With Group Viii Metal Or Compound Patents (Class 208/217)
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Patent number: 6444865Abstract: Catalyst comprising from 0.1 to 15% by weight of a noble metal selected from one or more of platinum, palladium, and iridium, from 2 to 40% by weight of manganese and/or rhenium supported on an acidic carrier, these weight percentages indicating the amount of metal based on the total weight of carrier. Use of this catalyst in a process wherein a hydrocarbon feedstock comprising aromatic compounds is contacted with the catalyst at elevated temperature and pressure in the presence of hydrogen. Process for the preparation of this catalyst, which process comprises incorporating the catalytically active metals into the carrier followed by drying and calcining.Type: GrantFiled: August 1, 2000Date of Patent: September 3, 2002Assignee: Shell Oil CompanyInventors: Guy Barre, Taous Grandvallet Mahtout
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Publication number: 20020117425Abstract: A process for reducing content of sulphur compounds and polyaromatic hydrocarbons in a hydrocarbon feed having a boiling range between 120° C. and 450° C., which process comprises in combination contacting the feed and hydrogen over a hydrotreating catalyst and hydrotreating feed at hydrotreating conditions, cooling the effluent consisting of hydrocarbon, polyaromatic hydrocarbons, hydrogen sulphide and hydrogen-rich gas from the hydrotreating reactor, contacting said effluent and hydrogen gas over a hydrotreating catalyst in a post treat reactor at a temperature appropriate to lower the polyaromatic hydrocarbon content.Type: ApplicationFiled: January 24, 2001Publication date: August 29, 2002Inventors: Kim Gr?oslash;n Knudsen, Barry H. Cooper, Thomas Tippett
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Publication number: 20020112987Abstract: A slurry hydroprocessing process (SHP) where a hydrocarbon feedstock is treated at slurry hydrotreating conditions, in the presence of a hydrogen containing treat gas and in the presence of a supported metallic catalyst which is a supported sulfide of a metal selected from the group of non-noble Group VIII metals, Group VIB metals and mixtures thereof where the support is an inorganic oxide and where the catalyst has an average diameter of about 0.5 to about 100 microns to obtain a first product stream comprising the catalyst and a hydroprocessed feedstream; separating the first product into a catalyst-free product stream and a catalyst-containing stream and recycling at least a portion of the catalyst-containing stream back to the hydroprocessing step.Type: ApplicationFiled: December 15, 2000Publication date: August 22, 2002Inventors: Zhiguo Hou, Bearden Roby, Kenneth Lloyd Riley, Craig Young Sabottke, David Thomas Ferrughelli, Martin Leo Gorbaty, William Neergaard Olmstead
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Patent number: 6436280Abstract: The present invention relates to a catalyst comprising an extruded essentially alumina-based support, constituted by a plurality of juxtaposed agglomerates partially in the form of packs of flakes and partially in the form of needles, and comprising at least one catalytic metal or a compound of a catalytic metal from group VIB, and/or optionally at least one catalytic metal or compound of a catalytic metal from group VIII. The catalyst also comprises at least one dopant selected from the group formed by boron, phosphorous, silicon (or a silica different from that subsequently added to the support) and halogens. The invention also relates to its use in a fixed bed reactor, for hydrorefining and hydroconverting hydrocarbon feeds.Type: GrantFiled: December 9, 1999Date of Patent: August 20, 2002Assignee: Institut Français du PetroleInventors: Virginie Harle, Slavik Kasztelan, Stéphane Kressmann, Frédéric Morel
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Patent number: 6416660Abstract: The present invention relates to a catalytic composition which comprises an ERS-10 zeolite, a metal of group VIII, a metal of group VI and optionally one or more oxides as carrier. According to a preferred aspect, the catalytic composition also contains a metal of group II B and/or III A. The catalytic system of the present invention can be used in the upgrading of hydrocarbon mixtures having boiling ranges within the range of C4 to 250° C., preferably mixtures of hydrocarbons which boil within the naphtha range, containing impurities of sulfur, i.e. in hydrodesulfuration with the contemporaneous skeleton isomerization of olefins contained in these hydrocarbons, the whole process being carried out in a single step.Type: GrantFiled: December 20, 1999Date of Patent: July 9, 2002Assignees: Agip Petroli S.p.A., Enitecnologie S.p.A.Inventors: Laura Zanibelli, Marco Ferrari, Luciano Cosimo Carluccio
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Patent number: 6413413Abstract: A process for hydrodesulfurization in which gasoline boiling range petroleum feed and hydrogen are contacted in a reactor with a fixed bed hydrodesulfurization catalyst at an WHSV of greater than 6, pressure of less than 300 psig and temperature of 300 to 700° F. wherein the pressure and temperature of the reactor are adjusted to maintain the reaction effluent at its boiling point and below it dew point whereby at least a portion but less than all of the reaction mixture is vaporized.Type: GrantFiled: December 29, 1999Date of Patent: July 2, 2002Assignee: Catalytic Distillation TechnologiesInventor: Lawrence A. Smith, Jr.
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Patent number: 6413412Abstract: This invention discloses a single-stage process for producing diesel oils of superior quality and low solidifying point from fraction oils under controlled reaction conditions, comprising a hydrorefining step, optionally a hydroupgrading step and a hydrodewaxing step combined in series. The process of the invention is simplified, the operation is simple, the adaptability to feedstocks is good, and the quality of diesel oil product is improved, and when the hydroupgrading step is comprised, the cetane number of the product is further boosted. A hydrorefining catalyst having a higher content of NiO and good anti-coking performance and a hydroupgrading catalyst and hydrodewaxing catalyst having an adequate acidity and strong resistance to NH3 and H2S respectively are preferably used in the present invention to achieve better results.Type: GrantFiled: December 14, 1999Date of Patent: July 2, 2002Assignees: China Petrochemical Corporation, Fushun Research Institute of Petroleum and Petrochemicals, SinopecInventors: Yan Peng, Xianglan Meng, Weiping Fang, Lixiu Zhang, Lizhi Liu
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Patent number: 6406615Abstract: The invention relates to a method of heavy oil hydrogenation, precisely to a method of heavy oil hydrogenation for which a part of the catalyst to be used is a regenerated catalyst, and concretely to a method of heavy oil denitrification and to a method of heavy of desulfurization. It is characterized in that heavy oil is passed through a layer of a regenerated catalyst or a layer containing a regenerated catalyst. With the specific catalyst disposition employed in the method, heavy oil can be well hydrogenated under the same conditions as those for ordinary heavy oil hydrogenation with fresh catalysts. The method is significantly effective for efficient utilization of used catalysts.Type: GrantFiled: March 1, 2000Date of Patent: June 18, 2002Assignee: Idemitsu Kosan Co., Ltd.Inventors: Ryuichiro Iwamoto, Takao Nozaki
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Patent number: 6398949Abstract: A catalyst composition comprising a cobalt compound, a molybdenum compound, and a SAPO molecular sieve is used to hydrodesulfurize a hydrocarbon feed containing organic sulfur compounds.Type: GrantFiled: November 2, 2000Date of Patent: June 4, 2002Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake, Joseph E. Bares
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Patent number: 6398950Abstract: The present invention relates to a catalyst for hydrogenation treatment in which Mo—Ni, Mo—Co or the like is supported on an alumina-type carrier, and a method for hydrogenation treatment of heavy oil using the same. More specifically, it relates to the catalyst showing a specific X-ray diffraction pattern, and a method for hydrogenation treatment of heavy oil using the same.Type: GrantFiled: March 1, 2000Date of Patent: June 4, 2002Assignee: Idemitsu Kosan Co., Ltd.Inventors: Ryuichiro Iwamoto, Takao Nozaki, Kei Uchikawa
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Patent number: 6387249Abstract: The invention relates to naphtha hydrodesulfurization incorporating either high temperature depressurization or controlled heating for mercaptan removal. More particularly, the invention relates to a naphtha hydrodesulfurization process, wherein the hot naphtha exiting the desulfurization reactor contains mercaptans, most of which are removed without olefin loss, by depressurizing the hot naphtha, thermally treating the hot naphtha, or some combination thereof. The desulfurized naphtha may be cooled and condensed to a liquid, separated from the gaseous H2S, stripped and sent to a mogas pool.Type: GrantFiled: October 10, 2000Date of Patent: May 14, 2002Assignee: ExxonMobil Research and Engineering CompanyInventors: Bruce R. Cook, Richard H. Ernst, Richard A. Demmin, John P. Greeley
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Publication number: 20020051878Abstract: Porous composite particles are provided which comprise an aluminum oxide component. e.g., crystalline boehmite, and a swellable clay component, e.g., synthetic hectorite, intimately dispersed within the aluminum oxide component at an amount effective to increase the hydrothermal stability, pore volume, and/or the mesopore pore mode of the composite particles relative to the absence of the swellable clay. Also provided is a method for making the composite particles, agglomerate particles derived therefrom, and a process for hydroprocessing petroleum feedstock using the agglomerates to support a hydroprocessing catalyst.Type: ApplicationFiled: July 16, 2001Publication date: May 2, 2002Inventors: Roger Jean Lussier, Stanislaw Plecha, Charles Cross Wear, Gordon Dean Weatherbee
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Patent number: 6372125Abstract: The invention concerns a catalyst containing at least one amorphous oxide matrix, at least one carbide and phosphorous deposited on said catalyst or contained in the matrix, in which the carbide contain at least one group VIB element and, optionally, at least one element from group VIII of the periodic table. The invention also concerns the use of the catalyst for hydrodesulphurisation and hydrogenation of aromatic compounds in gas oils with a low sulphur content.Type: GrantFiled: August 23, 2000Date of Patent: April 16, 2002Assignee: Institut Francais du PetroleInventors: Patrick Da Costa, Jean-Marie Manoli, Claude Potvin, Gérald Dejega-Mariadassou, Pedro Da Silva, Slavik Kasztelan, Fabrice Diehl, Michéle Breysse
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Patent number: 6344136Abstract: A process is disclosed for the hydrotreatment of feedstocks for fluidic cat crackers comprising reacting such feedstocks over high-conversion catalyst contain grate nickel-tungsten.Type: GrantFiled: March 3, 1999Date of Patent: February 5, 2002Assignee: Fina Technology, Inc.Inventors: James R. Butler, Mark Kuchenmeister
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Publication number: 20020000396Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.Type: ApplicationFiled: April 10, 2001Publication date: January 3, 2002Inventor: Sonja Eijsbouts
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Patent number: 6334948Abstract: A process for producing a gasoline with a low sulphur content comprises: separating a sulphur-containing gasoline into a light fraction and a heavy fraction, hydrodesulphurising the light gasoline on a nickel-based catalyst, hydrodesulphurising the heavy fraction on a catalyst comprising at least one group VIII metal and/or at least one group VIB metal, and mixing the desulphurised fractions.Type: GrantFiled: November 18, 1999Date of Patent: January 1, 2002Assignee: Institut Francais du PetroleInventors: Blaise Didillon, Denis Uzio, Jean-Luc Nocca, Jean Cosyns
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Patent number: 6332976Abstract: The invention concerns an alumina based catalyst containing, expressed as the oxide content by weight, 2-10% by weight of cobalt oxide CoO, 10-30% by weight of molybdenum oxide MoO3 and 4-10% of phosphorous oxide P2O5, with a BET surface area in the range 100-300 m2/g, a crushing strength CSH of more than 1.4 MPa, and an average pore diameter in the range 8-11 nm, the pore volume of pores with diameter of more than 14 nm being less than 0.08 ml/g, or less than 22% of total pore volume, the volume of pores with a diameter of less than 8 nm being at most 0.05 ml/g, or less than 10% of total pore volume, the volume of pores with diameter less than 10 nm being in the range of 20%-70%, the volume of pores with diameter between 10 nm and 13 nm being in the range of 20%-60%, and the volume of pores with a diameter which is in the range 8 to 14 nm being in the range 0.20 ml/g to 0.8 ml/g. The invention also concerns a hydrotreatment process using the catalyst, in particular hydrodesulphuration.Type: GrantFiled: May 12, 1999Date of Patent: December 25, 2001Assignee: Institut Francais du PetroleInventors: Samuel Mignard, Nathalie George-Marchal, Virginie Harle, Slavik Kasztelan
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Patent number: 6328880Abstract: Disclosed herein is a process for efficiently and stably producing high-quality kerosene and gas oil from crude oil or crude oil from which naphtha fraction is removed through the hydrotreatment of the crude oil by using a specific hydrotreatment catalyst; a process capable of prolonging the service life of the catalyst; a process capable of extending the continuous operation period of the process equipment; a process simplifying a petroleum refinery equipment; and the like. There are used, as hydrotreatment catalysts in the hydrotreatment of a hydrocarbon oil, the metals each belonging to any of the groups 6, 8, 9 and 10 of the Periodic Table which metals are supported on a carrier composed of alumina/boria, metal-containing aluminosilicate, alumina/an alkaline earth metal compound, alumina/phosphorus, alumina/titania or alumina/zirconia.Type: GrantFiled: September 23, 1996Date of Patent: December 11, 2001Assignee: Idemitsu Kosan Co., Ltd.Inventors: Mitsuru Yoshita, Nobuyuki Ohta, Ryuichiro Iwamoto, Takao Nozaki, Satoshi Matsuda, Toshihisa Konishi
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Patent number: 6325920Abstract: The invention relates to a process for the sulphurization of catalysts for the hydrotreating of hydrocarbon feedstocks. According to the invention, a small amount of at least one orthophthalic acid ester is added to the sulphurization agent used to sulphurize the catalyst. The catalysts thus sulphurized prove to be more active than conventionally sulphurized catalysts.Type: GrantFiled: April 20, 2000Date of Patent: December 4, 2001Assignee: AtofinaInventors: Claude Brun, Thierry Cholley, Geoges Fremy
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Patent number: 6315890Abstract: The invention is related to a two step process wherein the first step comprises cracking an olefinic naphtha resulting in a cracked product having a diminished total concentration of olefinic species. The second step comprises hydroprocessing at least a portion of the cracked product, especially a naphtha fraction, to provide a hydroprocessed cracked product having a reduced concentration of contaminant species but without a substantial octane reduction.Type: GrantFiled: November 10, 1999Date of Patent: November 13, 2001Assignee: ExxonMobil Chemical Patents Inc.Inventors: Paul K. Ladwig, Gordon F. Stuntz, Garland B. Brignac, Thomas R. Halbert
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Publication number: 20010027163Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promoters are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product. Such sorbents can also be utilized for the treatment of other sulfur-containing streams such as diesel fuels.Type: ApplicationFiled: May 24, 2001Publication date: October 4, 2001Applicant: Phillips Petroleum CompanyInventor: Gyanesh P. Khare
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Patent number: 6296759Abstract: The invention concems a process for hydrogenation, hydroisomerization and/or hydrodesulfurization of a sulfur contaminant containing hydrocarbon feedstock, wherein the feedstock is contacted in the presence of hydrogen gas with a catalyst, which catalyst comprises platinum, palladium or a combination thereof on a non-crystalline, acidic silica-alumina support, which support is obtained by sol-gel techniques and wherein the ratio of Si to Al is from 1:10 to 200:1.Type: GrantFiled: November 5, 1999Date of Patent: October 2, 2001Assignee: Engelhard CorporationInventors: Marinus Vaarkamp, Bernard Hendrik Reesink, Pieter Hildegardus Berben
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Publication number: 20010023840Abstract: The invention relates to a process for conversion of hydrocarbons in the presence of at least one catalyst with controlled acidity, characterized in that the level of activity of said catalyst in isomerization of the cyclohexane is less than 0.10 and/or in that the ratio of toluene hydrogenation activity to the cyclohexane isomerization activity is greater than 10. The invention relates to a process of conversion of hydrocarbons in the presence of at least one catalyst with controlled acidity, characterized in that the level of activity of said catalyst in isomerization of the cyclohexane is less than 0.10 and/or in that the ratio of toluene hydrogenation activity to the cyclohexane isomerization activity is greater than 10.Type: ApplicationFiled: February 23, 2001Publication date: September 27, 2001Inventors: Virginie Harle, Stephane Kressmann, Isabelle Guibard, Slavik Kasztelan, Frederic Morel
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Publication number: 20010020596Abstract: A two step sulfur removal for treatment of hydrocarbonaceous fuel intended for use in a fuel cell comprising a mild hydrotreating step followed by an extraction step reduces the sulfur content in fuel to 5 ppm total sulfur or less and a fuel processor suitable for carrying out the process.Type: ApplicationFiled: April 3, 2001Publication date: September 13, 2001Applicant: CHEVRON U.S.A. INC.Inventors: Lawrence W. Jossens, Curtis L. Munson, Gunther H. Dieckmann
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Patent number: 6280610Abstract: The invention pertains to a process for activating a hydrotreating catalyst comprising a Group VIII hydrogenation metal and a Group VI hydrogenation metal, which are substantially in the oxide form, on a carrier in which the hydrotreating catalyst is contacted with an additive which is at least one compound selected from the group of compounds comprising at least two hydroxyl groups and 2-10 carbon atoms, and the (poly)ethers of these compounds, after which the catalyst is dried under such conditions that at least 50% of the additive remains in the catalyst. The additive is preferably at least one compound selected from ethylene glycol, diethylene glycol, and polyethylene glycol, or a saccharide or a polysaccharide. The invention additionally pertains to the catalyst obtainable by this process, which shows high activity in hydrodesulphurization and hydrodenitrogenation reactions, and to the use of the catalyst in hydrotreating.Type: GrantFiled: December 30, 1999Date of Patent: August 28, 2001Assignee: Akzo Nobel NVInventors: Yuji Uragami, Eiji Yamaguchi, Hideharu Yokozuka, Kikoo Uekusa
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Publication number: 20010013485Abstract: A process for transforming a gas oil cut into a dearomatised fuel with a high cetane number comprises at least one first, deep desulphurisation and deep denitrogenation step in which the gas oil cut and hydrogen are passed over a catalyst comprising a mineral support, at least one group VIB metal or metal compound, at least one group VIII metal or metal compound, and phosphorous or at least one phosphorous compound, and at least one subsequent second step, dearomatisation, in which the desulphurised and denitrogenated product from the first step is passed with hydrogen over a catalyst comprising a mineral support and at least one group VIII noble metal or noble metal compound.Type: ApplicationFiled: March 22, 2001Publication date: August 16, 2001Applicant: Institut Francais du PetroleInventors: Frederic Morel, Henri Delhomme, Nathalie George-Marchal
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Patent number: 6267874Abstract: The present invention relates to a hydrotreating catalyst composed of a carrier having a Brønsted acid content of at least 50 &mgr;mol/g such as a silica-alumina carrier or a silica-alumina-third component carrier, in which the silica is dispersed to high degree and a Brønsted acid content is at least 50 &mgr;mol/g, and at least one active component (A) selected from the elements of Group 8 of the Periodic Table and at least one active component (B) selected from the elements of Group 6 of the Periodic Table, supported on said carrier. The present invention also relates to a method for hydrotreating hydrocarbon oils using the same. The hydrotreating catalyst of the present invention provides excellent tolerance to the inhibiting effect of hydrogen sulfide, high desulfurization activity, and exhibits notable effects for deep desulfurization of hydrocarbon oils containing high contents of sulfur, in particular gas oil fractions containing difficult-to-remove sulfur compounds.Type: GrantFiled: September 27, 1999Date of Patent: July 31, 2001Assignee: TonenGeneral Sekiyu K.K.Inventors: Masahiko Iijima, Yoshinobu Okayasu
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Publication number: 20010009232Abstract: An object is to provide a reactor for hydrotreating which exhibits a total desulfurizing activity higher than that of the reactor according to the prior art, and which is reduced in the rate of lowering of the desulfurizing activity and therefore can keep the high desulfurizing activity over a long period, and to provide a process by the use of the reactor. A reactor for hydrotreating, which comprises at least four catalyst layers packed respectively with hydrotreating catalysts satisfying the relationship represented by the following formulae: Sn≦Sn+1, 1.15Vn≧Vn+1 wherein S represents the surface area per cubic meter of each hydrotreating catalyst; V represents the pore volume per cubic meter of catalyst; and wherein n is a natural number representing the order of each catalyst layer.Type: ApplicationFiled: December 21, 2000Publication date: July 26, 2001Inventors: Shigeo Kure, Hajime Okazaki, Hisao Sakoda
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Patent number: 6251263Abstract: A hydrogenation region in a fixed bed reactor is defined with a first, a second and a third hydrogenation zones sequentially from the entrance of the reactor, and a sulfur-containing diesel gas oil feedstock is passed through the first, second and third hydrogenation zones sequentially under conditions of a temperature of 320 to 420° C., a pressure of 5 to 15 MPa, an LHSV of 0.Type: GrantFiled: August 19, 1999Date of Patent: June 26, 2001Assignee: Nippon Mitsubishi Oil CorporationInventors: Shigeto Hatanaka, Osamu Sadakane, Hideshi Iki
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Patent number: 6251262Abstract: Diesel gas oil feedstock with 1-3 wt % sulfur can be hydrodesulfurized to a diesel gas oil with 0.05 wt % or less sulfur and a Saybolt color of +20 or higher, by defining a hydrogenation region in a fixed bed reactor with a first hydrogenation zone for dibenzothiophene, 1-, 2- and 3-methyldibenzothiophenes, a second hydrogenation zone for 4-methyldibenzothiophene and 4,6-dimethyldibenzothiophene and a third hydrogenation zone for thiols, sulfides and other sulfur-containing substances.Type: GrantFiled: August 19, 1999Date of Patent: June 26, 2001Assignee: Nippon Mitsubishi Oil CorporationInventors: Shigeto Hatanaka, Osamu Sadakane, Hideshi Iki
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Patent number: 6245221Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh, and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: June 7, 1999Date of Patent: June 12, 2001Assignee: Exxon Research and Engineering CompanyInventors: William C. Baird, Jr., Gary B. McVicker, James J. Schorfheide, Darryl P. Klein, Sylvain S. Hantzer, Michel Daage, Michele S. Touvelle, Edward S. Ellis, David E. W. Vaughan, Jingguang Chen
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Patent number: 6231752Abstract: A process for treating a full boiling range naphtha is disclosed in which the mercaptans and diolefins are removed simultaneously in a debutanizer distillation column reactor. The mercaptans are reacted with the diolefins to form sulfides which are higher boiling than the C4 and lighter portion of the naphtha which is taken as overheads. The higher boiling sulfides are removed as bottoms along with any C5 and heavier materials. The bottoms are preferably taken to a splitter where a portion is taken as overheads and a heavier portion is recovered with the sulfides. This reduced volume of naphtha may be hydrogenated to convert the sulfides to H2S and diolefins, which may be hydrogenated to olefins and alkanes.Type: GrantFiled: September 17, 1999Date of Patent: May 15, 2001Assignee: Catalytic Distillation TechnologiesInventor: Hugh M. Putman
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Patent number: 6231754Abstract: A high temperature naphtha desulfurization process with reduced olefin saturation employs a partially spent and low metals content hydrodesulfurization catalyst having from 2-40% the activity of a new catalyst. The catalytic metals preferably include Co and Mo in an atomic ratio of from 0.1 to 1. The catalyst is preferably at least partially regenerable, has less than 500 wppm of a total of one or more of nickel, iron and vanadium and preferably has no more than 12 wt. % catalytic metal calculated as the oxide. This permits selective deep desulfurization, with reduced olefin saturation, low product mercaptan levels and little or need for downstream mercaptan removal.Type: GrantFiled: December 6, 1999Date of Patent: May 15, 2001Assignee: Exxon Research and Engineering CompanyInventors: Garland B. Brignac, John P. Greeley, Thomas R. Halbert, Craig A. McKnight, Richard A. Demmin, Janet R. Clark
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Patent number: 6231753Abstract: Selective and deep desulfurization of a high sulfur content mogas naphtha, with reduced product mercaptans and olefin loss, is achieved by a two stage, vapor phase hydrodesulfurization process with interstage separation of at least 80 vol. % of the H2S formed in the first stage from the first stage, partially desulfurized naphtha vapor effluent fed into the second stage. At least 70 wt. % of the sulfur is removed in the first stage and at least 80 wt. % of the remaining sulfur is removed in the second stage, to achieve a total at least 95 wt. % feed desulfurization, with no more than a 60 vol. % feed olefin loss. The second stage temperature and space velocity are preferably greater than in the first. The hydrodesulfurization catalyst preferably contains a low metal loading of Co and Mo metal catalytic components on an alumina support.Type: GrantFiled: November 24, 1999Date of Patent: May 15, 2001Assignee: Exxon Research and Engineering CompanyInventors: Craig A. McKnight, Thomas R. Halbert, John P. Greeley, Garland B. Brignac, Richard A. Demmin, William E. Winter, Jr., Bruce R. Cook
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Patent number: 6228254Abstract: A two step sulfur removal comprising a mild hydrotreating step followed by an extraction step reduces the sulfur content in gasoline to a very low level without significantly reducing the octane of the gasoline.Type: GrantFiled: June 11, 1999Date of Patent: May 8, 2001Assignee: Chevron U.S.A., Inc.Inventors: Lawrence W. Jossens, Curtis L. Munson
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Patent number: 6221240Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams and the saturation of aromatics over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: June 7, 1999Date of Patent: April 24, 2001Assignee: Exxon Research and Engineering CompanyInventors: Darryl P. Klein, Michele S. Touvelle, Edward S. Ellis, Carl W. Hudson, Sylvain Hantzer, Jingguang Chen, David E. W. Vaughan, Michel Daage, James J. Schorfheide, William C. Baird, Jr., Gary B. McVicker
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Patent number: 6203695Abstract: A process for hydrotreating a hydrocarbon feed, comprising subjecting said feed to hydrotreating conditions in the presence of a catalyst comprising an essentially alumina-based extruded support, essentially constituted by a plurality of juxtaposed agglomerates, optionally at least one catalytic metal or a compound of a catalytic metal from group VIB (group 6 of the new periodic table notation) and/or optionally, at least one catalytic metal or a compound of a catalytic metal from group VIII (group 8, 9 and 10 of the new periodic table notation), in which the sum S of the group VIB and VIII metals, expressed as the oxides, is 0% to 50% by weight, and wherein each of these agglomerates is partly in the form of packs of flakes and partly in the form of needles, said needles being uniformly dispersed both about the packs of flakes and between the flakes, in which the alumina agglomerates are obtained by forming a starting alumina originating from rapid dehydration of hydrargillite and in which the amount of alumType: GrantFiled: March 17, 2000Date of Patent: March 20, 2001Assignee: Institut Francais du PetroleInventors: Virginie Harle, Slavik Kazstelan, Frédéric Morel, Stéphane Kressmann, Philippe Courty
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Patent number: 6197718Abstract: An improved catalyst activation process for olefinic naphtha hydrodesulfurization. This process maintains the sulfur removal activity of the catalyst while reducing the olefin saturation activity.Type: GrantFiled: March 3, 1999Date of Patent: March 6, 2001Assignee: Exxon Research and Engineering CompanyInventors: Garland B. Brignac, Joseph J. Kociscin, Craig A. McKnight
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Patent number: 6193877Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulftir compounds found in petroleum and petrochemical streams. HDS is preferably conducted in a mixed bed containing: (a) a Ni-based catalyst on an inorganic refractory support, and (b) a hydrogen sulfide sorbent material. The desulfurized stream can then be passed to further processing, including aromatics saturation and/or ring opening.Type: GrantFiled: August 22, 1997Date of Patent: February 27, 2001Assignee: Exxon Research and Engineering CompanyInventors: Gary B. McVicker, William C. Baird, Jr., James J. Schorfheide, Michel Daage, Darryl P. Klein, Edward S. Ellis, David E. W. Vaughan, Jingguang Chen
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Patent number: 6162352Abstract: A catalyst composition containing a sulfided mixture of a zinc spinel, a zeolite, alumina, cobalt and molybdenum, and a method of preparing such catalyst composition, are disclosed. The thus-obtained catalyst composition is employed as a catalyst in the hydrodesulfurization of a hydrocarbon feedstock containing gasoline.Type: GrantFiled: December 20, 1999Date of Patent: December 19, 2000Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake, Ralph J. Melton
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Patent number: 6162351Abstract: A naphtha or a middle distillate hydrocarbon is hydrodenitrogenized by hydrotreating in the presence of a catalyst containing a carbon support bearing (i) molybdenum or tungsten, (ii) a metal of non-noble Group VIII, and (iii) chromium.Type: GrantFiled: May 24, 1994Date of Patent: December 19, 2000Assignee: Texaco Inc.Inventors: Chakka Sudhakar, Frank Dolfinger, Jr., Max Raphael Cesar
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Patent number: 6162350Abstract: Hydroprocessing of petroleum and chemical feedstocks using bulk Group VIII/Group VIB catalysts. Preferred catalysts include those comprised of Ni--Mo--W.Type: GrantFiled: January 15, 1999Date of Patent: December 19, 2000Assignee: Exxon Research and Engineering CompanyInventors: Stuart L. Soled, Kenneth L. Riley, Gary P. Schleicher
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Patent number: 6156190Abstract: A conversion process of hydrocarbon oils comprises at least a hydrodemercaptanization process, wherein said hydrodemercaptanization process comprises contacting a feedstock with a hydrofining catalyst containing a tungsten oxide and/or a molybdenum oxide, a nickel oxide and a cobalt oxide supported on an alumina under the conditions of hydrodemercaptanization, in which the content of said tungsten oxide and/or molybdenum oxide is from 4 wt % to less than 10 wt %, the nickel oxide content is 1-5 wt %, the cobalt oxide content is 0.01-1 wt % based on the catalyst, and the ratio of total atom number of nickel and cobalt to total atom number of nickel, cobalt, tungsten and/or molybdenum is 0.3-0.9. Said process can be carried out at a lower temperature and a lower H/oil volume ratio.Type: GrantFiled: March 19, 1999Date of Patent: December 5, 2000Assignees: China Petrochemical Corporation, Research Institute of Petroleum ProcessingInventors: Guofu Xia, Mei Zhu, Enze Min, Yahua Shi, Zhiping Tao, Guici Pang, Mingfeng Li, Guopeng Ran, Haitao Huang, Runqiang Zhang, Jian Li, Hong Nie
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Patent number: 6149799Abstract: The invention concerns a catalyst for hydrorefining and hydroconverting hydrocarbon feeds, comprising a mixed sulphide comprising at least two elements selected from elements with an atomic number selected from the group formed by the following numbers: 3, 11, 12, 19 to 33, 37, to 51, 55 to 83, 87 to 103, characterized in that the mixed sulphide results from a combination of at least one element the sulphide of which has a bond energy between the metal and sulphur of less than 50.+-.3 kcal/mol (209.+-.12 kJ/mol) and at least one element the sulphide of which has a bond energy between the metal and sulphur of more than 50.+-.3 kcal/mol (209.+-.12 kJ/mol), the mixed sulphide thus having a mean bond energy between the metal and sulphur which is in the range 30 to 70 kcal/mol (125 to 293 kJ/mol).Type: GrantFiled: January 14, 1998Date of Patent: November 21, 2000Assignee: Institut Francais du PetroleInventors: Pascal Raybaud, Herve Toulhoat, Slavik Kasztelan
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Patent number: 6132597Abstract: The present invention relates to the use of a catalyst comprising an extruded essentially alumina-based support, constituted by a plurality of juxtaposed agglomerates and partially in the form of packs of flakes and partially in the form of needles, and optionally comprising at least one catalytic metal or a compound of a catalytic metal from group VIB, and/or optionally at least one catalytic metal or compound of a catalytic metal from group VIII, in an ebullating bed process and for hydrorefining and hydroconverting hydrocarbon feeds.Type: GrantFiled: June 10, 1998Date of Patent: October 17, 2000Assignee: Institut Francais du PetroleInventors: Virginie Harle, Slavik Kazstelan, Frederic Morel, Stephane Kressmann, Philippe Courty
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Patent number: 6126814Abstract: A process for hydrodesulfurizing naphtha feedstream wherein the reactor inlet temperature is below the dew point of the feedstock at the reactor inlet so that the naphtha will completely vaporize within the catalyst bed. It is preferred to use a catalyst comprised of about 1 to about 10 wt. % MoO.sub.3, about 0.1 to about 5 wt. % CoO supported on a suitable support material. They are also characterized as having an average medium pore diameter from about 60 .ANG. to 200 .ANG., a Co/Mo atomic ratio of about 0.1 to about 1.0, a MoO.sub.3 surface concentration of about 0.5.times.10.sup.-4 to about 3.0.times.10.sup.-4 g MoO.sub.3 /m.sup.2, and an average particle size of less than about 2.0 mm in diameter.Type: GrantFiled: February 2, 1996Date of Patent: October 3, 2000Assignee: Exxon Research and Engineering CoInventors: Mark P. Lapinski, Kenneth L. Riley, Thomas R. Halbert, William Lasko, Jeffrey L. Kaufman
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Patent number: 6120679Abstract: A method of hydrodesulfurizing a catalytic cracked gasoline which comprises providing a presulfided catalyst modified with a basic organic nitrogen compound and contacting the catalytic cracked gasoline with the catalyst.Type: GrantFiled: September 9, 1998Date of Patent: September 19, 2000Assignee: Nippon Mitsubishi Oil CorporationInventors: Shigeto Hatanaka, Osamu Sadakane
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Patent number: 6103106Abstract: A process for the hydrodesulfurization (HDS) of the multiple condensed ring heterocyclic organosulfur compounds and the ring opening of ring compounds present in petroleum and petrochemical streams. The process is conducted in the presence of hydrogen, one or more noble metal catalysts, and a hydrogen sulfide sorbent material.Type: GrantFiled: June 7, 1999Date of Patent: August 15, 2000Assignee: Exxon Research and Engineering CompanyInventors: Gary B. McVicker, James J. Schorfheide, William C. Baird Jr., Michele S. Touvelle, Michel Daage, Darryl P. Klein, Edward S. Ellis, David E.W. Vaughan, Jingguang Chen, Sylvain S. Hantzer
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Patent number: 6103104Abstract: A process for hydroprocessing middle distillate petroleum streams in two temperature stages. The feedstream is hydroprocessed in two or more first temperature stages operated at a temperature from about 360.degree. C. to about 450.degree. C. The reaction product of the first temperature stage(s) is quenched to a temperature from about 260.degree. C. to about 350, stripped of H.sub.2 S, NH.sub.3 and other dissolved gases, then sent to the second temperature stage which is operated at said quenched temperature range. The product from the second temperature stage is also stripped of dissolved gases. Color bodies produced in the higher temperature first stage are hydrogenated in the last stage.Type: GrantFiled: May 7, 1998Date of Patent: August 15, 2000Assignee: Exxon Research and Engineering CompanyInventor: Ramesh Gupta
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Patent number: 6090270Abstract: An integrated process for treating pyrolysis gasolines by depentanizing the pyrolysis gasoline in a first distillation column reactor which also subjects the C.sub.5 fraction to selective hydrogenation of acetylenes and diolefins. The bottoms or C.sub.6 + material is then subjected to further distillation in a second distillation column reactor to remove either a C.sub.6 and lighter or C.sub.8 and lighter overheads which contains a benzene/toluene/xylene (BTX) concentrate while at the same time removing mercaptans and selectively hydrogenating the diolefins. The BTX concentrate is then subjected to hydrodesulfurization prior to aromatics extraction and separation of the benzene from the toluene and xylene. Concurrently with the benzene separation any remaining olef ins are saturated to remove the color bodies. Finally the heavy gasoline fraction is subjected to the concurrent catalytic removal of mercaptans and separation to remove the heaviest material.Type: GrantFiled: January 22, 1999Date of Patent: July 18, 2000Assignee: Catalytic Distillation TechnologiesInventor: Gary R. Gildert