Abstract: A telecommunications cable having no metal sheath, but having a plurality of equally pre-tensioned and inextensible tensile members embedded in the cable jacket. These members are spaced apart around the core and extend longitudinally of the cable to apply an axially compressive force upon the jacket. The members may be glass fibers and each member is preferably a roving of fibers. The filaments may be coated with a material which sticks them to the jacket and the core may be filled with a moisture blocking material.

Abstract: An electrical transmission line of the twisted pair of coaxial cable type is provided. One line has a center conductor, a porous plastic dielectric disposed around the outer periphery of the conductor, the dielectric having specific gravity of 0.5 or less, and having a plastic dielectric sheath disposed around the outer periphery of the porous dielectric, the outer sheath having a melting temperature which is 60% or less than the melting temperature of the porous plastic dielectric. The porous plastic dielectric may be in tape form helically wrapped around the conductor, preferably at a wrap angle of 20 degrees or less. The preferred porous dielectric is expanded polytetrafluoroethylene.

Abstract: The flat multiconductor cable contains live, neutral and ground conductors lying generally parallel to each other and in side by side, single-plane relation. The live and neutral conductors are sealably surrounded by a relatively hard, polyetherimide material that is substantially free from attack from calcium hydroxide. An outer jacket or casing of polyvinylchloride (PVC) sealably surrounds the polyetherimide layers and contacts the ground conductor. The PVC is substantially free from attack in an alkaline environment. As such, the cable construction provides an enhanced resistance to puncture, particularly in alkaline environments which may be encountered in undercarpet wiring system applications.

Abstract: An improved thermally stable, lubricious magnet wire enamel is disclosed which is particularly suitable for use as an outermost insulating, lubricating layer on a magnet wire substrate. The enamel comprises the reaction product of a tri-basic acid anhydride, a diisocyanate and a polyfunctional organosiloxane. The coating has a coefficient of friction, after application to magnet wire, of less than 0.10. It is also substantially all polyfunctional organosiloxane reacted, i.e. substantially no polyfunctional organosiloxane is capable of being extracted from the cured coating with organic solvents.

Abstract: Process for insulating by impregnation an electric winding with isocyanurate and oxazolidone cycles resins, in which one wraps around the conductors a glass cloth and porous mica paper tape loaded with a quaternary ammonium salt catalyzing the condensation of the isocyanate and epoxy compounds into isocyanurate and oxazolidone cycles, one impregnates the tape with a varnish containing an isocyanate compound and a liquid epoxy resin, then one subjects the impregnated tape to a varnish polymerization thermal treatment. One uses as a quaternary ammonium salt a benzyl-trialkylammonium halide with an alkyl chain containing at the most 3 carbon atoms.

Abstract: A flexible tubing cable assembly having an outer sheath of flexible thin wall metal tubing with one or more conductors therein, each of the conductors having a first layer of a first dielectric and a second layer of a second dielectric, with a third dielectric material filling the space between the one or more conductors and the interior of the tubing. In one of several embodiments, the first dielectric is a polyimide film; the second dielectric is a layer of ethylene propylene compound; and the third dielectric is a magnesium oxide insulation. In another embodiment, the first dielectric is a polyimide; the second dielectric is fiberglass; and the third dielectric is a synthetic rubber. The tubing, in cross-section, may be circular or ovate. In addition, the tubing may be of either high tensile strength or low tensile strength, depending upon the weight supported, for instance, if a submersible pump is supported, high tensile strength tubing is used.

Abstract: A dry, highly flexible, porous, essentially solvent free mica insulation tape is made, containing a curable, resinous, bonding composition containing polybutadiene containing from 70 weight percent to 100 weight percent of 1,2-polybutadiene, and catalyst, where the tape contains from 2 weight percent to 15 weight percent of polybutadiene based on the total weight of the resin bonded tape, and where the tape is capable of subsequent impregnation by an impregnating resin.

Abstract: A telephone cord employs as an insulator for the conductors therein an extrudable blend of a styrene-ethylenebutylene-styrene copolymer with polypropylene.

Abstract: For use as a heat sealable, high temperature, insulative wrapping, a laminar structure of a polyimide inner layer and two fluoropolymer outer layers wherein the outer layers are pigmented for a combination of color, increased heat aged bond retention, and reduced heat seal energy requirements.

Abstract: A coil wire has a lubricant film formed on an outer surface of an insulation film covering a conductor. The lubricant film is made of polypropylene glycol or a material obtained by substituting a hydrogen atom at at least one end of polypropylene glycol with another reactive group so as to provide a coil wire wherein generation of organic gases can be suppressed.

Abstract: An electric cable which is combustion resistant and which prevents the spreading of fire, the cable having insulated conductors and a sheath, the materials of the conductor insulation and the sheath being materials which emit low amounts of toxic gases and smoke when burned. The spaces between the insulated conductors and between such conductors and the sheath are filled with a filler constituted by, the sheath is made from or the sheath is covered with a layer of hydrated aluminum sulfate and a binder of elastomeric or plastomeric material.

Abstract: A telephone cord employs as an insulator for the conductors therein an extrudable blend of a styrene-ethylenebutylene-styrene copolymer with polypropylene.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing a titanate selected from the group consisting of (RO).sub.4 Ti, dimers, trimers, and mixtures thereof where R is an aromatic group. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: The epoxy resin stabilizing systems in combination with cadmium containing stabilizers employed in PVC compounds are replaceable without affecting other properties of the polymer by utilizing a specific additive mixture. In particular, a complex ester of oleic acid and a diglycerol ester of oleic acid are employed in conjunction with a calcium-zinc composition. The resulting system yields excellent processing and long-term stability without significantly affecting other properties such as color stability and flame retardancy.

Abstract: An electrically insulating laminate paper for an electric apparatus to be wound in a wet state on a conductive material and thereafter impregnated with oil, which is characterized by that water drops having a wide particle size distribution are scattered on the surface of the electrically insulating laminate paper comprising an integrated assembly composed of a plastic film and fiber papers bonded to each other to moisten said fiber papers.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing a titanate selected from the group consisting of (RO).sub.4 Ti, dimers, trimers, and mixtures thereof where R is an aromatic group. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing 0.5% to 3.5% by weight tetraalkyl titanate. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing 0.25% to 20% by weight titanium chelate. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A plurality of strands each comprising a conductor covered with an insulating layer and then with an adhesive layer are twisted together and fixed to each other by fusing of the adjacent adhesive layers to form a litz wire which will not be deformed even by an external force.

Abstract: The self-bonding enameled wire has an electric insulation layer coated thereon and a bonding layer coated over the insulation layer. The bonding layer is prepared with a mixture including: (a) 100 parts by weight of a phenoxy resin and/or an epoxy resin, both the resins containing not larger than 5 ppm of sodium chloride and having a limiting viscosity of not less than 0.440 as measured in tetrahydrofuran solvent at 25.degree. C.; and (b) 20 to 100 weight parts of a n-butylated melamine resin. In place of this n-butylated melamine resin, there is, according to another aspect of the present invention, used 20 to 50 parts by weight of a mixture of a stabilized polyisocyanate and one of a n-butylated melamine resin and a benzoguanamine resin is used. These self-bonding enameled wire are excellent in refrigerant resistance and may be suitably used for windings of a stator coil in hermetic compressor motors.

Abstract: A corona-resistant wire enamel composition is described comprising a polyimide, polyamide, polyester, polyamideimide, polyesterimide, or polyetherimide resin and from about 1% to about 35% by weight of dispersed alumina particles of a finite size less than about 0.1 micron, the alumina particles being dispersed therein by high shear mixing. A method of providing corona resistant one and two-stage insulations for an electrical conductor employing the above compositions and an electrical conductor insulated with a one or two-stage coating of the wire enamel compositions are also disclosed.

Abstract: There are disclosed a cross-linked polyethylene insulated power cable with improved electric breakdown strength having a conductor covered with a cross-linked polyethylene insulating layer having a density of 0.918 g/cm.sup.3 or more, a crystal thickness of 76 .ANG. or more, and a gel fraction of 60% or more; and a method for manufacturing such a power cable.

Abstract: A method and apparatus provides an essentially neutrally buoyant undersea ectronic data communications link. A bundle of continuous synthetic fibers each having a diameter of about ten microns has individualized metallized layers coated to a thickness of about one to three microns and the whole lot is covered by dielectric insulation. The synthetic fibers, aromatic polyamide fibers or graphite fibers, are relatively light-weight yet have high tensile strengths to assure a sufficient load bearing capability for the undersea use and the number of thin metallized coatings provide the electrical data transmission capability without unduly weighting down the cable. The dielectric insulation layer is disposed coaxially outwardly of the coated fibers and optionally is provided with an outer sheath of conductive material for a return path. However in some applications a seawater return path is better.

Abstract: A low profile electrical cable (10) suitable for use in an oil well where a high temperature corrosive atmosphere is present. The cable is comprised of a plurality of conductors (12) wherein each conductor is insulated by wrapping it in two heat-sealed layers (14) in an insulating material such as a polyimide plastic. The insulation layers around each conductor are then jacketed by an extruder layer (16) of a material which is mechanically and chemically stable to at least 400.degree. F. The insulated and jacketed conductors are disposed in a side-by-side parallel relationship and wrapped in a metal armor (20) such as a nickel-copper alloy. The physical properties of the insulating and jacketing materials allow very thin layers to be used for producing a cable which is smaller in overall dimensions than prior cables of comparable electrical capacity. Optionally, a braid (18) may be included around the jacket (16) of each conductor to enhance the overall strength characteristics of the cable.

Abstract: Considerable problems are experienced with cables when inserting them in conduit. Only a limited length can be inserted in the conduit so that there must be frequent joints in the cable and the outer sheath is often damaged. The present invention provides a laminate which is particularly applicable as the outer sheath on a cable and which includes a first inner layer of plastics and an outer layer of different harder plastics and incompatible with the first layer and bonded to the inner layer by a bonding layer which is a mixture of the plastics of the two layers. The laminate has applications in addition to cable sheaths.

Abstract: The present invention comprises a stain resistant flame retardant insulating composition that is stain resistant under conditions of natural aging, heat aging, or exposure to gases such as hydrogen sulfide or methane. The inventive insulating composition remains substantially white in color under elevated heating and combustion temperature conditions. The stain resistant electrical insulating composition of the present invention is also flame retardant and has a polymer system comprising ethylene-vinyl acetate copolymer and polyethylene. The composition also utilizes a vinyl silane component as a coupling agent, peroxide cross-linking agents, fillers, and a three part stabilizing system.

Abstract: An enamelled wire comprising a layer of baked insulation formed on the conductor either directly or through another insulation can be produced by applying to at least the outermost layer of the wire a wire enamel composition consisting essentially of a polyester resin at least one molecule of which is terminated with a straight alkyl group having 21 or more carbon atoms, and drying the same.

Abstract: A varnish suitable for spray coating on plastic insulated copper conductors restores cracked or damaged insulation. The varnish cures by reaction in air upon application to the conductors. The varnish comprises drying oil (typically, tung oil and castor oil), phenolic resin, metallic catalysts, and solvents.

Abstract: An insulated wire having excellent heat resistance, abrasion resistance and flexibility can be prepared by coating on an electric conductor directly or via another insulating material a polyamide-imide resin composition prepared by reacting an aromatic diisocyanate and a tricarboxylic acid anhydride in the presence of a basic solvent while adjusting the resin content at 40% by weight or more, and adding to the reaction system a lactam in an amount of 0.1 to 1.0 mole per mole of the aromatic diisocyanate, and if necessary, an alcohol and/or an oxime in an amount of 0.01 to 0.5 mole per mole of the aromatic diisocyanate before, during or after the above-mentioned reaction to mask terminal functional groups and to make the reduced viscosity of the composition 0.1 to 0.27, and baking the resin composition.

Abstract: A corona-resistant wire enamel composition is described comprising a polyimide, polyamide, polyester, polyamideimide, polyesterimide, or polyetherimide resin and from about 1% to about 35% by weight of dispersed alumina particles of a finite size less than about 0.1 micron, the alumina particles being dispersed therein by high shear mixing. A method of providing corona resistant one and two-stage insulations for an electrical conductor employing the above compositions and an electrical conductor insulated with a one or two-stage coating of the wire enamel compositions are also disclosed.

Abstract: A corona-resistant wire enamel composition is described comprising a polyimide, polyamide, polyester, polyamideimide, polyesterimide, or polyetherimide resin and from about 1% to about 35% by weight of dispersed alumina particles of a finite size less than about 0.1 micron, the alumina particles being dispersed therein by high shear mixing. A method of providing corona resistant one and two-stage insulations for an electrical conductor employing the above compositions and an electrical conductor insulated with a one or two-stage coating of the wire enamel compositions are also disclosed.

Abstract: The insulating spacer for an h-f cable is extruded on the inner conductor, at approximately the correct dimensions, followed by a sizing step in which insulation powder is deposited on the horizontally running, insulated conductor core and melted in a funnel-shaped die to obtain a coating or film which establishes the final dimensions. The outer conductor is formed on top of that coating.

Abstract: Improved polyetherimide compositions and processes for their production are described. Various polyetherimide derivatives including water-soluble and tri-functional isocyanate cross-linked resins are described. They permit production of water-based enamels and coatable particulates which may be employed in, for example, formulation of insulated electrical conductors.

Abstract: Disclosed are crosslinked elastomeric compositions particularly suitable as a jacketing material for plenum cable. The compositions are based upon a mixture of an elastomeric component comprising an elastomeric copolymer of ethylene and methyl acrylate containing carboxylic crosslinking sites and from about 180 parts to about 350 parts by weight of at least one filler per 100 parts by weight of the elastomeric component to provide a limiting oxygen index of at least about 45 percent. Although the compositions may contain further additives such as processing aids, crosslinking agents, anti-oxidants, plasticizers and flame retardants, they are able to meet or exceed the flame spread and optical density requirements of Underwriters Laboratories UL 910 Tunnel Flame Test for electrical plenum cable jacketing material without the necessity of containing halogens.

Abstract: A wire or other core is enclosed by two concentric extruded layers, at least one of which is of crystallizable polymeric material, by extruding the layers in succession around but spaced from the core. The first and second layers are brought into thermal and mechanical engagement with each other before the first contacts the core, and the relative thermal capacities of the parts and the temperatures of the layers as they are brought into engagement are such that as the second layer cools and increases in strength and the first layer is heated by thermal transfer from the second layer and decreases in strength, a region of least overall yield strength is formed at a position where the temperature of at least one of the parts (being made of a crystallizable polymeric material) is at a temperature between its glass transition temperature and its crystalline melting point.

Abstract: Disclosed is a conductor coated with a fused and cured powder applied insulating coating over which is a coating of an ultraviolet B-stageable, thermally C-stageable liquid resin. The coating is cured to the B-stage and strands of the conductor are placed side-by-side. The coating is then cured to the C-stage which fuses the strands of the conductor into a solid mass. The adhesive coated conductors may be used to form transformer coils, transposed cables, or other articles.

Abstract: A self-bonding magnet wire comprising a conductor having a baked overcoat applied over another insulation layer is disclosed. Said overcoat is applied from an enamel composition consisting essentially of a polyhydroxyether or sulfonated polyhydroxyether having a straight alkyl group of 21 or more carbon atoms connected to a terminal or a side chain of at least one molecule of the polymer.

Abstract: A dielectric system for coaxial electrical conductors is provided. The dielectric system separates an inner and outer conductor and is composed of a first layer of braided high tensile strength polymeric fluorocarbon filaments in an open weave surrounding the inner conductor. Surrounding the layer of braided filaments is a continuous layer of a polymeric film which is in turn surrounded by a continuous layer of a crosslinkable polymeric lacquer enclosing both the layer of braided filaments and the layer of polymeric film.

Abstract: A heat-resistant insulated electric wire and cable which comprises an electric conduction; the first coating layer thereon consists of a mixture of a binder and a finely ground and unmelted inorganic substance; and the second organic insulating coating layer formed on the first coating layer. Said heat-resistant insulated electric wire can advantageously be used for a coil of a magnet or a motor.

Abstract: An elongated metallic conductor is insulated with an inner layer of a plasticized polyvinyl chloride composition and an outer layer of a plasticized, irradiation cross-linked polyvinyl chloride composition. The outer layer has a low coefficient of friction to facilitate pulling in central office racks, has mechanical properties which are required for installation and use and, in a preferred embodiment, has a thickness which is substantially less than that of the inner layer. The layers are extruded in the same extruder crosshead that seemingly causes the outer layer to bond to the inner layer to facilitate stripping of the composite insulation from the conductor.

Abstract: An improved flat cable in which parallel, spaced conductors are embedded in an expanded, porous polytetrafluoroethylene insulation and then placed between layers of polytetrafluoroethylene having a higher dielectric constant than the porous insulation. The dielectric constant between conductors can be varied.

Abstract: A selfbonding magnet wire is disclosed having an outer bondable coating of nylon 612. In addition to improved bonding properties, the magnet wire has improved moisture resistance and solvent resistance so as to be useful in hermetic motor environment. Overcoated with appropriate external and/or internal lubricant, it can also be power inserted in locking wire size range. The nylon 612 can be used as a sole insulation coat or part of a multicoat system, for example, overcoated on polyester or polyamideimide overcoated polyester. The nylon 612 can also be used as a blend with nylon 11.

Abstract: Self-bondable polyamides are prepared by reacting an aromatic diisocyanate or diamine with a mixture of terephthalic acid and an aliphatic dibasic acid having at least 6 carbon atoms. These self-bondable amides can also be used as topcoats for wires having basecoats of another polymer, e.g. a polyester, polyester-imide, or polyamideimide.

Abstract: A magnet wire having a nylon outer coating is described which is capable of power insertion into coil slots in a locking wire size range by virtue of a specific lubricant outer coating. The external lubricant comprises a mixture of paraffin wax and hydrogenated triglyceride. An internal lubricant composition comprised of esters of fatty alcohols and fatty acids and/or hydrogenated triglyceride can be added to the nylon coatings to provide greater ease of insertability.

Abstract: A thermocouple cable reinforced with high strength, low creep fatigue resistant aramid fibers. The aramid fibers are pultruded over a central core of thermocouple wires. A water impervious, abrasion resistant, strippable cover is extruded over the fibers and wires to hold them firmly in place.

Abstract: A magnet wire comprising a layer of baked enamel formed on the conductor either directly or through another insulation is disclosed. At least the outermost layer of the wire has an insulation coating formed by applying and baking an enamel composition consisting essentially of a polyamide at least one molecule of which is terminated with a straight alkyl group having 21 or more carbon atoms.

Abstract: An electrically insulated coil comprising a coil; and a mica tape wound around said coil and containing a resin composition; said resin composition including an epoxy resin, a curing catalyst consisting of an aluminum compound, and a curing accelerator selected from the group consisting of a silane compound having a hydroxyl group and a polysiloxane compound having a hydroxyl group, said curing catalyst being added in an amount of 0.1 to 5% by weight based on said epoxy resin, said curing accelerator being added in an amount of 0.1 to 10% by weight based on said epoxy resin, and said resin composition being cured by heating after said mica tape is wound around said coil.

Abstract: A thin insulating sheet comprises an associated mica sheet containing 1 to 9 wt. % of a polymer fibril which is melt-bonded to a polymer film or a porous polymer sheet and impregnated with a resin in a prepreg form.

Abstract: A magnet wire having a polyamide-imide outer coating is described which is capable of power insertion into coil slots in a locking wire size range by virtue of a specific lubricant outer coating. The external lubricant comprises a mixture of paraffin wax and hydrogenated triglyceride. An internal lubricant composition comprised of esters of fatty alcohols and fatty acids can be added to the polyamide-imide coatings to provide greater ease of insertability.

Abstract: An insulated heat bondable electrically conductive material includes an electrically conductive substrate, a base coat on the substrate of electrically insulating, heat resistant, cured resin, and an overcoat of heat curable acrylic polymer upon the base coat forming a heat bondable acrylic polymer coating thereon.The disclosure also includes: an insulated heat bondable magnet wire; a bondable enamel coated, insulated electrical conductor; an article; a dynamoelectric machine; a method of making an insulated, heat bondable metal substrate; and, a method of self-bonding a plurality of turns of a magnet wire.