Automatic Control Patents (Class 175/24)
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Patent number: 6808027Abstract: An apparatus for selectively controlling the direction of a well bore comprising a mandrel rotatable about a rotation axis; a direction controller means comprising at least two parts configured to apply a force to said mandrel with a component perpendicular to the said rotation axis; a housing having an eccentric longitudinal bore forming a weighted side and being configured to freely rotate under gravity; and a driver for selectively varying the angle of the force relative to the weighted side of the housing about said rotation axis, the driver being configured to move the two parts independently of one another.Type: GrantFiled: June 11, 2001Date of Patent: October 26, 2004Assignee: RST (BVI), Inc.Inventors: Stephen John McLoughlin, Jeffrey B. Lasater, Jack P. Chance, George B. Sutherland, Feroze M. Variava, Emerson Marcellus
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Publication number: 20040195004Abstract: An automatic drilling system is disclosed which includes an electric servo motor operatively coupled to a winch brake control, a servo controller operatively coupled to the servo motor, and a drum position encoder rotationally coupled to a winch drum. The controller is adapted to operate the servo motor in response to measurements of position made by the encoder so that a selected rate of rotation of the drum is maintained.Type: ApplicationFiled: September 17, 2003Publication date: October 7, 2004Inventors: David J. Power, Gerhard P. Glasser
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Publication number: 20040154831Abstract: A method for geosteering while drilling a formation includes generating a plurality of formation models for the formation, where each of the plurality of the formation models includes a set of parameters and a resistivity tool therein and locations of the resistivity tool differ in the plurality of the formation models. The method may also include computing predicted tool responses for the resistivity tool in the plurality of formation models, acquiring resistivity measurements using the resistivity tool in the formation, and determining an optimum formation model based on a comparison between the actual tool response and the predicted tool responses. The method may also include steering a bottom home assembly based on the optimum formation model.Type: ApplicationFiled: January 29, 2004Publication date: August 12, 2004Inventors: JEAN SEYDOUX, DZEVAT OMERAGIC, JACQUES R. TABANOU
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Patent number: 6766869Abstract: A remote lock-out system and method are employed with a drilling machine. The remote lock-out system includes a remote lock-out override controller capable of interrupting a drilling operation of the drilling machine. The remote lock-out override controller includes a transmitter and a receiver. A remote lock-out controller is capable of issuing a lock-out signal and a run signal, wherein the lock-out signal, when received by the HDD machine, initiates suspension of the HDD machine drilling operation, and the run signal initiates enablement of the HDD machine drilling operation. The remote lock-out controller includes a transmitter and a receiver. The HDD machine drilling operation generally includes displacing and rotating the drill string, and can further include supplying a drilling fluid through the drill string.Type: GrantFiled: June 25, 2002Date of Patent: July 27, 2004Assignee: Vermeer Manufacturing CompanyInventors: Ivan R. Brand, Scott Kilborn, Hans Kelpe, Gregg A. Austin
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Publication number: 20040124012Abstract: A method and system is disclosed for automatically detecting the state of a drilling rig during the drilling process of a wellbore. Two or more, but preferably four independent input data channels are received, each input data channel representing a series of measurements made over time during the drilling process. Based on the input channels the most likely state of the drilling rig is detected from at least three possible rig states. The detection method is preferably probabilistic and even more preferably based on particle filtering techniques. The preferred systems and methods disclosed are also capable of detecting events and displaying or notifying drilling personnel of the detected events and suggesting corrective action.Type: ApplicationFiled: March 26, 2003Publication date: July 1, 2004Applicant: SCHLUMBERGER TECHNOLOGY CORPORATIONInventors: Jonathan Dunlop, William Lesso, Walt Aldred, Richard Meehan, Matthew Richard Orton, William John Fitzgerald
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Patent number: 6749029Abstract: A system and method provide for electronic development of a bore plan for use in connection with an underground boring machine. Electronically developing a bore plan involves providing topographical information representative of topography of the bore site and providing bore path information representative of an intended bore path for the bore site. The bore path information includes at least two target points through which the intended bore path is to pass. The intended bore path can define a pilot bore path or a backream path. The target points comprise an entry point and an exit point, and each of the target points is defined by at least a distance value, lateral value, and a depth value.Type: GrantFiled: April 8, 2003Date of Patent: June 15, 2004Assignee: Vermeer Manufacturing CompanyInventors: Kevin L. Alft, Fred G. Delonti, Christopher Dean Rettig, Paul A. Cartwright
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Patent number: 6732052Abstract: The present invention provides a drilling system that utilizes a neural network for predictive control of drilling operations. A downhole processor controls the operation of the various devices in a bottom hole assembly to effect changes to drilling parameters and drilling direction to autonomously optimize the drilling effectiveness. The neural network iteratively updates a prediction model of the drilling operations and provides recommendations for drilling corrections to a drilling operator.Type: GrantFiled: September 28, 2001Date of Patent: May 4, 2004Assignee: Baker Hughes IncorporatedInventors: Robert P. Macdonald, Volker Krueger, Vladimir Dubinsky, John D. MacPherson, Dmitriy Dashevskiy
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Patent number: 6719069Abstract: An excavation system includes a cutting tool coupled to a drill pipe, an adjustable steering mechanism provided on or in the cutting tool, and a driving apparatus coupled to the drill pipe for moving the cutting tool along an underground path. The system further includes a navigation sensor system and a controller. The controller produces a control signal to adjust one or both of the steering mechanism and the driving apparatus for directing the cutting tool along the underground path in accordance with one or both of position information and orientation information produced by the navigation sensor system.Type: GrantFiled: November 25, 2002Date of Patent: April 13, 2004Assignee: Vermeer Manufacturing CompanyInventors: Kevin L. Alft, Gregory W. Draper, Hans Kelpe
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Publication number: 20040000430Abstract: An iterative drilling simulation method and system for enhanced economic decision making includes obtaining characteristics of a rock column in a formation to be drilled, specifying characteristics of at least one drilling rig system; and iteratively simulating the drilling of a well bore in the formation. The method and system further produce an economic evaluation factor for each iteration of drilling simulation. Each iteration of drilling simulation is a function of the rock column and the characteristics of the at least one drilling rig system according to a prescribed drilling simulation model.Type: ApplicationFiled: June 27, 2003Publication date: January 1, 2004Applicant: Halliburton Energy Service, Inc.Inventor: William W. King
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Patent number: 6633252Abstract: A radar-plow drillstring steering system comprises a steering plow and a measurements-while-drilling instrument for mounting just behind the drill bit and downhole motor of a drill rod. The instrument includes a radar system connected to upward-looking and downward-looking horn antennas and a dielectric-constant sensor. The steering plow includes four pressure pads radially distributed around the outside surface and their associated servo motors. A coordinated control of the pressure pads allows the steering plow to push the drillstring and drill bit up-down-left-right. The antennas and sensor are embedded in respective ones of the pressure pads and are used to electronically and non-invasively probe a coal seam to locate its upper and lower boundary layers. The dielectric-constant sensor provides corrective data for the up and down distance measurements. Such measurements and data are radio communicated to the surface for tomographic processing and user display.Type: GrantFiled: November 4, 2002Date of Patent: October 14, 2003Inventors: Larry G. Stolarczyk, Gerald L. Stolarczyk
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Patent number: 6631771Abstract: For an orbit boring to be performed by a tool (10) in an orbital motion along an orbit (A), a permissible range of an acceleration (a) of the orbital motion is provided to meet a criterion of a machining precision of the orbit boring, and the acceleration (a) is controlled to be suppressed within the permissible range.Type: GrantFiled: June 21, 2002Date of Patent: October 14, 2003Assignee: Toshiba Kikai Kabushiki KaishaInventors: Minoru Hamamura, Jun Fujita, Shigeichi Yamamoto
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Publication number: 20030188891Abstract: An electromagnetic method and apparatus for directional drilling guidance of horizontal boreholes for the installation of pipelines and communication cables beneath rivers, highways and other obstacles is disclosed. A solenoid source, with horizontal axes, generates alternating electromagnetic fields which are measured in the borehole by a magnetometer with known orientation with respect to the direction of gravity near the drill bit. A preferred embodiment has a useable range of 150 meters from the source.Type: ApplicationFiled: April 3, 2002Publication date: October 9, 2003Applicant: Vector Magnetics LLCInventor: Arthur F. Kuckes
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Patent number: 6629572Abstract: A drilling rig system including a man-machine workstation interface located in proximity to the drilling rig for providing to a single operator at substantially one location simultaneous operational access to drilling rig processes. The workstation includes an adjustable base and an operator alcove formed on the base in which an operator is positioned allowing for a substantially unobstructed view of the drilling rig. Adjustable forearm support panels are formed on opposing sides of the operator alcove for supporting the forearms of the operator while positioned in the alcove. At least one display unit is adjustably connected to the base and has a touch access screen adapted to allow the operator to monitor and control drilling rig processes. A plurality of discrete hand controls are used for controlling predetermined drilling rig processes wherein at least one of the discrete hand controls is located on the forearm support panels.Type: GrantFiled: August 17, 1999Date of Patent: October 7, 2003Assignee: Varco I/P, Inc.Inventors: Keith A. Womer, W. Dave Harbour, John Kracik, David Ford
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Publication number: 20030168257Abstract: A system is for controlling borehole operations using a computational drilling process model representing the combined effect of downhole conditions and the operation of a drillstring. The drilling process model is continually updated with downhole measurements made during a drilling operation. From the updated drilling process model, a set of optimum drilling parameters is determined and communicated to a surface equipment control system. Further, the system allows the surface equipment control system to automatically adjust current surface equipment control settings based on the updated optimum drilling parameters. Various control scripts are generated and executed to inform the surface equipment control system based on a present drilling mode.Type: ApplicationFiled: February 11, 2003Publication date: September 11, 2003Inventors: Walter D. Aldred, Richard Meehan
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Publication number: 20030141109Abstract: The invention concerns a self-penetrating drilling method and a thrust-generating tool: the tool (1) comprises N blades (2a, 2b, 2c, 2d). Each blade comprised K drill bits (3a, 3b, 3c, 3d). The shapes, positions and orientations of said drill bits are determined in the following manner: the kth drill bit of the last blade drills, at the (q−1)th of the tool rotational cycle, a cut in the rock downstream of the one produced by the (k+1)th drill bit of the first blade at the qth rotational cycle of the tool; the kth drill bit of the nth blade drills, at the q?th rotational cycle of the tool, a cut in the rock downstream of the one produced by the kth drill bit of the (n+1)th blade at the qth rotational cycle of the tool; the normal to the leading edge of the drill bit has a component along the axis of rotation oriented towards upstream.Type: ApplicationFiled: December 16, 2002Publication date: July 31, 2003Inventors: Christophe Simon, Hedi Sellami
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Publication number: 20030127250Abstract: A continuous feed drilling system and controller includes a head assembly having first and second chucks synchronized to rotate at the same rotational velocity. The chucks are independently moveable within the head assembly and their positions are measured by linear transducers. The controller causes the first chuck to engage with a drill stem and begin rotating and advancing. The controller uses the outputs of the linear transducers to determine the linear velocity of the advancing first chuck and synchronize the linear velocity of the first and second chucks. The controller then causes the second chuck to engage the drill stem and causes the first chuck to release the drill stem. The process is repeated, alternating the roles of the first and second chucks, thus creating a continuous drilling motion.Type: ApplicationFiled: January 7, 2002Publication date: July 10, 2003Inventors: William V. Dycus, Louis E. Silay
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Patent number: 6554082Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system modifies the rate of boring tool displacement along the underground path while rotating the boring tool at a selected rotation rate to optimize excavation productivity. The controller may also monitor the rate at which liquid is pumped through the borehole and automatically adjust the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool.Type: GrantFiled: April 22, 2002Date of Patent: April 29, 2003Assignee: Vermeer Manufacturing CompanyInventors: Brian John Bischel, James Richard Rankin
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Patent number: 6550547Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.Type: GrantFiled: February 11, 2002Date of Patent: April 22, 2003Assignee: The Charles Machine Works, Inc.Inventors: David R. Payne, Cody L. Sewell, Kelvin P. Self, J. Kevin Wilda, David A. Rorabaugh
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Publication number: 20030070842Abstract: The present invention generally provides a downhole tool with an improved means of transmitting data to and from the tool through the use of wired pipe capable of transmitting a signal and/or power between the surface of the well and any components in a drill string. In one aspect, a downhole tool includes a body, and a mandrel disposed in the body and movable in relation to the body. A conducive wire runs the length of the body and permits signals and/or power to be transmitted though the body as the tool changes its length.Type: ApplicationFiled: October 12, 2001Publication date: April 17, 2003Inventors: Thomas F. Bailey, Michael Nero, Timothy L. Wilson
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Publication number: 20030066685Abstract: A steering apparatus for an auger in its casing to bore a horizontal hole in earth by utilizing four expandable and retractable wings equally spaced at the head of the casing. The wings are actuated by integrated single action low profile hydraulic cylinders energized by external single action hydraulic cylinders to minimize the diameter of the hole bored due to State building codes. Two embodiments of the wings are shown.Type: ApplicationFiled: October 10, 2001Publication date: April 10, 2003Inventor: Donald Beyerl
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Patent number: 6530154Abstract: A method for drilling a wellbore to assure the avoidance of a substantially adjacent known magnetic source comprising the steps of obtaining survey data for the path or trajectory of a known magnetic source; preparing a wellplan comprising a path or trajectory for a second wellbore to be drilled, from the survey data and the wellplan, computing expected values of one or more parameters of the magnetic field to be encountered along a second wellbore during drilling operations, in association with drilling a second wellbore, measuring components of a magnetic field encountered and computing one or more magnetic field parameters at a series of survey points along the wellbore path or trajectory; and determining if measured values differ systematically from expected values, thereby indicating a deviation from the planned wellpath.Type: GrantFiled: July 19, 2001Date of Patent: March 11, 2003Assignee: Scientific Drilling InternationalInventor: James N. Towle
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Publication number: 20030024736Abstract: A method is disclosed for drilling a borehole through a production zone underlying an overburden of various earth formations. The method includes drilling the borehole through the overburden with at least one drill bit adapted to optimize at least one drilling performance parameter, and then drilling the borehole through at least part of the production zone with at least one drill bit adapted to optimize at least one production performance parameter.Type: ApplicationFiled: July 10, 2002Publication date: February 6, 2003Inventor: Douglas Lawrence Rock
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Publication number: 20030010531Abstract: For an orbit boring to be performed by a tool (10) in an orbital motion along an orbit (A), a permissible range of an acceleration (a) of the orbital motion is provided to meet a criterion of a machining precision of the orbit boring, and the acceleration (a) is controlled to be suppressed within the permissible range.Type: ApplicationFiled: June 21, 2002Publication date: January 16, 2003Applicant: TOSHIBA KIKAI KABUSHIKI KAISHAInventors: Minoru Hamamura, Jun Fujita, Shigeichi Yamamoto
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Publication number: 20020195275Abstract: A remote lock-out system and method are employed with a drilling machine. The remote lock-out system includes a remote lock-out override controller capable of interrupting a drilling operation of the drilling machine. The remote lock-out override controller includes a transmitter and a receiver. A remote lock-out controller is capable of issuing a lock-out signal and a run signal, wherein the lock-out signal, when received by the HDD machine, initiates suspension of the HDD machine drilling operation, and the run signal initiates enablement of the HDD machine drilling operation. The remote lock-out controller includes a transmitter and a receiver. The HDD machine drilling operation generally includes displacing and rotating the drill string, and can further include supplying a drilling fluid through the drill string.Type: ApplicationFiled: June 25, 2002Publication date: December 26, 2002Inventors: Ivan R. Brand, Scott Kilborn, Hans Kelpe, Gregg A. Austin
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Patent number: 6435286Abstract: An apparatus and method for determining a location and an orientation of an underground boring tool by employment of a radar-like probe and detection technique. The boring tool is provided with a device which generates a specific signature signal in response to a probe signal transmitted from above the ground. Cooperation between the probe signal transmitter at ground level and the signature signal generating device provided at the underground boring tool results in accurate detection of the boring tool location and, if desired, orientation, despite the presence of a large background signal. Precision detection of the boring tool location and orientation enables the operator to accurately locate the boring tool during operation and, if provided with a directional capacity, avoid buried obstacles such as utilities and other hazards. The signature signal produced by the boring tool may be generated either passively or actively, and may be a microwave or an acoustic signal.Type: GrantFiled: September 29, 2000Date of Patent: August 20, 2002Assignee: Vermeer Manufacturing Company, Inc.Inventors: Gregory S Stump, Christopher T. Allen
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Patent number: 6419031Abstract: A method of controlling rock drilling performed by a rock drill provided with a pressure-driven hammer and a rotation motor. In the method, the speed of rotation of the drill rod is defined on the basis of the value of the control signal used to control the control valve that adjusts the flow of the pressure fluid to the rotation motor.Type: GrantFiled: January 6, 2000Date of Patent: July 16, 2002Assignee: Sandvik Tamrock OyInventor: Tapani Pöysti
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Patent number: 6408952Abstract: Systems and methods for remotely altering operation of a horizontal directional drilling machine provide for remotely disabling movement of a drill string coupled to a cutting head or reamer and, in addition, disabling dispensing of fluid, foam and/or air communicated through the drill string. A lockout signal is transmitted from a portable or hand-manipulatable remote unit operated by an operator remotely situated with respect to the drilling machine. The lockout signal is received at the drilling machine. In response to the received lockout signal, a controller of the drilling machine prevents movement of the drill string and thus the cutting head or reamer. The controller also disables dispensing of fluid, foam and/or air through the drill string in response to the received lockout signal. The controller effects transmission of a verification signal from the drilling machine to the remote location.Type: GrantFiled: December 17, 1999Date of Patent: June 25, 2002Assignee: Vermeer Manufacturing CompanyInventors: Ivan R. Brand, Gregg A. Austin, Fred G. Delonti
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Publication number: 20020060093Abstract: A drilling rig system including a man-machine workstation interface located in proximity to the drilling rig for providing to a single operator at substantially one location simultaneous operational access to drilling rig processes. The workstation includes an adjustable base and an operator alcove formed on the base in which an operator is positioned allowing for a substantially unobstructed view of the drilling rig. Adjustable forearm support panels are formed on opposing sides of the operator alcove for supporting the forearms of the operator while positioned in the alcove. At least one display unit is adjustably connected to the base and has a touch access screen adapted to allow the operator to monitor and control drilling rig processes. A plurality of discrete hand controls are used for controlling predetermined drilling rig processes wherein at least one of the discrete hand controls is located on the forearm support panels.Type: ApplicationFiled: August 17, 1999Publication date: May 23, 2002Inventors: KEITH A. WOMER, W.DAVE HARBOUR, JOHN KRACIK, DAVID FORD
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Patent number: 6382330Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system modifies the rate of boring tool displacement along the underground path while rotating the boring tool at a selected rotation rate to optimize excavation productivity. The controller may also monitor the rate at which liquid is pumped through the borehole and automatically adjust the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool.Type: GrantFiled: March 14, 2001Date of Patent: May 7, 2002Assignee: Vermeer Manufacturing CompanyInventors: Brian John Bischel, James Richard Rankin
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Patent number: 6378627Abstract: An autonomous downhole oilfield tool having its own mobility and decision making capability so that it may be deployed in a downhole environment to monitor and control said environment by modifying operations of other devices and maintaining downhole structures.Type: GrantFiled: September 23, 1997Date of Patent: April 30, 2002Assignee: Intelligent Inspection CorporationInventors: Paulo S. Tubel, Jeffrey E. Johnson, Colin M. Angle, Thomas W. McIntyre
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Patent number: 6339741Abstract: A system and method for controlling engine speed of an internal combustion engine provide automatically returning to a set speed selected with a hand throttle after operating at idle or near idle. The system and method are particularly suited for operation in driving a mud pump used in petroleum drilling applications where the operator dials-in a desired operating speed corresponding to a desired pumping rate. The engine is returned to idle or near idle to allow additional sections of pipe to be added. The engine then automatically returns to the previously selected set speed without additional manipulation of the hand throttle. In one embodiment, dual hand throttles are provided to support remote station operation and control of the engine speed.Type: GrantFiled: August 18, 2000Date of Patent: January 15, 2002Assignee: Detroit Diesel CorporationInventors: Curtis Paul Ritter, Marleen Frances Thompson, Jeffery Scott Hawkins
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Patent number: 6289997Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a-selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.Type: GrantFiled: June 28, 2000Date of Patent: September 18, 2001Assignee: Vermeer Manufacturing CompanyInventors: Brian John Bischel, James Richard Rankin
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Patent number: 6276465Abstract: A method is provided for generating an indicator of potential bit performance in a particular wellbore. Forensic wellbore data is obtained from at least one previously drilled wellbore which is determined to be comparable to the particular target wellbore. Typically, the comparable wellbore comprises an “offset” wellbore which is proximate the target wellbore, and which has similar geologic features. An inference engine computer program is provided which consists of executable program instructions. It is adapted to utilize a plurality of wellbore parameters, including the forensic wellbore data. The inference engine includes at least one rule matrix which defines a plurality of fuzzy sets. These fuzzy sets establish correspondence between the plurality of wellbore parameters and the indictor of potential bit performance. The inference engine computer program is loaded onto a data processing system.Type: GrantFiled: February 23, 2000Date of Patent: August 21, 2001Assignee: Baker Hughes IncorporatedInventors: Craig Hodges Cooley, David Alexander Curry, Leroy William Ledgerwood, III
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Patent number: 6244361Abstract: A drilling direction control device, improvements in drilling direction control devices, methods for orienting a rotary driling system, and methods for rotary drilling. The drilling direction control device includes a rotatable drilling shaft, a housing for rotatably supporting a length of the drilling shaft, and a deflection assembly contained within the housing for bending the drilling shaft between a first support location and a second support location. The deflection assembly includes an outer ring which is rotatably supported on a circular inner peripheral surface of the housing and which has a circular inner peripheral surface that is eccentric with respect to the housing. The deflection assembly also includes an inner ring which is rotatably supported on the circular inner peripheral surface of the outer ring and which has a circular inner peripheral surface which engages the drilling shaft and which is eccentric with respect to the circular inner peripheral surface of the outer ring.Type: GrantFiled: July 14, 1999Date of Patent: June 12, 2001Assignee: Halliburton Energy Services, Inc.Inventors: Laurier E. Comeau, Elis Vandenberg, Edward James Cargill, John Ransford Hardin, Jr., Terrance Dean Maxwell, Bryan James Restau, Frank Seadio Ramirez, Colin Walker, Rick Hay
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Patent number: 6206108Abstract: The present invention provides a drilling system that utilizes an integrated bottom hole assembly. The bottom hole assembly contains sensors for determining the health of the bottom hole assembly, borehole condition, formation evaluation characteristics, drilling fluid physical and chemical properties, bed boundary conditions around and in front of the drill bit, seismic maps and the desired drilling parameters that include the weight on bit, drill bit speed and the fluid flow rate. A downhole processor controls the operation of the various devices in the bottom hole assembly to effect changes to the drilling parameters and the drilling direction to optimize the drilling effectiveness.Type: GrantFiled: October 22, 1997Date of Patent: March 27, 2001Assignee: Baker Hughes IncorporatedInventors: Robert P. MacDonald, Volker Krueger, Hatem N. Nasr, John W. Harrell, Roger W. Fincher
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Patent number: 6186248Abstract: A closed loop control system for a core drilling mechanism automatically controls the penetration rate, the weight on the drill bit, and the torque load applied to the drill string, and maintains all three at or below preselected maximum values. The closed loop control system incorporates a controller that receives sensed information and generates corresponding control signals to control the penetration rate and thus the weight on the drill bit and the torque load through a servo valve in a hydraulic drive circuit. One or more sensors are provided to sense the penetration rate of the drill bit, and are coupled with the controller. Similarly, sensors are provided to determine the weight on the drill bit and the torque load applied to the drill string.Type: GrantFiled: October 22, 1998Date of Patent: February 13, 2001Assignee: Boart Longyear CompanyInventors: Louis E. Silay, Raymond B. McKinley
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Patent number: 6179065Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.Type: GrantFiled: September 2, 1998Date of Patent: January 30, 2001Assignee: The Charles Machine Works, Inc.Inventors: David R. Payne, Cody L. Sewell, Kelvin P. Self, J. Kevin Wilda, David A. Rorabaugh
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Patent number: 6179066Abstract: The present invention provides a drilling assembly with a stabilization system that stabilizes at least a section of the drilling assembly as a function of one or more downhole measured parameters or parameters of interest. One or more sensors carried by the drilling assembly measure the desired parameters of interest and a control system controls the stabilizer system in response to one or more determined parameters of interest to provide desired stabilization of a section of the drilling assembly. Measurement-while-drilling sensors whose measurements are affected by the parameters of interest are preferably disposed in the stabilized section. In one embodiment, the stabilization system includes at least two axially spaced apart stabilizers. Each such stabilizer includes a plurality of independently adjustable members that radially extend from the drilling assembly to exert force on the wellbore inside.Type: GrantFiled: January 14, 1999Date of Patent: January 30, 2001Assignee: Baker Hughes IncorporatedInventors: Hatem Nasr, Macmillan M. Wisler, Joachim Oppelt
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Patent number: 6173793Abstract: A Measurement-while-Drilling method and apparatus for obtaining information about a formation uses sensors on substantially non-rotating pads attached to a rotating housing that is part of the drilling assembly. The pads make contact with the formation. The sensors may be density, NMR, resistivity, sonic or electromagnetic. The NMR sensors may use a static magnetic field that can be either radial or longitudinal in direction. The resistivity sensors may involve direct measurement of leakage current or may rely on induction methods. The sonic sensors may be three component transmitters and/or receivers for determining compressional and shear velocities of the formation and may also be used to image the formation in a VSP or a reverse VSP. In an alternate arrangement, the sensors rotate with the drill bit. A downhole microprocessor analyzes the data to improve signal-to-noise ratio and to reduce redundancy in the acquired data.Type: GrantFiled: December 18, 1998Date of Patent: January 16, 2001Assignee: Baker Hughes IncorporatedInventors: Larry W. Thompson, Macmillan M. Wisler, Paul Seaton
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Patent number: 6164390Abstract: A method of predicting the walk rate of a design of rotary drag-type drill bit of the kind where the leading face of the bit body is formed with a central depression, or cone, comprises the steps of: calculating the cone volume V.sub.cone of the bit; calculating that ratio ##EQU1## of the total torque generated by the cutters on the bit which is attributable to those cutters which are mounted in said cone; calculating a Walk Factor ##EQU2## and then determining the predicted walk rate W of the bit from a graph, or other database, relating previously established values of F for other drill bits to the respective walk rates W for those drill bits.Type: GrantFiled: February 5, 1999Date of Patent: December 26, 2000Assignee: Camco International (UK) LimitedInventors: Andrew Murdock, Clive Jarvis
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Patent number: 6161630Abstract: An apparatus and method for determining a location and an orientation of an underground boring tool by employment of a radar-like probe and detection technique. The boring tool is provided with a device which generates a specific signature signal in response to a probe signal transmitted from above the ground. Cooperation between the probe signal transmitter at ground level and the signature signal generating device provided at the underground boring tool results in accurate detection of the boring tool location and, if desired, orientation, despite the presence of a large background signal. Precision detection of the boring tool location and orientation enables the operator to accurately locate the boring tool during operation and, if provided with a directional capacity, avoid buried obstacles such as utilities and other hazards. The signature signal produced by the boring tool may be generated either passively or actively, and may be a microwave or an acoustic signal.Type: GrantFiled: May 13, 1999Date of Patent: December 19, 2000Assignee: Vermeer Manufacturing CompanyInventors: Gregory S Stump, Christopher T. Allen
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Patent number: 6109367Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.Type: GrantFiled: August 27, 1999Date of Patent: August 29, 2000Assignee: Vermeer Manufacturing CompanyInventors: Brian John Bischel, James Richard Rankin
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Patent number: 6026911Abstract: The present invention provides a system for performing a desired operation in a wellbore. The system contains a downhole tool which includes a mobility platform that is electrically operated to move the downhole tool in the wellbore and an end work device to perform the desired work. The downhole tool also includes an imaging device to provide pictures of the downhole environment. The data from the downhole tool is communicated to a surface computer, which controls the operation of the tool and displays pictures of the tool environment. Novel tactile sensors for use as imaging devices are also provided. In an alternative embodiment the downhole tool is composed of a base unit and a detachable work unit. The work unit includes the mobility platform, imaging device and the end work device. The tool is conveyed into the wellbore by a conveying member.Type: GrantFiled: November 9, 1998Date of Patent: February 22, 2000Assignee: Intelligent Inspection CorporationInventors: Colin M. Angle, Thomas W. McIntyre
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Patent number: 5979570Abstract: A tool for controlling azimuth and/or inclination in a wellbore and methods for utilizing the same is disclosed. The tool generally comprises a freely rotating mandrel, for transmitting drilling forces, contained within two eccentric sleeves. The outer sleeve has an eccentric longitudinal bore that forms a pregnant or weighted side that seeks the low-side of the wellbore. Two gauge inserts or stabilizer shoes are provided on either side of the outer sleeve at ninety degrees to the pregnant housing. The inner sleeve has a further eccentric longitudinal bore that contains the freely rotating mandrel. The mandrel is attached to the drill string at one end and to the drilling bit at the other. The position of the inner sleeve may be controlled, at will from the surface, so that the eccentric is kept to one side of the outer housing, thus transmitting a fulcrum force to the bit and controlling the azimuth and/or inclination of the wellbore.Type: GrantFiled: October 2, 1997Date of Patent: November 9, 1999Inventors: Stephen John McLoughlin, Jack Philip Chance
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Patent number: 5947213Abstract: The present invention provides a system for performing a desired operation in a wellbore. The system contains a downhole tool which includes a mobility platform that is electrically operated to move the downhole tool in the wellbore and an end work device to perform the desired work. The downhole tool also includes an imaging device to provide pictures of the downhole environment. The data from the downhole tool is communicated to a surface computer, which controls the operation of the tool and displays pictures of the tool environment. Novel tactile sensors for use as imaging devices are also provided. In an alternative embodiment the downhole tool is composed of a base unit and a detachable work unit. The work unit includes the mobility platform, imaging device and the end work device. The tool is conveyed into the wellbore by a conveying member.Type: GrantFiled: July 11, 1997Date of Patent: September 7, 1999Assignee: Intelligent Inspection CorporationInventors: Colin M. Angle, Thomas W. McIntyre
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Patent number: 5944121Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.Type: GrantFiled: April 29, 1998Date of Patent: August 31, 1999Assignee: Vermeer Manufacturing CompanyInventors: Brian John Bischel, James Richard Rankin
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Patent number: 5913371Abstract: In a preferably hydraulic control for a preferably hydraulically-driven earth boring mechanism, whereby a boring rod equipped with a boring tool is fed into and out of the earth with simultaneous rotation, the feed speed of the rod is regulated automatically in dependence on the rotational movement applied to the boring rod and/or on the feed force applied to the boring rod to optimize the speed of the boring process and to prevent overload damage to the boring rod, boring tool and other parts of the boring mechanism.Type: GrantFiled: April 21, 1997Date of Patent: June 22, 1999Assignee: Terra AG fuer TiefbautechnikInventor: Dietmar Jenne
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Patent number: 5878824Abstract: An arrangement and associated method for thermally protecting an electronic component assembly from heat at least to a limited extent is disclosed herein. The electronic component assembly includes a plurality of thermally sensitive electronic devices, each of which is constructed such that when the device is in a powered state there is a maximum operating temperature to which it may be subjected without causing thermal damage and such that when the device is in a non-powered state there is a higher maximum non-operating temperature to which the device may be subjected without causing thermal damage. During powered operation of the assembly, the temperature is sensed at a predetermined position in close proximity to the devices.Type: GrantFiled: November 27, 1996Date of Patent: March 9, 1999Assignee: Digital Control IncorporatedInventors: John E. Mercer, Rudolf Zeller, Shiu Sang Ng
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Patent number: 5844133Abstract: A drilling control apparatus for automatically controlling the drilling operation of a rock drill includes a control unit for storing known criteria drilling patterns for various rock properties. A specific drilling pattern is selected based upon a collaring procedure for operation of the rock drill. A detector continually monitors variables such as rotational pressure, feed pressure and flushing pressure during the drilling process to determine a change in condition of the rock for determination of automatic selection of another more appropriate drilling pattern.Type: GrantFiled: August 20, 1997Date of Patent: December 1, 1998Assignee: Furukawa Co., Ltd.Inventors: Kazuya Goto, Masashi Yanagisawa, Toshihiko Gomi
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Patent number: 5746278Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated at a selected rate of rotation. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system concurrently modifies the rate of boring tool displacement along the underground path while rotating the boring tool at the selected rotation rate. The controller monitors the rate at which liquid is pumped through the borehole and automatically adjusts the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool. Sensors are provided to sense pressure levels in the rotation, displacement, and liquid dispensing pumps and an electronic controller continuously monitors the levels detected by the sensors.Type: GrantFiled: March 13, 1996Date of Patent: May 5, 1998Assignee: Vermeer Manufacturing CompanyInventors: Brian John Bischel, James Richard Rankin