises a pair of primary cables positioned adjacent to each other along their lengths with each primary cable including a pair of generally parallel conductors coupled together and surrounded by insulation. A shield layer surrounds each primary cable along its length to isolate the primary cables from each other. The primary cables and corresponding shield layers are twisted together around a center axis and form a double helical structure, thereby providing improved transmission characteristics in the high speed data transmission cable.

Abstract: A flat electrical wire having a substantially rectangular cross-section is prepared from an electrical conductor having a circular cross-section, first by applying a benzimidazol-based polymer coat to the wire, then rolling the coated conductor to yield the flat wire. The flat wire thus prepared has a high heat resistance and dielectric breakdown resistance and can avoid dislocation or slippage when used in a magnet coil.

Abstract: A sandwich type insulation for electrical machinery comprising a laminate of a polymeric material such as polyimide which contains particles of an inorganic corona resistant material, said polymeric material being bonded to mica paper consisting of mica, wherein said mica paper may be impregnated with polymeric resin containing particles of inorganic corona resistant material. The resultant insulation may be used as a tape or wrapper.

Abstract: There is disclosed an insulated wire, having, on a conductor, an insulating coating including at least three layers, made up of an underlayer formed by applying and baking a polyamine-imide-series resin coating material, containing 0.05 to 1.0 parts by weight of a trialkylamine, and/or 5 to 20 parts by weight of an alkoxylated melamine resin, per 100 parts by weight of a polyamide-imide-series resin, an intermediate layer formed by applying and baking a polyimide-series resin coating material, and an overlayer formed by applying and baking a self-lubricating-type polyamide-imide-series resin coating material. According to the insulated wire, an insulating coating can be prevented from being damaged at the time of the working of a coil under severe conditions, even when the insulating coating is thin.

Abstract: A self-extinguishing cable releasing low quantities of toxic and corrosive smokes and gases for optical or electrical applications, comprises a self-extinguishing coating (3), releasing low quantities of toxic and corrosive fumes and gases, comprising:a) a polymer base including from 30 to 60 parts of a thermoplastic polyester and from 40 to 70 parts of a silicone-polyimide polymer;b) at least 0.5 parts of an anti-hydrolysis agent of the thermoplastic polyester and at least 0.25 parts of a selected antioxidant agent per each 100 parts by weight of the polymer base.Advantageously, the antioxidant agent is so selected that the coating (3) has a value of percent elongation at break not lower than 80% of the starting value and in any case not lower than 250%, after a 10-day aging at 175.degree. C. in a hot air oven.

Abstract: A fire-resistant polyvinyl chloride (PVC) formulation suitable for use as sheathing on electric wires and cables, contains 15-60 parts by weight per 100 parts by weight of PVC (phr) of a phosphate plasticize, 10-40 phr of a halogenated plasticize, 15-60 phr of aluminium trihydroxide, together with 5-20 phr of an additive combination of 10-90 wt% ofr antimony trioxide and 90-10 wt% of zinc stannate.

Abstract: A conductive wire coated with an improved electrical insulation and methods for the preparation of same. The methods involve coating a conductive wire with an insulating material that comprises a curable acrylate-modified aminoamide resin. The insulated conductive wires possess highly desirable properties, including, for example, desirable dielectric strength, heat-resistance, flexibility, mechanical properties and/or uniformity.

Abstract: A cable construction comprising the following components: (i) a plurality of insulated electrical conductors having interstices therebetween, said insulation comprising (a) one or more polyolefins selected from the group consisting of polyethylene, polypropylene, and mixtures thereof, and, blended therewith, (b) a mixture containing one or more alkylhydroxy-phenylalkanoyl hydrazines and one or two functionalized hindered amines; (ii) hydrocarbon cable filler grease within the interstices; and (iii) a sheath surrounding components (i) and (ii) wherein said hindered amines have the following structural formulae in which n is about 2 to about 10: ##STR1##

Abstract: An insulated electrical wire coated with a polyamide-imide insulating material which is a copolymer of anhydrotrimellitic acid, aliphatic and aromatic dicarboxylic acids and a diisocyanate, with a molar ratio of the acids to the diisocyanate of from about 0.9:1.0 to about 1.1:1.0 and optionally further containing from about 1 part wt. to about 30 parts wt. of an epoxy resin per each 100 parts of the copolymer. Optionally the aforementioned insulation can be an interior, first coating, coated by a second coating of a polyamide, polyamide-imide, and when the first coat does not contain an epoxy, then a polyimide.

Abstract: A flame-retarded resin composition contains three types of components: (A) a multiple copolymer of alkylacrylate or alkyl methacrylate, ethylene, and maleic anhydride; (B) thermoplastic styrene elastomer having a tensile strength of 250 kgf/cm.sup.2 or greater; and (C) polyolefin resin except the component (A). The three components have a specific blending ratio, and are added and mixed with a metal hydroxide in a specific quantity to form the composition having a hardness of durometer D not less than 48 nor more than 58.

Abstract: A biaxially oriented polyester film which has excellent resistances to dry heat deterioration and wet heat deterioration, which can withstand the use in an atmosphere of relatively high moisture content, and which is useful, for example, as an electrical insulating film, a film for transparent electrode, a film for absorption of electromagnetic wave (e.g. a film used as an inspection window of microwave oven) and a reflection film. This polyester contains ?ethylene-2,6-naphthalenedicarboxylate as the main recurring unit.! 99.5 to 95 mole % of ethylene-2,6-naphthalenedicarboxylate and 0.5 to 5 mole % of ethylene-2,7-naphthalenedicarboxylate and has a density of 1.355 to 1.370 g/cm.sup.3 and an intrinsic viscosity of 0.62 to 0.90. The polyester film has an amount of terminal carboxyl in the polyester of 40 eg/10.sup.6 g or less and an amount of oligomers of 2.0 mg/m.sup.2 film or less.

Abstract: A cable comprising one or more electrical conductors or a core of one or more electrical conductors, each conductor or core being surrounded by a layer of insulation comprising a multimodal copolymer of ethylene and one or more alpha-olefins, each alpha-olefin having 3 to 8 carbon atoms, the copolymer having a broad comonomer distribution as measured by TREF with a value for the percent of copolymer, which elutes out at a temperature of greater than 90 degrees C., of greater than about 5 percent; a WTGR value of less than about 20 percent; a melt index in the range of about 0.1 to about 30 grams per 10 minutes; and a density in the range of 0.880 to 0.950 gram per cubic centimeter, and being prepared by a low pressure process.

Abstract: An insulating material comprised of a benzimidazole-based polymer layer and a fluorine-containing rubber layer. This material is heat-resistant and is especially useful for use in electric wires. To manufacture such wires, a varnish solution is prepared by dissolving partially polymerized benzimidazole-based polymers in a solvent, then adding a polymerization initiator thereto. Subsequently, an electric wire is soaked in the solution and heated to cross-link the benzimidazole-based polymers. By repeating this procedure, the electric wire is coated with any desired thickness of a benzimidazole-based polymer layer. This coated wire is further coated with a fluorine-containing rubber layer to obtain a heat-resistant electric wire that is also resistant to dielectric breakdown.

Abstract: A flexible, tough electrical insulation is described for use in electric motors, generators, hermetic motors, transformers, and other electrical devices. The insulation described herein includes a layer of a cyclohexylene dimethylene terephthalate polymer (PCT), or one or more copolymers thereof. The PCT layer can be used in a film or in a nonwoven mat form, by itself, or alternatively, as a component of a laminate. The insulation can take the form of an insulating tape, an insulating sheet, an electric motor slot liner, motor wedges, or as some other die-cut insulating component. The insulation and products protected by the insulation can be used in a broad range of service application temperatures.

Abstract: A cable comprising one or more electrical conductors or communications media, or a core of two or more electrical conductors or communications media, each electrical conductor, communications medium, or core being surrounded by a composition, which is essentially halogen and antimony free, comprising:(a) a copolymer of ethylene and an unsaturated ester comonomer selected from the group consisting of:(i) an alkyl acrylate;(ii) an alkyl methacrylate; and(iii) a vinyl carboxylatewherein (A) the alkyl group has 1 to 8 carbon atoms and the carboxylate group has 2 to 8 carbon atoms;(B) the copolymer is, optionally, modified with an anhydride of an unsaturated aliphatic diacid having 4 to 20 carbon atoms;(C) the copolymer has an ester content in the range of about 5 to about 50 percent based on the weight of the copolymer and a melt index in the range of about 0.

Abstract: An electrical component comprising an electrical component having an exterior protective layer on at least a portion of a surface. The layer is a cured copolymer of a reaction between at least one oligomer having a terminal ethylenically unsaturated group and at least one monomer having a terminal ethylenically unsaturated group. Alternatively, the layer is a cured copolymer of a reaction between at least two oligomers having a terminal ethylenically unsaturated group. The copolymerization reaction is preferably in the presence of a free radical initiator curing agent and a transition metal catalyst.

Abstract: A thermosetting resin composition comprising (A) a thermosetting polyimide and (B) a bismaleimide and showing a modulus of elasticity of 10.sup.7 to 10.sup.2 dyne/cm.sup.2 during heat curing thereof is suitable for forming an adhesive film used in a thin film wiring board having excellent heat resistance and high reliability.

Abstract: Elastomeric polymers including ethylene, alpha-olefin and vinyl norbornene are shown to have improved extrusion characteristics, improved electrical properties, improved cure characteristics compared to ethylene, alpha-olefin, non-conjugated diene elastomeric polymers containing non-conjugated dienes other than vinyl norbornene. The elastomeric polymers containing vinyl norbornene generally have a branching index below 0.5.

Abstract: A varnish-coated electric wire includes cured coatings of polybenzimidazole. The polybenzimidazole coatings are cured utilizing a polymerization initiator. The varnish-coated electric wire has a high heat-resistance.

Abstract: A flame-retardant resin composition comprising 100 parts by weight of a thermoplastic resin, from 10 to 80 parts by weight of a bis(halogenophenyl)terephthalamide, and from 5 to 40 parts by weight of antimony trioxide; an electric wire comprising a conductor having thereon an insulating layer comprising the resin composition; and a tube or a heat-shrinkable tube comprising the resin composition.

Abstract: A cable, self-extinguishing and releasing low quantities of toxic and corrosive smokes and gases, for optical or electrical applications, comprises a coating (3) including an outer layer (5) consisting of a polymeric mixture including 50 to 80 parts (w/w) of an aromatic polyester of the isophthalic and terephthalic acids, with bisphenol A and 20 to 50 parts (w/w) of a polyether-polyester block elastomer copolymer having a Shore hardness D greater than 50 and a Vicat softening point higher than 170.degree. C., as well as a coaxial inner (4) layer comprising an polyester thermoplastic elastomer including a quantity of aromatic groups such that its Shore hardness D is equal to at least 45 and such that the delamination shear force necessary to separate said layers (4, 5) from one another is equal to at least 2,000 g. after ageing in oil ASTM Nr. 3 for 2 hours at 100.degree. C.

Abstract: A flame retardant composition comprising an effective synergistic flame retardant combination of a melamine phosphate and tris(neopentyl) nitrilotris(methylphosphonate) suitable for use as an additive to a normally flammable polymer composition, especially wire insulation and cable jackets.

Abstract: A polyethylene composition which is useful in insulations and joints of extra-high voltage power cables, and in which a cross-linking agent, comprising an organic peroxide subjected to purification processing, and an antioxidant, are blended, wherein the cross-linked composition has a dielectric loss tangent (tan.delta.) of less than or equal to 0.07% at a temperature of 90.degree. C. and under an electric field stress of 20 kV/mm. This polyethylene composition exhibits little dielectric loss, even at high temperatures or high electric field stresses, and is optimally employed in insulations and joints for extra-high voltage power cables of 275 kV or more.

Abstract: An insulated wire having a conductor coated with insulating material wherein a light absorbing layer is provided between the conductor and the insulating material, thereby an insulating coating can be easily peeled off by means of laser.

Abstract: An insulated conductor and the flame retardant insulation composition used in plenum cables. The insulation composition includes as a polyolefin blend from about 50 to 85 parts by weight of polypropylene, 10 to about 40 parts by weight of a very low density polyethylene and from about 5 to about 20 parts by weight of a high and/or low density polyethylene. To one hundred parts by weight of the polyolefin blend there is about 6 to about 20 parts by weight of a chlorinated flame retardant, from about 4 to about 12 parts by weight of a flame retardant intumescent, from about 20 to 60 parts by weight of a non-halogen flame retardant, from about 0.2 to about 1.0 parts by weight of hindered phenolic stabilizer; and from about 0.1 to about 0.4 parts by weight of additional stabilizers. One of the non-halogen flame retardants in the polyolefin composition, may be zinc borate which triggers polymer and flame retardant decomposition when the polyolefin composition is exposed to an igniting flame.

Abstract: This invention relates to an article comprising a potted electrical component in a structure, wherein the electrical component is potted in a polyimide composition. The invention also relates to a method of potting electrical components comprising the steps of (1) adding a polyimide precursor to a structure including an electrical component, (2) curing the polyimide precursor to form a polyimide composition encapsulating the electrical component.

Abstract: The present invention relates to an insulated wire comprising a conductor and at least two insulating layers provided on the outer periphery of the conductor. The inner insulating layer is provided directly or via another insulation on the outer periphery of the conductor and comprises a polyolefin compound containing 20 to 80 parts by weight of at least one substance selected from ethylene .alpha.-olefin copolymer, ethylene .alpha.-olefin polyene copolymer (.alpha.-olefin having the carbon numbers of C.sub.3 -C.sub.10, polyene being non-conjugated diene).

Abstract: A composition comprising:(a) one or more crosslinked ethylene/vinyl acetate copolymers, each copolymer having a vinyl acetate content in the range of about 10 to about 40 percent by weight based on the weight of the copolymer and an average melt index in the range of about 1 to about 50 grams per 10 minutes; and, for each 100 parts by weight of component (a),(b) as a coupling agent, about 5 to about 85 parts by weight of an olefin-acrylate terpolymer containing about 0.5 to about 5 parts by weight of an anhydride of an unsaturated diacid per 100 parts by weight of polyolefin incorporated into the polyolefin through copolymerization; and(c) about 135 to about 370 parts by weight of a hydrated inorganic flame retardant filler.

Abstract: An article of manufacture comprising, as a first component, a plurality of electrical conductors, each surrounded by one or more layers of a mixture comprising one or more polyolefins and the reaction product of a compound containing a sterically hindered amine or phenol and a quinone compound, and, as a second component, hydrocarbon cable filler grease within the interstices between said surrounded conductors.

Abstract: Disclosed is a heat-resistant, high-voltage insulated lead wire for direct current, which meets the demand for higher heat resistance, and its insulating coating over the conductor is formed by a polyolefin resin composition. The polyolefin resin composition is a flame-retarded resin composition comprising of a mixture of a polyethylene whose crystalline component has melting point higher than 125.degree. C. and a copolymer of ethylene and .alpha.-olefin, which contains a multifunctionalized monomer having unsaturated carbon-carbon bond moiety in the molecule as an indispensable component. The insulating coating made of this resin composition is irradiated by an ionizing radiation to give a heat-resistant, high-voltage lead wire for direct current, which has a perpendicular flame resistance (VW-1) acceptable in the UL Standards and has a temperature rating of higher than 125.degree. C.

Abstract: A high service temperature electrical wiring product comprising a jacketed polyvinyl chloride insulation incorporating a relatively volatile plasticizing system and manufacturing process therefor. The wiring product comprises an electrical conductor and an insulation covering on the conductor having a UL-83 service temperature classification of at least 90.degree. C. The insulation is formed of a primary coating of a polyvinyl chloride resin which contains a relatively volatile plasticizing system for the resin, specifically, one having a vapor pressure at 200.degree. C. of at least 0.3 torr. A jacket surrounding the primary insulation coating is formed of a poly (alkylene terephthalate) having a melt temperature in excess of that of the primary insulation coating.

Abstract: An article of manufacture comprising (i) a plurality of electrical conductors having interstices therebetween, each conductor being surrounded by one or more layers of a composition comprising (a) one or more polyolefins and, blended therewith, (b) a mixture containing one or more alkylhydroxyphenylalkanoyl hydrazines and a defined functionalized hindered amine; and (ii) hydrocarbon cable filler grease within the interstices.

Abstract: A liquid adhesive comprising a dispersion of the following component (b) in a solution of the following component (a) in an organic solvent:(a) a piperazinylethylaminocarbonyl-containing butadiene-acrylonitrile copolymer(b) a maleimide compound having at least two maleimide groups.An insulating pattern or insulating layer is formed by applying the liquid adhesive onto an electronic part by a dispensing or screen printing method, followed by thermally curing.

Abstract: A bow-tie tree resistant electrical insulating composition comprises 100 parts by weight of at least one polymer selected from polyolefins and ethylene copolymers, 0.005-1.0 part by weight of a metal salt of a fatty acid containing a hydroxyl group in the molecule, and 0.005-1.0 part by weight of a fatty acid or a derivative thereof.

Abstract: A thermoplastic resin composition having in admixture a polyphenylene ether resin and an elastomeric block copolymer wherein the block copolymer has in admixture a triblock copolymer A-B-A' and a diblock copolymer A-B with A and A' being polymerized vinyl aromatic hydrocarbon blocks such as styrene and B being an ethylene-alkylene block such as ethylene-butylene. The composition of this invention can also include other additives such as siloxane fluids, flame retardants, polyolefins, and phosphates, as well as fillers, etc. Also included in this invention is the process of preparing such compositions and articles of manufacture prepared therefrom, such as electrical conductor articles or formed articles. The compositions of this invention provide improved flexibility and elongation.

Abstract: Disclosed are an insulation film covered bonding wire comprising a conductive metal core wire the circumference of which is coated with an insulation film of an at least one type composed of polymer resin materials selected from a group of aromatic polyesters, polyimides, polyether-ether ketones, polyamides, polysulfones, and liquid crystal polymers, wherein no crack is developed to the insulation film when an impact force of 1 cm.g is applied to the coated wire by a drop weight, a method of manufacturing the bonding wire, and a semiconductor device using the same.

Abstract: An article of manufacture comprising (i) a plurality of electrical conductors, each surrounded by one or more layers of a composition comprising (a) one or more polyolefins and, blended therewith, (b) a mixture containing one or more alkylhydroxyphenylalkanoyl hydrazines and one or more functionalized hindered amines; and (ii) hydrocarbon cable filler grease within the interstices between said surrounded conductors.