Ion Beam Sputter Deposition Patents (Class 204/298.04)
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Publication number: 20110011734Abstract: A plasma gun of the present invention includes: a container having a plasma outflow opening; a cathode (18) which is disposed inside the container to generate plasma by discharge; an auxiliary anode which is disposed to be able to be located between the plasma outflow opening and the cathode and is able to receive the plasma generated by the cathode; an exhaust valve for exhausting air from and sealing an inside of the container; and a plasma flow-out preventing/allowing device which prevents the plasma, having been generated by the discharge of the cathode, from flowing out from the plasma outflow opening and allows the plasma to flow out from the plasma.Type: ApplicationFiled: August 29, 2006Publication date: January 20, 2011Applicant: SHINMAYWA INDUSTRIES, LTD.Inventors: Masao Marunaka, Takayuki Tsuchiya, Atsuhiro Terakura
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Patent number: 7871506Abstract: An arc deposition apparatus comprises an evacuatable chamber and means for positioning at least two targets in the chamber, wherein a first one of the at least two targets is positionable in an operative position and another of the at least two targets is positionable in a standby position. An electrical power supply is provided for supplying electrical power to the target held in the operative position to form an arc on an emission surface of the operative target. Means are provided for preparing an emission surface of the target positioned in the standby position to have a predetermined morphology. Alternatively, or in conjunction with the surface preparing means, means are provided for inspecting whether the emission surface of the target positioned in the standby position has a predetermined morphology. Preferably, the positioning means is configured to interchange the at least two targets at a predetermined time.Type: GrantFiled: February 23, 2005Date of Patent: January 18, 2011Assignee: Nanofilm Technologies International Pte LtdInventors: Xu Shi, Li Kang Cheah
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Publication number: 20100320075Abstract: The present invention provides a high-temperature ionic state fluidized bed compound crystallization technology and an internal reactor structure thereof. The principle of the present invention is that reaction gas is effected by a group of high-frequency external magnetic fields and forms the high-temperature gaseous ion in the first quartz vacuum tube, then forms ion deposition diffusion in the second quartz vacuum tube preheated at constant temperature. As a result, other high-temperature gaseous ions except the silicon hydride are decomposed, rapidly deposited and crystallized in the ion diffusion chamber. And the un-decomposed silicon hydride gas is directly poured into the surface of the silicon heating body of the compound fluidized bed by the static negative high-voltage quartz spray hole to decompose and crystallize, or crystallize by a way of fluid state in the arched heating quartz tube communicating with the top of two quartz reaction furnaces.Type: ApplicationFiled: June 18, 2009Publication date: December 23, 2010Inventors: Haibiao Wang, Tetsunori Kunimune, Cecilia Wang
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Publication number: 20100294648Abstract: The present invention provides an inductively coupled, magnetically enhanced ion beam source, suitable to be used in conjunction with probe-forming optics to produce an ion beam without kinetic energy oscillations induced by the source.Type: ApplicationFiled: February 11, 2010Publication date: November 25, 2010Applicant: FEI COMPANYInventors: John Keller, Noel Smith, Roderick Boswell, Lawrence Scipioni, Christine Charles, Orson Sutherland
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Publication number: 20100276273Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary system includes an ion-energy control portion, and the ion-energy control portion provides at least one ion-energy control signal responsive to at least one ion-energy setting that is indicative of a desired distribution of energies of ions bombarding a surface of a substrate. A controller is coupled to the switch-mode power supply, and the controller provides at least two drive-control signals. In addition, a switch-mode power supply is coupled to the substrate support, the ion-energy control portion and the controller. The switch-mode power supply includes switching components configured to apply power to the substrate responsive to the drive signals and the ion-energy control signal so as to effectuate the desired distribution of the energies of ions bombarding the surface of the substrate.Type: ApplicationFiled: April 26, 2010Publication date: November 4, 2010Applicant: ADVANCED ENERGY INDUSTRIES, INC.Inventors: Randy Heckman, Victor Brouk
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Publication number: 20100264022Abstract: An apparatus for depositing an oxide thin film using sputtering and ion beam deposition includes a metal target (made of Nb or Si) installed on the wall of a chamber, an ion source gun for improving properties of an optical thin film, and a substrate installed on a drum jig in the center of the chamber, thereby enabling a high-quality optical thin film to be deposited in the chamber at temperature of 60° C.±5° C. The apparatus includes a chamber in which a substrate holder drum is installed, a substrate mounted on the substrate holder drum, metal targets installed on opposite outer walls of the chamber so as to deposit a metal thin film onto the substrate, and an ion source gun installed on the chamber and generating oxygen ions for oxidizing the metal thin film.Type: ApplicationFiled: October 17, 2008Publication date: October 21, 2010Inventors: Mun-Sik Chim, Joong-Whan An
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Publication number: 20100258431Abstract: A method and apparatus for manufacturing magnetic storage media is provided. A structural substrate is coated with a magnetically susceptible material, and a patterned resist layer is formed over the magnetically susceptible material. Atom groups are directed toward the substrate, penetrating the resist and implanting into the magnetically susceptible layer. Thick portions of the resist prevent implantation in some areas to form a pattern of magnetic properties on the substrate. Energy and composition of the atom groups, thickness and hardness of the resist, and lattice energy of the magnetically susceptible material may all be adjusted to yield desired fragmentation and implantation of the atom groups, including in some embodiments mere impact on the surface without implanting. A protective layer and a lubricating layer are formed over the patterned magnetically susceptible layer.Type: ApplicationFiled: April 8, 2010Publication date: October 14, 2010Applicant: APPLIED MATERIALS, INC.Inventors: Stephen Moffatt, Majeed A. Foad
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Patent number: 7763153Abstract: A hydrogen gas is supplied into a deposition chamber accommodating a silicon sputter target and a deposition target object, a high-frequency power is applied to said gas to generate plasma exhibiting H?/SiH* from 0.3 to 1.3 between an emission spectral intensity H? of hydrogen atom radicals at a wavelength of 656 nm and an emission spectral intensity SiH* of silane radicals at a wavelength of 414 nm in plasma emission, and chemical sputtering is effected on the silicon sputter target by the plasma to form a crystalline silicon thin film on the deposition target object. Thereafter a high-frequency power is applied to a terminally treating gas to generate plasma for terminating treatment and the surface of the crystalline silicon thin film is terminally treated by the plasma in the terminally treating chamber.Type: GrantFiled: September 21, 2006Date of Patent: July 27, 2010Assignee: Nissin Electric Co., Ltd.Inventors: Eiji Takahashi, Hirokazu Kaki
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Publication number: 20100173482Abstract: Methods and apparatus for fabricating IB-IIIA-VIA2 compound semiconductor thin films are provided. A method for fabricating IB-IIIA-VIA2 compound semiconductor thin films includes providing a substrate with a precursor film thereover, wherein the precursor film includes elements of group IB and group IIIA. An annealing process is performed on the substrate and the precursor film thereover and forms a group IB-IIIA alloy thin film over the substrate. A surface treatment is performed by transporting ionized group VIA elements to the group IB-IIIA alloy thin film to react therewith to thereby form an IB-IIIA-VIA2 compound semiconductor thin film.Type: ApplicationFiled: July 13, 2009Publication date: July 8, 2010Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Chia-Chih Chuang, Yu Huang
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Publication number: 20100155224Abstract: Ion-enhanced physical vapor deposition is augmented by sputtering to deposit multi-component materials. The process may be used to deposit coatings and repair material on Ti alloy turbine engine parts. The physical vapor deposition may be ion-enhanced electron beam physical vapor deposition.Type: ApplicationFiled: October 20, 2009Publication date: June 24, 2010Applicant: UNITED TECHNOLOGIES CORPORATIONInventors: Igor V. Belousov, Anatoly I. Kuzmichev, Vladimir Biber, Robert L. Memmen
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Publication number: 20100116643Abstract: A device for generating a cold plasma in a vacuum enclosure includes a cathode body having hollow chambers for confining the plasma. Magnets are placed around each hollow chamber for creating a magnetic field forcing electrons to rotate about the field lines. The cathode body cooperates with an element for circulating a coolant to extract the heat generated by an intense ion bombardment at each of the hollow chambers.Type: ApplicationFiled: February 1, 2008Publication date: May 13, 2010Applicant: H.E.F.Inventors: Philippe Maurin-Perrier, Hervé Chavanne, Laure Poigt
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Publication number: 20100108636Abstract: A tool for use in fabricating an electronic component includes a plurality of processing modules and a transfer chamber in communication with each of the plurality of processing modules. The transfer chamber includes a component for transferring a structure to each of the plurality of processing modules. The plurality of processing modules and the transfer chamber are sealed from the surrounding environment and are under a vacuum. The plurality of processing modules includes a first module configured to perform a first process on the structure and a second module configured to perform a second process on the structure. The first process includes performing at least one shaping operation on the structure.Type: ApplicationFiled: June 29, 2009Publication date: May 6, 2010Applicant: SEAGATE TECHNOLOGY LLCInventors: Xilin Peng, Jiaoming Qiu, Yonghua Chen, Michael Christopher Kautzky, Mark Thomas Kief
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Publication number: 20100092662Abstract: An HS-PVD (high speed physical vapor deposition) or cold spray method for coating a substrate with a bonding agent layer is provided. This method includes generating a particle stream of a coating material, depositing the particle stream on the substrate and subjecting the substrate to a subsequent thermal treatment, wherein powder particles with a larger particle size are added to the particle stream. A device for implementing the method is also provided.Type: ApplicationFiled: August 15, 2007Publication date: April 15, 2010Applicant: SIEMENS AKTIENGESELLSCHAFTInventors: Knut Halberstadt, Werner Stamm
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Patent number: 7695598Abstract: A coater having a substrate cleaning device is disclosed. The substrate cleaning device comprises an ion gun (i.e., an ion source) that is positioned beneath a path of substrate travel (e.g., beneath a substrate support) extending through the coater and that is adapted for treating a bottom major surface of a substrate. Certain embodiments involve an upward coating apparatus that is further along the path of substrate travel than the substrate cleaning device. In some embodiments of this nature, the upward coating apparatus is configured for depositing a photocatalytic coating upwardly onto the bottom major surface of the substrate. Certain embodiments of the invention involve a downward coating apparatus, wherein the substrate cleaning device is further along the path of substrate travel than the downward coating apparatus. Some embodiments involve an upward coating apparatus that is further along the path of substrate travel than the substrate cleaning device.Type: GrantFiled: May 18, 2007Date of Patent: April 13, 2010Assignee: Cardinal CG CompanyInventor: Klaus Hartig
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Publication number: 20100059362Abstract: Techniques for manufacturing solar cells are disclosed. In one particular exemplary embodiment, the technique may be comprise disposing the solar cell downstream of an ion source; disposing a mask between the ion source and the solar cell, the mask including a front surface, a back surface, and at least one aperture extending in an aperture direction from the front surface to the back surface; and directing ions from the ion source to the solar cell along an ion beam path and through the at least one aperture of the mask, where the ion beam path may be non-parallel relative to the aperture direction.Type: ApplicationFiled: September 9, 2009Publication date: March 11, 2010Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.Inventor: Steven Anella
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Publication number: 20100044214Abstract: The invention relates to a physical vapour deposition coating device (1), comprising a process chamber (2) with an anode (3) and a consumable cathode (4) to be consumed by an electrical discharge for coating a substrate located within the process chamber (2). The coating device (1) further includes a first electrical energy source (5) being connected with its negative pole to said consumable cathode (4), and a second electrical energy source (6) being connected with its positive pole to said anode (3). According to the invention, a third electrical energy source (7) is provided being connected with its negative pole to a source cathode (8) which is different from the consumable cathode (4). In addition, the invention relates to a physical vapour deposition method for coating a substrate.Type: ApplicationFiled: August 19, 2009Publication date: February 25, 2010Inventors: Jones Alami, Georg Erkens, Tariq Rasa, Jörg Vetter
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Publication number: 20100032288Abstract: The present invention relates, in general, to shoes for measuring the quantity of motion and a method of measuring the quantity of motion using the shoes and, more particularly, to artificial intelligence shoes, in which various numerical values (calorie consumption, body fat, and a pulse), measured by a walking sensor (23), a body fat measurement unit, and a pulse sensor (21) mounted in a shoe body, are displayed in real time on a display unit (32), so that a user can periodically check his or her quantity of motion, and in which calorie consumption and body fat are calculated on the basis of the user's body conditions, so that the precision thereof is high, and such quantity of motion numerical values can be transmitted to various types of external devices, thus enabling the user to periodically manage the quantity of motion thereof.Type: ApplicationFiled: October 18, 2006Publication date: February 11, 2010Applicants: Korea Atomic Energy Research Institute, Korea Hydro and Nuclear Power Co., LtdInventors: Jaewon Park, Chang-Kue Park, Jonghwa Chang, Byungho Choi, Yongwan Kim
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Publication number: 20100024731Abstract: A substrate processing system particularly suitable for fabricating solar cells. The system has a front end module transporting cassettes, each cassette holding a preset number of substrates therein; a loading module coupled to the front end module and having mechanism for loading substrates from the cassettes onto carriers; and a plurality of processing chambers coupled to each other in series, each having tracks for transporting the carriers directly from one chamber to the next; wherein selected chambers of the plurality of processing chambers comprise at least one combination source having a sputtering module and an evaporation module arranged linearly in the direction of travel of the carriers.Type: ApplicationFiled: July 29, 2009Publication date: February 4, 2010Inventors: D. Guy ERISTOFF, Michael S. Barnes, Arthur C. Wall, Terry Bluck
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Patent number: 7626183Abstract: Embodiments of methods of modifying surface features on a workpiece with a gas cluster ion beam are generally described herein. Other embodiments may be described and claimed.Type: GrantFiled: September 5, 2007Date of Patent: December 1, 2009Assignee: TEL Epion Inc.Inventors: Reinhard Wagner, Wesley Skinner
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Publication number: 20090288942Abstract: A method and apparatus for increasing adhesion of particles ejected from a substrate being sputtered to interior surfaces of a vacuum chamber containing the substrate. The method includes: forming a viscous coating on a at least some regions of interior surfaces of the vacuum chamber, the viscous coating having a vapor pressure of no greater than 1/1000 of a nominal operating pressure of the vacuum chamber, the vapor pressure measured at a maximum operating temperature of the interior surfaces of the vacuum chamber that will be reached when the substrate is being bombarded by ions generated in and extracted from a plasma; and bombarding the substrate with the ions and capturing at least some of the ejected particles in the viscous coating.Type: ApplicationFiled: May 20, 2008Publication date: November 26, 2009Inventor: Scott Arthur Cummings
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Publication number: 20090236217Abstract: A capillaritron ion beam sputtering system and a thin film production method are disclosed. By utilizing reactive capillaritron ion beam sputtering deposition, argon and oxygen are passed through a capillaritron ion source simultaneously. Argon is being ionized and accelerated by a voltage to bombard a zinc target and create zinc atoms, while oxygen atoms are created at the same time. Zinc atom and oxygen atom are combined to form ZnO to deposit on a substrate. The stoichiometric properties, deposition rate, transmission properties, surface roughness and film density of the as-deposited film can be altered by adjusting capillaritron ion beam energy and oxygen partial pressure. Using preferred processing parameters, the root-mean-square surface roughness of the as-deposited film can be smaller than 1.5 nm, while the transmission coefficient at visible range can be greater than 80%.Type: ApplicationFiled: January 22, 2009Publication date: September 24, 2009Applicant: National Taiwan University of Science and TechnologyInventors: Liang-chiun Chao, Chung-chi Liau, Fu-chieh Tsai
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Publication number: 20090211896Abstract: The present invention relates to ion sources (14) comprising a cathode (20) and a counter-cathode (44) that are suitable for ion implanters (10). Typically, the ion source is held under vacuum and produces ions using a plasma generated within an arc chamber (16). Plasma ions are extracted from the arc chamber and subsequently implanted in a semiconductor wafer (12). The ion source according to the present invention further comprises a cathode (40) arranged to emit electrons into the arc chamber; an electrode (44) positioned in the arc chamber such that electrons emitted by the cathode are incident thereon; one or more voltage potential sources (76) arranged to bias the electrode; and a voltage potential adjuster (82) operable to switch between the voltage potential source biasing the electrode positively thereby to act as an anode and the voltage potential source biasing the electrode negatively thereby to act as a counter-cathode.Type: ApplicationFiled: March 22, 2006Publication date: August 27, 2009Inventors: Andrew Stephen Devaney, Richard David Goldberg, Christopher Burgess, David George Armour, David Kirkwood
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Patent number: 7579604Abstract: A system, method, and apparatus for mitigating contamination associated with ion implantation are provided. An ion source, end station, and mass analyzer positioned between the ion source and the end station are provided, wherein an ion beam is formed from the ion source and selectively travels through the mass analyzer to the end station, based on a position of a beam stop assembly. The beam stop assembly selectively prevents the ion beam from entering and/or exiting the mass analyzer, therein minimizing contamination associated with an unstable ion source during transition periods such as a start-up of the ion implantation system.Type: GrantFiled: June 2, 2006Date of Patent: August 25, 2009Assignee: Axcelis Technologies Inc.Inventors: John W. Vanderpot, Yongzhang Huang
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Patent number: 7547898Abstract: A system and method for mitigating contamination in an ion implantation system is provided. The system comprises an ion source, a power supply operable to supply power to a filament and mirror electrode of the ion source, a workpiece handling system, and a controller, wherein the ion source is selectively tunable via the controller to provide rapid control of a formation of an ion beam. The controller is operable to selectively rapidly control power to the ion source, therein modulating a power of the ion beam between an implantation power and a minimal power in less than approximately 20 microseconds based, at least in part, to a signal associated with a workpiece position. Control of the ion source therefore mitigates particle contamination in the ion implantation system by minimizing an amount of time at which the ion beam is at the implantation current.Type: GrantFiled: June 2, 2006Date of Patent: June 16, 2009Assignee: Axcelis Technologies, Inc.Inventors: Donald W. Berrian, John W. Vanderpot
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Patent number: 7547899Abstract: A system, method, and apparatus for mitigating contamination during ion implantation are provided. An ion source, end station, and mass analyzer positioned between the ion source and the end station are provided, wherein an ion beam is formed from the ion source and travels through the mass analyzer to the end station. An ion beam dump assembly comprising a particle collector, particle attractor, and shield are associated with the mass analyzer, wherein an electrical potential of the particle attractor is operable to attract and constrain contamination particles within the particle collector, and wherein the shield is operable to shield the electrical potential of the particle attractor from an electrical potential of an ion beam within the mass analyzer.Type: GrantFiled: June 2, 2006Date of Patent: June 16, 2009Assignee: Axcelis Technologies, Inc.Inventors: John W. Vanderpot, Yongzhang Huang
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Publication number: 20090071818Abstract: An ion beam sputtering film deposition apparatus is provided which can form a high-quality thin film that is dense, smooth and faultless. The film deposition apparatus has ion beam irradiating unit, a target 105 containing a film forming substance to be sputtered, and holding unit 112 to hold a substrate 106 on which the sputtered film forming substance is deposited. The ion beam irradiating unit irradiates gas cluster ions to both the target 105 and the substrate 106.Type: ApplicationFiled: March 15, 2007Publication date: March 19, 2009Applicant: CANON KABUSHIKI KAISHAInventors: Yoichi Fukumiya, Tatsumi Shoji, Tetsuro Saito, Koji Kitani, Satoshi Nakamura, Koh Kamachi
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Publication number: 20090050469Abstract: An alignment film forming apparatus and a method are provided to form an alignment film for a liquid crystal in a single process of simultaneously executing a film deposition process of ion beam sputtering and an alignment process. The method greatly restricts the size of a substrate. An alignment film forming apparatus includes a target disposed on a top surface side of a substrate and having a sputtering surface defining a sharp angle to the top surface of the substrate, a transfer table that transfers the substrate in a predetermined direction, and an ion source disposed on the top surface side of the substrate in such a way that an ion beam is irradiated on the sputtering surface of the target. An ion beam reflected at the sputtering surface is irradiated on a sputtering film formed on the substrate.Type: ApplicationFiled: July 17, 2008Publication date: February 26, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Shoichi Doi, Tatsuya Nishiwaki
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Patent number: 7485372Abstract: It is an object of the present invention to provide a multi-layer coating having excellent adhesion and sliding properties, which contains a hard layer having a main component of a nitride and/or carbonitride containing one or more elements selected from the group consisting of Ti, V, Zr, Cr, Nb, Si, Al and B and a lubricating layer consisting of a metal element and molybdenum disulfide on the hard layer wherein the lubricating layer has a graded composition in which the metal element has a decreasing content from the hard layer side towards the surface and the molybdenum disulfide has an increasing content, and wherein the lubricating layer has a maximum oxygen concentration of no greater than 25 atom %.Type: GrantFiled: March 15, 2006Date of Patent: February 3, 2009Assignee: Hitachi Metals, Ltd.Inventors: Ken Inoue, Kenichi Inoue
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Publication number: 20090020415Abstract: The present invention discloses technology for thin film ion beam sputter deposition on a substrate. The apparatus is a self-contained ion beam deposition source, which can be attached to or positioned inside of a vacuum chamber where substrates are located. This source consists of one or more ion beam sources combined with one or more sputtering targets and a unified magnetic field acting as a devise controlling delivery of the charged particles to the treated by the Iontron workpiece (substrate). The ion beam emits ion beams toward the target that generate sputtered particles directed toward the substrate, thus creating a thin film on the surface of the substrate. The target can be electrically biased, not biased or floating, thus allowing for modulation of the location upon which the charged ions impinge the target. Additionally, the position of the target can be adjusted relatively to the ion beam.Type: ApplicationFiled: July 16, 2007Publication date: January 22, 2009Inventors: Michael Gutkin, Alexander Bizyukov, Vladimir Sleptsov, Ivan Bizyukov, Konstantin Sereda
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Publication number: 20090014316Abstract: A deposition apparatus includes a deposition source that produces a deposition flow of a deposited material and has an evaporation source with a material to be deposited therein, and a sputtering source that produces sputtering ions directed at the material to be deposited in the evaporation source. A deposition target is in facing relationship to the deposition source. The sputtering source is operated simultaneously with the evaporation source.Type: ApplicationFiled: July 9, 2007Publication date: January 15, 2009Applicant: Raytheon CompanyInventors: Daniel B. Mitchell, Geoffrey G. Harris
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Patent number: 7420182Abstract: This invention features a combined radio frequency (RF) and Hall Effect ion source and plasma accelerator system including a plasma accelerator having an anode and a discharge zone, the plasma accelerator for providing plasma discharge. A gas distributor introduces a gas into the plasma accelerator. A cathode emits electrons attracted to the anode for ionizing the gas and neutralizing ion flux emitted from the plasma accelerator. An electrical circuit coupled between the anode and the cathode having a DC power source provides DC voltage. A magnetic circuit structure including a magnetic field source establishes a transverse magnetic field in the plasma accelerator that creates an impedance to the flow of the electrons toward the anode to enhance ionization of the gas to create plasma and which in combination with the electric circuit establishes an axial electric field in the plasma accelerator.Type: GrantFiled: April 27, 2006Date of Patent: September 2, 2008Assignee: Busek CompanyInventors: Vladimir Hruby, Kurt Hohman, Thomas Brogan
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Publication number: 20080179186Abstract: Provided is a thin film forming apparatus that can focus ion beams onto a target and reduce a manufacturing cost. In a thin film forming apparatus radiating an ion beam (17) from an ion source (22) toward a target (6) and forming a thin film on a surface of a substrate (5) with particles sputtered by the ion beam, the ion source (22) includes an electrode for extracting ions from plasma and accelerating the extracted ions. The electrode includes a plate-shaped accelerator electrode (26) in which a plurality of accelerator apertures are bored, and a plate-shaped decelerator electrode (27) in which a plurality of decelerator apertures are bored. The plurality of accelerator apertures and the plurality of decelerator apertures are aligned and offset to focus the ion beams (17).Type: ApplicationFiled: January 15, 2008Publication date: July 31, 2008Inventors: Kazuhiro Shimura, Kenji Shirako, Kosuke Takagi
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Patent number: 7264741Abstract: A coater having a substrate cleaning device is disclosed. Also disclosed are methods of processing substrates in a coater equipped with a substrate cleaning device. The substrate cleaning device comprises an ion gun (i.e., an ion source) that is positioned beneath a path of substrate travel (e.g., beneath a substrate support) extending through the coater and that is adapted for treating a bottom major surface of a substrate. Certain embodiments involve an upward coating apparatus that is further along the path of substrate travel than the substrate cleaning device. In some embodiments of this nature, the upward coating apparatus is configured for depositing a photocatalytic coating upwardly onto the bottom major surface of the substrate. Certain embodiments of the invention involve a downward coating apparatus, wherein the substrate cleaning device is further along the path of substrate travel than the downward coating apparatus.Type: GrantFiled: December 31, 2003Date of Patent: September 4, 2007Assignee: Cardinal CG CompanyInventor: Klaus Hartig
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Patent number: 7241360Abstract: There is provided by this invention a unique ion source for depositing thin films on a substrate in a vacuum chamber that neutralizes the positive electric charges that develop on the substrate and vacuum chamber apparatus that may cause arcing and degradation of the film deposition. A power supply with a reversing voltage waveform is utilized that neutralizes the electric charge on the substrate and the vacuum chamber apparatus. A power supply applies an ac voltage to the anode of the ion source and a rectified ac voltage to the cathode. The ground terminal of the power supply is connected to the vacuum chamber. The rectifying circuit is comprised of zener diodes that clamp the voltage in the circuit from spikes during plasma ignition and a capacitor connected to negatively bias the cathode when there is no plasma discharge.Type: GrantFiled: April 19, 2002Date of Patent: July 10, 2007Assignee: Advanced Energy Industries, Inc.Inventors: Andrew Shabalin, Colin Quinn, Michael Kishinevski
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Patent number: 7229532Abstract: A sputtering apparatus for forming a film by a physical gas-phase growth on a substrate having a irregular or flat shape is provided including three or more axes for independently varying a relative positional relationship between a substrate and a cathode in the course of film formation.Type: GrantFiled: March 9, 2004Date of Patent: June 12, 2007Assignee: Canon Kabushiki KaishaInventors: Kenji Ando, Hidehiro Kanazawa
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Patent number: 7023128Abstract: A dipole ion source (FIG. 1) includes two cathode surfaces, a substrate (1) and a pole (3); wherein a gap is defined between the substrate and the pole; an unsymmetrical mirror magnetic field including a compressed end, wherein the substrate is positioned in the less compressed end of the magnetic field; and an anode (4) creating an electric field penetrating the magnetic field and confining electrons in a continuous Hall current loop, wherein the unsymmetrical magnetic field serves an ion beam on the substrate.Type: GrantFiled: April 10, 2002Date of Patent: April 4, 2006Assignee: Applied Process Technologies, Inc.Inventor: John Madocks
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Patent number: 6946064Abstract: A method and structure for a sample processing apparatus that uses a vacuum enclosure is disclosed. A focused ion beam tool, sputter target, movable stage, and hinged mount are all included within the vacuum enclosure. The hinged mount includes a sample mounting portion, for holding a sample being processed in the vacuum enclosure, and a counterweight portion. The counterweight portion is connected to the sample mounting portion at an approximate right angle to the sample mounting portion. More specifically, one end of the sample mounting portion is connected to one end of the counterweight portion, such that the sample mounting portion and the counterweight portion form an approximate right angle. There is also an axis around which the mount rotates. The axis passes through the sample mounting portion and the counterweight portion at a location where the sample mounting portion and the counterweight portion connect to one another.Type: GrantFiled: July 8, 2003Date of Patent: September 20, 2005Assignee: International Business Machines CorporationInventors: Lawrence S. Fischer, Steven B. Herschbein, Chad Rue
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Patent number: 6936144Abstract: A high frequency plasma source includes a support element, on which a magnetic field coil arrangement, a gas distribution system and a unit for extraction of a plasma beam are arranged. Additionally a high frequency matching network is arranged within the plasma source.Type: GrantFiled: February 21, 2001Date of Patent: August 30, 2005Assignee: CCR GmbH BeschichtungstechnologieInventors: Manfred Weiler, Roland Dahl
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Patent number: 6923891Abstract: A method for forming a conductive region on a first portion of a substrate, the method being constituted by exposing the first portion to a filtered beam of substantially fully ionised metallic ions under a pulsed, modulated electrical bias. The method uses FCVA (Filtered Cathodic Vacuum Arc) techniques to generate the filtered ion beam and permits the formation of a conformal metal coating, even in high aspect ratio visa and trenches. The method also permits the in-filling of vias and trenches to form conductive interconnects. Particular examples concern the deposition of copper ions. An adapted FCVA apparatus deposits metals on substrates. A control apparatus controls ion beams impacting upon substrates, the control apparatus being suitable for incorporation within existing filtered ion beam sources.Type: GrantFiled: January 10, 2003Date of Patent: August 2, 2005Assignee: Nanofilm Technologies International Pte Ltd.Inventors: Li Kang Cheah, Xu Shi, Lang Hu
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Patent number: 6911129Abstract: Systems and methods for providing in situ, controllably variable concentrations of one, two or more chemical components on a substrate to produce an integrated materials chip. The component concentrations can vary linearly, quadratically or according to any other reasonable power law with one or two location coordinates. In one embodiment, a source and a mask with fixed or varying aperture widths and fixed or varying aperture spacings are used to produce the desired concentration envelope. In another embodiment, a mask with one or more movable apertures or openings provides a chemical component flux that varies with location on the substrate, in one or two dimensions. In another embodiment, flow of the chemical components through nuzzle slits provides the desired concentrations. An ion beam source, a sputtering source, a laser ablation source, a molecular beam source, a chemical vapor deposition source and/or an evaporative source can provide the chemical component(s) to be deposited on the substrate.Type: GrantFiled: May 8, 2000Date of Patent: June 28, 2005Assignee: Intematix CorporationInventor: Yi-Qun Li
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Patent number: 6905578Abstract: An apparatus and method for depositing plural layers of materials on a substrate within a single vacuum chamber allows high-throughput deposition of structures such as these for GMR and MRAM application. An indexing mechanism aligns a substrate with each of plural targets according to the sequence of the layers in the structure. Each target deposits material using a static physical-vapor deposition technique. A shutter can be interposed between a target and a substrate to block the deposition process for improved deposition control. The shutter can also preclean a target or the substrate and can also be used for mechanical chopping of the deposition process. In alternative embodiments, plural substrates may be aligned sequentially with plural targets to allow simultaneous deposition of plural structures within the single vacuum chamber.Type: GrantFiled: April 27, 1998Date of Patent: June 14, 2005Assignee: CVC Products, Inc.Inventors: Mehrdad M. Moslehi, Cecil J. Davis, Christopher J. Mann, Dwain R. Jakubik, Ajit P. Paranjpe
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Patent number: 6887317Abstract: A substrate support is provided that features a lift pin having at least one larger diameter shoulder section that forms a relief region between the lift pin and a guide hole disposed through a substrate support. The shoulder section minimizes contact between the substrate support and lift pin guide hole, thereby reducing pin scratching, particle generation, component wear, and increasing the useful life of the pin. In another embodiment, a flat-bottom tip is provided to promote self-standing of the lift pin, reducing pin tilting or leaning of the lift pin within the guide hole.Type: GrantFiled: September 10, 2002Date of Patent: May 3, 2005Assignee: Applied Materials, Inc.Inventors: David T. Or, Keith K. Koai, Hiroyuki Takahama, Takahiro Ito, Koji Ota, Hiroshi Sato
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Patent number: 6878240Abstract: A sputtering system is provided with a substrate and a sputtering material layer that are located in a sputtering chamber. The sputtering material layer has a sputtering surface where atoms of the material are sputtered and the substrate has a forming surface with a site where atoms of the sputtered material are to be formed. The sputtering material layer has a sputtering center which is located at a center of the atoms to be sputtered and the aforementioned site has a periphery with a forming center at a center of the periphery. The sputtering center is offset from the forming center so that shadowing at outer extremities of photoresist masks near the periphery of the substrate is minimized.Type: GrantFiled: June 28, 2002Date of Patent: April 12, 2005Assignee: International Business Machines CorporationInventors: Raymond Bus-Kwofie, James Mac Freitag, Lichiao Metin, Mustafa Pinarbasi, Patrick Rush Webb, Serhat Metin
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Patent number: 6869508Abstract: A PVD process and apparatus (120) for depositing a coating (132) from multiple sources (110, 111) of different materials. The process and apparatus (120) are particulaity intended to deposit a beta-nickel aluminide coating (132) containing one or more elements whose vapor pressures are lower than NiAl. The PVD process and apparatus (120) entail feeding at least two materials (110, 111) into a coating chamber (122) and evaporating the materials (110, 111) at different rates from separate molten pools (114, 115) thereof. Articles (130) to be coated are suspended within the coating chamber (122), and transported with a support apparatus (118) relative to the two molten pools (114, 115) so as to deposit a coating (132) with a controlled composition that is a mixture of the first and second materials (110, 111).Type: GrantFiled: May 15, 2002Date of Patent: March 22, 2005Assignee: General Electric CompanyInventors: Ramgopal Darolia, Reed Roeder Corderman, Joseph David Rigney, Richard Arthur Nardi, Jr., Michael James Weimer
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Patent number: 6858118Abstract: An apparatus for masked ion-beam lithography comprises a mask maintenance module for prolongation of the lifetime of the stencil mask. The module comprises a deposition means for depositing material to the side of the mask irradiated by the lithography beam, with at least one deposition source being positioned in front of the mask, and further comprises a sputter means in which at least one sputter source, positioned in front of the mask holder means and outside the path of the lithography beam, produces a sputter ion beam directed to the mask in order to sputter off material from said mask in a scanning procedure and compensate for inhomogeneity of deposition.Type: GrantFiled: March 24, 2003Date of Patent: February 22, 2005Assignee: IMS-Ionen Mikrofabrikations Systeme GmbHInventors: Elmar Platzgummer, Hans Löschner, Gerhard Stengl
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Patent number: 6858115Abstract: Sputtering particles are deposited immediately after activating a surface of a substrate composed of a carbon-containing material. Accordingly, a process for reforming a surface of a substrate, a substrate with a reformed surface, and an apparatus therefor are provided in which the depositability and adhesiveness of the sputtering particles are improved. A vacuum ultraviolet light is generated by a laser beam. A surface of a substrate composed of a carbon-containing material is exposed to the generated vacuum ultraviolet light. As a result, the surface of the substrate is activated. Simultaneously therewith, a sputtering particles-generating device generates sputtering particles, such as neutral atoms, ions and clusters. The resultant sputtering particles are deposited on the activated surface of the substrate. Since the sputtering particles are deposited immediately after the surface of the substrate is activated, they are adhered firmly on the surface of the substrate.Type: GrantFiled: March 14, 2003Date of Patent: February 22, 2005Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Hirozumi Azuma, Akihiro Takeuchi, Takaaki Matsuoka, Kazuyuki Tachi, Nobuo Kamiya
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Patent number: 6844023Abstract: A protective, biocompatible coating or encapsulation material protects and insulates a component or device intended to be implanted in living tissue. The coating or encapsulation material comprises a thin layer or layers of alumina, zirconia or other ceramic, less than 25 microns thick, e.g., 5-10 microns thick. The alumina layer(s) may be applied at relatively low temperature. Once applied, the layer provides excellent hermeticity, and prevents electrical leakage. Even though very thin, the alumina layer retains excellent insulating characteristics. In one embodiment, an alumina layer less than about 6 microns thick provides an insulative coating that exhibits less than 10 pA of leakage current over an area 75 mils by 25 mils area while soaking in a saline solution at temperatures up to 80° C. over a three month period.Type: GrantFiled: September 20, 2002Date of Patent: January 18, 2005Assignee: Medtronic Minimed, Inc.Inventors: Joseph H. Schulman, Joseph Y. Lucisano, Rajiv Shah, Charles L. Byers, Shaun M. Pendo
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Patent number: 6843891Abstract: In one embodiment of this invention, the apparatus for sputter deposition within an evacuated volume comprises a compact gridless ion source into which an ionizable gas is introduced and from which ions leave with directed energies at or near the sputtering threshold and a sputter target near that source, biased negative relative to the surrounding vacuum enclosure, and located within the beam of ions leaving that source. Particles sputtered from the target are deposited on a deposition substrate spaced from both the ion source and the sputter target. An energetic beam of electrons can be generated by the incident ions striking the negatively biased sputter target and the deposition substrate is located either within or outside of this beam, depending on whether the net effect of bombardment by energetic electrons is beneficial or detrimental to that particular deposition process.Type: GrantFiled: January 19, 2001Date of Patent: January 18, 2005Assignees: Kaufman & Robinson, Inc., Veeco Instruments Inc.Inventors: James R. Kahn, Harold R. Kaufman, Viacheslav V. Zhurin, David A. Baldwin, Todd L. Hylton
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Patent number: 6835289Abstract: The particle implantation apparatus comprises a target, an ion beam source, a target scanning mechanism, a slit plate, a holder, and a holder scanning mechanism. The target is used for sputtering. The ion beam source applies an ion beam apparently like a sheet wider in the X direction onto the target so as to generate sputter particles. The target scanning mechanism mechanically scans the target in the Y direction crossing the X direction in reciprocating manner at a fixed angle with respect to the ion beam. The slit plate is used for passing sputter particles generated from the target and has a long slit extending in the X direction. The holder holds a substrate at the position where sputter particles having passed through the slit are incident. The holder scanning mechanism mechanically scans the holder in the Z direction crossing both the X and Y directions in reciprocating manner.Type: GrantFiled: February 28, 2003Date of Patent: December 28, 2004Assignee: Nissin Electric Co., Ltd.Inventor: Takatoshi Yamashita
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Publication number: 20040231971Abstract: The invention relates to a photo mask blank, a photo mask, a method and an apparatus for manufacturing a photo mask blank in general, and for manufacturing a photo mask blank by particle beam sputtering in particular. It is an object of the invention to provide a method of manufacturing a photo mask blank of high quality and high stability that is suitable for the production of a photo mask having small structures. The invention proposes a method for manufacturing a photo mask blank, wherein a substrate and a target are provided in a vacuum chamber. The target is sputtered by irradiating with a first particle or ion beam and at least a first layer of a first material is deposited on the substrate by the sputtering of said target.Type: ApplicationFiled: February 11, 2004Publication date: November 25, 2004Inventors: Hans Becker, Mario Schiffler, Frank Lenzen, Ute Buttgereit, Gunter Hess, Frank Sobel, Lutz Aschke, Markus Renno, Oliver Goetzenberger, Frank Schmidt