Abstract: A method can be used for producing alkali metal alcoholates in counter flow by reactive rectification. The alkali metal is selected from sodium and potassium. In a first part of the method, the alcohol is converted in counter flow with the respective alkali metal hydroxide. In a second part of the method, the mixture of alcohol and water obtained is separated in a rectification column, and the alcoholic vapour arising is condensed, as a result of which the temperature thereof increases. The energy dissipated during cooling of the condensed vapour is then used in the first part of the method. This permits an energy-efficient production of the alkali metal alcoholates concerned.

Abstract: Processes and systems are provided to compress vapors produced in distillation and recover the heat of condensation through vapor compression and to derive mechanical, thermal, and electrical energy from a combined heat and power system, while maintaining the plant's original ability to operate. The plant's existing distillation system, steam generation, and electrical demand determine the design basis for the retrofit system that is targeted at an optimized combination of energy usage, energy cost, and environmental impact. Vapor compression (by mechanical vapor recompression and/or thermal vapor recompression) minimizes the total energy usage. Optionally, combined heat and power provides a means of converting energy between fuel, electricity, and thermal energy in a manner that best complements plant requirements and energy economics and minimizes inefficiencies and energy losses.

Abstract: The purification method of isopropyl alcohol including: feeding a feed including isopropyl alcohol, water, and a byproduct comprising normal propyl alcohol to an azeotropic distillation purification tower; separating an azeotrope comprising isopropyl alcohol, normal-propyl alcohol, and water from the top of the azeotropic distillation purification tower and feeding the azeotrope to a dehydration tower; separating the isopropyl alcohol and the normal-propyl alcohol from the bottom of the dehydration tower and feeding the isopropyl alcohol and the normal-propyl alcohol to a normal-propyl alcohol purification tower; and separating the isopropyl alcohol from the top of the normal propyl alcohol purification tower.

Abstract: A process for the recovery of ethylene glycol from an aqueous stream comprising ethylene glycol is disclosed. The process comprises (a) subjecting an aqueous stream 5 comprising ethylene glycol to an evaporation step in a multiple-effect evaporator to obtain a concentrated stream comprising ethylene glycol; (b) subjecting said concentrated stream comprising ethylene glycol to a first dehydration step in a first dehydrator 10 operating at an overhead pressure in the range of 0 barg (bar gauge) to 4 barg (bar gauge) to obtain a partially dehydrated ethylene glycol stream, and (c) subjecting said partially dehydrated ethylene glycol stream to a second dehydration step in a second dehydrator operating under 15 vacuum to obtain a dehydrated ethylene glycol stream.

Abstract: The present invention is directed to a process for the purification of ethylene glycol from a crude stream thereof.

Abstract: A system and method for expanding the production capacity of an existing ethanol production facility including: a source of fermented mash (beer); a first beer column configured for receiving beer input from the source and for producing overhead comprising alcohol vapor and water vapor; and a first rectifier receiving an alcohol and water mixture from said first beer column. The system includes a second beer column, first and second condensers receiving overhead from the beer columns and a second rectifier receiving condensed overhead from the second condenser and bottoms from the first rectifier. A processing component receives bottoms from the first and second beer columns and steam condensate. The method includes the steps of retrofitting an existing ethanol production facility with a second beer column, first and second condensers and a second rectifier.

Abstract: A method includes receiving a water stream from a hydrocarbon production facility, the water stream having a first concentration of a kinetic hydrate inhibitor (KHI); flowing the water stream through a heat exchanger to heat the water stream to a target temperature; mixing the heated water stream with a treatment chemical to form a two-phase mixture, the treatment chemical having an affinity for the KHI; flowing the two-phase mixture into a separator; and physically separating the two-phase mixture into a first phase and a second phase, the first phase including water and having a second concentration of the KHI less than the first concentration, and the second phase including the KHI and the treatment chemical, the density of the second phase being less than the density of the first phase.

Abstract: A system and method to partially vaporize a process or feed water stream does so in a liquid pool zone of a vessel as the stream comes into contact with a heating medium that is less volatile than the process stream. To keep the pool hot, the heating medium can be recirculated through a heater of a pump-around loop or a heater can be placed in the liquid pool. As the process stream is partially vaporized, any solids present in the process stream together with the unvaporized process or feed water stream move into the heating medium. These solids and unvaporized liquids may be further removed from the heating medium in the pool or in the pump-around loop. The vaporized process stream can be further condensed. Any heat recovered can be used to pre-heat the process stream or in the pump-around loop's heater in case of mechanical vapor recovery.

Abstract: The present disclosure provides processes and systems for heat integration in ethanol production. In one embodiment, a feed mixture is distilled with one or more distillation units to remove at least a portion of the water, and form a distillation unit bottom stream, a vaporous overhead stream, and a fusel oil stream. Molecular sieve units are regenerated by vacuum or a combination of vacuum and optionally a portion of the product stream to form one or more regenerate streams. A feed tank is configured to receive at least one selected from a condensed portion of the regenerate streams and a portion of a vaporous depressure stream, to form a feed stream. The energy contained in the depressure vapor is recovered by the depressure vapor contacting the feed tank and heating up at least one stream forwarded into the feed tank.

Abstract: A method of dehydrating a hydrocarbon gas stream including stripping water from a liquid desiccant stream using a water-undersaturated portion of the gas stream, drying the gas stream to extract the stripped water, and then further drying the partially-dried gas stream using the stripped desiccant to achieve a low water content level in the gas stream for pipeline transportation. In one embodiment, the liquid desiccant is supplied by a regeneration facility at a remote location and the liquid desiccant is returned to the regeneration facility for regeneration after drying the gas. In another embodiment, the regeneration of the desiccant is performed locally whereby the liquid desiccant is, after drying the gas, stripped again of water and reused locally.

Abstract: A process for purifying methyl methacrylate by (a) feeding a mixture comprising methyl methacrylate and its alkali salt into a distillation column above the middle along with a hydrocarbon; (b) removing a first overhead stream; (c) removing a first bottoms stream; (d) feeding the first overhead stream to a first water separator to produce (i) a first organic phase and (ii) a first aqueous phase which enters a methanol drying column which produces a second overhead stream and a second bottoms stream; (e) feeding the first bottoms stream to a second water separator to produce (i) a second aqueous phase which is fed to an MMA stripper column which produces a third overhead stream and a third bottoms stream, and (ii) a second organic phase; (f) combining the second organic phase and the second bottoms stream into a third water separator which produces a third organic phase which enters an MMA drying column which produces a fourth bottoms stream, and (g) feeding the fourth bottoms stream to an MMA product column.

Abstract: The present invention relates to methods and systems for remediating one or more impurities (e.g., diacetyl) that are present in manufacturing an alcohol (e.g., ethanol) from cellulosic biomass. The methods and systems include reacting the one or more impurities with at least one treatment compound (e.g., an oxidizing agent, an alkali compound, or a mixture thereof) to form a reaction product that can be separated from the alcohol.

Abstract: The present application relates to a device and a method for preparing alkanol. According to the present application, energy can be reduced when preparing alkanol by reducing the amount of steam used in a reboiler or cooling water used in a condenser and a cooler, and steam generated from a heat exchanger for column top stream can be utilized in a variety of fields. Also, highly pure alkanol can be prepared according to the present application.

Abstract: The present disclosure provides a system (100) for regenerating MEG, the system (100) comprising at least one flash drum (101) adapted to increase the temperature of rich MEG. At least one settling tank (102) is fluidly connected to the flash drum (101) where low solubility salts in the rich MEG are precipitated. Further, at least one filter unit (103) is fluidly connected to downstream of settling tank (102), and is configured to separate low solubility salt precipitates from the rich MEG. Furthermore, at least one storage tank (104) is positioned downstream of the filter unit (103), which is configured to receive and accumulate filtrate containing rich MEG. A reclamation column (105) is fluidly connected to the storage tank (104), which comprises a distillation chamber (106) and vane-mesh assembly (107) configured to produce lean MEG. The system (100) also has water handling capacity from 400 m3/day to 450 m3/day.

Abstract: The present application relates to an apparatus for purifying isopropyl alcohol. The present application enables isopropyl alcohol to be obtained in a high purity from a feed comprising water and isopropyl alcohol with a minimum amount of energy consumption.

Abstract: A lean MEG stream having a first pH level is contacted with a CO2-rich gas stream to yield a lean MEG product having a second different and lower pH level preferably in a range of 6.5 to 7.0. The system and method can be readily incorporated into a slipstream MEG recovery package, with a source of the lean MEG stream being a MEG regeneration section of the package. The CO2-rich gas could be a vented CO2 stream from the MEG reclamation section of the package. Unlike hydrochloric and acetic acid overdosing, CO2 overdosing of the lean MEG stream does not lead to rapid acidification of the lean MEG product to be stored or injected.

Abstract: The present application relates to an apparatus for purifying isopropyl alcohol. The present application enables isopropyl alcohol to be obtained in a high purity from a feed comprising water and isopropyl alcohol with a minimum amount of energy consumption.

Abstract: A process for recovering butanol from a mixture of a water-immiscible organic extractant, water, butanol, and optionally a non-condensable gas, is provided. The butanol is selected from 1-butanol, isobutanol, and mixtures thereof. An overhead stream from a first distillation column is decanted into two liquid phases. The wet butanol phase is refined in a second distillation column; the aqueous phase is returned to the first distillation column. A portion of the wet butanol phase from the decanter is also returned to the first distillation column. The extractant may be C7 to C22 fatty alcohols, C7 to C22 fatty acids, esters of C7 to C22 fatty acids, C7 to C22 fatty aldehydes, and mixtures thereof.

Abstract: A process for recovering butanol from a mixture of a water-immiscible organic extractant, water, butanol, and optionally a noncondensable gas, is provided. The butanol is selected from 1-butanol, isobutanol, and mixtures thereof An overhead stream from a first distillation column is decanted into two liquid phases. The wet butanol phase is returned to the first distillation column as reflux. A bottom stream from the first distillation column is refined in a second distillation column to obtain a second overhead stream and a second bottoms stream. The extractant may be C7 to C22 fatty alcohols, C7 to C22 fatty acids, esters of C7 to C22 fatty acids, C7 to C22 fatty aldehydes, and mixtures thereof.

Abstract: A process is provided for recovering components from a low boiler mixture which is obtained in the distillation of hydrogenation effluents from the preparation of polymethylols, by multistage distillation of the low boiler mixture having a tertiary amine, water, methanol, a polymethylol, a methylolalkanal, an alcohol and an alkanal with a methylene group in the alpha position to the carbonyl group. A first distillation stage involves separating the low boiler mixture into a higher-boiling, predominantly water-rich fraction and into a lower-boiling aqueous organic fraction having the tertiary amine. A second distillation stage involves separating the aqueous organic fraction from the first distillation stage into a predominantly amine-containing fraction and a further amine-depleted fraction. The tertiary amine is trimethylamine or triethylamine and the bottom temperature in the second distillation stage is at least 110° C.

Abstract: Systems and methods for separating an alcohol, and in particular butanol, from a fermented feed and concentrating thin stillage into syrup includes operation of one or more alcohol recovery distillation columns using the heat supplied by steam generated from concentration of the thin stillage in a multi-train, multi-effect evaporation system.

Abstract: The present application relates to a method of manufacturing isopropyl alcohol. Isopropyl alcohol with high purity is obtained from a feed including water and isopropyl alcohol. In addition, energy used in a process of obtaining the isopropyl alcohol, and investment cost for manufacturing facilities are reduced.

Abstract: A reactive distillation method comprises introducing a feed stream to a reactive distillation column, contacting the feed stream with one or more catalysts in the reactive distillation column during a distillation, and removing one or more higher alcohols during the distillation from the reactive distillation column as a bottoms stream. The feed stream comprises one or more alpha hydrogen alcohols, and the feed stream reacts in the presence of the one or more catalysts to produce a reaction product comprising the one or more higher alcohols.

Abstract: The invention disclosed and claimed herein relates to treatment of water contaminated with glycol to be recycled for further effective use of the cleaned water resulting therefrom, especially at airports. More specifically, this invention relates to improved techniques for efficiently and reliably generating continuous flows of cleaned water as well as a continuous flow of recyclable glycol water of controlled concentration.

Abstract: A stripping gas recycle process for a stripper is fed a water containing glycol and a stripping gas. The stripping gas removes a water content from the water containing glycol to produce a dried glycol and a wet stripping gas. The recycle system includes at least one stripping gas separation process, with the gas separation process being fed wet stripping gas from a stripper and separating the water content from the wet stripping gas, to produce a water containing fraction and a drier stripping gas fraction. The drier stripping gas fraction is fed into the stripper.

Abstract: The present application concerns a process for the removal of hydrocarbons from an aqueous stream, which process may include conducting a phenol-containing water stream into a separation column, separating the phenol-containing water in the column using heat to form an overhead portion and a bottoms portion, and collecting the overhead portion as well as the bottoms portion. Further, the process may include adding an eluent to an aqueous stream, thereby forming an aqueous mixture, subsequently conducting the aqueous mixture into a separation vessel, wherein it is allowed to settle into two phases, which form a hydrocarbon stream and a phenol-containing water stream, subsequently collecting the hydrocarbon stream, and conducting the phenol-containing water stream to the separation column for further separation.

Abstract: The present application relates to a method of manufacturing isopropyl alcohol. Isopropyl alcohol with high purity is obtained from a feed including water and isopropyl alcohol. In addition, energy used in a process of obtaining the isopropyl alcohol, and investment cost for manufacturing facilities are reduced.

Abstract: A system and process for removing divalent cations from a rich MEG feed stream is presented. An ion exchange bed containing a cation exchange resin adsorbs the divalent cations in the rich MEG feed stream as it flows through the ion exchange bed. After the divalent ions have been removed, the feed stream flows through a flash separator and a distillation column to reclaim MEG. Alternatively, the feed stream flows through a distillation column to regenerate MEG. The spent cation exchange resin may be regenerated in place using a regeneration brine comprised of sodium chloride and water. After use, the regeneration brine may be disposed as waste or recycled to the brine storage tank and re-used to regenerate the cation exchange resin.

Abstract: The present invention is directed to an enhanced process for separating dissolved and suspended solids from valuable or harmful liquids and more particularly to improving the operational aspects and separation efficiency of treating certain water miscible fluids including those used for oil and gas processing such as glycols, as well as automobile and aircraft fluids, that have become contaminated with dissolved and/or suspended solid matter.

Abstract: The present invention includes: a water separation membrane device 2 that separates a process-target fluid into a dehydrated product and water; and a temperature monitoring device 3 for the water separation membrane device 2. The temperature monitoring device 3 detects a temperature. Further, a temperature adjustment device 4 is provided in a previous stage of the water separation membrane device 2. The temperature adjustment device 4 controls a temperature of the process-target fluid on the basis of the temperature detected by the temperature adjustment device 3 to thereby optimize an amount of water permeation in a separation process in the water separation membrane device 2.

Abstract: A method for producing of ultra-clean and High-purity electronic grade reagents is disclosed. The industrial grade reagents are chemically pretreated and filtered, and the colature is rectified. Heating the steam during the rectification to overheated steam, and filtering the overheated steam used the microporous membrane to remove the solid particulates. Condensing the overheated steam and the secondarily filter to remove the dust in the product. Due to the adoption of the technical scheme, the ultra-clean and High-purity isopropanol produced is in conformity with standard SEMI-C12 and the hydrochloric acid to standard SEMI-C8. And the method is applicable for the large-scale continuous production.

Abstract: An improved process for separation of liquid mixtures involves vapor stripping followed by mechanical compression of the vapor which is then exposed to a permeation membrane for separation of the compressed vapor. The apparatus for separating a liquid mixture of two or more solvents comprises components a stripping column, at least one over-head compressor and, thereafter, at least one selectively permeable membrane wherein the membrane separates the components of the vapor based on the different sorption and diffusion characteristics.

Abstract: A process for recovering butanol from a mixture comprising a water-immiscible organic extractant, water, butanol, and optionally a non-condensable gas, is provided. The butanol is selected from 1-butanol, 2-butanol, isobutanol, and mixtures thereof. An overhead stream from a first distillation column is condensed to recover a mixed condensate. An entrainer is added to at least one appropriate process stream or vessel such that the mixed condensate comprises sufficient entrainer to provide phase separation of the organic and the aqueous phases to provide for recovery of the butanol.

Abstract: A method and apparatus for dehydration of glycol uses two galvanic electrodes submerged in a water-glycol mixture. Semiconductor switches are used to supply pulses from a direct current source and to control the polarization and current flow time in such a way as to produce an average current of zero and a switching frequency commensurate with electro-hydrodynamic frequency of the electrode and liquid system. By applying sufficiently low frequency of switching, stirring of glycol and removal of gas products from the electrodes is achieved. The glycol container has at least one submerged electrode module equipped with at least two galvanic electrodes. Each electrode is connected through pairs of high power electronic switches which cycle alternatively between the positive and negative terminals of a direct current power supply.

Abstract: A method for obtaining a concentrated alcohol solution from a lignocellulosic feedstock. The lignocellulosic feedstock is hydrolyzed to prepare a sugar solution. The sugar solution is fermented to produce a fermentation broth comprising alcohol and at least about 1 g ammonium ions/kg fermentation broth. The alcohol in the fermentation broth is then concentrated by distillation to produce an alcohol-enriched vapour. Either before distillation, during distillation or during the azeotrope breaking process, the concentration of ammonia in the alcohol-enriched vapour can be reduced by acid addition to at most about 300 ppm. The alcohol in the alcohol-rich vapour is then further concentrated by an azeotrope breaking process to provide the concentrated alcohol solution.

Abstract: A dehydration method for removing water from a hydrolysis reaction mixture containing unreacted water generated when monochlorobenzene is hydrolyzed to produce phenol, the method for dehydrating the hydrolysis reaction mixture includes supplying a hydrolysis reaction mixture to a distillation tower, supplying a liquid containing monochlorobenzene to the tower top portion of the distillation tower, and removing the substantially whole amount of the water in the hydrolysis reaction mixture together with monochlorobenzene from the tower top portion by distillation.

Abstract: The invention disclosed and claimed herein relates to treatment of water contaminated with glycol to be recycled for further effective use of the cleaned water resulting therefrom, especially at airports. More specifically, this invention relates to improved techniques for efficiently and reliably generating continuous flows of cleaned water as well as a continuous flow of recyclable glycol water of controlled concentration.

Abstract: The present invention relates to a process for separating at least one propylene glycol from a mixture (M) comprising water and said propylene glycol, said process comprising (I) evaporating the mixture in at least two evaporation and/or distillation stages at decreasing operating pressures of the evaporators and/or distillation columns obtaining mixture (M?) and mixture (M?); (II) separating the mixture (M?) obtained in (I) in at least one further distillation step, obtaining a mixture (M-I) comprising at least 70 wt.-% of water and a mixture (M-II) comprising less than 30 wt.-% of water.

Abstract: A process for separating vapors, for example for separating water from ethanol, uses a gas separation membrane unit. Permeate from the membrane unit is compressed and may be used for example as heating steam for distillation. The membrane unit may have two or more stages. Permeate from a stage may be condensed and used for example as fermentation make up water, compressed and fed to the permeate from an upstream stage or heating steam, or fed to another membrane stage for further dewatering. The gas separation membrane unit may be used to remove water from a fermentation broth that has been partially dewatered, for example by one or more of a distillation column or molecular sieve.

Abstract: Processes for removing water from organic solvents, such as ethanol. The processes include distillation in two columns operated at sequentially higher pressure, followed by treatment of the overhead vapor by one or two membrane separation steps.

Abstract: Processes for removing water from organic solvents, such as ethanol. The processes include distillation in two columns operated at sequentially higher pressure, followed by treatment of the overhead vapor by one or two membrane separation steps.

Abstract: The invention provides a process for the production of a lean liquid hydrate inhibitor composition from a rich liquid hydrate inhibitor composition in which the liquid hydrate inhibitor has a boiling point above that of water, which process comprises: (a) feeding said rich liquid hydrate inhibitor composition to a first distillation vessel; (b) withdrawing a water and inhibitor containing vapour from said first distillation vessel and feeding it to a second distillation vessel; (c) withdrawing water vapour from said second distillation vessel; (d) withdrawing a lean hydrate inhibitor composition from said second distillation vessel in liquid form; (e) withdrawing a lean hydrate inhibitor composition from said first distillation vessel in liquid form; (f) withdrawing liquid from said first distillation vessel and removing solids therefrom; wherein the withdrawal of steps (e) and (f) may be of a single liquid stream and wherein at least a portion of the lean hydrate inhibitor composition withdrawn from said fir

Abstract: Systems and methods for separating an alcohol, and in particular butanol, from a fermented feed and concentrating thin stillage into syrup includes operation of one or more alcohol recovery distillation columns using the heat supplied by steam generated from concentration of the thin stillage in a multi-train, multi-effect evaporation system.

Abstract: The invention relates to a process for distillative workup of a methanol/water mixture, in which a methanol/water mixture is added to a distillation column (1), an essentially methanol-comprising vapor stream is withdrawn at the top of the distillation column (1) and an essentially water-comprising bottom stream at the bottom of the distillation column (1), at least a portion of the essentially methanol-comprising vapor stream is compressed and the compressed vapor stream is added as heating vapor to an evaporator (11) in which at least a portion of the methanol/water mixture to be separated is evaporated.

Abstract: In the water purification process, apparatus, and method, contaminated water vapor is exposed to liquid solvent, which causes a transfer of contaminants from the contaminated water vapor to the liquid solvent. In an advantageous embodiment, this latter step is followed by a second purification step where the decontaminated water in liquid phase is exposed to water vapor which causes a transfer of solvent remaining in the decontaminated water to the water vapor. The energy freed during the condensation of the vapor can advantageously be used for evaporation of the liquids, optionally by compressing the vapors prior to condensation thereof within heat exchangers.

Abstract: A system and method for removing water from a liquid desiccant such as a glycol used to dry cooled air in order to restore the desiccant to a purity up to around 97% in a closed continuous flow process. Liquid desiccant can be sprayed into cooled air in a conditioner where it gains moisture. The wet or gained desiccant can be optionally preheated in an economizing heat exchanger and then routed into a concentrator. Desiccant pure to around 97% can be removed from the concentrator, passed through an economizing heat exchanger to provide the preheating and returned to the conditioner holding area. The concentrator can be heated by steam or other means such as natural gas to boil the wet desiccant causing mixed vapor to enter a vertical distillation column where most of the glycol condenses out on the column packing or plates and returns to the concentrator.

Abstract: A method for purifying used antifreeze is disclosed. An antifreeze recycling systems uses a simple-distillation apparatus adapted to distill clean antifreeze from used antifreeze. A novel scraper blade is used in the simple-distillation apparatus. Also, antifreeze recycling methods that minimize waste and generate nontoxic, landfillable waste are provided. An antifreeze product produced by the present method, and a nontoxic, landfillable sludge product produced by the present method, are disclosed.

Abstract: A glycerol preparation method for preparation of medical grade glycerol from a by-product of a bio-diesel process includes a first stage phosphoric acid chemical reaction process and a posterior by-product centrifugal separation process to have the phosphoric acid chemical reaction by-product be separated into free fatty acid, potassium phosphoric acid, and a crude glycerol and methanol mixture. The crude glycerol and methanol mixture is further processed through a first step of thin film evaporation process where methanol is reclaimed, a second step of thin film evaporation process where the mixture is dehydrated, a third step of molecular distillation process where an industrial grade glycerol of purity over 95% is extracted, and a fourth step of molecular distillation process where a medical grade glycerol of purity in exceed of 99.75% that meets USP/BP standards is extracted.

Abstract: A method for purifying an aqueous potassium hydroxide solution having rich silicon impurities has been disclosed in the invention, which is particularly related to a method that utilizes a low-carbon alcohol (such as ethanol) for extracting said aqueous potassium hydroxide solution, and includes the steps of mixing a low-carbon alcohol with an aqueous potassium hydroxide solution having rich silicon impurities; allowing the resulting mixture therefrom to divide into an aqueous phase layer and a low-carbon alcohol phase layer that contains the aqueous potassium hydroxide solution with reduced silicon impurities, and subjecting the low-carbon alcohol phase layer to a separation process for removing the low-carbon alcohol, thereby resulting in an aqueous potassium hydroxide solution having reduced silicon impurities.

Abstract: The aim of the invention is to produce alcohol from plant-based raw materials while reducing energy consumption. Said aim is achieved by separating the husk portion of cereals during grinding and feed said husk portion to a dryer (21) which dries distiller's wash as a carrier medium for distiller's wash. The lost heat of said dryer (21) is supplied to the distillation station (15) as process heat. The lost heat of a molecular sieve (45) that drains the raw alcohol is also redirected to the distillation station (15) as process heat.