Automatic Control Patents (Class 175/24)
  • Patent number: 6808027
    Abstract: An apparatus for selectively controlling the direction of a well bore comprising a mandrel rotatable about a rotation axis; a direction controller means comprising at least two parts configured to apply a force to said mandrel with a component perpendicular to the said rotation axis; a housing having an eccentric longitudinal bore forming a weighted side and being configured to freely rotate under gravity; and a driver for selectively varying the angle of the force relative to the weighted side of the housing about said rotation axis, the driver being configured to move the two parts independently of one another.
    Type: Grant
    Filed: June 11, 2001
    Date of Patent: October 26, 2004
    Assignee: RST (BVI), Inc.
    Inventors: Stephen John McLoughlin, Jeffrey B. Lasater, Jack P. Chance, George B. Sutherland, Feroze M. Variava, Emerson Marcellus
  • Publication number: 20040195004
    Abstract: An automatic drilling system is disclosed which includes an electric servo motor operatively coupled to a winch brake control, a servo controller operatively coupled to the servo motor, and a drum position encoder rotationally coupled to a winch drum. The controller is adapted to operate the servo motor in response to measurements of position made by the encoder so that a selected rate of rotation of the drum is maintained.
    Type: Application
    Filed: September 17, 2003
    Publication date: October 7, 2004
    Inventors: David J. Power, Gerhard P. Glasser
  • Publication number: 20040154831
    Abstract: A method for geosteering while drilling a formation includes generating a plurality of formation models for the formation, where each of the plurality of the formation models includes a set of parameters and a resistivity tool therein and locations of the resistivity tool differ in the plurality of the formation models. The method may also include computing predicted tool responses for the resistivity tool in the plurality of formation models, acquiring resistivity measurements using the resistivity tool in the formation, and determining an optimum formation model based on a comparison between the actual tool response and the predicted tool responses. The method may also include steering a bottom home assembly based on the optimum formation model.
    Type: Application
    Filed: January 29, 2004
    Publication date: August 12, 2004
    Inventors: JEAN SEYDOUX, DZEVAT OMERAGIC, JACQUES R. TABANOU
  • Patent number: 6766869
    Abstract: A remote lock-out system and method are employed with a drilling machine. The remote lock-out system includes a remote lock-out override controller capable of interrupting a drilling operation of the drilling machine. The remote lock-out override controller includes a transmitter and a receiver. A remote lock-out controller is capable of issuing a lock-out signal and a run signal, wherein the lock-out signal, when received by the HDD machine, initiates suspension of the HDD machine drilling operation, and the run signal initiates enablement of the HDD machine drilling operation. The remote lock-out controller includes a transmitter and a receiver. The HDD machine drilling operation generally includes displacing and rotating the drill string, and can further include supplying a drilling fluid through the drill string.
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: July 27, 2004
    Assignee: Vermeer Manufacturing Company
    Inventors: Ivan R. Brand, Scott Kilborn, Hans Kelpe, Gregg A. Austin
  • Publication number: 20040124012
    Abstract: A method and system is disclosed for automatically detecting the state of a drilling rig during the drilling process of a wellbore. Two or more, but preferably four independent input data channels are received, each input data channel representing a series of measurements made over time during the drilling process. Based on the input channels the most likely state of the drilling rig is detected from at least three possible rig states. The detection method is preferably probabilistic and even more preferably based on particle filtering techniques. The preferred systems and methods disclosed are also capable of detecting events and displaying or notifying drilling personnel of the detected events and suggesting corrective action.
    Type: Application
    Filed: March 26, 2003
    Publication date: July 1, 2004
    Applicant: SCHLUMBERGER TECHNOLOGY CORPORATION
    Inventors: Jonathan Dunlop, William Lesso, Walt Aldred, Richard Meehan, Matthew Richard Orton, William John Fitzgerald
  • Patent number: 6749029
    Abstract: A system and method provide for electronic development of a bore plan for use in connection with an underground boring machine. Electronically developing a bore plan involves providing topographical information representative of topography of the bore site and providing bore path information representative of an intended bore path for the bore site. The bore path information includes at least two target points through which the intended bore path is to pass. The intended bore path can define a pilot bore path or a backream path. The target points comprise an entry point and an exit point, and each of the target points is defined by at least a distance value, lateral value, and a depth value.
    Type: Grant
    Filed: April 8, 2003
    Date of Patent: June 15, 2004
    Assignee: Vermeer Manufacturing Company
    Inventors: Kevin L. Alft, Fred G. Delonti, Christopher Dean Rettig, Paul A. Cartwright
  • Patent number: 6732052
    Abstract: The present invention provides a drilling system that utilizes a neural network for predictive control of drilling operations. A downhole processor controls the operation of the various devices in a bottom hole assembly to effect changes to drilling parameters and drilling direction to autonomously optimize the drilling effectiveness. The neural network iteratively updates a prediction model of the drilling operations and provides recommendations for drilling corrections to a drilling operator.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: May 4, 2004
    Assignee: Baker Hughes Incorporated
    Inventors: Robert P. Macdonald, Volker Krueger, Vladimir Dubinsky, John D. MacPherson, Dmitriy Dashevskiy
  • Patent number: 6719069
    Abstract: An excavation system includes a cutting tool coupled to a drill pipe, an adjustable steering mechanism provided on or in the cutting tool, and a driving apparatus coupled to the drill pipe for moving the cutting tool along an underground path. The system further includes a navigation sensor system and a controller. The controller produces a control signal to adjust one or both of the steering mechanism and the driving apparatus for directing the cutting tool along the underground path in accordance with one or both of position information and orientation information produced by the navigation sensor system.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: April 13, 2004
    Assignee: Vermeer Manufacturing Company
    Inventors: Kevin L. Alft, Gregory W. Draper, Hans Kelpe
  • Publication number: 20040000430
    Abstract: An iterative drilling simulation method and system for enhanced economic decision making includes obtaining characteristics of a rock column in a formation to be drilled, specifying characteristics of at least one drilling rig system; and iteratively simulating the drilling of a well bore in the formation. The method and system further produce an economic evaluation factor for each iteration of drilling simulation. Each iteration of drilling simulation is a function of the rock column and the characteristics of the at least one drilling rig system according to a prescribed drilling simulation model.
    Type: Application
    Filed: June 27, 2003
    Publication date: January 1, 2004
    Applicant: Halliburton Energy Service, Inc.
    Inventor: William W. King
  • Patent number: 6633252
    Abstract: A radar-plow drillstring steering system comprises a steering plow and a measurements-while-drilling instrument for mounting just behind the drill bit and downhole motor of a drill rod. The instrument includes a radar system connected to upward-looking and downward-looking horn antennas and a dielectric-constant sensor. The steering plow includes four pressure pads radially distributed around the outside surface and their associated servo motors. A coordinated control of the pressure pads allows the steering plow to push the drillstring and drill bit up-down-left-right. The antennas and sensor are embedded in respective ones of the pressure pads and are used to electronically and non-invasively probe a coal seam to locate its upper and lower boundary layers. The dielectric-constant sensor provides corrective data for the up and down distance measurements. Such measurements and data are radio communicated to the surface for tomographic processing and user display.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: October 14, 2003
    Inventors: Larry G. Stolarczyk, Gerald L. Stolarczyk
  • Patent number: 6631771
    Abstract: For an orbit boring to be performed by a tool (10) in an orbital motion along an orbit (A), a permissible range of an acceleration (a) of the orbital motion is provided to meet a criterion of a machining precision of the orbit boring, and the acceleration (a) is controlled to be suppressed within the permissible range.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: October 14, 2003
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Minoru Hamamura, Jun Fujita, Shigeichi Yamamoto
  • Publication number: 20030188891
    Abstract: An electromagnetic method and apparatus for directional drilling guidance of horizontal boreholes for the installation of pipelines and communication cables beneath rivers, highways and other obstacles is disclosed. A solenoid source, with horizontal axes, generates alternating electromagnetic fields which are measured in the borehole by a magnetometer with known orientation with respect to the direction of gravity near the drill bit. A preferred embodiment has a useable range of 150 meters from the source.
    Type: Application
    Filed: April 3, 2002
    Publication date: October 9, 2003
    Applicant: Vector Magnetics LLC
    Inventor: Arthur F. Kuckes
  • Patent number: 6629572
    Abstract: A drilling rig system including a man-machine workstation interface located in proximity to the drilling rig for providing to a single operator at substantially one location simultaneous operational access to drilling rig processes. The workstation includes an adjustable base and an operator alcove formed on the base in which an operator is positioned allowing for a substantially unobstructed view of the drilling rig. Adjustable forearm support panels are formed on opposing sides of the operator alcove for supporting the forearms of the operator while positioned in the alcove. At least one display unit is adjustably connected to the base and has a touch access screen adapted to allow the operator to monitor and control drilling rig processes. A plurality of discrete hand controls are used for controlling predetermined drilling rig processes wherein at least one of the discrete hand controls is located on the forearm support panels.
    Type: Grant
    Filed: August 17, 1999
    Date of Patent: October 7, 2003
    Assignee: Varco I/P, Inc.
    Inventors: Keith A. Womer, W. Dave Harbour, John Kracik, David Ford
  • Publication number: 20030168257
    Abstract: A system is for controlling borehole operations using a computational drilling process model representing the combined effect of downhole conditions and the operation of a drillstring. The drilling process model is continually updated with downhole measurements made during a drilling operation. From the updated drilling process model, a set of optimum drilling parameters is determined and communicated to a surface equipment control system. Further, the system allows the surface equipment control system to automatically adjust current surface equipment control settings based on the updated optimum drilling parameters. Various control scripts are generated and executed to inform the surface equipment control system based on a present drilling mode.
    Type: Application
    Filed: February 11, 2003
    Publication date: September 11, 2003
    Inventors: Walter D. Aldred, Richard Meehan
  • Publication number: 20030141109
    Abstract: The invention concerns a self-penetrating drilling method and a thrust-generating tool: the tool (1) comprises N blades (2a, 2b, 2c, 2d). Each blade comprised K drill bits (3a, 3b, 3c, 3d). The shapes, positions and orientations of said drill bits are determined in the following manner: the kth drill bit of the last blade drills, at the (q−1)th of the tool rotational cycle, a cut in the rock downstream of the one produced by the (k+1)th drill bit of the first blade at the qth rotational cycle of the tool; the kth drill bit of the nth blade drills, at the q?th rotational cycle of the tool, a cut in the rock downstream of the one produced by the kth drill bit of the (n+1)th blade at the qth rotational cycle of the tool; the normal to the leading edge of the drill bit has a component along the axis of rotation oriented towards upstream.
    Type: Application
    Filed: December 16, 2002
    Publication date: July 31, 2003
    Inventors: Christophe Simon, Hedi Sellami
  • Publication number: 20030127250
    Abstract: A continuous feed drilling system and controller includes a head assembly having first and second chucks synchronized to rotate at the same rotational velocity. The chucks are independently moveable within the head assembly and their positions are measured by linear transducers. The controller causes the first chuck to engage with a drill stem and begin rotating and advancing. The controller uses the outputs of the linear transducers to determine the linear velocity of the advancing first chuck and synchronize the linear velocity of the first and second chucks. The controller then causes the second chuck to engage the drill stem and causes the first chuck to release the drill stem. The process is repeated, alternating the roles of the first and second chucks, thus creating a continuous drilling motion.
    Type: Application
    Filed: January 7, 2002
    Publication date: July 10, 2003
    Inventors: William V. Dycus, Louis E. Silay
  • Patent number: 6554082
    Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system modifies the rate of boring tool displacement along the underground path while rotating the boring tool at a selected rotation rate to optimize excavation productivity. The controller may also monitor the rate at which liquid is pumped through the borehole and automatically adjust the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: April 29, 2003
    Assignee: Vermeer Manufacturing Company
    Inventors: Brian John Bischel, James Richard Rankin
  • Patent number: 6550547
    Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: April 22, 2003
    Assignee: The Charles Machine Works, Inc.
    Inventors: David R. Payne, Cody L. Sewell, Kelvin P. Self, J. Kevin Wilda, David A. Rorabaugh
  • Publication number: 20030070842
    Abstract: The present invention generally provides a downhole tool with an improved means of transmitting data to and from the tool through the use of wired pipe capable of transmitting a signal and/or power between the surface of the well and any components in a drill string. In one aspect, a downhole tool includes a body, and a mandrel disposed in the body and movable in relation to the body. A conducive wire runs the length of the body and permits signals and/or power to be transmitted though the body as the tool changes its length.
    Type: Application
    Filed: October 12, 2001
    Publication date: April 17, 2003
    Inventors: Thomas F. Bailey, Michael Nero, Timothy L. Wilson
  • Publication number: 20030066685
    Abstract: A steering apparatus for an auger in its casing to bore a horizontal hole in earth by utilizing four expandable and retractable wings equally spaced at the head of the casing. The wings are actuated by integrated single action low profile hydraulic cylinders energized by external single action hydraulic cylinders to minimize the diameter of the hole bored due to State building codes. Two embodiments of the wings are shown.
    Type: Application
    Filed: October 10, 2001
    Publication date: April 10, 2003
    Inventor: Donald Beyerl
  • Patent number: 6530154
    Abstract: A method for drilling a wellbore to assure the avoidance of a substantially adjacent known magnetic source comprising the steps of obtaining survey data for the path or trajectory of a known magnetic source; preparing a wellplan comprising a path or trajectory for a second wellbore to be drilled, from the survey data and the wellplan, computing expected values of one or more parameters of the magnetic field to be encountered along a second wellbore during drilling operations, in association with drilling a second wellbore, measuring components of a magnetic field encountered and computing one or more magnetic field parameters at a series of survey points along the wellbore path or trajectory; and determining if measured values differ systematically from expected values, thereby indicating a deviation from the planned wellpath.
    Type: Grant
    Filed: July 19, 2001
    Date of Patent: March 11, 2003
    Assignee: Scientific Drilling International
    Inventor: James N. Towle
  • Publication number: 20030024736
    Abstract: A method is disclosed for drilling a borehole through a production zone underlying an overburden of various earth formations. The method includes drilling the borehole through the overburden with at least one drill bit adapted to optimize at least one drilling performance parameter, and then drilling the borehole through at least part of the production zone with at least one drill bit adapted to optimize at least one production performance parameter.
    Type: Application
    Filed: July 10, 2002
    Publication date: February 6, 2003
    Inventor: Douglas Lawrence Rock
  • Publication number: 20030010531
    Abstract: For an orbit boring to be performed by a tool (10) in an orbital motion along an orbit (A), a permissible range of an acceleration (a) of the orbital motion is provided to meet a criterion of a machining precision of the orbit boring, and the acceleration (a) is controlled to be suppressed within the permissible range.
    Type: Application
    Filed: June 21, 2002
    Publication date: January 16, 2003
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Minoru Hamamura, Jun Fujita, Shigeichi Yamamoto
  • Publication number: 20020195275
    Abstract: A remote lock-out system and method are employed with a drilling machine. The remote lock-out system includes a remote lock-out override controller capable of interrupting a drilling operation of the drilling machine. The remote lock-out override controller includes a transmitter and a receiver. A remote lock-out controller is capable of issuing a lock-out signal and a run signal, wherein the lock-out signal, when received by the HDD machine, initiates suspension of the HDD machine drilling operation, and the run signal initiates enablement of the HDD machine drilling operation. The remote lock-out controller includes a transmitter and a receiver. The HDD machine drilling operation generally includes displacing and rotating the drill string, and can further include supplying a drilling fluid through the drill string.
    Type: Application
    Filed: June 25, 2002
    Publication date: December 26, 2002
    Inventors: Ivan R. Brand, Scott Kilborn, Hans Kelpe, Gregg A. Austin
  • Patent number: 6435286
    Abstract: An apparatus and method for determining a location and an orientation of an underground boring tool by employment of a radar-like probe and detection technique. The boring tool is provided with a device which generates a specific signature signal in response to a probe signal transmitted from above the ground. Cooperation between the probe signal transmitter at ground level and the signature signal generating device provided at the underground boring tool results in accurate detection of the boring tool location and, if desired, orientation, despite the presence of a large background signal. Precision detection of the boring tool location and orientation enables the operator to accurately locate the boring tool during operation and, if provided with a directional capacity, avoid buried obstacles such as utilities and other hazards. The signature signal produced by the boring tool may be generated either passively or actively, and may be a microwave or an acoustic signal.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: August 20, 2002
    Assignee: Vermeer Manufacturing Company, Inc.
    Inventors: Gregory S Stump, Christopher T. Allen
  • Patent number: 6419031
    Abstract: A method of controlling rock drilling performed by a rock drill provided with a pressure-driven hammer and a rotation motor. In the method, the speed of rotation of the drill rod is defined on the basis of the value of the control signal used to control the control valve that adjusts the flow of the pressure fluid to the rotation motor.
    Type: Grant
    Filed: January 6, 2000
    Date of Patent: July 16, 2002
    Assignee: Sandvik Tamrock Oy
    Inventor: Tapani Pöysti
  • Patent number: 6408952
    Abstract: Systems and methods for remotely altering operation of a horizontal directional drilling machine provide for remotely disabling movement of a drill string coupled to a cutting head or reamer and, in addition, disabling dispensing of fluid, foam and/or air communicated through the drill string. A lockout signal is transmitted from a portable or hand-manipulatable remote unit operated by an operator remotely situated with respect to the drilling machine. The lockout signal is received at the drilling machine. In response to the received lockout signal, a controller of the drilling machine prevents movement of the drill string and thus the cutting head or reamer. The controller also disables dispensing of fluid, foam and/or air through the drill string in response to the received lockout signal. The controller effects transmission of a verification signal from the drilling machine to the remote location.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: June 25, 2002
    Assignee: Vermeer Manufacturing Company
    Inventors: Ivan R. Brand, Gregg A. Austin, Fred G. Delonti
  • Publication number: 20020060093
    Abstract: A drilling rig system including a man-machine workstation interface located in proximity to the drilling rig for providing to a single operator at substantially one location simultaneous operational access to drilling rig processes. The workstation includes an adjustable base and an operator alcove formed on the base in which an operator is positioned allowing for a substantially unobstructed view of the drilling rig. Adjustable forearm support panels are formed on opposing sides of the operator alcove for supporting the forearms of the operator while positioned in the alcove. At least one display unit is adjustably connected to the base and has a touch access screen adapted to allow the operator to monitor and control drilling rig processes. A plurality of discrete hand controls are used for controlling predetermined drilling rig processes wherein at least one of the discrete hand controls is located on the forearm support panels.
    Type: Application
    Filed: August 17, 1999
    Publication date: May 23, 2002
    Inventors: KEITH A. WOMER, W.DAVE HARBOUR, JOHN KRACIK, DAVID FORD
  • Patent number: 6382330
    Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system modifies the rate of boring tool displacement along the underground path while rotating the boring tool at a selected rotation rate to optimize excavation productivity. The controller may also monitor the rate at which liquid is pumped through the borehole and automatically adjust the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: May 7, 2002
    Assignee: Vermeer Manufacturing Company
    Inventors: Brian John Bischel, James Richard Rankin
  • Patent number: 6378627
    Abstract: An autonomous downhole oilfield tool having its own mobility and decision making capability so that it may be deployed in a downhole environment to monitor and control said environment by modifying operations of other devices and maintaining downhole structures.
    Type: Grant
    Filed: September 23, 1997
    Date of Patent: April 30, 2002
    Assignee: Intelligent Inspection Corporation
    Inventors: Paulo S. Tubel, Jeffrey E. Johnson, Colin M. Angle, Thomas W. McIntyre
  • Patent number: 6339741
    Abstract: A system and method for controlling engine speed of an internal combustion engine provide automatically returning to a set speed selected with a hand throttle after operating at idle or near idle. The system and method are particularly suited for operation in driving a mud pump used in petroleum drilling applications where the operator dials-in a desired operating speed corresponding to a desired pumping rate. The engine is returned to idle or near idle to allow additional sections of pipe to be added. The engine then automatically returns to the previously selected set speed without additional manipulation of the hand throttle. In one embodiment, dual hand throttles are provided to support remote station operation and control of the engine speed.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: January 15, 2002
    Assignee: Detroit Diesel Corporation
    Inventors: Curtis Paul Ritter, Marleen Frances Thompson, Jeffery Scott Hawkins
  • Patent number: 6289997
    Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a-selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: September 18, 2001
    Assignee: Vermeer Manufacturing Company
    Inventors: Brian John Bischel, James Richard Rankin
  • Patent number: 6276465
    Abstract: A method is provided for generating an indicator of potential bit performance in a particular wellbore. Forensic wellbore data is obtained from at least one previously drilled wellbore which is determined to be comparable to the particular target wellbore. Typically, the comparable wellbore comprises an “offset” wellbore which is proximate the target wellbore, and which has similar geologic features. An inference engine computer program is provided which consists of executable program instructions. It is adapted to utilize a plurality of wellbore parameters, including the forensic wellbore data. The inference engine includes at least one rule matrix which defines a plurality of fuzzy sets. These fuzzy sets establish correspondence between the plurality of wellbore parameters and the indictor of potential bit performance. The inference engine computer program is loaded onto a data processing system.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: August 21, 2001
    Assignee: Baker Hughes Incorporated
    Inventors: Craig Hodges Cooley, David Alexander Curry, Leroy William Ledgerwood, III
  • Patent number: 6244361
    Abstract: A drilling direction control device, improvements in drilling direction control devices, methods for orienting a rotary driling system, and methods for rotary drilling. The drilling direction control device includes a rotatable drilling shaft, a housing for rotatably supporting a length of the drilling shaft, and a deflection assembly contained within the housing for bending the drilling shaft between a first support location and a second support location. The deflection assembly includes an outer ring which is rotatably supported on a circular inner peripheral surface of the housing and which has a circular inner peripheral surface that is eccentric with respect to the housing. The deflection assembly also includes an inner ring which is rotatably supported on the circular inner peripheral surface of the outer ring and which has a circular inner peripheral surface which engages the drilling shaft and which is eccentric with respect to the circular inner peripheral surface of the outer ring.
    Type: Grant
    Filed: July 14, 1999
    Date of Patent: June 12, 2001
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Laurier E. Comeau, Elis Vandenberg, Edward James Cargill, John Ransford Hardin, Jr., Terrance Dean Maxwell, Bryan James Restau, Frank Seadio Ramirez, Colin Walker, Rick Hay
  • Patent number: 6206108
    Abstract: The present invention provides a drilling system that utilizes an integrated bottom hole assembly. The bottom hole assembly contains sensors for determining the health of the bottom hole assembly, borehole condition, formation evaluation characteristics, drilling fluid physical and chemical properties, bed boundary conditions around and in front of the drill bit, seismic maps and the desired drilling parameters that include the weight on bit, drill bit speed and the fluid flow rate. A downhole processor controls the operation of the various devices in the bottom hole assembly to effect changes to the drilling parameters and the drilling direction to optimize the drilling effectiveness.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: March 27, 2001
    Assignee: Baker Hughes Incorporated
    Inventors: Robert P. MacDonald, Volker Krueger, Hatem N. Nasr, John W. Harrell, Roger W. Fincher
  • Patent number: 6186248
    Abstract: A closed loop control system for a core drilling mechanism automatically controls the penetration rate, the weight on the drill bit, and the torque load applied to the drill string, and maintains all three at or below preselected maximum values. The closed loop control system incorporates a controller that receives sensed information and generates corresponding control signals to control the penetration rate and thus the weight on the drill bit and the torque load through a servo valve in a hydraulic drive circuit. One or more sensors are provided to sense the penetration rate of the drill bit, and are coupled with the controller. Similarly, sensors are provided to determine the weight on the drill bit and the torque load applied to the drill string.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: February 13, 2001
    Assignee: Boart Longyear Company
    Inventors: Louis E. Silay, Raymond B. McKinley
  • Patent number: 6179065
    Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: January 30, 2001
    Assignee: The Charles Machine Works, Inc.
    Inventors: David R. Payne, Cody L. Sewell, Kelvin P. Self, J. Kevin Wilda, David A. Rorabaugh
  • Patent number: 6179066
    Abstract: The present invention provides a drilling assembly with a stabilization system that stabilizes at least a section of the drilling assembly as a function of one or more downhole measured parameters or parameters of interest. One or more sensors carried by the drilling assembly measure the desired parameters of interest and a control system controls the stabilizer system in response to one or more determined parameters of interest to provide desired stabilization of a section of the drilling assembly. Measurement-while-drilling sensors whose measurements are affected by the parameters of interest are preferably disposed in the stabilized section. In one embodiment, the stabilization system includes at least two axially spaced apart stabilizers. Each such stabilizer includes a plurality of independently adjustable members that radially extend from the drilling assembly to exert force on the wellbore inside.
    Type: Grant
    Filed: January 14, 1999
    Date of Patent: January 30, 2001
    Assignee: Baker Hughes Incorporated
    Inventors: Hatem Nasr, Macmillan M. Wisler, Joachim Oppelt
  • Patent number: 6173793
    Abstract: A Measurement-while-Drilling method and apparatus for obtaining information about a formation uses sensors on substantially non-rotating pads attached to a rotating housing that is part of the drilling assembly. The pads make contact with the formation. The sensors may be density, NMR, resistivity, sonic or electromagnetic. The NMR sensors may use a static magnetic field that can be either radial or longitudinal in direction. The resistivity sensors may involve direct measurement of leakage current or may rely on induction methods. The sonic sensors may be three component transmitters and/or receivers for determining compressional and shear velocities of the formation and may also be used to image the formation in a VSP or a reverse VSP. In an alternate arrangement, the sensors rotate with the drill bit. A downhole microprocessor analyzes the data to improve signal-to-noise ratio and to reduce redundancy in the acquired data.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: January 16, 2001
    Assignee: Baker Hughes Incorporated
    Inventors: Larry W. Thompson, Macmillan M. Wisler, Paul Seaton
  • Patent number: 6164390
    Abstract: A method of predicting the walk rate of a design of rotary drag-type drill bit of the kind where the leading face of the bit body is formed with a central depression, or cone, comprises the steps of: calculating the cone volume V.sub.cone of the bit; calculating that ratio ##EQU1## of the total torque generated by the cutters on the bit which is attributable to those cutters which are mounted in said cone; calculating a Walk Factor ##EQU2## and then determining the predicted walk rate W of the bit from a graph, or other database, relating previously established values of F for other drill bits to the respective walk rates W for those drill bits.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: December 26, 2000
    Assignee: Camco International (UK) Limited
    Inventors: Andrew Murdock, Clive Jarvis
  • Patent number: 6161630
    Abstract: An apparatus and method for determining a location and an orientation of an underground boring tool by employment of a radar-like probe and detection technique. The boring tool is provided with a device which generates a specific signature signal in response to a probe signal transmitted from above the ground. Cooperation between the probe signal transmitter at ground level and the signature signal generating device provided at the underground boring tool results in accurate detection of the boring tool location and, if desired, orientation, despite the presence of a large background signal. Precision detection of the boring tool location and orientation enables the operator to accurately locate the boring tool during operation and, if provided with a directional capacity, avoid buried obstacles such as utilities and other hazards. The signature signal produced by the boring tool may be generated either passively or actively, and may be a microwave or an acoustic signal.
    Type: Grant
    Filed: May 13, 1999
    Date of Patent: December 19, 2000
    Assignee: Vermeer Manufacturing Company
    Inventors: Gregory S Stump, Christopher T. Allen
  • Patent number: 6109367
    Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: August 29, 2000
    Assignee: Vermeer Manufacturing Company
    Inventors: Brian John Bischel, James Richard Rankin
  • Patent number: 6026911
    Abstract: The present invention provides a system for performing a desired operation in a wellbore. The system contains a downhole tool which includes a mobility platform that is electrically operated to move the downhole tool in the wellbore and an end work device to perform the desired work. The downhole tool also includes an imaging device to provide pictures of the downhole environment. The data from the downhole tool is communicated to a surface computer, which controls the operation of the tool and displays pictures of the tool environment. Novel tactile sensors for use as imaging devices are also provided. In an alternative embodiment the downhole tool is composed of a base unit and a detachable work unit. The work unit includes the mobility platform, imaging device and the end work device. The tool is conveyed into the wellbore by a conveying member.
    Type: Grant
    Filed: November 9, 1998
    Date of Patent: February 22, 2000
    Assignee: Intelligent Inspection Corporation
    Inventors: Colin M. Angle, Thomas W. McIntyre
  • Patent number: 5979570
    Abstract: A tool for controlling azimuth and/or inclination in a wellbore and methods for utilizing the same is disclosed. The tool generally comprises a freely rotating mandrel, for transmitting drilling forces, contained within two eccentric sleeves. The outer sleeve has an eccentric longitudinal bore that forms a pregnant or weighted side that seeks the low-side of the wellbore. Two gauge inserts or stabilizer shoes are provided on either side of the outer sleeve at ninety degrees to the pregnant housing. The inner sleeve has a further eccentric longitudinal bore that contains the freely rotating mandrel. The mandrel is attached to the drill string at one end and to the drilling bit at the other. The position of the inner sleeve may be controlled, at will from the surface, so that the eccentric is kept to one side of the outer housing, thus transmitting a fulcrum force to the bit and controlling the azimuth and/or inclination of the wellbore.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: November 9, 1999
    Inventors: Stephen John McLoughlin, Jack Philip Chance
  • Patent number: 5947213
    Abstract: The present invention provides a system for performing a desired operation in a wellbore. The system contains a downhole tool which includes a mobility platform that is electrically operated to move the downhole tool in the wellbore and an end work device to perform the desired work. The downhole tool also includes an imaging device to provide pictures of the downhole environment. The data from the downhole tool is communicated to a surface computer, which controls the operation of the tool and displays pictures of the tool environment. Novel tactile sensors for use as imaging devices are also provided. In an alternative embodiment the downhole tool is composed of a base unit and a detachable work unit. The work unit includes the mobility platform, imaging device and the end work device. The tool is conveyed into the wellbore by a conveying member.
    Type: Grant
    Filed: July 11, 1997
    Date of Patent: September 7, 1999
    Assignee: Intelligent Inspection Corporation
    Inventors: Colin M. Angle, Thomas W. McIntyre
  • Patent number: 5944121
    Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: August 31, 1999
    Assignee: Vermeer Manufacturing Company
    Inventors: Brian John Bischel, James Richard Rankin
  • Patent number: 5913371
    Abstract: In a preferably hydraulic control for a preferably hydraulically-driven earth boring mechanism, whereby a boring rod equipped with a boring tool is fed into and out of the earth with simultaneous rotation, the feed speed of the rod is regulated automatically in dependence on the rotational movement applied to the boring rod and/or on the feed force applied to the boring rod to optimize the speed of the boring process and to prevent overload damage to the boring rod, boring tool and other parts of the boring mechanism.
    Type: Grant
    Filed: April 21, 1997
    Date of Patent: June 22, 1999
    Assignee: Terra AG fuer Tiefbautechnik
    Inventor: Dietmar Jenne
  • Patent number: 5878824
    Abstract: An arrangement and associated method for thermally protecting an electronic component assembly from heat at least to a limited extent is disclosed herein. The electronic component assembly includes a plurality of thermally sensitive electronic devices, each of which is constructed such that when the device is in a powered state there is a maximum operating temperature to which it may be subjected without causing thermal damage and such that when the device is in a non-powered state there is a higher maximum non-operating temperature to which the device may be subjected without causing thermal damage. During powered operation of the assembly, the temperature is sensed at a predetermined position in close proximity to the devices.
    Type: Grant
    Filed: November 27, 1996
    Date of Patent: March 9, 1999
    Assignee: Digital Control Incorporated
    Inventors: John E. Mercer, Rudolf Zeller, Shiu Sang Ng
  • Patent number: 5844133
    Abstract: A drilling control apparatus for automatically controlling the drilling operation of a rock drill includes a control unit for storing known criteria drilling patterns for various rock properties. A specific drilling pattern is selected based upon a collaring procedure for operation of the rock drill. A detector continually monitors variables such as rotational pressure, feed pressure and flushing pressure during the drilling process to determine a change in condition of the rock for determination of automatic selection of another more appropriate drilling pattern.
    Type: Grant
    Filed: August 20, 1997
    Date of Patent: December 1, 1998
    Assignee: Furukawa Co., Ltd.
    Inventors: Kazuya Goto, Masashi Yanagisawa, Toshihiko Gomi
  • Patent number: 5746278
    Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.
    Type: Grant
    Filed: March 13, 1996
    Date of Patent: May 5, 1998
    Assignee: Vermeer Manufacturing Company
    Inventors: Brian John Bischel, James Richard Rankin