Abstract: A magnet wire suitable for use in hermetic motors comprising a conductor wire, an insulating intermediate layer, a polyamide outer layer, and an organic polymeric lubricant coating on the outer layer. The lubricant has a pour point below about 15.degree. F. (-9.degree. C.) and wets the outer layer. A preferred lubricant is soluble in monochlorodifluoromethane and in dichlorodifluoromethane, and comprises a saturated C.sub.2 -C.sub.4 ether of ethylene oxide and 1,2-propylene oxide copolymers. A particularly preferred lubricant has a viscosity of about 100 to 400 SUS (21 to 87 centistokes) and a pour point of about -60.degree. F. (-51.degree. C.).

Abstract: A magnet wire comprising a conductor having thereon an outermost insulating wire enamel layer, either directly or over another insulating layer, said wire enamel consisting essentially of a polyamideimide wherein either one or both ends of at least one polyamideimide molecule is a terminal linear alkyl group having at least 21 carbon atoms. The magnet wire has a high resistance to refrigerant as well as to thermal or mechanical damage and has a high lubricity.

Abstract: A composition of high oxygen index that yields little visible smoke and little or no corrosive fume on combustion and having adequate mechanical and electrical properties for cable jackets and bedding comprises;20-35 parts of ethylene-vinyl acetate copolymer;52-75 parts of an alumina trihydrate with at least half its weight in particles with a diameter in the range 0.5-3.0 micrometer;up to 3 parts of stearic acid or a stearate; andat least one antioxidant and if desired at least one curing agent in effective amounts not exceeding 4 parts in all.A double-layer of aromatic polyimide tape, the first layer helically lapped and the second preferably longitudinally applied, is interposed between a bedding an a jacket both of the above composition to give a superior low-smoke cable for use in tunnels of railroads or other transportation systems.

Abstract: A method and apparatus are disclosed by which electrical conductor cable can be produced utilizing electrostatic coating means, which method and apparatus are highly convenient, uncomplicated and economical to carry out. An outstanding and unique feature of the cable produced in accordance herewith resides in the presence of a web portion of reduced cross-section connecting the individual conductors, by which manual severence of one from another is facilitated. Most desirably, the apparatus and method provide means for producing individual insulating coatings on each of the conductors, which means ideally utilizes an electrostatic cloud coating technique.

Abstract: A flexible mica tape having a low gel time is prepared from a composition of an epoxy resin, an organotin salt, and catechol or pyrogallol. A mica sheet is immersed in the composition and the solvent is evaporated to form a tack-free A-staged resin. A conductor is wound with the tape and is impregnated with an impregnating resin using vacuum-pressure impregnation.

Abstract: A magnet wire having a polyamide-imide outer coating is described which is capable of multiple winding power insertion into coil slots without damage by virtue of an improved lubricant outer coating. The lubricant comprises a mixture of oleic acid, beeswax, fluorocarbon surfactant and paraffin wax.

Abstract: A magnet wire having a nylon outer coating is described which is capable of power insertion into coil slots in a locking wire size range by virtue of a specific lubricant outer coating. The lubricant comprises a mixture of paraffin wax, hydrogenated triglyceride and ester lubricant composition comprising esters of fatty alcohols and fatty acids. An internal ester lubricant composition comprised of esters of fatty alcohols and fatty acids and/or an internal hydrogenated triglyceride lubricant composition can be added to the nylon coatings to further improve ease of insertability.

Abstract: A magnet wire having a polyamide-imide outer coating is described which is capable of power insertion into coil slots in a locking wire size range by virtue of a specific lubricant outer coating. The external lubricant comprises a mixture of paraffin wax, hydrogenated triglyceride and an ester lubricant composition comprised of esters of fatty alochols and fatty acids. An internal ester lubricant composition comprised of esters of fatty alcohols and fatty acids can be added to the polyamide-imide coatings to further improve ease of insertability.

Abstract: A jacketed telephone cord is jacketed with a clear, flame retardant, stable composition which essentially does not exhibit vertical burn characteristics comprising an all phosphate plasticized PVC stabilized with the combination of a metallic stabilizer and a cycloaliphatic epoxy.

Abstract: A heat-resistant electrically insulated wire has a composite coating layer of a mixture of an inorganic fine powder and an inorganic polymer on a conductor and the composite coating layer has a resinous overcoat layer thereon. The composite coating layer has not artificially been fired, but is adapted to be converted into a ceramic layer when exposed to elevated temperatures during use.

Abstract: A method for coating an article which comprises coating the article first with (I) at least one imide resin selected from the group consisting of polyester imide resins, polyamideimide resins, polyhydantoin resins and mixtures thereof, and then with (II) cyanate ester resin which comprises as essential components (a) at least one cyanate compound selected from the group consisting of polyfunctional cyanate esters, prepolymer of said cyanate esters, coprepolymer of said cyanate esters and an amine and mixtures thereof and (b) at least one maleimide compound selected from the group consisting of polyfunctional maleimides, prepolymer of said maleimides, coprepolymer of said maleimides and an amine and mixtures thereof is disclosed.

Abstract: A dielectric system for coaxial electrical conductors is provided. The dielectric system separates an inner and outer conductor and is composed of a first layer of braided high tensile strength polymeric fluorocarbon filaments in an open weave surrounding the inner conductor. Surrounding the layer of braided filaments is a layer of cellular polyparabanic acid tape which is helically wound along the length of the cable with a negative overlap. Circumferentially surrounding these two layers along the length of the cable is a continuous layer of polymeric film which is in turn surrounded by a continuous layer of a crosslinkable polymeric lacquer.

Abstract: A self-bonding magnet wire produced by coating an insulated conductor with an enamel composition consisting essentially of a thermoplastic linear polyurethane prepared by reacting a glycolic component comprising polyoxyalkylene glycol or polyoxyalkylene glycol and alkylene glycol with an aromatic diisocyanate and baking the coated conductor.

Abstract: The invention concerns a novel cladded elongate substrate such as a jacketed cable, the cladding being flame retarded and comprising a vinyl acetate/alkene copolymer composition incorporating a halogen-free inorganic flame retardant. The composition is characterized by a high content of vinyl acetate and/or the presence of a polyalkene or alkene/alkene copolymer blended with the vinyl acetate/alkene copolymer.

Abstract: Low voltage electrical wire with only two layers of insulation. An inner layer of polyolefin is covered by an outer layer of irradiation crosslinked material of a PVC based composition. The outer layer has abrasion and heat resistance but its material has an extensibility at break comparable with the conductor. To increase its capability to protect the conductor, the inner layer is capable of absorbing stresses and strains imposed axially upon the conductor so that while the inner surface of the inner layer extends with the conductor, relative movement of the molecules is possible throughout the depth of the inner layer. Thus, the outer layer restrains the outer surface of the inner layer from extending. The net result is that the outer layer extends less than the conductor and is capable of continued unbroken protection after the conductor has severed.

Abstract: A flexible mica tape having a low gel time is prepared from a composition of an epoxy resin, an organotin salt, and catechol or pyrogallol. A mica sheet is immersed in the composition and the solvent is evaporated to form a tack-free A-staged resin. A conductor is wound with the tape and is impregnated with an impregnating resin using vacuum-pressure impregnation.

Abstract: A composition is disclosed especially useful for high voltage electrical insulation comprising a blend of polyethylene, an alcohol of 6 to 24 carbons to prevent electrical failure, and polypropylene to mitigate exudation of the alcohol.

Abstract: A radiating cable communication system for a transportation undertaking is given useful fire-survival characteristics by incorporating on the surface of the cable dielectric, inside the outer conductor and so in the electric field, of the mica paper tape. This is much more effective than, for instance, using flame-retardant grades of polyethylene for the dielectric and flame-retardant grades of PVC for the sheath and, surprisingly, it has less effect on the electrical transmission characteristics of the cable.

Abstract: An insulated electrical conductor is provided that exhibits excellent physical, electrical and chemical protection for wire and cable and is particularly suitable for use in aircraft applications. The electrical conductor is insulated with (A) a film selected from ethylene tetrafluoroethylene copolymer film and fluorinated ethylene-propylene (FEP) copolymer coated polyimide film and (B) a topcoat insulation system comprising (a) a first layer of polyimide, (b) a second layer of polyvinylidene fluoride, and (c) a third layer of crosslinked acrylic polymer.

Abstract: Electric windings comprising an electric conductor and a plurality of cured insulating layers wrapping around the conductor, said cured insulating layers being obtained by bonding two or more insulating materials with a binder solution containing a mixture of a condensation polymerization type silicone resin containing hydroxyl groups in the molecule and an addition polymerization type silicone resin to form a composite insulating material, wrapping the composite insulating material around the conductor, impregnating the wrapped composite insulating material with an impregnating varnish of an epoxy-isocyanate resin and curing the impregnated composite insulating material, have excellent water resistance in addition to excellent thermal resistance, and mechanical properties.

Abstract: An epoxy-styrene, solventless resin impregnating varnish, having an atmospheric catalyzed pot life at room temperature of at least 45 days, is made by mixing: (1) the product of the reaction of (a) 1 part of an epoxy resin mixture, comprising solid epoxy resin and liquid epoxy resin wherein the weight ratio of solid epoxy: liquid epoxy is between 1:1 to 1:10; with (b) between about 0.01 part to 0.06 part of maleic anhydride and (c) a catalyst; under such conditions that the epoxy diester formed has an acid number of between about 0.5 to 3.0; with (2) a coreactive vinyl monomer; and between about 0.0003 part to 0.004 part of a room temperature stabilizer (3) between about 0.3 part to 1.2 part of a polycarboxylic anhydride, which is soluble in the mixture of (1) and (2) and an amount of free radical catalyst that is effective to provide a catalytic effect on the impregnating varnish and to cure it at temperatures of over about 85.degree. C., and with (4) between 0.0005 part to 0.

Abstract: A method for producing electrically insulated apparatus, which may be used in windings for rotary electric machines, for example, an induction motor, synchronous machines, DC machines or stationary induction apparatus, for example, transformers, and the product produced thereby comprising an electric conductor and an insulating layer formed around the electric conductor, wherein said insulating layer contains a resin having excellent permeability for the gas generated in the layer, e.g., a silicone resin, and a resin having excellent adhesive force in an appropriate blending ratio in order to impart excellent thermal resistance to the electrically insulated apparatus.

Abstract: In cables where the conductor is provided with an insulation of thermoplastic or cross-linked polyethylene, the insulation may be covered with a strippable outer semiconductive layer consisting of a cross-linked polymer composition which comprises a copolymer of ethylene and vinyl acetate and further carbon black and an organic peroxide. The strippable layer is applied on the conductor insulation by extrusion of the polymer composition in an extrusion machine and by a subsequent crosslinking in the polymer composition.

Abstract: A polyvinyl chloride surface, such as plasticized polyvinyl chloride telephone cord jacket, is coated with a coating formulation comprising a medium molecular weight methyl methacrylate copolymer, cellulose acetate butyrate and a carbalkoxy benzyl phthalate plasticizer. The coating affords good adhesion, fast drying and stain resistance.

Abstract: A self-extinguishing fire-protective composition is disclosed. The composition includes a water-based resinous emulsion, organically bound halogen, clay and a low temperature fiber such as glass or organic fibers.

Abstract: Electric machine windings produced by wrapping a composite insulating material around an electrical conductor, said composite insulating material having been prepared by bonding two or more insulating materials with a silicone resin containing hydroxyl groups in the molecular structure, impregnating said composite insulating material with an insulating varnish comprising 1 equivalent of a polyfunctional epoxy compound and 2.5 to 25 equivalents of a polyfunctional isocyanate compound and curing said varnish, have excellent insulation properties under high temperatures and high humidity and thermal resistance of class H or more.

Abstract: Electrical inductive apparatus including an electrically insulated electrical winding, an insulating dielectric surrounding the winding, and an insulating member associated with the winding which projects into the insulating dielectric. The insulating member includes a solid adhesive binder, and a filler of microspheres. The binder and microspheres are selected such that the dielectric constant of the insulating member is less than about 3.5 times the dielectric constant of the insulating dielectric.

Abstract: A new and improved magnet wire is provided comprising a copper or aluminum conductor, a basecoat consisting of at least one layer of insulating material around and along the length of the conductor and a polyundecaneamide or polydodecaneamide topcoat around and along the length of the basecoat, wherein the topcoat comprises from approximately 5 to 95% of the total coating thickness.

Abstract: Disclosed is a solution including an aromatic bis (ether dicarboxylic acid) component, an organic diamine component and a solvent system including a water-soluble organic solvent component, which may be a dipolar aprotic solvent or a monoalkyl ether of ethylene glycol or of diethylene glycol, and optionally water. The solution may be coated on a substrate and polymerized to form high quality polyetherimide coatings.

Abstract: Improved three component insulating coatings for both wet solvent and dry electrostatic application to transformer wires contain an increased epoxy resin concentration and a decreased amount of polyvinyl acetal and phenol aldehyde resins. The increased epoxy content gives substantially improved coatings with no adverse dissipation and hydrolytic effects. The epoxy constituent can range from 30-60 percent by weight providing the ratio of the polyvinyl acetal to phenol aldehyde is kept within the range of from 1 to 1 to 2 to 1.

Abstract: A coated article comprising a metal support and a baked layer of a water soluble heat-resistant insulating varnish containing a resin comprising ester groups and imide rings in the molecule dissolved in water using a volatilizable basic compound, the resin comprising the reaction product of(A) a carboxyl-containing polyesterimide resin having an acid value of about 30 to 150 obtained by reacting (a) a polyhydric alcohol component comprising at least one organic polyhydric alcohol and containing about 10 to 60 mol % of an imide ring-containing glycol of the general formula (I): ##STR1## wherein R.sub.1 is a trivalent aromatic group, R.sub.

Abstract: An electrical conductor having a plurality of sides which define a generally rectangular cross-sectional configuration is coated with an electrical insulating material on all sides. An adhesive coating having a predetermined thickness and width dimension is applied to only a selected side of the conductor. The thickness of the adhesive is reduced, and the width of the adhesive coating is increased, when the conductor is wound into a coil having a plurality of turns, and the coil is heated to fuse the adhesive coating and provide an adhesive bond between the turns of the coil.

Abstract: The disclosure relates to a construction for a wrapped elongated structure, a method of manufacturing an apparatus to manufacture the wrapped elongated structure. The wrapped elongated structure has an elongated core. An adhesive tape having one adhesive surface is applied to the surface of the core along the length thereof with the adhesive surface facing away from the core. Tape wrapping is spirally wrapped around the core and the applied adhesive tape in order that each turn of the tape wrapping contacts the adhesive surface of the adhesive tape. The adhesive tape secures the tape wrapping in its spiral form with respect to the elongated core. The wrapped elongated structure may also structure may also included an elongated core, a first tape wrapping spirally wrapped around the core, an adhesive tape having two adhesive surfaces applied on the spiral first tape wrapping, and a second tape wrapping spirally wrapped around the adhesive tape.

Abstract: An insulator for covering electric conductors is used to cover, for the purpose of providing insulation, lead wires of the coils in rotary electric machines or stationary induction motors or conductors for connecting various electrical machinery and apparatus. The insulator is comprised of a flexible plastic film tube provided with a soft material on its inner surface. Such a construction prevents the insulation from being damaged even if the electric conductor has corners or bends or even if an external force is applied to the electric conductor because the soft material is compressed and deformed to absorb the applied force.

Abstract: An insulation system for electrical conductors is provided. The insulation system has a layer of polymer selected from ethylene-tetrafluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer and ethylene-tetrafluoroethylene terpolymer surrounding the conductor. This layer of polymer is irradiation crosslinked with from 3 to 20 megarads of high energy ionizing irradiation. Bonded to the surface of the irradiation crosslinked layer of polymer is a polyimide coating. The insulation is a high temperature, flame resistant system having a combination of properties useful in the aircraft industry as airframe and hookup wire.

Abstract: A self-bonding magnet wire suitable for use in making coils, especially deflection yoke coils for television, obtained by coating and baking on a bare conductor or an insulated wire conductor an enamel comprising a polymer solution prepared by reacting two or more copolyamides, at least one of which is a copolyamide containing a nylon-12 unit in the molecule thereof, under heating in a solvent containing at least one compound with a phenolic hydroxyl group in the molecule thereof.

Abstract: Resins, made by admixing polyacrylic resin and epoxy resin in a weight ratio of polyacrylic:epoxy of 10:0.1 to 100 are cured in a diffusion gas atmosphere. An insulated conductor is coated with the polyacrylic-epoxy resin and cured without heat in a contacting gas atmosphere, such as nitrogen, carbon dioxide, argon, helium, methane, or hydrogen.

Abstract: An insulated electrical conductor comprising a core carrying an inner coating of heat resistant material and a uniform outer coating of fused polymeric material forming a smooth pin-hole free surface.

Abstract: A process is taught for producing plastic jacketed cable for use in underground ducts exposed to unusually high temperatures and having a corrugated metallic shield which imprints the plastic covering includes an inner jacket capable of providing and maintaining adequate strength properties notwithstanding imprinting thereof by the corrugations of the shield contiguous thereto and an outer jacket superimposed over the inner jacket and suitable for resisting degradation while being exposed to elevated temperatures for sustained periods of time.

Abstract: An electrical cable having an improved graded insulation which minimizes uneven electrical stresses caused therein by a lack of a symmetrical cable structure, and a method of overcoming disproportionate electrical stresses at interfaces intermediate the sections of a graded insulation for electrical cable.

Abstract: A method of producing an insulated electrical conductor, in which a wire conductor is coated with an inner layer of heat resistant material and covered with electrostatically deposited powdered polymeric material which is fused by heat to form an outer layer of insulation. An insulated electrical conductor produced by this method comprises a core carrying an inner coating of heat resistant material and an outer coating of fused polymeric material.

Abstract: A solventless impregnating composition is disclosed which is made by forming a mixture of a liquid diepoxide and about 10 to about 80 phr of a diglycidyl ether of a glycol. To this mixture is added a titanate catalyst in an amount sufficient to cure the composition.

Abstract: A plastic jacketed cable; having a corrugated metallic shield which encloses a core comprising a plurality of insulated conductors, for use in underground ducts exposed to elevated temperatures includes an inner jacket which is capable of providing and maintaining adequate strength properties notwithstanding imprinting thereof by the corrugations of the shield contiguous thereto, and an outer jacket superimposed over the inner jacket and suitable for resisting degradation while being exposed to the elevated temperatures for sustained periods of time.

Abstract: An electrical conductor insulated with a cured heat resistant, radiation resistant, substantially dimensionally stable electrical insulation comprising a chlorinated polyethylene elastomer composition which has been electron cured with a dosage of at least 1 megarad. The product of the invention may be a single insulated wire or a group of twisted or cabled insulated wires enclosed in an electron cured chlorinated polyethylene elastomer composition jacket.

Abstract: An adhesive tape is disclosed which is useful for binding electrical conductors. The tape is liquid-permeable so that the conductors can be impregnated with liquids such as varnishes and resins. It comprises a liquid-permeable support material, one side of which is coated with an adhesive. The adhesive covers less than 50% of the coated side.

Abstract: A flexible mica sheet is made by: (A) mixing solid and liquid epoxide resin in a dual solvent system, (B) adding an organo-titanate catalyst, and mixing to form a homogeneous admixture, (C) applying the admixture to a sheet material comprising mica, so that organo-titanate contacts the mica, causing organo-titanate to act as a latent catalyst, and (D) removing solvent, to form a flexible B staged epoxide resin containing an amount of organo-titanate effective to cure the epoxide in the sheet material heating.

Abstract: Provided hereinbelow is a process of extrusion-coating the central core, said core being used in a submarine coaxial cable, with an insulator of high pressure-processed polyethylene having a density of from 0.925 to 0.940 g/cm.sup.3 and a melt index of from 0.01 to 0.

Abstract: A cable for the transmission of direct current electricity comprising a multi-layered, resistivity graded polymer insulation, and a method of transmitting direct current electricity therewith.

Abstract: Electric wire coated by a non-flammable resin, characterized in that the resin is composed of two layers, the degrees of crosslinking of which are different from each other, and the gel percent of the outer portion of the resin is lower than that of the inner portion of the resin is disclosed.

Abstract: Composite electrical insulating material is protected by at least one outer polymeric layer which dissolves in the bonding or impregnating resin at elevated temperatures, permitting ready handling of the relatively fragile insulating material, and by reason of dissolution when installed, permitting the ready further impregnation of the assembled insulation.