Treating Substrate Prior To Coating Patents (Class 205/205)
- Liquid is nonaqueous (e.g., hydrocarbon solvent, fused bath, etc.) (Class 205/211)
- Predominantly titanium, vanadium, zirconium, niobium, hafnium, tantalum, molybdenum, or tungsten substrate (Class 205/212)
- Predominantly aluminum substrate (Class 205/213)
- Predominantly copper, zinc, or tin substrate (Class 205/215)
- Predominantly cobalt or nickel substrate (Class 205/216)
- Predominantly iron or steel substrate (Class 205/217)
- Electrolytic treatment (Class 205/219)
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Patent number: 7201830Abstract: The invention concerns an anode for gas evolution in electrochemical applications comprising a titanium or other valve metal substrate characterized by a surface with a low average roughness, having a profile typical of a localized attack on the crystal grain boundary. The invention further describes a method for preparing the anodic substrate of the invention comprising a controlled etching in a sulfuric acid solution.Type: GrantFiled: March 13, 2003Date of Patent: April 10, 2007Assignee: De Nora Elletrodi S.p.A.Inventors: Corrado Mojana, Ulderico Nevosi
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Patent number: 7192509Abstract: Process for producing a metal structure in foam form, including the steps of providing a nonconductive substrate having a foamed structure, applying conductive particles to the substrate, so that the conductive particles are fixed to the entire surface of the substrate, and in particular to each individual pore of the substrate, and introducing the pretreated substrate into an electroplating device, in which a homogenous metal layer is formed on the conductive particles.Type: GrantFiled: February 18, 2005Date of Patent: March 20, 2007Assignee: Infineon Technologies AGInventors: Andreas Karl, Andreas Muller-Hipper, Ewald Simmerlein-Erlbacher
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Patent number: 7175920Abstract: The present invention is to provide an ultra-thin copper foil with a carrier which comprises a release layer, a diffusion preventive layer and a copper electroplating layer laminated in this order, or a diffusion preventive layer, a release layer and a copper electroplating layer laminated in this order on the surface of a carrier foil, wherein a surface of the copper electroplating layer is roughened; a copper-clad laminated board comprising the ultra-thin copper foil with a carrier being laminated on a resin substrate; a printed wiring board comprising the copper-clad laminated board on the ultra-thin copper foil of which is formed a wiring pattern; and a multi-layered printed wiring board which comprising a plural number of the above printed wiring board being laminated.Type: GrantFiled: July 13, 2005Date of Patent: February 13, 2007Assignee: Circuit Foil Japan Co., Ltd.Inventors: Akitoshi Suzuki, Shin Fukuda, Kazuhiro Hoshino, Tadao Nakaoka
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Patent number: 7144492Abstract: The application of anti-corrosion base coating by cataphoretic painting (KTL) is well known in manufacturing automobile body parts. However the cataphoretic paint can penetrate only incompletely or possibly not at all into the gap in the contact areas of the components joined to each other. This type of gap is conventionally scaled following cataphoretic painting, in order to ensure corrosion protection for the entire assembly. The present invention makes it possible to dispense with the sealing in the production of an assembly of joined conductive components and nevertheless to ensure a sufficient corrosion protection. By introducing topographic changes in the components projecting from their surface in the known contact areas and then joining these components, they are spaced apart by the projecting topographic changes in such a manner that during cataphoretic painting the paint wets the entire surface of the assembly.Type: GrantFiled: May 27, 2005Date of Patent: December 5, 2006Assignee: DaimlerChrysler AGInventors: Wolfgang Becker, Alfred Fuchs, Klaus Goth, Markus Knoeller, Dirk Lindenau, Claus-Dieter Reiniger, Daniel Zauner
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Patent number: 7122106Abstract: A method for producing an array of oriented nanofibers that involves forming a solution that includes at least one electroactive species. An electrode substrate is brought into contact with the solution. A current density is applied to the electrode substrate that includes at least a first step of applying a first substantially constant current density for a first time period and a second step of applying a second substantially constant current density for a second time period. The first and second time periods are of sufficient duration to electrically deposit on the electrode substrate an array of oriented nanofibers produced from the electroactive species. Also disclosed are films that include arrays or networks of oriented nanofibers and a method for amperometrically detecting or measuring at least one analyte in a sample.Type: GrantFiled: May 23, 2002Date of Patent: October 17, 2006Assignee: Battelle Memorial InstituteInventors: Yuehe Lin, Liang Liang, Jun Liu
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Patent number: 7118664Abstract: The present invention provides a plating method and apparatus, which is capable of introducing plating solution into the fine channels and holes formed in a substrate without needing to add a surface active agent to the plating solution, and capable of forming a high-quality plating film having no defects or omissions. The plating method for performing electrolytic or electroless plating of an object using a plating solution comprises: conducting a plating operation after or while deaerating dissolved gas in the plating solution; and/or conducting a preprocessing operation using a preprocessing solution after or while deaerating dissolved gas in the preprocessing solution and subsequently conducting the plating operation.Type: GrantFiled: February 18, 2004Date of Patent: October 10, 2006Assignee: Ebara CorporationInventors: Junichiro Yoshioka, Nobutoshi Saito, Tsuyoshi Tokuoka
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Patent number: 7070687Abstract: Apparatus and method for treating a surface of a substrate for electrolytic or electroless plating of metals in integrated circuit manufacturing. In one embodiment the method includes forming a barrier layer on a substrate. A metal-seed layer is then formed on the barrier layer. The method continues by performing in situ surface treatment of the metal-seed layer to form a passivation layer on the metal-seed layer. In another embodiment of a method of this invention, a substrate is provided into an electroplating tool chamber. The substrate has a barrier layer formed thereon, a metal seed layer formed on the barrier layer and a passivation layer formed over the metal seed layer. The method continues by annealing the substrate in forming gas to reduce the passivation layer. A conductive material is deposited on the substrate using an electrolytic plating or electroless plating process.Type: GrantFiled: August 14, 2001Date of Patent: July 4, 2006Assignee: Intel CorporationInventors: Vinay B. Chikarmane, Chi-Hwa Tsang
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Patent number: 7060364Abstract: A film carrier tape for mounting electronic components or devices that excels in not only migration resistance but also adhesiveness of wiring to insulating film; and a process for producing the same. The film carrier tape for mounting electronic components or devices has seed layer comprising a zinc layer superimposed on a treated surface of insulating film and a nickel base metal layer superimposed on a surface of a zinc layer, or comprising a layer of alloy containing elemental nickel and elemental zinc in specified proportion, superimposed on a treated surface of insulating film). In the film carrier tape for mounting electronic components or devices, at least part of a region extending across a width of wiring from an edge side thereof to the treated surface of the insulating film may be continuously covered with a zinc coating layer comprising elemental zinc.Type: GrantFiled: December 23, 2003Date of Patent: June 13, 2006Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Tatsuo Kataoka, Yoshikazu Akashi
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Patent number: 7029565Abstract: A method of producing a die for forming an optical element including; a positioning step to fix temporarily under the state wherein a plurality of members at least one of which has a die transfer surface are positioned with their connection surfaces being put to face each other, and an electroforming connection step to connect both members by forming an electroforming mold on a circumference of the connection surface under the state where the plural members are positioned.Type: GrantFiled: May 15, 2003Date of Patent: April 18, 2006Assignee: Konica CorporationInventors: Yuichi Akanabe, Tomohide Mizukoshi
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Patent number: 7022210Abstract: A locally distributed electrode is made by placing a conducting metallic oxide layer and a counter electrode in contact with a noble metal electroplating solution and applying a negative potential to the metallic oxide layer relative to the counter electrode, such that the noble metal is electrodeposited from the solution preferentially at defect sites on a surface of the metallic oxide layer. The noble metal nuclei are selectively electrodeposited at the defect sites to form a locally distributed electrode made up of a dot matrix of metallic islands. For reversible electrochemical mirror (REM) devices, the presence of the noble metal renders mirror metal electrodeposition at the defect sites reversible so that the defects become part of the dot matrix electrode and extraneous deposition of the mirror metal on the conducting metallic oxide is avoided.Type: GrantFiled: August 1, 2002Date of Patent: April 4, 2006Assignee: Rockwell Scientific Licensing, LLCInventor: D. Morgan Tench
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Patent number: 7018482Abstract: A method of manufacturing electronic devices, in particular, but not exclusively, semiconductor devices, and apparatus for carrying out such a method, in which method wafers 1, which are provided at a surface 2 with a material 3 to be removed, are subjected, while being divided into successive batches, to a wet treatment in a bath 4 containing a solution 5 of an active component in a solvent. The successive batches of wafers 1 are immersed in the solution 5 at first time intervals during the wet treatment of the successive batches, which first time intervals each consist of a processing period during which the material 3 is removed from the surface 2 of the wafers 1, thereby forming ionic components, and a waiting period following the removal of the wafers 1 from the bath 4 at the end of the processing period.Type: GrantFiled: June 16, 2000Date of Patent: March 28, 2006Assignee: Koninklijke Philips Electronics N.V.Inventor: Marcellinus J. H. J. Geomini
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Patent number: 7011738Abstract: The present invention relates to a method for activation of a cathode comprising at least a cathode substrate wherein the cathode is cleaned by means of an acid, the cleaned cathode is coated with at least one electrocatalytic coating solution, drying the coated cathode until it is at least substantially dry, and thereafter contacting the cathode with a solvent redissolving precipitated electrocatalytic salts or acids formed on the cathode, originating from the electrocatalytic solution, to form dissolved electrocatalytic metal ions on the cathode surface, so that said electrocatalytic metal ions can precipitate as metals on the cathode. The invention also comprises a cathode obtainable by the method and the use of an activated cathode in an electrolytic cell for producing chlorine and alkali hydroxide.Type: GrantFiled: June 25, 2001Date of Patent: March 14, 2006Assignee: Akzo Nobel N.V.Inventors: Lars-Erik Bergman, Erik Zimmerman, Tomas Widenfalk, Bernd Busse
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Patent number: 7005192Abstract: A ceramic electronic component having a ceramic member into which no plating intrudes, and a method of producing the ceramic electronic component by which the ceramic electronic component can be easily produced are provided. The ceramic electronic component contains a ceramic member, and terminal electrodes formed on both of end-faces of the ceramic member. Each terminal electrode comprises an external electrode, and a plating coat formed thereon. To produce the ceramic electronic component, the ceramic member having the external electrodes are dipped into a water-repelling agent, dried, and plated. The water-repelling agent contains a functional group which is readily adsorbed to the external electrodes and a hydrophobic functional group.Type: GrantFiled: March 26, 2002Date of Patent: February 28, 2006Assignee: Murata Manufacturing Co., Ltd.Inventors: Yukio Sanada, Yoshinori Saito
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Patent number: 7001641Abstract: Seed layer treatment to remove impurities in the seed layer that might lead to the formation of voids in interconnect circuit features. In one embodiment, the seed layer is heated in a reducing environment. In another embodiment, the seed layer is washed with a surfactant that is compatible with a surfactant used when forming the remainder of the circuit feature on the seed layer. Yet another embodiment combines both techniques.Type: GrantFiled: September 23, 2002Date of Patent: February 21, 2006Assignee: Intel CorporationInventors: Valery M. Dubin, Christopher D. Thomas, Vinay B. Chikarmane
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Patent number: 6997787Abstract: A cutting tool having a hard tip is pressed with a uniform pressure against a surface of a vehicle wheel as the wheel is rotated to smooth and seal the surface. The smoothed and sealed wheel surface is then chrome plated with a process that includes applying a nickel layer directly upon smoothed and sealed wheel surface and a chromium layer over the nickel layer.Type: GrantFiled: November 22, 2004Date of Patent: February 14, 2006Assignee: Hayes Lemmerz International, Inc.Inventors: Geoffrey L. Gatton, Lou Grenier, Peter Yee
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Patent number: 6994919Abstract: The invention relates to a brazing sheet product including a core sheet, on at least one side of the core sheet a clad layer of an aluminum alloy including silicon in an amount in the range of 4 to 14% by weight, and further including on at least one outersurface of the clad layer a plated layer of nickel-tin alloy, such that the clad layer and all layers exterior thereto form a metal filler for a brazing operation and have a composition with the proviso that the mol-ratio of Ni:Sn is in the range of 10:(0.5 to 9).Type: GrantFiled: July 18, 2003Date of Patent: February 7, 2006Assignees: Corus Aluminium Walzprodukte GmbH, Corus Technology BVInventors: Jacques Hubert Olga Joseph Wijenberg, Adrianus Jacobus Wittebrood, Joop Nicolaas Mooij
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Patent number: 6974776Abstract: The invention provides a method of plating an integrated circuit. An activation plate is positioned adjacent to at least one integrated circuit. The integrated circuit includes a plurality of bond pads comprising a bond-pad metal, and the activation plate also comprises the bond-pad metal. A layer of electroless nickel is plated on the bond pads and the activation plate, and a layer of gold is plated over the layer of electroless nickel on the bond pads and the activation plate. An integrated circuit with bond pads plated using the activation plate, and a system for plating an integrated circuit is also disclosed.Type: GrantFiled: July 1, 2003Date of Patent: December 13, 2005Assignee: Freescale Semiconductor, Inc.Inventors: Timothy B. Dean, William H. Lytle
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Patent number: 6932896Abstract: Systems and methods to remove or lessen the size of metal particles that have formed on, and to limit the rate at which metal particles form or grow on, workpiece surface influencing devices used during electrodeposition are presented. According to an exemplary method, the workpiece surface influencing device is occasionally placed in contact with a conditioning substrate coated with an inert material, and the bias applied to the electrodeposition system is reversed. According to another exemplary method, the workpiece surface influencing device is conditioned using mechanical contact members, such as brushes, and conditioning of the workpiece surface influencing device occurs, for example, through physical brushing of the workpiece surface influencing device with the brushes. According to a further exemplary method, the workpiece surface influencing device is rotated in different direction during electrodeposition.Type: GrantFiled: October 17, 2001Date of Patent: August 23, 2005Assignee: Nutool, Inc.Inventors: Bulent M. Basol, Cyprian Uzoh, Homayoun Talieh
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Patent number: 6911139Abstract: The disclosure relates to a process for forming a deposit on the surface of a metallic or conductive surface. The process employs an electrolytic process to deposit a silicate containing coating or film upon a metallic or conductive surface.Type: GrantFiled: August 2, 2002Date of Patent: June 28, 2005Assignee: Elisha Holding LLCInventors: Robert L. Heimann, Branko Popov, Bruce Flint, Nancy G. Heimann, Ravi Chandran, William M. Dalton
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Patent number: 6875330Abstract: A process is provided for coating metallic workpieces with a bearing material, wherein the workpiece first receives a hard chromium plating having a pearl or columnar structure type surface. A predominantly silver layer is then galvanically deposited, which fills in and smooths the pearl or columnar structure type surface of the hard chromium plating. Optionally, additional hard chromium platings and predominantly silver-containing layers may be applied, preferably galvanically. The predominantly silver layer may advantageously contain a graphite component.Type: GrantFiled: May 2, 2002Date of Patent: April 5, 2005Assignee: Duralloy AGInventor: Marco Santini
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Patent number: 6866945Abstract: An anodized aluminum alloy comprises an aluminum alloy comprising magnesium in an amount greater than 3 weight percent based on the total weight of the aluminum alloy; and a clear porous oxide layer having a thickness greater than about 5 micrometers disposed on and into a surface of the aluminum alloy, wherein the anodized aluminum alloy has a surface gloss value greater than about 40 gloss units as measured on a gloss meter at dual illumination angles of 60° and 85°.Type: GrantFiled: January 6, 2003Date of Patent: March 15, 2005Assignee: General Motors CorporationInventors: Hong-Hsiang Kuo, Yar-Ming Wang, Sheila Farrokhalaee Kia
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Patent number: 6866896Abstract: An electroless or electrolytic process for treating metallic surfaces is disclosed. The disclosed process exposes the metallic surface to a first medium comprising at least one silicate, and then to a second medium comprising colloidal silica (additional processing steps can be employed before, between and after exposure to the first and second mediums). The first and second mediums can be electrolytic or electroless.Type: GrantFiled: February 5, 2003Date of Patent: March 15, 2005Assignee: Elisha Holding LLCInventors: Robert L. Heimann, Bruce Flint, Ravi Chandran, Jonathan L. Bass, James S. Falcone, Jr.
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Patent number: 6858121Abstract: The present invention relates to methods and apparatus for plating a conductive material on a substrate surface in a highly desirable manner. The invention removes at least one additive adsorbed on the top portion of the workpiece more than at least one additive disposed on a cavity portion, using an indirect external influence, thereby allowing plating of the conductive material take place before the additive fully re-adsorbs onto the top portion, thus causing greater plating of the cavity portion relative to the top portion.Type: GrantFiled: July 31, 2001Date of Patent: February 22, 2005Assignee: NuTool, Inc.Inventor: Bulent M. Basol
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Patent number: 6841056Abstract: A process tool for electrochemically treating a substrate is configured to reduce the oxygen concentration and/or the sulfur dioxide concentration in the vicinity of the substrate so that corrosion of copper may be reduced. In one embodiment, a substantially inert atmosphere is established within the process tool including a plating reactor by providing a continuous inert gas flow and/or by providing a cover that reduces a gas exchange with the ambient atmosphere. The substantially inert gas atmosphere may also be maintained during further process steps involved in electrochemically treating the substrate including required transportation steps between the individual process steps.Type: GrantFiled: November 26, 2002Date of Patent: January 11, 2005Assignee: Advanced Micro Devices, Inc.Inventor: Axel Preusse
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Patent number: 6837941Abstract: A cleaning apparatus of an electronic component of the present invention comprises: means for supplying cleaning water to an object to be cleaned such as alumina titanium carbide wafer, a sponge member for contacting with the object to be cleaned to clean a surface thereof, means for moving the object to be cleaned and the sponge member relative to each other, and means for adjusting the resistivity value of the cleaning water to 10M? or less. Using this apparatus, the object to be cleaned is cleaned using the sponge member while supplying, to the object to be cleaned, cleaning water having the resistivity value of 10M? or less. In this case, the cleaning degree is enhanced by soaking the object to be cleaned in the water having the resistivity value of 10M? or less before cleaning, and by using a dummy substrate.Type: GrantFiled: June 22, 1999Date of Patent: January 4, 2005Assignee: Neomax Co., Ltd.Inventors: Taisuke Hirooka, Hidetaka Sakumichi
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Patent number: 6833025Abstract: Coating composition comprising mineral pigment, for creating a matt or silk coated paper with decreased ink scuff tendency. The coating composition also comprises organic particles, which particles in an amount of 0.5-9.5 weight-% calculated on said mineral pigment, exhibit a particle size of more than 2 &mgr;m and at the most 50 &mgr;m. The invention also relates to a paper which is coated with said coating composition.Type: GrantFiled: October 29, 2002Date of Patent: December 21, 2004Assignee: Stora Enso AktiebolagInventors: Philip Håkansson, Kilian Kleinhenz, Karen Sjölin, Göran Ström, Bengt Haugwitz, Annette Forssten
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Publication number: 20040222103Abstract: A process for direct metal-plating of a plastic substrate (14). The process comprises the steps of: (i) activating a surface of modified polyolefin substrate to produce an active surface (16), the active surface (16) having at least about 7% of carbon atoms in the form of carbonyl; (ii) electrochemically depositing metal layer (18) on the active surface (16).Type: ApplicationFiled: October 7, 2002Publication date: November 11, 2004Inventors: Andrea Marsales, William E. Armstrong, Gary F. Chevalier
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Patent number: 6811656Abstract: A method for creating a material library of surface areas having different properties in which a substrate is coated. The substrate is subjected to a combined pretreatment procedure.Type: GrantFiled: June 20, 2002Date of Patent: November 2, 2004Assignee: Robert Bosch GmbHInventors: Thomas Brinz, Ilona Ullmann
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Patent number: 6811670Abstract: A method for forming electroplating cathode contacts around the periphery of a semiconductor wafer including forming an insulating layer over a conductive layer extending at least around the periphery of a semiconductor wafer substrate; etching a plurality of openings around a peripheral portion of the semiconductor wafer substrate through the insulating layer to extend through a thickness of the insulating layer in closed communication with the conductive layer said conductive area in electrical communication with a central portion of the semiconductor wafer substrate; filling the plurality of openings with metal to form electrically conductive pathways; planarizing the electrically conductive pathway surfaces; and, forming a metal layer over the electrically conductive pathway surfaces to form a plurality of contact pads for contacting a cathode for carrying out an electroplating process.Type: GrantFiled: November 21, 2001Date of Patent: November 2, 2004Assignee: Taiwan Semiconductor Manufacturing Co., LtdInventors: Chung-Shi Liu, Chen-Hua Yu
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Patent number: 6808813Abstract: A ceramic electronic device is protected at the surface from retention of water, thus having improved operation reliability, and a method of manufacturing the device is provided. A protective layer is formed on the ceramic element and external electrodes by dehydrating condensation of organic silicon compound.Type: GrantFiled: January 11, 2002Date of Patent: October 26, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takeshi Kimura, Emiko Igaki, Hiroshi Ito, Osamu Yamashita, Masakazu Tanahashi
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Patent number: 6802955Abstract: An electrochemical apparatus is provided which deposits material onto or removes material from the surface of a workpiece. The apparatus comprises a polishing pad and a platen which is in turn comprised of a first conductive layer in contact with the polishing pad and coupled to a first potential, a second conductive layer coupled to a second potential, and a first insulating layer disposed between the first and second conductive layers. At least one electrical contact is positioned within the polishing pad and is electrically coupled to the second conductive layer. A reservoir is provided which places an electrolyte solution in contact with the polishing pad and the workpiece. A carrier positions and/or presses the workpiece against the polishing pad.Type: GrantFiled: January 11, 2002Date of Patent: October 12, 2004Assignee: Speedfam-Ipec CorporationInventors: Ismail Emesh, Periya Gopalan, Phillip M. Rayer, II, Bentley J. Palmer
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Patent number: 6802999Abstract: A method is provided for the fabrication of a protective coating for a crucible with channels being formed in the coating. A material is adhered to the outer wall of the crucible to form a pattern thereon. The outer wall of the crucible along with the pattern of material adhered thereto is next coated with another material. The material used to form the pattern should extend through the outer material coating to define at least one port therein. Next, the crucible with its pattern of material and outer coating material is heated to a temperature of transformation at which the pattern of material is transformed to a fluidic state while the crucible and outer coating material maintain their solid integrity. Such transformation could also be accomplished by using a solvent that causes the pattern of material to dissolve.Type: GrantFiled: June 13, 2002Date of Patent: October 12, 2004Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventor: Richard N. Grugel
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Publication number: 20040188268Abstract: A manufacturing procedure of a hand tool includes the steps of: forging the workpiece, annealing the workpiece, rolling the workpiece in a barrel, performing a first surface treatment, machining the surface of the workpiece, performing a heat treatment on the workpiece, performing a second surface treatment, performing a third surface treatment, vibrating the workpiece, and electroplating the workpiece. Thus, the whole surface of the hand tool has the same color and brightness, thereby enhancing the aesthetic quality of the hand tool.Type: ApplicationFiled: March 29, 2003Publication date: September 30, 2004Inventor: Chih-Ching Hsien
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Publication number: 20040188257Abstract: Method and apparatus for processing a micro-feature workpiece having a workpiece having a first side, a second side, a plurality of micro-devices including submicron features integrated in and/or on the workpiece, and a deep depression or other large three-dimensional feature in either the first side and/or the second side. The method can include forming a thin conductive seed layer on the workpiece that conforms to the depression, and depositing a negative resist layer onto the seed layer. The negative resist layer, for example, can be a highly conformal and uniform layer of negative electrophoretic resist that is deposited onto the seed layer by contacting the seed layer with a bath of negative electrophoretic resist and establishing an electrical field between the seed layer and an electrode in the bath. After depositing the negative resist layer, the method includes removing a portion of the negative resist layer to uncover a deposition area of the seed layer within the depression.Type: ApplicationFiled: January 20, 2004Publication date: September 30, 2004Inventors: John Klocke, Thomas L. Ritzdorf
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Patent number: 6790335Abstract: A method of manufacturing a decorative plate (1) includes the steps of: preparing a metal substrate and covering selected areas (11, 16) of the substrate with a protective film; anodizing the substrate; and removing the protective film to expose metallic surfaces in the selected areas of the substrate.Type: GrantFiled: December 31, 2002Date of Patent: September 14, 2004Assignee: Hon Hai Precision Ind. Co., LTDInventor: Wente Lai
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Publication number: 20040173466Abstract: A method for plating a titanium-containing metal, comprising the steps of: (a) surface treating the titanium-containing metal in a solution consisting essentially of an aqueous solvent and hydrochloric acid for a period of time sufficient to activate the surface of the titanium-containing metal; (b) plating the surface of the surface treated titanium-containing metal with a metallic coating in an electrolyte bath; and (c) non-oxidatively heat treating the struck titanium-containing metal for a period of time sufficient to cause diffusion bonding between the metallic coating and the titanium-containing metal. The present invention also provides parts made in accordance with the methods disclosed herein.Type: ApplicationFiled: March 3, 2003Publication date: September 9, 2004Applicant: Com Dev Ltd.Inventors: Florin Burca, John Darmon
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Publication number: 20040159555Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.Type: ApplicationFiled: February 13, 2003Publication date: August 19, 2004Inventors: Sean Purdy, Dennis A. Simpson, Richard J. Foukes, David M. Aiken, James P. Rowley
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Patent number: 6773572Abstract: A method of metal layer formation which can satisfactorily eliminate the problems caused by plating solution infiltration and is sufficiently effective in reducing the permittivity of an insulating layer; and a metal foil-based layered product obtainable by the method. The method is for forming a metal layer on a surface of a porous resin layer and includes: a step in which a porous resin layer having a dense layer as a surface part thereof is used as the porous resin layer and a thin metal film is formed on the surface of the dense layer by a dry process; and a step in which a metal film is formed on the surface of the thin metal film by plating.Type: GrantFiled: December 30, 2002Date of Patent: August 10, 2004Assignee: Nitto Denko CorporationInventors: Toshiyuki Kawashima, Nobuharu Tahara, Kenichi Ikeda
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Patent number: 6767445Abstract: The present invention is a process for manufacturing resistors integral with the printed circuit board by plating the resistors onto the insulative substrate. The invention uses a mask during the activation step so as to selectively activate only selected portions of the surface thus enabling smaller areas to be plated on the printed circuit board because no plating mask is used. The process of the instant invention produced printed circuit boards having greater uniformity and reliability as compared to the prior art.Type: GrantFiled: October 16, 2002Date of Patent: July 27, 2004Inventors: Peter Kukanskis, Frank Durso, David Sawoska
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Patent number: 6761813Abstract: A thermal interface material may be covalently bonded to a bottom surface of a heat dissipating device and/or a backside surface of a heat generating device. The heat dissipating device may be thermally coupled to the heat generating device, the thermal interface material disposed between the bottom surface of the heat dissipating device and the backside surface of the heat generating device. The thermal interface material may comprise a polymer material with thermally conductive filler components dispersed therein. For one embodiment, the thermally conductive filler components may be covalently bonded together. For one embodiment, the thermally conductive filler components may be covalently bonded with the polymer material.Type: GrantFiled: January 31, 2002Date of Patent: July 13, 2004Assignee: Intel CorporationInventor: Youzhi E. Xu
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Patent number: 6758958Abstract: The invention presents methods and systems for plating conductive patterns which at least result in a high uniformity and avoid parasitical plating effects. A plating system is disclosed for plating conductive patterns formed at a first surface of a substrate. The system is such that exposure surfaces not to be plated is inhibited. A first electrode of the system is immersed in the plating solution while the second electrode is in contact with another than the first surface of the substrate. The conductive patterns to be plated are temporarily electrically connected with the second electrode.Type: GrantFiled: April 16, 2001Date of Patent: July 6, 2004Assignees: Interuniversitair Micro-Elektronica Centrum, Siemens AktiengesellschaftInventors: Filip Van Steenkiste, Kris Baert, Walter Gumbrecht, Philippe Arquint
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Patent number: 6755953Abstract: In order to preventing thiol-coated metal particles from being liberated from a self-aligning membrane on a substrate during coating the metal particles deposited on the self-aligning membrane with thiol molecules, this invention provides a process for forming a metal particle ordered structure wherein a voltage is applied on the substrate for preventing the metal particles from being liberated from the self-aligning membrane during coating the metal particles deposited on the self-aligning membrane on the substrate with thiol molecules.Type: GrantFiled: June 12, 2002Date of Patent: June 29, 2004Assignees: NEC Corporation, Japan Science and Technology CorporationInventor: Masakazu Baba
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Patent number: 6755957Abstract: A method of plating for filling via holes, in which each via hole is formed in an insulation layer covering a substrate so as to expose, at its bottom, part of a conductor layer located on the substrate. A copper film is formed on the top surface of the insulation layer covering the substrate, and the side walls and bottoms of the respective via holes. A strike plating of copper is provided on the copper film, and the substrate is immersed in an aqueous solution containing a plating promoter to thereby deposit the plating promoter on the surface of the copper strike. The plating promoter is removed from the copper strike plating located on the top surface insulation layer while leaving the plating promoter on the side walls and bottoms of the respective via holes. The substrate is subsequently electroplated with copper to fill the via holes.Type: GrantFiled: January 30, 2001Date of Patent: June 29, 2004Assignee: Shinko Electric Industries Co., Ltd.Inventors: Kenji Nakamura, Masao Nakazawa
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Patent number: 6743501Abstract: The invention concerns the manufacture of complex metallic or metallized porous structures, wherein the electroplating metal over the entire developed surface is preceded by a specific pre-metallization of the basic structure. The pre-metallization is obtained by depositing a conductive polymer, which is deposited on the entire developed surface of the structure by the steps of an oxidizing pre-treatment of the structure, depositing in the liquid phase, a monomer having a polymerized form that is electrically conductive, and polymerizing by oxidation-doping of the monomer. The structures according to the invention are particularly intended for use as electrodes for the electrolysis of liquid effluents, as electrode supports for electrochemical generators, as catalyst supports, filtration media, phonic insulation, electromagnetic and nuclear protection structures, or for other applications.Type: GrantFiled: July 12, 2001Date of Patent: June 1, 2004Assignee: S.C.P.S. Societe de Conseil et de Prospective Scientifique S.A.Inventors: Bernard Bugnet, Max Costa, Denis Doniat
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Patent number: 6726829Abstract: Disclosed herewithin is an apparatus for fabricating a stent which involves processing a tubular member whereby no connection points to join the edges of a flat pattern are necessary. The process includes the steps of: a) preparing the surface of a tubular member, b) coating the outside surface of the tubular member with a photo-sensitive resist material, c) placing the tubular member in an apparatus designed to simultaneously rotate the tubular member while passing a specially configured photographic frame negative between a light source and the tubular member, d) exposing the tubular member to a photoresist developer, e) rinsing the excess developer and uncured resist from the exposed tubular member, f) sealing the inner lumen of the tubular member, and g) treating the tubular member with a chemical or electro-chemical process to remove uncovered metal. By modifying the photographic negative, this process can be employed to fabricate a virtually unlimited number of stent designs and configurations.Type: GrantFiled: November 1, 2001Date of Patent: April 27, 2004Assignee: SciMed Life Systems, Inc.Inventor: Thomas Trozera
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Patent number: 6725525Abstract: A method of manufacturing an inductor includes the step of molding a magnetic material formed by kneading a magnetic material and a resin to form a magnetic material compact body in which the internal conductor is partially exposed from the external surface thereof. Then the surface of the magnetic material compact body is plated to form the external electrodes including a plated metal film and connected to the internal conductor. The surface of the magnetic material compact body is roughened, and then the external electrodes are formed via plating.Type: GrantFiled: August 12, 2000Date of Patent: April 27, 2004Assignee: Murata Manufacturing Co., Ltd.Inventors: Takashi Shikama, Iwao Fukutani, Junichi Hamatani, Kenichi Saito, Hisato Oshima
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Publication number: 20040069651Abstract: Method and apparatus for electrodepositing a metal onto a substrate. An oxide treatment process is performed on a substrate prior to making electrical contact between a seed layer of the substrate and a conductive contact element which provides a current. In one embodiment, the pressure at the interface between the seed layer and the conductive contact element is controlled to avoid detrimentally affecting a material(s) of the substrate.Type: ApplicationFiled: October 15, 2002Publication date: April 15, 2004Applicant: Applied Materials, Inc.Inventors: Harald Herchen, Henan Hao, Timothy R. Webb, Quyen Pham, Son N. Trinh, Deenesh Padhi
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Patent number: 6716332Abstract: The present invention provides a plating method and apparatus, which is capable of introducing plating solution into the fine channels and holes formed in a substrate without needing to add a surface active agent to the plating solution, and capable of forming a high-quality plating film having no defects or omissions. The plating method for performing electrolytic or electroless plating of an object using a plating solution comprises: conducting a plating operation after or while deaerating dissolved gas in the plating solution; and/or conducting a preprocessing operation using a preprocessing solution after or while deaerating dissolved gas in the preprocessing solution and subsequently conducting the plating operation.Type: GrantFiled: July 7, 2000Date of Patent: April 6, 2004Assignee: Ebara CorporationInventors: Junichiro Yoshioka, Nobutoshi Saito, Tsuyoshi Tokuoka
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Patent number: 6706165Abstract: A method of forming microstructures. An article including a metal atom precursor is disproportionally exposed to electromagnetic radiation in an amount and intensity sufficient to convert some of the precursor to elemental metal. Additional conductive material may then be deposited onto the elemental metal to produce a microstructure.Type: GrantFiled: January 5, 2001Date of Patent: March 16, 2004Assignee: President and Fellows of Harvard CollegeInventors: Tao Deng, Francisco Arias, Rustem F. Ismagilov, Paul J. A. Kenis, George M. Whitesides
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Patent number: 6699380Abstract: Embodiments of the invention generally provide a substrate processing system and method. The substrate processing system generally includes two primary components. The first component is an interface section having at least one first substrate transfer robot positioned therein, and the second component is at least one processing module in communication with the interface section, the at least one processing module having a pretreatment and post treatment cell, a processing cell, at a second substrate transfer robot positioned therein. The substrate processing method generally includes transporting a dry substrate to a processing module via a dry interface. Once the substrate is positioned in the processing module, a robot transfers the substrate between a treatment cell and a processing cell contained within the processing module to complete a predetermined sequence of processing steps.Type: GrantFiled: October 18, 2002Date of Patent: March 2, 2004Assignee: Applied Materials Inc.Inventors: Guan-Shian Chen, Michael X. Yang