With Group Iii Metal Or Metal Oxide Containing Catalyst Patents (Class 208/135)
  • Patent number: 6153089
    Abstract: A process for converting undesirable olefinic hydrocarbon streams to hydrogen and petrochemical feedstock e.g. light olefins in C.sub.2 -C.sub.4 range and aromatics especially toluene and xylenes, which comprises simultaneous cracking and reforming at olefin rich hydrocarbons using a catalyst consisting of dehydrogenating metal components, shape selective zeolite components and large pore acidic components in different proportions in a circulating fluidized bed reactor-regenerator system having reactor temperature within 450-750.degree. C. and WHSV of 0.1-60 hour.sup.-1.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: November 28, 2000
    Assignee: Indian Oil Corporation Limited
    Inventors: Asit Kumar Das, Sukumar Mandal, Sobhan Ghosh, Debasis Bhattacharyya, Ganga Shanker Mishra, Jagdev Kumar Dixit, Arvind Pratap Singh, Ashok Kumar Tewari, Satish Makhija, Manoranjan Santra, Latoor Lal Saroya, Shankar Sharma, Satyen Kumar Das
  • Patent number: 6133494
    Abstract: A catalyst composition and a process for hydrodealkylating C.sub.9 + aromatic compounds such as, for example, trimethylbenzenes, to C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The composition comprises an alumina and a silica wherein the weight ratio of aluminum to silicon is in the range of from about 0.005:1 to about 0.25:1. The process comprises contacting, in the presence of the catalyst composition, a fluid which comprises a C.sub.9 + aromatic compound with a hydrogen-containing fluid under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon; and the C.sub.9 + aromatic compound contains at least 9 carbon atoms.
    Type: Grant
    Filed: May 21, 1999
    Date of Patent: October 17, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6124515
    Abstract: A catalyst composition, a process for producing the catalyst composition, and a hydroconversion process for converting a fluid stream comprising at least one saturated hydrocarbon to C.sub.6 to C.sub.8 aromatic hydrocarbons such as benzene, toluene, and xylenes are disclosed. The catalyst composition comprises a zeolite and a promoter. The process for producing the composition comprises the steps of: (1) combining a zeolite with a complexing ligand and a promoter compound under a condition sufficient to produce a modified zeolite; and (2) heating the modified zeolite to produce a promoted zeolite. The hydroconversion process comprises contacting a fluid stream with the catalyst composition under a condition sufficient to effect the conversion of a saturated hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: September 26, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6123834
    Abstract: A process for reforming naphtha-containing hydrocarbon feedstreams is disclosed wherein a naphtha stream containing at least about 5 wt % of C9+ aromatics, at least about 25 wt % C.sub.5 to C.sub.9 aliphatic hydrocarbons and greater than 50 wt. ppm sulfur is contacted under reforming conditions with a bifunctional reforming catalyst, e.g. H.sup.+ ZSM-5, containing a dehydrogenation metal, e.g. zinc. The resulting reformate contains a higher ratio of C.sub.6 to C.sub.9 aromatics to C.sub.5 -C.sub.9 aliphatic hydrocarbon which boil near the boiling point of C.sub.6 to C.sub.8 aromatics present in the reformate, thereby facilitating separation of these aromatics form the reformate.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: September 26, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Jar-Lin Kao, Henry M. Pogorzelski
  • Patent number: 6100436
    Abstract: A process and apparatus for contacting reactants with a particulate catalyst while indirectly heating the reactants with a heat exchange medium improves temperature control by using an intermediate heat exchange fluid and system to prevent overheating of reactants and maintain parallel heating characteristics through multiple reaction-heat exchange zones. The internal flow path minimizes the circulation of the reaction zone heat exchange fluid by incorporating interstage reheating of the reaction zone heat exchange fluid as it passes in series flow. A particularly useful application of the process and apparatus is in the dehydrogenation of ethyl benzene to produce styrene. The process and apparatus can also be used with simultaneous exchange of catalyst particles by an operation that restricts reactant flow while moving catalyst through reaction stacks in which the reactant flow has been restricted.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: August 8, 2000
    Assignee: UOP LLC
    Inventors: William Wiede, Jr., Kevin J. Brandner, Bruce Allen Briggs, Donald Eelch, Constante P. Tagamolila
  • Patent number: 6090990
    Abstract: An improved zeolite based catalyst comprising a mixture of a zeolite and a binder treated with boron trichloride and prepared by a novel method including exposing a mixture of a zeolite material and a binder to gaseous boron trichloride under suitable process conditions.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: July 18, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Jianhua Yao, Charles A. Drake
  • Patent number: 6090272
    Abstract: A process for producing catalyst compositions for converting a cracked gasoline feedstock to a product comprising incremental aromatics and lower olefins. The catalyst compositions produced thereby. A process for converting a cracked gasoline feedstock to a product comprising incremental aromatics and lower olefins.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: July 18, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 6077984
    Abstract: A novel zeolite catalyst composition comprising a mixture of a zeolite, a binder, and a zinc borate compound wherein such mixture is calcined or treated with steam. Preferably, the zeolite has not been treated with an acid. Also provided is a process of making such composition, a product by such process, and the use thereof in the conversion of a hydrocarbon-containing fluid such as a gasoline-boiling range fluid or coker naphtha. Use of such zeolite in the conversion of a hydrocarbon-containing fluid also includes pre-treating such hydrocarbon-containing fluid with a nitrogen removal medium such as ion-exchange resin.
    Type: Grant
    Filed: September 1, 1998
    Date of Patent: June 20, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu, Jianhua Yao, Scott D. Love
  • Patent number: 6069287
    Abstract: A process for selectively producing C.sub.2 -C.sub.4 olefins from a catalytically cracked or thermally cracked naphtha stream. The naphtha stream is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures from about 500 to 650.degree. C. and a hydrocarbon partial pressure from about 10 to 40 psia.
    Type: Grant
    Filed: May 5, 1998
    Date of Patent: May 30, 2000
    Assignee: Exxon Research and Engineering Co.
    Inventors: Paul K. Ladwig, John Ernest Asplin, Gordon F. Stuntz, William A. Wachter, Brian Erik Henry
  • Patent number: 6066251
    Abstract: A catalyst system comprising a physical mixture of particles of a non-acidic large-pore zeolite containing a platinum-group metal and particles comprising a refractory inorganic oxide which is metal-free is effective for the reforming of a hydrocarbon feedstock. Reforming of paraffinic feedstocks to effect aromatization, particularly of a raffinate from aromatics extraction, provides improved activity in producing gasoline-range products when using the catalyst system of the invention.
    Type: Grant
    Filed: December 15, 1998
    Date of Patent: May 23, 2000
    Assignee: UOP LLC
    Inventors: Qianjun Chen, Paula L. Bogdan
  • Patent number: 6063974
    Abstract: A hydrocarbon conversion process in which the rate of coke formation is reduced without a significant sacrifice in light olefin and BTX yield by the use of a silylated, stabilized metal promoted zeolite catalyst. Another embodiment includes a novel silylated spinel/zeolite catalyst. Another embodiment includes a process for producing a zinc or gallium promoted zeolite in which the promoter is stabilized by a high temperature water vapor treatment in the presence of a metal oxide such as alumina and thereafter the stabilized catalyst precursor is calcined and silylated.
    Type: Grant
    Filed: April 15, 1998
    Date of Patent: May 16, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 6059960
    Abstract: A novel catalyst and the use thereof in a reforming process is disclosed. The catalyst comprises a refractory inorganic oxide, platinum-group metal, Group IVA(IUPAC 14) metal, and lanthanide-series metal in a specified ratio. Utilization of this catalyst in the reforming of hydrocarbons, especially in reforming, results in significantly improved selectivity to the desired gasoline or aromatics product.
    Type: Grant
    Filed: July 17, 1998
    Date of Patent: May 9, 2000
    Assignee: UOP LLC
    Inventor: Paula L. Bogdan
  • Patent number: 6051129
    Abstract: A dewaxing process for lowering the haze point of a bright stock which includes contacting a bright stock in the presence of added hydrogen gas with a Zeolite EU-1 catalyst in combination with a ZSM-48 and/or SSZ-32 catalyst.
    Type: Grant
    Filed: July 24, 1998
    Date of Patent: April 18, 2000
    Assignee: Chevron U.S.A. Inc.
    Inventors: Thomas V. Harris, R. Norm Reynolds, Jr., Roger F. Vogel, Donald S. Santilli
  • Patent number: 6048449
    Abstract: A novel catalyst and the use thereof in a reforming process is disclosed. The dual-function catalyst comprises a refractory inorganic oxide, indium, Group IVA(IUPAC 14) metal, and a platinum-group metal concentrated in the surface layer of each catalyst particle. Utilization of this catalyst in the conversion of hydrocarbons, especially in reforming, results in significantly improved selectivity to the desired gasoline or aromatics product.
    Type: Grant
    Filed: October 23, 1998
    Date of Patent: April 11, 2000
    Assignee: UOP LLC
    Inventors: Paula L. Bogdan, Tamotsu Imai
  • Patent number: 6045689
    Abstract: A process for converting hydrocarbons into aromatic compounds, which entails contacting a composition containing hydrocarbons with a catalyst under temperature and pressure conditions to produce the aromatic compounds, the catalyst containing a matrix of .eta. transition alumina and/or .gamma. transition alumina. The catalyst contains 0.001 to 2 wt % of silicon, 0.1 to 15 wt % of at least one platinum group metal, and 0.005 to 10 wt % of at least one promoter metal. The promoter metals may be tin, germanium, indium, gallium, thallium, antimony, lead, rhenium, manganese, chromium, molybdenium or tungsten. The catalyst may also contain a doping metal.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: April 4, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Fabio Alario, Jean-Marie Deves, Patrick Euzen
  • Patent number: 6039864
    Abstract: There is provided a process for converting hydrocarbons which utilizes a zeolite bound zeolite catalyst that has enhanced performance when utilized in hydrocarbon conversion processes, e.g., catalytic cracking, alkylation, disproportionation of toluene, isomerization, and transalkylation reactions. The catalyst comprises a first zeolite having particles of greater than about 0.1 micron average particle size and a binder comprising second zeolite particles having an average particle size less than said first particles.
    Type: Grant
    Filed: May 19, 1998
    Date of Patent: March 21, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Gary David Mohr, Johannes Petrus Verduijn
  • Patent number: 6036845
    Abstract: A catalytic reforming process comprises a prereactor which provides an intermediate stream to a riser reactor with multiple catalyst injection points to obtain high aromatics yields from a naphtha feedstock. Product from the riser reactor typically is discharged into a fluidized-bed reforming reactor, in which the reforming reaction is completed and catalyst is separated from hydrogen and hydrocarbons. Hydrocarbons from the reactor are separated to recover an aromatized product. Catalyst is regenerated to remove coke and reduced for reuse in the reforming process.
    Type: Grant
    Filed: May 4, 1998
    Date of Patent: March 14, 2000
    Assignee: UOP LLC
    Inventors: Gregory A. Funk, Christopher D. Gosling, Paula L. Bogdan
  • Patent number: 6015485
    Abstract: Provided are high activity catalysts based upon gamma alumina containing substrates impregnated with one or more catalytically active metals, which catalysts in addition contain a nanocrystalline phase of alumina of a crystallite size at the surface of less than 25 .ANG.. Also provided are processes for preparing such high activity catalysts and various uses thereof.
    Type: Grant
    Filed: September 25, 1995
    Date of Patent: January 18, 2000
    Assignee: Cytec Technology Corporation
    Inventors: Peter Joseph Shukis, James Donald Carruthers, Vincent Joseph Lostaglio
  • Patent number: 6010617
    Abstract: A process for reducing the mutagenicity of a coal-tar-based product containing polynuclear aromatic compounds. The process includes the step of contacting the coal-tar-based product in the presence of an alkylating agent with an acid catalyst under alkylation conditions sufficient to reduce the mutagenicity of the polynuclear aromatic containing coal-tar-based material to a level less than the initial mutagenicity index value. Also provided are non-carcinogenic coal-tar-derived products.
    Type: Grant
    Filed: June 6, 1994
    Date of Patent: January 4, 2000
    Assignee: Mobil Oil Corporation
    Inventors: Carl R. Mackerer, Timothy A. Roy, Gary R. Blackburn
  • Patent number: 6007699
    Abstract: A process for oxidizing fuel and transferring the heat produced to a particular use in a combustion system such as fuels conversion. A bed of a mixture of materials forming an unmixed combustion catalyst, which in an oxidized state is readily reducible and in a reduced state is readily oxidizable, is placed in efficient thermal contact with a heat receiver for use in the combustion system. Fuel and air are alternately contacted with the bed, whereby the fuel is oxidized, the air is depleted of oxygen, and heat is liberated. The heat is efficiently transferred to the heat receiver by careful selection of the materials of the bed such that the temperatures produced when the fuel is oxidized and when the air is depleted of oxygen are advantageous to the particular use in the combustion system.
    Type: Grant
    Filed: August 21, 1996
    Date of Patent: December 28, 1999
    Assignee: Energy and Environmental Research Corporation
    Inventor: Jerald A. Cole
  • Patent number: 6007700
    Abstract: Gasolines are reformed and parafin and naphthene hydrocarbons are converted to aromatic compounds by contacting the hydrocarbons with a catalyst comprising a matrix of .eta. transition alumina and .gamma. transition alumina. The catalyst contains at least one doping metal, at least one halogen, at least one noble metal and at least one promoter metal. The doping metals are selected from titanium, zirconium, hafnium, cobalt, nickel, zinc, and the lanthanides and the promoter metals are selected from tin, germanium, indium, gallium, thallium, antimony, lead, rhenium, manganese, chromium, molybdenum and tungsten.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: December 28, 1999
    Assignee: Institut Francais Du Petrole
    Inventors: Fabio Alario, Jean-Marie Deves, Patrick Euzen
  • Patent number: 6005154
    Abstract: A crystalline zeolite SSZ-25 is prepared using an adamantane quaternary ammonium ion as a template.
    Type: Grant
    Filed: August 7, 1997
    Date of Patent: December 21, 1999
    Assignee: Chevron USA Inc.
    Inventors: Stacey I. Zones, Dennis L. Holtermann, Robert A. Innes, Theresa A. Pecoraro, Donald S. Santilli, James N. Ziemer
  • Patent number: 5997730
    Abstract: A novel catalyst for the conversion of hydrocarbons comprising a material containing an acid treated zeolite, a boron component and a zinc component wherein the material is treated with a silylating agent. A method of making such novel catalyst and the use of the novel catalyst for converting paraffin hydrocarbons with a low rate of coke formation during such conversion are disclosed.
    Type: Grant
    Filed: February 2, 1998
    Date of Patent: December 7, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5989410
    Abstract: The invention relates to a process for improving the pour point of a feedstock that comprises paraffins of more than 10 carbon atoms, in which the feedstock that is to be treated is brought into contact with a catalyst that comprises the IM-5 zeolite and at least one hydro-dehydrogenating element, at a temperature of between 170 and 500.degree. C., a pressure of between 1 and 250 bar, and an hourly volume velocity of between 0.05 and 100 h.sup.-1, in the presence of hydrogen at a ratio of 50 to 2000 l/l of feedstock. The oils that are obtained have good pour points and high viscosity indices (VI). The process can also be applied to gas-oils and other feedstocks whose pour points need to be lowered.
    Type: Grant
    Filed: October 15, 1998
    Date of Patent: November 23, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Nathalie George-Marchal, Christophe Gueret, Patrick Briot, Alain Billon, Pierre Marion
  • Patent number: 5981820
    Abstract: A process and catalyst for isomerizing olefins are disclosed. The process and catalyst are particularly useful for isomerizing alkenyl bridged ring compounds to the corresponding alkyladiene bridged ring compounds. In one embodiment, the isomerization catalyst comprises an oxygen treated mixture of an alkali metal on a dried support having a surface area of 125 to 195 m.sup.2 /g when the support consists essentially of alumina wherein the alumina precursor is a large crystallite pseudoboehmite. The catalyst is particularly useful for isomerizing 5-vinyl-2-norbornene to 5-ethylidiene-2-norbornene. The catalyst is very active and highly selective and resistant to catalyst poisons. The process contacts the catalyst with an alkenyl bridged ring compound and yields the corresponding alkyladiene bridged ring compound.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: November 9, 1999
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Robert Scott Smith, Christopher Lynn Becker
  • Patent number: 5976356
    Abstract: A novel zeolite catalyst comprising an acid treated zeolite impregnated with silver and boron, a method of making such zeolite catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: November 2, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, Jianhua Yao
  • Patent number: 5972203
    Abstract: There is provided catalysts and conversion processes for converting hydrocarbons using the catalysts. The catalysts comprises a first alumino-phosphospho-molecular sieves and a binder comprising a second alumino-phopho-molecular sieves. Exemplary conversion processes include the conversion of oxygenates to olefins, dewaxing, reforming, dealkylation, dehydrogenation, transalkylation, alkylation, and isomerization.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: October 26, 1999
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Robert Scott Smith, Gary D. Mohr
  • Patent number: 5968341
    Abstract: The invention provides an activated silica enriched mazzite having a chemical formula in the anhydrous state, expressed in molar ratios of:a M.sub.2/n O; Al.sub.2 O.sub.3 ; b SiO.sub.2 ;with a variation from 0 to 0.5, M being an alkaline cation of valency n and b being greater than 7, and which has an acid strength corresponding to an amount of heat measured by ammonia absorption microcalorimetry, greater than 190 KJ/mol, and a pore volume, measured by cyclohexane adsorption, greater than 0.09 ml/g. The activated mazzites are useful in the conversion of hydrocarbons, in particular, the isomerization of C.sub.4 to C.sub.8 paraffin, and as molecular sieves in processes for the separation of hydrocarbons.
    Type: Grant
    Filed: June 8, 1998
    Date of Patent: October 19, 1999
    Assignee: Elf Aquitaine
    Inventors: Francesco Di Renzo, Francois Fajula, Fredj Fitoussi, Philippe Schulz
  • Patent number: 5968343
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a binder, and boron wherein the weight of boron is in the range of from about 0.01 to about 10 weight %. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which comprises: (1) combining a zeolite with a coke-reducing amount of a binder under a condition effective to produce a zeolite-binder mixture; (2) contacting said zeolite-binder mixture with coke-reducing amount of a boron compound under a condition effective to produce a boron-incorporated or -impregnated zeolite; and (3) calcining the boron-incorporated or -impregnated zeolite.
    Type: Grant
    Filed: May 5, 1997
    Date of Patent: October 19, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5968475
    Abstract: The present invention relates to a dealuminated IM-5 zeolite and to any catalyst comprising that zeolite which is at least partially in its acid form. The invention also relates to the preparation of the catalyst and to the catalyst. Finally, the invention relates to the use of the zeolite in a hydrocarbon conversion process.
    Type: Grant
    Filed: January 23, 1998
    Date of Patent: October 19, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Herve Cauffriez
  • Patent number: 5968344
    Abstract: Disclosed is an active catalyst in the hydroisomerization of waxes (paraffins), which catalyst is constituted by a carrier of acidic nature, of silica-alumina gel, and one or more metals belonging to Group VIIIA. Also a process for preparing said catalyst is disclosed.
    Type: Grant
    Filed: April 21, 1998
    Date of Patent: October 19, 1999
    Assignee: Eniricerche S.p.A.
    Inventors: Carlo Perego, Laura Zanibelli, Cristina Flego, Alberto Del Bianco, Giuseppe Bellussi
  • Patent number: 5968345
    Abstract: A process for the conversion of a hydrocarbon load containing paraffin, naphthene and aromatic hydrocarbons having 5 to 12 carbon atoms into aromatic compounds, which entails contacting the load with a catalyst under temperature and pressure conditions to produce the aromatic compounds, the catalyst containing:a matrix consisting of 0 to 100% by weight of .eta. transition alumina, the remaining weight percentage of the matrix, up to 100%, consisting of .gamma. transition alumina, andat least one doping metal selected from the group consisting of alkali metals and alkaline-earth metals,at least one halogen selected from the group consisting of fluorine, chlorine, bromine and iodine,at least one noble metal selected from the platinum group, andat least one promoter metal selected from the group consisting of tin, germanium, indium, gallium, thallium, antimony, lead, rhenium, manganese chromium, molybdenum and tungsten,the catalyst having previously been hydrothermally treated at a temperature of 300 to 1,000.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: October 19, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Fabio Alario, Jean-Marie Deves, Patrick Euzen
  • Patent number: 5961818
    Abstract: The present invention relates to a process for production of LPG and high octane aromatic hydrocarbon from non-economically viable petroleum feedstock, which comprises passing the same feedstock through zinc-aluminosilicate molecular sieve (Zn-ZSM-5), in a reactor at a temperature in the range of 300-600.degree. C. pressure 1 to 30 atmosphere liquid hourly space velocity of 1 to 10 hr.sup.-1 and nitrogen to hydrocarbon molar ratio 1 to 4.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: October 5, 1999
    Assignee: Council of Scientific and Industrial Research
    Inventors: Ajit Ram Chandra Pradhan, Nagabhatla Viswanadham, Mohan Lal Sharma, Uma Shanker, Nirmalya Ray, Turuga Sundara Rama Prasada Rao
  • Patent number: 5955641
    Abstract: The method of the invention includes making dimethyinaphthalenes by first contacting, in an alkylation zone, at alkylation conditions, a toluene-containing stream with a pentene-containing stream in the presence of an acid alkylation catalyst. At least a portion of the toluene and pentenes react to form pentyltoluenes. At least a portion of the pentyltoluenes is then contacting in a reforming zone with reforming catalyst, at reforming conditions. At least a portion of the pentyltoluenes is converted to dimethylnaphthalenes.
    Type: Grant
    Filed: May 28, 1998
    Date of Patent: September 21, 1999
    Assignee: Chevron Chemical Company LLC
    Inventors: Cong-Yan Chen, William L. Schinski, Dennis J. O'Rear, Thomas V. Harris
  • Patent number: 5932088
    Abstract: The invention concerns a process for improving the pour point of a feed comprising paraffins containing more than 10 carbon atoms, in which process the feed to be treated is brought into contact with a catalyst comprising NU-86 zeolite, preferably dealuminated, and at least one hydro-dehydrogenating element, at a temperature which is in the range 170.degree. C. to 500.degree. C., a pressure in the range 1 to 250 bar and an hourly space velocity in the range 0.05 to 100 h.sup.-1, in the presence of hydrogen in a proportion of 50 to 2000 l/l of feed. The product from heavy feeds is fractionated to produce at least one cut including at least one middle distillate with a reduced pour point, and a residue including oil bases with a reduced pour point and a high viscosity index.
    Type: Grant
    Filed: November 25, 1997
    Date of Patent: August 3, 1999
    Assignee: Institut Fran.cedilla.ais du Petrole
    Inventors: Eric Benazzi, Nathalie George-Marchal
  • Patent number: 5932777
    Abstract: A hydrocarbon conversion process comprises: (1) contacting a hydrocarbon feed such as, for example, gasoline, with a catalyst under a sufficient condition to effect the conversion of the hydrocarbon to a product stream comprising aromatic hydrocarbons and olefins; (2) separating the product stream into a lights fraction comprising primarily hydrocarbons less than 6 carbon atoms per molecule, a middle fraction comprising C.sub.6 -C.sub.8 aromatic hydrocarbons and non-aromatic hydrocarbons, and a C.sub.9 + fraction comprising aromatic compounds; (3) separating the C.sub.6 -C.sub.8 aromatic hydrocarbons from the middle fraction; and (4) separating hydrocarbons containing 5 or more carbons per molecule (C.sub.5 + hydrocarbons) from the lights fraction. The C.sub.5 + hydrocarbons can be combined with the hydrocarbon feed. The non-aromatic hydrocarbons can also be converted to olefins by a thermal cracking process. Furthermore, the middle fraction can also be obtained by reforming naphtha.
    Type: Grant
    Filed: July 23, 1997
    Date of Patent: August 3, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Edward L. Sughrue, II, Charles A. Drake, Scott D. Love
  • Patent number: 5925237
    Abstract: The rate of coke formation during the aromatization of gasoline boiling range hydrocarbons in which the hydrocarbons are contacted with a zeolite catalyst is significantly reduced by providing a concentration of a silyating agent in the hydrocarbon feed.
    Type: Grant
    Filed: May 6, 1998
    Date of Patent: July 20, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-Hsiang Wu
  • Patent number: 5922630
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises an aluminosilicate, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: May 20, 1998
    Date of Patent: July 13, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-Hsiang Wu, Charles A. Drake
  • Patent number: 5914028
    Abstract: A catalytic reforming process using a halided zeolite catalyst containing platinum in a metal-coated reactor system where, prior to catalyst loading and reforming, halide acid is removed from the catalyst. The process comprises providing a reforming reactor system having a metal coating; providing a halided zeolite catalyst containing platinum prepared by a method which includes removing volatile halide acid; loading said catalyst into said reactor system; and catalytically reforming hydrocarbons to aromatics, wherein metal from the metal-coated reactor system does not deactivate the catalyst. The coating metal preferably comprises tin and the zeolite catalyst is preferably a platinum L-zeolite catalyst. The invention is also a method for reducing catalyst contamination from a metal which was used to coat a reactor system. The method comprises pretreating a halided catalyst with hydrogen to remove volatile halide acid.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: June 22, 1999
    Assignee: Chevron Chemical Company
    Inventors: Charles R. Wilson, Dennis L. Holtermann
  • Patent number: 5898089
    Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: April 27, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu, Jianhua Yao
  • Patent number: 5895828
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, and optionally an activity promoter in the range of from about 0.01 to about 10 weight %. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: April 20, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Jianhua Yao, Charles A. Drake
  • Patent number: 5895769
    Abstract: Applicant has discovered a new zeolite containing composition and a process for preparing the same. The composition is unique in that the zeolite crystals making up one layer of the composition pack in a manner such that the composition is essentially continuous with no large scale voids even when the zeolite layer is <10 .mu.m thick. Thus, the present invention is directed toward a composition comprised of a porous substrate and a layer of zeolite crystals wherein said layer of zeolite crystals is a polycrystalline layer with at least 99% of said zeolite crystals having at least one point between adjacent crystals that is .ltoreq.20 .ANG. and wherein at least 90% of said crystals have widths of from about 0.2 to about 100 microns (preferably about 2 to about 50 microns) and wherein at least 75% of said crystals have a thickness of within 20% of the average crystal thickness. Preferably the composition has at most 1 Volume % voids in the zeolite layer. Use of the composition is also described.
    Type: Grant
    Filed: July 29, 1997
    Date of Patent: April 20, 1999
    Assignee: Exxon Research and Engineering Company
    Inventor: Wenyih Frank Lai
  • Patent number: 5877368
    Abstract: Disclosed is a method for producing aromatic hydrocarbons, which comprises contacting a light hydrocarbon feedstock comprising olefins and/or paraffins with a zeolite catalyst in a fixed-bed, adiabatic reactor containing a fixed catalyst bed comprised of the zeolite catalyst, to thereby effect a catalytic cyclization reaction of the light hydrocarbon feedstock, wherein the catalytic cyclization reaction is performed under conditions which satisfy the following requirements: (1) the zeolite catalyst has an initial stage-catalytic activity of 0.2 (sec.sup.-1) or more in terms of the initial stage, first-order reaction rate constant of the decomposition of n-hexane catalyzed by the zeolite catalyst; (2) the catalyst bed has a temperature of from 450.degree. C. to 650.degree. C.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: March 2, 1999
    Assignee: Sanyo Petrochemical Co., Ltd.
    Inventors: Kazuyoshi Kiyama, Takashi Tsunoda, Masatsugu Kawase
  • Patent number: 5873994
    Abstract: An aromatization process for converting a portion of a cracked gasoline feedstock to aromatics utilizing a catalyst comprising an acid leached zeolite and tin under process conditions suitable for converting a portion of the cracked gasoline feedstock to aromatics.
    Type: Grant
    Filed: July 15, 1997
    Date of Patent: February 23, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5865987
    Abstract: Low sulfur gasoline is produced from an olefinic, cracked, sulfur-containing naphtha by treatment over an acidic catalyst, preferably an intermediate pore size zeolite such as ZSM-5 to crack low octane paraffins and olefins under mild conditions with limited aromatization of olefins and naphthenes. A benzene-rich co-feed is co-processed with the naphtha to reduce the benzene levels in the co-feed by alkylation. This initial processing step is followed by hydrodesulfurization over a hydrotreating catalyst such as CoMo on alumina. In addition to reducing benzene levels in the combined feeds, the initial treatment over the acidic catalyst removes the olefins which would otherwise be saturated in the hydrodesulfurization, consuming hydrogen and lowering product octane, and converts them to compounds which make a positive contribution to octane. Overall liquid yield is high, typically at least 90 percent or higher.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: February 2, 1999
    Inventors: William S. Borghard, Nick A. Collins, Paul P. Durand, Timothy L. Hilbert, Jeffrey C. Trewella
  • Patent number: 5865988
    Abstract: Low sulfur gasoline is produced from an olefinic, cracked, sulfur-containing naphtha by treatment over an acidic catalyst, preferably an intermediate pore size zeolite such as ZSM-5 to crack low octane paraffins and olefins under relatively mild conditions, with limited aromatization of olefins and naphthenes. This is followed by hydrodesulfurization over a hydrotreating catalyst such as CoMo on alumina. The initial treatment over the acidic catalyst removes the olefins which would otherwise be saturated in the hydrodesulfurization, consuming hydrogen and lowering product octane, and converts them to compounds which make a positive contribution to octane. Overall liquid yield is high, typically at least 90 percent of higher. Product aromatics are typically increased by no more than 25 weight percent relative to the feed and may be lower than the feed.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: February 2, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Nick A. Collins, Paul P. Durand, Timothy L. Hilbert, Gerald J. Teitman, Jeffrey C. Trewella
  • Patent number: 5866744
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises an aluminosilicate, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: January 30, 1997
    Date of Patent: February 2, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5863418
    Abstract: Disclosed is a method for reforming hydrocarbons comprising contacting the hydrocarbons with a catalyst in a reactor system of improved resistance to carburization and metal dusting under conditions of low sulfur.
    Type: Grant
    Filed: February 9, 1996
    Date of Patent: January 26, 1999
    Assignee: Chevron Chemical Company
    Inventors: John V. Heyse, Bernard F. Mulaskey, Robert A. Innes, Daniel P. Hagewiesche, Gale L. Hubred, Steven C. Moore, Paul F. Bryan, Robert L. Hise, Steven E. Trumbull, Randall J. Harris, Alan G. Kunze
  • Patent number: 5856609
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a acid site modifier selected from the group consisting of silicon oxides, sulfur oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: September 12, 1996
    Date of Patent: January 5, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5853566
    Abstract: The present invention provides a catalyst composition, and a hydrocarbon conversion process in which it is used, comprising as first cracking component a zeolite beta having a silica to alumina molar ratio of at least 20 which is in the form of crystals less than 100 nm in size; a second cracking component selected from (i) crystalline molecular sieves having pores with diameters greater than 0.6 nm, (ii) crystalline, mesoporous aluminosilicates having pores with diameters of at least 1.3 nm, and (iii) clays; and at least one hydrogenation component.
    Type: Grant
    Filed: November 25, 1996
    Date of Patent: December 29, 1998
    Assignee: Shell Oil Company
    Inventors: Bettina Kraushaar-Czarnetzki, Johannes Wijnbelt