Abstract: Crystalline molecular sieves having large pores are disclosed having at least one octahedrally coordinated site comprising titanium and at least tetrahedrally coordinated silicon in the framework.Conversion of organic compounds and removal of ions from solutions are also disclosed.

Abstract: Process conditions and process configuration have been discovered for the concurrent but independent catalytic reaction of waxy distillate and light olefins feedstocks that simultaneously results in the dewaxing of distillate feedstock and the oligomerization of light olefins to produce olefinic gasoline. In the novel process, under the conditions discovered, the opposing reactions of molecular weight reduction, as exemplified by waxy n-paraffin cracking, and molecular weight growth, as exemplified by olefin oligomerization, have been found to compatibly coexist to achieve the sought after objective of producing olefinic gasoline while dewaxing distillate in a single conversion step. Partial desulfurization and denitrogenation of the distillate feed also occurs.

Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of a functionalized inorganic, porous, non-layered crystalline phase having uniformly sized pores of at least about 13, e.g., at least about 15, Angstrom Units in diameter.

Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of an inorganic, porous crystalline phase exhibiting, after calcination, a hexagonal arrangement of uniformly-sized pores having diameters of at least about 13, e.g., at least about 15, Angstrom Units and exhibiting a hexagonal electron diffraction pattern that can be indexed with a d.sub.100 value greater than about 18 Angstrom Units.

Abstract: There is provided a molecular sieve coated with a non-oxide ceramic. The molecular sieve may be a zeolite, such as ZSM-5, and the ceramic coating may be, e.g., boron nitride. The coated molecular sieve may be prepared by contacting the molecular sieve with a ceramic precursor material comprising a thermally decomposable material, such as polyborazylene, and thermally decomposing this thermally decomposable material. The coated molecular sieves may be used as organic conversion catalysts. The non-oxide ceramic coating may alter or enhance the shape-selective properties of the molecular sieve by providing a diffusion barrier to molecules.

Abstract: There is provided a catalyst comprising a layered silicate, such as magadiite, containing interspathic polymeric silica which serves to prop open the layers. The catalyst further comprises rare earth cations which are exchanged with other cations in the silicate. It has been discovered that this rare earth cation exchange imparts enhanced hydrothermal stability to the catalyst. There is also provided a method for making this catalyst and a process for using this catalyst for cracking hydrocarbons. In the cracking process, the catalyst is regenerated.

Abstract: A metals-tolerant FCC catalyst and a process using the catalyst are disclosed. The catalyst matrix comprises bastnaesite and a limited quantity of a large pore boehmite alumina having an average pore diameter greater than 90 Angstroms. The catalyst preferably also contains a molecular sieve component, a siliceous binder and a clay component. The catalyst formulation reduces the harmful effects of accumulated nickel and vanadium on catalyst activity and selectivity. Hydrogen and coke production are reduced.

Abstract: Novel hydrocarbon conversion catalysts and methods for their preparation and use are disclosed. The catalysts are particularly appropriate for the conversion of hydrocarbon feeds to high octane gasoline, while increasing light cycle oil and decreasing heavy cycle oil yield. The catalyst comprises a unique cogelled silica-alumina matrix.

Abstract: The present invention provides a highly selective catalytic cracking process for the conversion of feedstocks containing a predominant content of C.sub.10 and higher mixed olefins into C.sub.9 and lower olefin products at efficiencies of greater than 20%. said products further characterized in that the content C.sub.6 to C.sub.9 olefins is maximized while the content of C.sub.2 to C.sub.4 olefins is minimized. The process involves contacting an olefin feedstock mixture containing at least about 50 weight %, more preferably at least about 70 weight %, of C.sub.10 and higher olefins under cracking conditions with a catalyst selected from the group consisting of amorphous precipitated silica, selected crystalline silicates and aluminosilicates, namely beta, mordenite and ZSM-5 types, as well as ion exchanged or acid variants thereof. Cracking conditions include a temperature within the range of from about 250.degree. up to about 450.degree. C.

Abstract: A zeolite, designated zeolite NU-86, having a molar composition expressed by the formula 100 XO.sub.2 : equal to or less than 10 Y.sub.2 O.sub.3 : equal to less than 20 R.sub.2/n O where R is one or more cations of valency n, X is silicon and/or germanium, Y is one or more of aluminum, iron, gallium, boron, titanium, vanadium, zirconium, molybdenum, arsenic, antimony, chromium and manganese and having an X-ray diffraction pattern including the lines shown in Table 1 is prepared from a reaction mixture comprising XO.sub.2 (preferably silica), Y.sub.2 O.sub.3 (preferably alumina) and a polymethylene alpha, omega-diammonium cation. This zeolite is a useful catalyst for a variety of reactions.

Abstract: The invention relates to a process for dewaxing an atomspheric or a vacuum gas oil in the presence of at least one catalyst comprising:a/ 2 to 99.4% by weight of a synthetic crystalline zeolite of the ferrisilicate type, the approximate chemical formula of the zeolite being M.sub.2/n O, Fe.sub.2 O.sub.3, xSiO.sub.2 where M represents a proton and/or a metal cation, n is the valence of M and x is a number ranging from 40 to 1,000, the zeolite having been synthetized in a fluoride medium and showing a fluorine content ranging from about 0.01 to 1.6% by weight, the zeolite having an X-ray diffraction diagram represented in Table 1 of the description;b/ 0.1 to 97.5% by weight of a matrix; andc/ at least one promoter selected from the group consisting of Pd, Pt, NiO, CoO, MoO.sub.3 and WO.sub.3.

Abstract: There is provided a process for cracking hydrocarbon feedstocks which include large hydrocarbon molecules. Examples of such feedstocks are those which include a large proportion of resids. The catalyst used in this process comprises a layered silicate, such as magadiite, containing interspathic polymeric silica which serves to prop open the layers.

Abstract: This invention relates to a new form of crystalline material identified as ZSM-12 type, to a new and useful improvement in sunthesizing said crystalline material and to use of said crystalline material prepared in accordance herewith as a catalyst for organic compound e.g. hydrocarbon compound, conversion.

Abstract: The invention relates to a novel process for the synthesis of zeolites of the ferrisilicate type called ferrizeosilites, to the products obtained by this process as well as their uses. Ferrizeosilite according to the invention is characterized by (a) a chemical formula close to the following:M.sub.2/n O, Fe.sub.2 O.sub.3, x SiO.sub.2whereM represents a proton and/or a metal cationn is the valence of said cationx is a number between 40 and 1000(b) an x-ray diffraction diagram, and (c) a fluorine content between about 0.01% and 16% by weight. Uses are in processes for the conversion of methanol into hydrocarbons, alkylation of toluene with methanol and catalytic cracking of hydrocarbons.

Abstract: Crystalline silica-titania catalyst compositions, optionally containing magnesium, are disclosed; the titanium is introduced through the use of organo-titanate chelates wherein the titanium has a coordination number of at least 5. The compositions are used in acid-catalyzed reactions such as alkylation reactions.

Abstract: This invention relates to use of a new improved form of crystalline silicate identified as zeolite ZSM-11 as a catalyst component for organic compound, e.g. hydrocarbon compound, conversion.

Abstract: A process for the catalytic cracking of heavy petroleum fractions into lower hydrocarbons, such as fuel products. The process comprises contacting the petroleum fractions at an elevated temperature with a cracking catalyst comprising (a) a layered metal oxide of the titanometallate type intercalated with an interspathic polymeric chalcogenide, e.g., polymeric silica and, optionally (b) a porous crystalline silicate component such as a large pore zeolite material.

Abstract: A composition of matter, suitable as cracking catalyst, comprises zeolite, silica matrix and vanadium oxide(s) at a level of at least 0.2 weight-% V. A process for preparing the above composition of matter comprises the steps of contacting zeolite in a silica matrix with at least one vanadium compound and calcining the thus contacted material. A process for cracking substantially liquid hydrocarbon-containing feed streams, which contain at least about 5 ppmw vanadium, in the presence of the above composition of matter as catalyst, is provided.

Abstract: Delaminated clays whose X-ray diffraction patterns do not contain a distinct first order reflection are prepared from synthetic and natural swelling clays whose particles have a length-to-width ratio greater than about 2.0, a length-to-thickness ratio greater than about 5.0 and are comprised of randomly oriented platelets by reacting the clay with a pillaring agent selected from the group consisting of polyoxymetal cations, mixtures of polyoxymetal cations, colloidal particles comprising alumina, silica, titania, chromia, tin oxide, antimony oxide or mixtures thereof, and cationic metal clusters comprising nickel, molybdenum, cobalt or tungsten and then subjecting the resulting reaction products to drying in a gaseous medium, preferably spray drying. The resulting acidic delaminated clays, which contain the microporosity associated with zeolites and pollared clays and the macroporosity associated with amorphous aluminosilicates, may be used as the active component of cracking and hydroprocessing catalysts.

Abstract: An novel class of iron-aluminum-phosphorus-silicon-oxide molecular sieves is disclosed which contain as framework constituents FeO.sub.2.sup.-, and/or FeO.sub.2.sup.-2, AlO.sub.2.sup.-, PO.sub.2.sup.+ and SiO.sub.2 tetrahedral oxide units. These compositions are prepared hydrothermally, preferably using organic templating agents and are suitably employed as adsorbents and catalysts.

Abstract: The process for the catalytic cracking of a crude oil feedstock to produce lower boiling hydrocarbons which comprises contacting said feedstock with a zeolitic aluminosilicate which has a mole ratio of oxide in the dehydrated state of (0.85-0.1)M.sub.2/n 0:11.sub.2 O.sub.3 : x SiO.sub.2 wherein M is a cation having a valence of "n"; x has a value greater than 6.0: having a X-ray powder diffraction pattern having at least the d-spacings of Table A; having extraneous silicon atoms in the crystal lattice in the form of framework SiO.sub.4 tetrahedra, wherein said aluminosilicate has been ion-exchanged with Group IIIA cations. In addition, the Group IIIA exchanged LZ-210 may be heated for an effective temperature and for effective time in the presence of an effective amount of steam, and/or may be ion-exchanged with a multivalent cation other than Group IIIA, e.g. rare earth, to provide catalyst compositions.

Abstract: A process for catalytic cracking using a catalyst obtained by preparing pillared interlayered clay materials comprises the steps of contacting a smectite containing material, preferably bentonite, with a solution comprising at least one of ammonium and alkali metal carboxylates and alkali metal carbonates and bicarbonates, plus preferably also alkali metal dithionite; separating the thus-contacted material from the solution; treating the separated material with a solution comprising a polymeric cationic hydroxy metal complex, preferably of aluminum (more preferably, polymeric hydroxy aluminum chloride); separating and finally heating the thus-treated smectite material. The pillared interlayered clay material of this invention can be intimately admixed with zeolite. The pillared interlayered clay material of this invention, with or without zeolite, can be used as catalyst for cracking hydrocarbon-containing oils.

Abstract: A method for increasing the total amount of lattice metal in the framework of a particular porous inorganic crystalline composition, its conversion to hydrogen or hydronium form and use thereof as a catalyst component having enhanced catalyatic activity is provided.

Abstract: A catalyst capable of cracking kerosene under lower pressure and temperature comprising (A) kerosene; (B) metal powder mixture of chromium powder, copper powder, lead powder, zinc powder, nickel powder, manganese powder in an amount of 12 to 13 parts by weight per 100 parts by weight of said kerosene; (C) sulfuric acid in an amount of 15 to 30 parts by weight per 100 parts by weight of said kerosene; (D) inorganic powder mixture of aluminum oxide powder, serpentine powder, alum powder, magnesium oxide powder, limestone powder, slake lime powder, silica powder, and granite powder in an amount of 150 to 170 parts by weight per 100 parts by weight of said kerosene.

Abstract: Catalytically active amorphous silicas are prepared by dehydrating a silica hydrogel or precipitate prepared from an acidified aqueous silicate solution containing an amine of pK.sub.a above 10 or a cation containing either a nitrogen or phosphorus silica is catalytically active for, among other chemical reactions, the isomerization of ortho-xylene and the cracking of hydrocarbons.

Abstract: A process for catalytically cracking a hydrocarbon with simultaneous production of a low BTU fuel gas and catalyst regeneration comprising contacting a hydrocarbon feed, at elevated temperature and in a cracking zone, with a solid acid catalyst comprising a catalytic metal oxide component wherein said metal is selected from the group consisting essentially of (a) tungsten, niobium and mixtures thereof (b) mixture of (a) with tantalum, hafnium, chromium, titanium, zirconium and mixtures thereof, said oxide component being supported on a silica-containing inorganic refractory metal oxide support having a silica content less than 50 wt. % of the total support, to produce a cracked product and a deactivated catalyst and regenerating the deactive catalyst to produce a low BTU gas rich in CO, a gas rich in H.sub.2, or both and recirculating the regenerated catalyst back to the cracking zone, said catalyst being steamed prior to use at a temperature at least 600.degree. C.

Abstract: Hydrocarbons are cracked by contacting, in a cracking zone and at elevated temperature, a hydrocarbon feed with an acid catalyst comprising at least a catalytic metal oxide component wherein said metal is selected from the group consisting essentially of (a) tungsten, niobium and mixtures thereof and (b) mixtures of (a) with tantalum, hafnium, chromium, titanium, zirconium and mixtures thereof, and wherein said catalytic metal oxide component is supported on a silica-containing inorganic refractory metal oxide support the silica content of which is less than 50 wt. % of the total support, said catalyst being steamed prior to use at a temperature at least 600.degree. C. In a preferred embodiment, the support will comprise a mixture of silica and the .gamma.-alumina wherein the silica content is less than 25 wt. % thereof. Further, one may employ steam in the cracking zone.

Abstract: A contaminating metal on a cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a hydrocarbon gas or mixture of gases comprising molecules of three carbon atoms or less at passivation reaction conditions prior to the cycling of the catalyst to the cracking zone, which gas or mixture of gases is first saturated with water at specific conditions.

Abstract: A process is disclosed for converting hydrocarbons with a particulate catalyst containing a crystalline solid which has pore openings and maximum cage dimensions of 5.5-7.0 Angstroms; an active metal with both dehydrogenation activity and oxidation activity is disposed within the interior of crystals of the crystalline solid; the catalyst is cycled between a reactor and a regenerator, and the active metal is used for (1) selectively dehydrogenating paraffins and aromatizing aliphatics in the reaction zone while large-diameter coke-forming hydrocarbons are inhibited from contacting the metal, (2) facilitating catalyst regeneration by accelerating combustion of carbon from within the pores of the crystalline solid in the regenerator, so as to assure very low residual carbon levels within the crystalline solid in regenerated catalyst; and (3) oxidizing carbon monoxide in the regenerator to make available additional heat to compensate for endothermic conversion reactions in the cracking reactor.

Abstract: A new porous zeolite, a method of making same and the use thereof in catalytic conversion of organic compounds. The new product has a composition, expressed in terms of moles of anhydrous oxides per 100 moles of silica as follows:(0-2.5)M.sub.2/n O:(0- 2.5)Al.sub.2 O.sub.3 :(100)SiO.sub.2wherein M is at least one cation having a valence n and wherein the zeolite is characterized by the distinctive X-ray powder diffraction pattern as shown in Table 1 herein. The new zeolite is prepared from a reaction mixture comprising a source of silica, a source of organic compounds of Group VB, alkali metal cations, water and with or without a source of alumina.

Abstract: A process for the utilization of a catalyst composition. The catalyst comprises any one or a mixture of two or more of the oxides, silica, alumina or titania. The catalyst may also contain a zeolitic crystalline aluminosilicate. The catalyst is manufactured by preparing a gelation product comprising the water soluble inorganic salt precursor of the oxide in an aqueous medium, mixed with a high molecular weight water soluble cationic organic polymer and spray drying the gel at a temperature sufficient to decompose the polymer. The catalyst is particularly effective in the catalytic cracking of hydrocarbon charge stocks.

Abstract: A process is described for cracking a heavy hydrocarbon to form a light oil and for producing hydrogen by the use of a catalyst containing at least 30 wt % Fe which comprises a first step wherein steam and heavy hydrocarbon are simultaneously contacted with the catalyst in a reduced state to produce hydrogen, cracked gases, and a cracked light oil, to oxidize the reduced-state catalyst, and to deposit coke on the catalyst; and a second step wherein the oxidized-state catalyst on which said coke is deposited is contacted with an oxygen-containing gas insufficient for achieving complete combustion of the coke, to thereby partially combust the coke and regenerate the catalyst to a reduced state.

Abstract: A passivation process for decreasing the poisonous effects from contamination by metals, such as vanadium, iron, nickel or copper that can occur during a catalytic conversion of a hydrocarbon feedstock containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more, at least partially soluble species of silicon, alone or in combination with phosphorus and/or aluminum-containing materials or species.

Abstract: A catalyst is described for use in a process for oxidizing and/or cracking a heavy hydrocarbon under fluidizing conditions in the presence of the catalyst, including simultaneously or subsequently reducing iron oxides in said catalyst and then reacting the reduced oxidation-state iron with steam to produce hydrogen, said catalyst consisting essentially of from 30 to 60 wt % Fe, 0.1 to 10 wt % Ni, and 10 wt % or less SiO.sub.2, and having a specific surface area of from 0.1 to 30 m.sup.2 /g and an apparent specific gravity of from 2.5 to 4.0.

Abstract: A process for fluid catalytic cracking of residuum and other heavy oils comprising gas oil, petroleum residue, reduced and whole crudes and shale oil with high metals contents wherein contaminant metals comprising nickel, vanadium, copper and iron are deactivated, organic sulfur compounds deposited on the cracking catalyst are removed, wherein the said contaminant metals are deactivated by contact with a high temperature reducing atmosphere comprising carbon monoxide in a range of from about 4 to about 14 volume percent, the temperature being at least 900.degree. F. and preferably greater than 1200.degree. F., wherein the catalyst is modified with at least one inorganic sulfur oxide absorbent which reacts with sulfur oxides under regeneration conditions to form non-volatile inorganic sulfur compounds, the said sulfur oxide absorbent being present in sufficient amount to effect said reduction of said sulfur oxides.

Abstract: A process is disclosed for cracking hydrocarbons by contacting the hydrocarbons with a catalyst composition comprising dispersed rods of fibrous form sepiolite and an inorganic oxide gel for binding the sepiolite rods.

Abstract: A hydrocarbon cracking process employing a catalyst treated with an antimony tris (hydrocarbyl sulfide) to passivate thereon contaminating metals, e.g., vanadium iron, and/or nickel is disclosed. Used or unused catalyst can be treated and then employed in the process.

Abstract: A process is described for the catalytic cracking of a hydrocarbon feedstream involving the use of an acid catalyst comprising a catalytic component selected from the group consisting of oxides of tungsten, niobium and mixtures thereof and tungsten or niobium oxides in combination with one or more additional metal oxides selected from the group consisting of tantalum oxide, hafnium oxide, chromium oxide, titanium oxide and zirconium oxide on supports, wherein (1) the feedstream is catalytically cracked by being contacted with said catalyst at a temperature and for a time (optionally, in combination with H.sub.2 O), sufficient to crack the hydrocarbon yielding a cracked product and a deactivated catalyst and (2) subjecting the deactivated catalyst to gasification conditions consisting of (A) partial oxidative combustion to produce a low BTU gas rich in CO or, (B) the addition of steam to produce a gas rich in H.sub.2, or both, with the recirculation of the decoked catalyst back to the first step.

Abstract: It has been discovered and forms the basis of the disclosure that various acid catalyzed hydrocarbon conversion processes such as catalytic cracking of gas oil; xylene isomerization; toluene disproportionation; dealkylation of aromatics; ethylene, butylene, isobutylene, propylene polymerization; olefin isomerization; alcohol dehydration; olefin hydration; alkylation; heavy ends cat cracking, etc. are dramatically improved insofar as percent conversion, and selectivity are concerned by the use of a catalyst selected from the group consisting of the oxides of tungsten, niobium and mixtures thereof, and tungsten or niobium oxides in combination with one or more additional metal oxides selected from the group consisting of tantalum oxide, hafnium oxide, chromium oxide, titanium oxide and zirconium oxide, supported on an inorganic refractory oxide support. These catalysts may be prepared by the methods known in the art, i.e., incipient wetness, impregnation, coprecipitation, etc.

Abstract: A hydrocarbon cracking catalyst the effectiveness of which is impaired by deposition thereon of a metal contaminant, e.g., vanadium, iron and/or nickel, is treated with an antimony tris (hydrocarbyl sulfonate) to passivate the contaminant metal.

Abstract: A hydrocarbon cracking catalyst is treated with an antimony thiocarbamate to passivate thereon contaminating metals, e.g., vanadium, iron and/or nickel. Used or unused catalyst can be treated.

Abstract: A hydrocarbon cracking catalyst is treated with an antimony tris (hydrocarbyl sulfide) to passivate thereon contaminating metals, e.g., vanadium, iron, and/or nickel. Used or unused catalyst can be treated.

Abstract: This invention relates to a process for producing olefins by cracking atmospheric/vacuum residue boiling above 500.degree. C in the presence of steam over a fluidized manganese catalyst.

Abstract: Metals on a cracking catalyst are passivated by contacting the catalyst with at least one compound selected from the group of compounds having the general formula ##STR1## WHEREIN THE R groups which can be the same or different consist of hydrocarbyl radicals having 1 to about 18 carbon atoms per radical, the overall number of carbon atoms per molecule being 6 to about 90.

Abstract: Novel amorphous siliceous materials having shape-selective sorption properties are prepared by a novel process of (1) hydrolyzing an organosilicon compound of the formula R[Si]X.sub.3 alone or in the presence of one or more compounds either of the formula R'.sub.n MY.sub.m, wherein R and R' are non-hydrolyzable organic groups, X is a hydrolyzable group, Y is the same as X or oxygen, [Si] is silicon or -Si(R).sub.2 -O-Si<, M is metal or non-metal, including silicon, of any group of the Periodic Table other than IA, IIA, VIIA or O, m is a number over 0 and up to 8 and n is 0 or a number less than 8, or an inorganic compound consisting of an anionic portion made up of M and Y and a cationic portion of either hydrogen, alkali or alkaline earth metal or ammonium; (2) effecting condensation polymerization of the hydrolyzed product; and (3) calcining the resulting polymerized product to convert all the R and R' groups to hydroxy or hydrogen.

Abstract: A method of negating the effects of metals poisoning on a cracking catalyst which comprises contacting the catalyst containing metal contaminants with a bismuth or manganese compound.

Abstract: Catalysts of wide utility, e.g., for hydrocarbon conversion, are prepared by calcining at 500.degree.C. to 800.degree.C. a septechlorite precursor prepared by hydrothermal synthesis, and which may be characterized as a charge-balanced 1:1 trioctahedral phyllosilicate in which the divalent metal ions may be nickel, magnesium, cobalt, iron, copper, manganese, zinc, or mixtures thereof, and the trivalent metal ions may be aluminum, chromium, iron, or mixtures thereof, in relative proportions as set forth in the specification and claims.

Abstract: A catalytic cracking of hydrocarbons in the presence of an added olefin-containing naphtha increases the selectivity and yield of middle distillate.

Abstract: A crystalline metal organosilicate having the composition, in its anhydrous state, as follows:0.9.+-.0.2[xR.sub.2 O+(1-x)M.sub.2/n O]:<0.005 Al.sub.2 O.sub.3 :>1SiO.sub.2where M is a metal, other than a metal of Group IIIA, n is the valence of said metal, R is an alkyl ammonium radical and x is a number greater than 0 but not exceeding 1, said organosilicate being characterized by a specified X-ray diffraction pattern. Said organosilicate is prepared by digesting a reaction mixture comprising (R.sub.4 N).sub.2 O, sodium oxide, an oxide of a metal other than a metal of group IIIA, an oxide of silicon and water. The crystalline organosilicates are useful as adsorbents and in their catalytically active form as catalysts for organic compound conversion.