Catalytic Patents (Class 208/108)
  • Patent number: 11530360
    Abstract: A multi-stage process for transforming a high sulfur ISO 8217 compliant Feedstock Heavy Marine Fuel Oil involving a core desulfurizing process that produces a Product Heavy Marine Fuel Oil that can be used as a feedstock for subsequent refinery process such as anode grade coking, needle coking and fluid catalytic cracking. The Product Heavy Marine Fuel Oil exhibits multiple properties desirable as a feedstock for those processes including a sulfur level has a maximum sulfur content (ISO 14596 or ISO 8754) between the range of 0.05 mass % to 1.0 mass. A process plant for conducting the process is also disclosed.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: December 20, 2022
    Assignee: Magēmā Technology LLC
    Inventors: Michael Joseph Moore, Bertrand Ray Klussmann, Carter James White
  • Patent number: 11414608
    Abstract: An ebullated bed hydroprocessing system is upgraded using a dual catalyst system that includes a heterogeneous catalyst and dispersed metal sulfide particles to hydroprocess opportunity feedstocks (i.e., lower quality heavy oils or lower quality feedstock blends) while maintaining or increasing the rate of production of converted products. The dual catalyst system improves the ability of the upgraded ebullated bed hydroprocessing system to accommodate and withstand negative effects of periodic use of opportunity feedstocks (e.g., without significantly increasing equipment fouling and/or sediment production). In some cases, an upgraded ebullated bed reactor using the dual catalyst system can hydroprocess opportunity feedstocks while decreasing equipment fouling and/or sediment production.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: August 16, 2022
    Assignee: Hydrocarbon Technology & Innovation, LLC
    Inventors: David M. Mountainland, Brett M. Silverman, Michael A. Rueter, Lee Smith
  • Patent number: 11414607
    Abstract: An ebullated bed hydroprocessing system is upgraded using a dual catalyst system that includes a heterogeneous catalyst and dispersed metal sulfide particles to increase rate of production of converted products. The rate of production is achieved by increasing reactor severity, including increasing the operating temperature and at least one of throughput or conversion. The dual catalyst system permits increased reactor severity and provides increased production of converted products without a significant increase in equipment fouling and/or sediment production. In some cases, the rate of production of conversion products can be achieved while decreasing equipment fouling and/or sediment production.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: August 16, 2022
    Assignee: Hydrocarbon Technology & Innovation, LLC
    Inventors: David M. Mountainland, Brett M. Silverman, Michael A. Rueter, Lee Smith
  • Patent number: 11390818
    Abstract: A process for treatment of PFO from a steam cracking zone includes hydrodealkylating PFO or a portion thereof for conversion of polyaromatics compounds contained in the PFO into hydrodealkylated aromatic compounds with one benzene ring, a hydrodealkylated BTX+ stream. The hydrodealkylated BTX+ stream is separated into BTX compounds.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: July 19, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Raed Abudawoud, Qi Xu
  • Patent number: 11384300
    Abstract: The processes and systems herein integrate hydroprocessing and coking in a manner to effectively upgrade/desulfurize crude oil feedstocks. An initial liquid hydrocarbon feedstock, such as crude oil, is upgraded by fractionating both the hydrocarbon feedstock and coker thermally cracked hydrocarbon products in a fractionating zone. A coker recycle stream is thermally cracked to produce coker thermally cracked hydrocarbon products that are passed to the fractionating zone. The hydrocarbon distillates are hydroprocessed under conditions effective for desulfurization and conversion into lighter hydrocarbon distillates to produce a hydroprocessed liquid hydrocarbon effluent, such as a bottomless synthetic crude oil.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: July 12, 2022
    Assignee: Saudi Arabian Oil Company
    Inventor: Omer Refa Koseoglu
  • Patent number: 11331654
    Abstract: The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane.
    Type: Grant
    Filed: May 25, 2020
    Date of Patent: May 17, 2022
    Inventors: Weibin Fan, Jianguo Wang, Mei Dong, Qiuming Zhou, Zhangfeng Qin, Junten Li
  • Patent number: 11279891
    Abstract: Systems and methods for direct crude oil upgrading to hydrogen and chemicals including separating an inlet hydrocarbon stream into a light fraction and a heavy fraction comprising diesel boiling point temperature range material; producing from the light fraction syngas comprising H2 and CO; reacting the CO produced; producing from the heavy fraction and separating CO2, polymer grade ethylene, polymer grade propylene, C4 compounds, cracking products, light cycle oils, and heavy cycle oils; collecting and purifying the CO2 produced from the heavy fraction; processing the C4 compounds to produce olefinic oligomerate and paraffinic raffinate; separating the cracking products; oligomerizing a light cut naphtha stream; hydrotreating an aromatic stream; hydrocracking the light cycle oils to produce a monoaromatics product stream; gasifying the heavy cycle oils; reacting the CO produced from gasifying the heavy cycle oils; collecting and purifying the CO2; and processing and separating produced aromatic compounds int
    Type: Grant
    Filed: March 5, 2020
    Date of Patent: March 22, 2022
    Assignee: SAUDI ARABIAN OIL COMPANY
    Inventors: Aadesh Harale, Ibrahim Abba, Ahmad Khowaiter, Abdennour Bourane, Aqil Jamal, Mourad Younes
  • Patent number: 11268036
    Abstract: Conversion of heavy fossil hydrocarbons (HFH) to a variety of value-added chemicals and/or fuels can be enhanced using microwave (MW) and/or radio-frequency (RE) energy. Variations of reactants, process parameters, and reactor design can significantly influence the relative distribution of chemicals and fuels generated as the product. In one example, a system for flash microwave conversion of HFH includes a source concentrating microwave or RF energy in a reaction zone having a pressure greater than 0.9 atm, a continuous feed having HFH and a process gas passing through the reaction zone, a HFH-to-liquids catalyst contacting the HFH in at least the reaction zone, and dielectric discharges within the reaction zone. The HFH and the catalyst have a residence time in the reaction zone of less than 30 seconds. In some instances, a plasma can form in or near the reaction zone.
    Type: Grant
    Filed: January 2, 2018
    Date of Patent: March 8, 2022
    Assignee: Battelle Memorial Institute
    Inventors: James J. Strohm, Benjamin Q. Roberts, Tricia D. Smurthwaite, Theresa M. Bergsman, Mark D. Bearden
  • Patent number: 11208602
    Abstract: The invention relates to a process for converting a feedstock comprising pyrolysis oil and a heavy hydrocarbon-based feedstock, with: a) a step of hydroconversion in a reactor; b) a step of separating the liquid effluent obtained from step a) into a naphtha fraction, a gas oil fraction, a vacuum gas oil fraction and an unconverted residue fraction; c) a step of hydrocracking of the vacuum gas oil fraction; d) a step of fractionating the hydrocracked liquid effluent obtained from step c) into a naphtha fraction, a gas oil fraction and a vacuum gas oil fraction; e) a step of steam cracking of a portion of the naphtha fraction obtained from step d); f) a step of fractionating at least a portion of the steam-cracked effluent obtained from step e); g) a step in which the pyrolysis oil fraction obtained from step f) is sent into step a).
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: December 28, 2021
    Assignee: AXENS
    Inventors: Jacinthe Frecon, Delphine Le Bars, Hong Duc Nguyen
  • Patent number: 11161101
    Abstract: A catalyst structure includes a carrier having a porous structure composed of a zeolite type compound and at least one catalytic material existing in the carrier. The carrier has channels communicating with each other, and the catalytic material is a metal fine particle and exists at least in the channel of the carrier.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: November 2, 2021
    Assignee: Furukawa Electric Co., Ltd.
    Inventors: Sadahiro Kato, Masayuki Fukushima, Hiroko Takahashi, Yuichiro Banba, Kaori Sekine, Takao Masuda, Yuta Nakasaka, Takuya Yoshikawa
  • Patent number: 11118151
    Abstract: A fixed-bed bioreactor system is provided that includes a vessel with a media inlet, a media outlet, and an interior cavity disposed between and in fluid communication with the media inlet and media outlet. The vessel further includes a cell culture substrate disposed in the interior cavity between the media inlet and the media outlet in a packed-bed configuration, the cell culture substrate including a plurality of porous disks in a stacked arrangement. The interior cavity includes a cell culture section and a spacer section, the cell culture substrate defining the cell culture section and the spacer section being disposed between the cell culture section and the media outlet, and each of the plurality of porous disks has a surface configured to culture cells thereon.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: September 14, 2021
    Assignee: Corning Incorporated
    Inventors: Ann MeeJin Ferrie, Vasiliy Nikolaevich Goral
  • Patent number: 11118119
    Abstract: An ebullated bed hydroprocessing system is upgraded using a dual catalyst system that includes a heterogeneous catalyst and dispersed metal sulfide particles to produce less fouling sediment. The dual catalyst system more effectively converts sediment-forming precursors to produce sediment that is less fouling than sediment produced using only the heterogeneous catalyst and not the dispersed metal sulfide particles. The dual catalyst system provides for a lower rate of equipment fouling for a given sediment production rate and/or concentration. In some cases, sediment production rate and/or concentration can be maintained or increased while equipment fouling is reduced. In some cases, sediment production rate and/or concentration can be increased without increasing equipment fouling.
    Type: Grant
    Filed: February 28, 2018
    Date of Patent: September 14, 2021
    Assignee: HYDROCARBON TECHNOLOGY & INNOVATION, LLC
    Inventors: David M. Mountainland, Brett M. Silverman, Michael A. Rueter, Lee Smith
  • Patent number: 11001761
    Abstract: A method and a composition for treating tailings from a separation process are disclosed, where bitumen is separated from mineral solids. Tailings include an aqueous phase with suspended solid particulate material and residual bitumen and have a dry solids content <25 weight-%. The method includes addition of a flocculating agent including polyacrylamide to the tailings, as well as addition of an auxiliary agent including ionic liquid to tailings in conjunction with the flocculating agent. Flocs, which include solid particulate material, are formed and the formed flocs are separated from the aqueous phase. The composition in a copolymer of (meth)acrylamide and an auxiliary agent comprising ionic liquid.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: May 11, 2021
    Assignee: Kemira Oyj
    Inventors: Thomas Fenderson, Lasse Kyllönen, Alistair King, Evangelos Sklavounos, Frances Fournier, Sukhjit Aujla
  • Patent number: 10995288
    Abstract: An interconnected set of two or more stages of reactors to form a bio-reforming reactor that generates syngas for a number of different liquid fuel or chemical processes is discussed. A first stage includes a circulating fluidized bed reactor that is configured to cause a chemical devolatilization of the biomass into its reaction products of constituent gases, tars, chars, and other components, which exit through a reactor output from the first stage. A second stage of the bio-reforming reactor has an input configured to receive a stream of some of the reaction products that includes the constituent gases and at least some of the tars as raw syngas, and then chemically reacts the raw syngas within a vessel of the second stage to make the raw syngas from the first stage into a chemical grade syngas by further cracking the tars, excess methane, or both.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: May 4, 2021
    Assignee: Sundrop IP Holdings, LLC
    Inventors: Douglas S. Jack, Renus C. Kelfkens, Wayne W. Simmons, Andrew Argo, Andrew W. Broerman
  • Patent number: 10974962
    Abstract: A method for producing a metal nitride and/or a metal carbide, a metal nitride and/or metal carbide optionally produced according to the method, and the use of the metal nitride and/or carbide in catalysis optionally catalytic hydroprocessing. Optionally, the method comprises: i) contacting at least one metal oxide comprising at least one first metal M1 with a cyanometallate comprising at least one second metal M2 to form a reaction mixture; and, ii) subjecting the reaction mixture to a temperature of at least 300° C. for a reaction period. Optionally, the metal nitride and/or metal carbide is a metal nitride comprising tungsten nitride.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: April 13, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Partha Nandi, Quddus A. Nizami, Christine E. Kliewer, Andrew J. Stella, Jihad M. Dakka, Himanshu Gupta
  • Patent number: 10941360
    Abstract: The present disclosure relates to conversion of hydrocarbons. A hydrocarbon feed is hydroprocessed wherein it is hydrocracked in the presence of a catalyst to obtain different hydrocarbon products, which can be suitably processed further to obtain valuable hydrocarbon products.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: March 9, 2021
    Assignee: Hindustan Petroleum Corporation Limited
    Inventors: Kanuparthy Naga Raja, Pudi Satyanarayana Murty, Bhavesh Sharma, Peddy Ventaka Chalapathi Rao, Nettem Venkateswarlu Choudary, Sriganesh Gandham
  • Patent number: 10899973
    Abstract: The present invention provides a steam reforming process for heavy oil or hydrocarbons using a circulating fluidized bed reactor, the process having a reforming step and a regeneration step, wherein the reforming step and the regeneration step comprise a fluidized reactor containing a fluidizable nickel-containing reforming catalyst and produce hydrogen as a product of the reforming bed. The invention produces high purity hydrogen in the synthesis gas product stream and avoids irreversible fouling on the catalyst.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: January 26, 2021
    Assignee: TDA Research, Inc.
    Inventors: Girish Srinivas, Steven Charles Gebhard, Robert James Copeland, Steve Schwab
  • Patent number: 10899978
    Abstract: The present invention relates to a process for converting a high-boiling hydrocarbon feedstock into lighter boiling hydrocarbon products, said lighter boiling hydrocarbon products being suitable as a feedstock for petrochemicals processes, said converting process comprising the following steps of: feeding a hydrocarbon feedstock having a boiling point of >350 deg Celsius to a cascade of hydrocracking unit(s), feeding the bottom stream of a hydrocracking unit as a feedstock for a subsequent hydrocracking unit, wherein the process conditions in each hydrocracking unit(s) are different from each other, in which the hydrocracking conditions from the first to the subsequent hydrocracking unit(s) increase from least severe to most severe, and processing the lighter boiling hydrocarbon products from each hydrocracking unit(s) as a feedstock for one or more petrochemicals processes.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: January 26, 2021
    Assignees: SAUDI BASIC INDUSTRIES CORPORATION, SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Andrew Mark Ward, Ravichander Narayanaswamy, Vijayanand Rajagopalan, Lakshmikant Suryakant Powale, Thomas Hubertus Maria Housmans, Arno Johannes Maria Oprins, William Jay Turner
  • Patent number: 10857532
    Abstract: Oil soluble organic-inorganic fused slurry phase hydroprocessing catalysts for heavy oils and residues are prepared at supercritical conditions. The hydrodemetallization, hydrodesulfurization, asphaltene conversion and hydrocracking activities of a residue having high percentage of metals, sulfur and asphaltene have been tested in an autoclave batch reactor. The different organic compounds are used to modify the solid fused material (catalyst). The effect of the concentration of modifier on the hydroprocessing and hydrocracking reactions has also been investigated.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: December 8, 2020
    Assignee: COUNCIL OF SCIENTIFIC & INDUSTRIAL RESEARCH
    Inventors: Ravindra Prajapati, Kirtika Kohli, Samir Kumar Maity, Madhukar Onkarnath Garg
  • Patent number: 10822243
    Abstract: A novel synthetic crystalline molecular sieve material, designated SSZ-118, is provided. SSZ-118 can be synthesized using 1,6-bis(N-methylpyrrolidinium)hexane dications as a structure directing agent. SSZ-118 may be used in organic compound conversion and/or sorptive processes.
    Type: Grant
    Filed: April 23, 2020
    Date of Patent: November 3, 2020
    Assignee: CHEVRON U.S.A. INC.
    Inventor: Dan Xie
  • Patent number: 10799857
    Abstract: A process using a dealkylated aromatic liquid improves a heavy hydrocarbon liquid used for supporting molybdenum carbonized catalyst. Dealkylated aromatic liquid can be derived from heavy hydrocarbon materials that have been subjected to cracking, such as fluid catalytic cracking or slurry hydrocracking. The heavy hydrocarbon liquid can comprise a portion of resid SHC feed and a portion of a gas oil stream from SHC effluent.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: October 13, 2020
    Assignee: UOP LLC
    Inventors: Phuong T. M. Do, Alakananda Bhattacharyya, Fred G. Sollberger, Lance A. Baird, Grant H. Yokomizo, Ping Sun, Mark Van Wees
  • Patent number: 10787401
    Abstract: The present invention relates to an integrated process to convert crude oil into petrochemical products comprising crude oil distillation, aromatic ring opening, and olefins synthesis, which process comprises subjecting a hydrocarbon feed to aromatic ring opening to produce LPG and subjecting the LPG produced in the integrated process to olefins synthesis. Furthermore, the present invention relates to a process installation to convert crude oil into petrochemical products comprising a crude distillation unit comprising an inlet for crude oil and at least one outlet for kerosene and/or gasoil; an aromatic ring opening unit comprising an inlet for a hydrocarbon feed to aromatic ring opening and an outlet for LPG; and a unit for the olefins synthesis comprising an inlet for LPG produced by the integrated petrochemical process installation and an outlet for olefins.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: September 29, 2020
    Assignees: SAUDI BASIC INDUSTRIES CORPORATION, SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Andrew Mark Ward, Ravichander Narayanaswamy, Vijayanand Rajagopalan, Arno Johannes Maria Oprins, Egidius Jacoba Maria Schaerlaeckens, Raul Velasco Pelaez
  • Patent number: 10767120
    Abstract: An improved method of operating a conventional ebullated bed process for the hydroconversion of heavy hydrocarbon feedstocks so as to provide for low or reduced sediment content in the conversion product without the loss of hydrodesulfurization function.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: September 8, 2020
    Assignee: Shell Oil Company
    Inventor: Josiane Marie-Rose Ginestra
  • Patent number: 10760015
    Abstract: An installation for the hydrotreatment and hydroconversion of hydrocarbon-containing feedstocks, with a common fractionation section, for the production of at least one of the following products: naphtha (light and/or heavy), diesel, kerosene, distillate and residue: comprising at least: at least one hydroconversion reactor, a hot high-pressure separator drum B-1, a cold high-pressure separator drum B-2, at least one hydrotreatment reactor, a cold high-pressure separator drum B-20, a common fractionation section separating a top fraction, an intermediate fraction and a heavy fraction, An integrated hydroconversion and hydrotreatment process implementing said installation.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: September 1, 2020
    Assignee: AXENS
    Inventors: Nicolas Pupat, Odile Lajeunesse, Jerome Bonnardot, Christelle Pourcelly, Benoit Despres
  • Patent number: 10723963
    Abstract: Techniques for processing residuum include receiving a feed stream that includes a residuum hydrocarbon fraction at an ebullated bed hydroconversion reactor; contacting the residuum hydrocarbon fraction with hydrogen and a hydroconversion catalyst in the ebullated bed hydroconversion reactor to produce a partially converted reactor effluent product; separating, in a first separation zone, the partially converted reactor effluent product into a distillate stream and a heavy hydrocarbon stream; feeding the distillate stream to a bottom portion of an integrated hydrocracking/hydrofinishing reactor; and feeding the heavy hydrocarbon stream to a top portion of the hydrofinishing reactor.
    Type: Grant
    Filed: August 29, 2018
    Date of Patent: July 28, 2020
    Assignee: Saudi Arabian Oil Company
    Inventors: Vinod Ramaseshan, Yufeng He, Hiren Shethna, Mohammed A. AlWohaibi
  • Patent number: 10717938
    Abstract: In a method of hydroprocessing, hydrogen gas for the hydroprocessing reaction is combined with a liquid feed composition comprising a feedstock to be treated and a diluent to form a feed stream, at least a portion of the hydrogen gas being dissolved in the liquid feed composition of the feed stream, with non-dissolved hydrogen gas being present in the feed stream in an amount of from 1 to 70 SCF/bbl of the liquid feed composition. The feed stream is contacted with a hydroprocessing catalyst, within a reactor while maintaining a liquid mass flux within the reactor of at least 5000 lb/hr·ft2 to form a hydroprocessed product.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: July 21, 2020
    Assignee: Duke Technologies, LLC
    Inventors: Michael D. Ackerson, Michael Steven Byars
  • Patent number: 10711205
    Abstract: A process is disclosed for reducing loss of hydrogen in solution to the fractionation section of a hydroprocessing unit. The hot flash overhead vapor bypasses the cold flash drum and may be treated with the cold flash vapor stream from the cold flash drum to recover hydrogen. Substantial conservation of hydrogen gas is achieved.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: July 14, 2020
    Assignee: UOP LLC
    Inventors: Richard K. Hoehn, Bettina M. Patena
  • Patent number: 10683210
    Abstract: A method is provided for synthesizing a molecular sieve having the framework structure of SSZ-56 using benzyltributylammonium cations as a structure directing agent.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: June 16, 2020
    Assignee: CHEVRON U.S.A. INC.
    Inventor: Dan Xie
  • Patent number: 10640715
    Abstract: Supercritical upgrading reactors and reactor systems are provided for upgrading a petroleum-based composition using one or more purging fluid inlets to prevent plugging of the catalyst layer in the reactor. Processes for upgrading petroleum-based compositions by utilizing a reactor having at least one purging fluid inlet are also provided.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: May 5, 2020
    Assignee: Saudi Arabian Oil Company
    Inventors: Ki-Hyouk Choi, Abdullah T. Alabdulhadi, Mohammad A. Al-Abdullah
  • Patent number: 10633604
    Abstract: A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.
    Type: Grant
    Filed: October 27, 2017
    Date of Patent: April 28, 2020
    Assignee: UOP LLC
    Inventors: Phuong T. M. Do, Alakananda Bhattacharyya, Beckay J. Mezza, Stephen C. Houdek
  • Patent number: 10570344
    Abstract: Treatment of hydrocarbon streams, and in one non-limiting embodiment refinery distillates, with reducing agents, such as borohydride and salts thereof, alone or together with at least one co-solvent results in reduction of the sulfur compounds such as disulfides, mercaptans, thiophenes, and thioethers that are present to give easily removed sulfides. In one non-limiting embodiment, the treatment converts the original sulfur compounds into hydrogen sulfide or low molecular weight mercaptans that can be extracted from the distillate with caustic solutions, hydrogen sulfide or mercaptan scavengers, solid absorbents such as clay or activated carbon or liquid absorbents such as amine-aldehyde condensates and/or aqueous aldehydes.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: February 25, 2020
    Assignee: Baker Hughes, a GE company, LLC
    Inventors: Jerry J. Weers, Timothy J. O'Brien, Waynn C. Morgan
  • Patent number: 10556227
    Abstract: A hydroprocessing catalyst or catalyst precursor has been developed. The catalyst is a unique crystalline ammonia transition metal molybdotungstate material. The hydroprocessing using the crystalline ammonia transition metal molybdotungstate material or a decomposition product thereof may include hydrodenitrification, hydrodesulfurization, hydrodemetallation, hydrodesilication, hydrodearomatization, hydroisomerization, hydrotreating, hydrofining, and hydrocracking.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: February 11, 2020
    Inventors: Stuart Miller, Laura Collins
  • Patent number: 10550340
    Abstract: A refinery built around a slurry phase hydrocracking process unit, such as a Veba Combi-Cracker (VCC), is simpler, produces more liquid product as transportation fuels and has much higher net cash margin than a refinery built around a coker or other bottoms upgrading processes. The VCC unit replaces one or more processing steps normally included in refineries as separate and distinct processing units including heavy distillate/gas oil cracking and optionally bottoms upgrading and deep desulfurization of diesel and gasoline range cuts. The refinery design is especially suited for heavy crude upgrading and can be tuned to provide a wide range of gasoline to distillate production ratios. The refinery design is “bottomless” in the sense that it produces no heavy fuel oil or asphalt as product and no solid fuel (e.g., petroleum coke).
    Type: Grant
    Filed: November 4, 2015
    Date of Patent: February 4, 2020
    Assignee: BP Corporation North America Inc.
    Inventors: Andreas Schleiffer, Paul M. Ziegelaar
  • Patent number: 10526551
    Abstract: A process for producing C2 and C3 hydrocarbons by a) subjecting a mixed hydrocarbon stream comprising a middle distillate to first hydrocracking to produce a first hydrocracking product stream, b) subjecting a second hydrocracking feed stream to second hydrocracking to produce a second hydrocracking product stream, wherein the second hydrocracking is more severe than the first hydrocracking and c) subjecting a C4 hydrocracking feed stream to C4 hydrocracking optimized for converting C4 hydrocarbons into C3 hydrocarbons in the presence of a C4 hydrocracking catalyst to obtain a C4 hydrocracking product stream, wherein the C4 hydrocracking is more severe than the second hydrocracking. The first hydrocracking product stream, the second hydrocracking product stream and the C4 hydrocracking product stream are fed to a separation system.
    Type: Grant
    Filed: December 15, 2015
    Date of Patent: January 7, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventor: Arno Johannes Maria Oprins
  • Patent number: 10518235
    Abstract: A contacting device and method are presented for the collection, contacting, and distribution of fluids between particulate beds of a downflow vessel, which may operate in co-current flow. By one approach, the contacting device includes a liquid collection tray, a mixing channel in fluid communication with the liquid collection tray, and a liquid distribution zone.
    Type: Grant
    Filed: July 16, 2018
    Date of Patent: December 31, 2019
    Assignee: UOP LLC
    Inventors: Zhanping Xu, Christopher Naunheimer, Pengfei Chen
  • Patent number: 10494578
    Abstract: Techniques for processing residuum include receiving a feed stream that includes a residuum hydrocarbon fraction at an ebullated bed hydroconversion reactor; contacting the residuum hydrocarbon fraction with hydrogen and a hydroconversion catalyst in the ebullated bed hydroconversion reactor to produce a partially converted reactor effluent product; separating, in a first separation zone, the partially converted reactor effluent product into a distillate stream and a heavy hydrocarbon stream; feeding the distillate stream to a bottom portion of an integrated hydrocracking/hydrofinishing reactor; and feeding the heavy hydrocarbon stream to a top portion of the integrated hydrocracking/hydrofinishing reactor.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: December 3, 2019
    Assignee: Saudi Arabian Oil Company
    Inventors: Vinod Ramaseshan, Yufeng He, Hiren Shethna, Mohammed A. AlWohaibi
  • Patent number: 10479943
    Abstract: Disclosed herein is a method for making diesel, gasoline and LPG comprising coprocessing a petroleum-derived feedstock with up to 50 wt. %, relative to the total weight of the feedstocks, of a lipid-containing feedstock in the presence of a catalyst under fluidized catalyst cracking conditions. Also disclosed herein is a method for making a diesel fuel or a combined diesel and gasoline fuel by injecting up to 50 wt. %, relative to the total weight of the feedstocks, of a lipid-containing feedstock to a stripper or a riser quench downstream from a petroleum derived feedstock injection point in a fluid catalytic cracking unit.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: November 19, 2019
    Assignee: Chevron U.S.A. Inc.
    Inventors: Tengfei Liu, Mingting Xu, Charles Guthrie, Richard Grove, Mike Maholland
  • Patent number: 10464863
    Abstract: Improved alkylation catalysts, alkylation methods, and methods of making alkylation catalysts are described. The alkylation method comprises reaction over a solid acid, zeolite-based catalyst and can be conducted for relatively long periods at steady state conditions. The alkylation catalyst comprises a crystalline zeolite structure, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals, and further having a characteristic catalyst life property. Some catalysts may contain rare earth elements in the range of 10 to 35 wt %. One method of making a catalyst includes a calcination step following exchange of the rare earth element(s) conducted at a temperature of at least 575° C. to stabilize the resulting structure followed by an deammoniation treatment. An improved method of deammoniation uses low temperature oxidation.
    Type: Grant
    Filed: June 22, 2016
    Date of Patent: November 5, 2019
    Assignee: Exelus, Inc.
    Inventors: Mitrajit Mukherjee, Eric Daniel Gauthier, Kelly Ann Coley
  • Patent number: 10392571
    Abstract: A hydroprocessing catalyst or catalyst precursor has been developed. The catalyst is a transition metal tungstate material, or the decomposition product thereof. The hydroprocessing using the crystalline transition metal molybdotungstate material may include hydrodenitrification, hydrodesulfurization, hydrodemetallation, hydrodesilication, hydrodearomatization, hydroisomerization, hydrotreating, hydrofining, and hydrocracking.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: August 27, 2019
    Assignee: UOP LLC
    Inventors: Stuart Miller, Laura Collins
  • Patent number: 10385286
    Abstract: Disclosed are methods and systems for manufacturing lubrication oils. In one embodiment, a method for manufacturing a lubrication oil includes the steps of receiving into an activated carbon guard bed unit an unconverted oil (UCO) feedstock, the UCO feedstock comprising polynuclear aromatic (PNA) compounds and contacting the UCO feedstock with activated carbon within the activated carbon guard bed unit to remove at least a portion of the PNA compounds, thereby forming a treated UCO feedstock.
    Type: Grant
    Filed: December 12, 2013
    Date of Patent: August 20, 2019
    Assignee: UOP LLC
    Inventors: Daniel James Pintar, Pamela Roxas, Vasant P. Thakkar
  • Patent number: 10385283
    Abstract: Embodiments herein relate to a process flow scheme for the processing of gas oils and especially reactive gas oils produced by thermal cracking of residua using a split flow concept. The split flow concepts disclosed allow optimization of the hydrocracking reactor severities and thereby take advantage of the different reactivities of thermally cracked gas oils versus those of virgin gas oils. This results in a lower cost facility for producing base oils as well as diesel, kerosene and gasoline fuels while achieving high conversions and high catalyst lives.
    Type: Grant
    Filed: March 16, 2017
    Date of Patent: August 20, 2019
    Assignee: Lummus Technology Inc.
    Inventors: Arun Arora, Ujjal K. Mukherjee, Wai Seung Louie, Marvin I. Greene
  • Patent number: 10358614
    Abstract: Embodiments relate generally to methods and systems for processing a gas stream and for removing mercaptans from a feed stream. A method may comprise compressing a semi-treated gas stream, wherein the semi-treated gas stream comprises organic sulfur species and acid gas components; contacting the semi-treated gas stream with a lean solvent; removing at least a portion of the organic sulfur species and acid gas components from the semi-treated gas stream to produce a treated gas stream and a semi-rich solvent stream; contacting a feed gas stream with the semi-rich solvent, wherein the feed gas stream comprises organic sulfur species and acid gas components; and removing at least a portion of the organic sulfur species and acid gas components from the feed gas stream to produce the semi-treated gas stream based on contacting the semi-rich solvent with the feed gas stream.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: July 23, 2019
    Assignee: Fluor Technologies Corporation
    Inventors: Steven van Wagensveld, Curt Graham, Dave Schulte, Bryant Lynch
  • Patent number: 10316263
    Abstract: Fuels and/or fuel blending components can be formed from hydroprocessing of high lift deasphalted oil. The high lift deasphalting can correspond to solvent deasphalting to produce a yield of deasphalted oil of at least 50 wt %, or at least 65 wt %, or at least 75 wt %. The resulting fuels and/or fuel blending components formed by hydroprocessing of the deasphalted oil can have unexpectedly high naphthene content and/or density. Additionally or alternately, the resulting fuels and/or fuel blending components can have a clear and bright appearance.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: June 11, 2019
    Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Sheryl B. Rubin-Pitel, Kenneth C. H. Kar, Kendall S. Fruchey
  • Patent number: 10316258
    Abstract: A process for the refining of crude oil, comprising a separation unit of the crude oil, consisting of at least one atmospheric distillation unit for separating the various fractions, a unit for the conversion of the heavy fractions obtained, a unit for improving the quality of some of the fractions obtained by actions on the chemical composition of their constituents, and units for the removal of undesired components, characterized in that the heaviest fraction, the atmospheric distillation residue, is sent to the conversion unit comprising a hydroconversion reactor in slurry phase or of the ebullated bed type, into which hydrogen or a mixture of hydrogen and ¾S is introduced in the presence of a suitable nanodispersed hydrogenation catalyst.
    Type: Grant
    Filed: October 27, 2011
    Date of Patent: June 11, 2019
    Assignee: ENI S.P.A.
    Inventors: Giacomo Rispoli, Giuseppe Bellussi
  • Patent number: 10221074
    Abstract: The present disclosure is directed to a new synthetic crystalline molecular sieve material designated SSZ-111, its synthesis using N,N,N?,N?-tetramethyl-N,N?-diisobutylhexane-1,6-diammonium cations as an organic structure directing agent, and uses for SSZ-111.
    Type: Grant
    Filed: May 30, 2018
    Date of Patent: March 5, 2019
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dan Xie
  • Patent number: 10201810
    Abstract: The present invention discloses a catalyst and process for hydrocracking of heavy hydrocarbon oils having majority portion boiling above 525° C. in the presence of hydrogen. A process comprising first step of converting heavy oil into lighter products in the presence of catalyst and hydrogen in slurry phase is disclosed. The process further comprises recycling of part of liquid products (HVGO) along with fresh heavy oil for improving the product selectivity. This recycled HVGO is having high concentrations of aromatics compounds. The separation of particles generated during the reaction at reactor exit also avoids the chances of choking of downstream sections.
    Type: Grant
    Filed: August 9, 2016
    Date of Patent: February 12, 2019
    Assignee: INDIAN OIL CORPORATION LIMITED
    Inventors: Brijesh Kumar, Pravesh Kumar, Kamal Kumar, Ganesh Vitthalrao Butley, Madhusudan Sau, Biswapriya Das
  • Patent number: 10113122
    Abstract: The present disclosure provides a process that employs glycerol and a catalyst for partial transformation of heavy petroleum oils to lighter hydrocarbon liquids under mild conditions without the need of external hydrogen gas. The process uses industrially produced glycerol to upgrade heavy crudes; hydrogenates aromatics to paraffin and/or olefins without the use of external hydrogen gas; operates at mild operating conditions; and employs inexpensive catalysts. This process is completely different from the hydroconversion process where high pressurized hydrogen gas is essential. The present process requires no pressurized hydrogen gas and can significantly reduce both operating and capital costs of the traditional hydrotreating process.
    Type: Grant
    Filed: August 31, 2016
    Date of Patent: October 30, 2018
    Assignee: UNIVERSITY OF NEW BRUNSWICK
    Inventors: Ying Zheng, Qikai Zhang, Hongfei Lin
  • Patent number: 10083258
    Abstract: A method for performing a field operation within a geologic basin having rock formations and a reservoir that includes fluids includes generating, by forward modeling using a petroleum system model (PSM), an estimate of a fluid property distribution of a fluid within the reservoir of the geologic basin. The method further includes detecting, from fluid samples, a fluid property gradient within the geologic basin. The fluid samples are extracted from within at least one wellbore drilled through the rock formations. The method further includes, comparing the estimate of the fluid property distribution with the detected fluid property gradient to generate a comparison result, iteratively adjusting, based on the comparison result, the PSM to generate an adjusted PSM, and performing, based on the adjusted PSM, the field operation within the geologic basin.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: September 25, 2018
    Assignee: Schlumberger Technology Corporation
    Inventors: Armin I. Kauerauf, Daniel Bruno Palmowski, Thomas Hantschel, Oliver C. Mullins
  • Patent number: 10066175
    Abstract: An apparatus and process for hydrodesulfurizing hydroprocessed naphtha from an overhead stream of a product fractionation column and/or from an overhead stream of a product stripping column in which an overhead stream may be condensed and fed to a post treat hydrodesulfurization reactor. Hydrogen may be supplied from an upstream separator for separating the hydroprocessed stream. Accordingly, naphtha may be hydrodesulfurized within the hydroprocessing recovery unit.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: September 4, 2018
    Assignee: UOP LLC
    Inventors: Kiran Ladkat, Richard K. Hoehn, Neeraj Tiwari
  • Patent number: 10066174
    Abstract: An apparatus and process for hydrodesulfurizing hydroprocessed naphtha from an overhead stream of a product fractionation column and/or from an overhead stream of a product stripping column in which an overhead stream may be condensed and fed to a post treat hydrodesulfurization reactor. Hydrogen may be supplied from an upstream separator for separating the hydroprocessed stream. Accordingly, naphtha may be hydrodesulfurized within the hydroprocessing recovery unit.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: September 4, 2018
    Assignee: UOP LLC
    Inventors: Kiran Ladkat, Richard K. Hoehn, Neeraj Tiwari