Counter Current Multistage Extraction Patents (Class 208/317)
  • Patent number: 9889390
    Abstract: A liquid-liquid extraction system (1) adapted for the flow of two or more liquids therein is disclosed. The system comprises a mixer settler sub-system (100) and a counter-current liquid-liquid extraction column (200). The sub-system (100) comprises one or more mixer settlers (110) connected in series, and the column (200) comprises either a mixing section (260) comprising an agitation means (261) and/or a static section (280) comprising an internal (281). The first outlet (131) of the mixer settler sub-system (100) is in fluid communication with the first inlet (221) of the column (200) and the second inlet (112) of the mixer settler sub-system (100) is in fluid communication with the second inlet (222) of the counter-current liquid-liquid extraction column (200). The invention further relates to a counter-current liquid-liquid extraction process for using said system 1.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: February 13, 2018
    Assignee: Sulzer Chemtech AG
    Inventors: Jörg Koch, Juan Ramon Herguijuela
  • Patent number: 9051258
    Abstract: The phase separation in the decanter of a process for producing acetic acid by carbonylating methanol in the presence of a catalyst under low water-high acid conditions is facilitated and expedited by forming a liquid mixture (D) which has a water content of at most 10% by weight, based on the weight of the liquid mixture, an acetic acid content of at least 10% by weight, based on the weight of the liquid mixture, and a weight ratio of methyl iodide to methyl acetate of at least 1.5:1, and partitioning the liquid mixture at a temperature of from 0 to 35° C.
    Type: Grant
    Filed: December 19, 2012
    Date of Patent: June 9, 2015
    Assignee: LyondellBasell Acetyls, LLC
    Inventors: Noel C. Hallinan, John D. Hearn, Michael E. Fitzpatrick, Miraj S. Patel
  • Patent number: 9028680
    Abstract: A method and system for handling viscous liquid crude hydrocarbons is disclosed. The method involves (a) solvent deasphalting at least a portion of an asphaltene-containing liquid crude hydrocarbon feedstock to form an asphaltene fraction and a deasphalted oil (DAO) fraction essentially free of asphaltenes; (b) adjusting the density of the asphaltene fraction to substantially the same density of a carrier for the asphaltene fraction; (c) forming coated asphaltene particles from the asphaltene fraction of step (b); (d) slurrying the coated asphaltene particles with the carrier; and (e) transporting the slurry to a treatment facility or a transportation carrier.
    Type: Grant
    Filed: October 14, 2010
    Date of Patent: May 12, 2015
    Assignee: Chevron U.S.A. Inc.
    Inventors: Gunther Hans Dieckmann, John Segerstrom, Cesar Ovalles, Estrella Rogel, Vasudevan Sampath, Donald L. Kuehne, Hariprasad Janakiram Subramani, Dennis John O'Rear
  • Patent number: 8940154
    Abstract: A system and process for the preparation of high quality gasoline through recombination of catalytic hydrocarbon includes fractionator and extractor. The upper part of the fractionator is equipped with light petrol pipeline, the lower part of the fractionator is equipped with heavy petrol pipeline, the middle part of the fractionator is equipped with medium petrol pipeline. The medium petrol pipeline is connected with a medium petrol extractor, the upper part of the medium petrol extractor is connected with the medium petrol raffinate oil hydrogenation unit through the pipeline, the lower part of the medium petrol extractor is connected with the medium petrol aromatic hydrocarbon hydrogenation unit through the pipeline.
    Type: Grant
    Filed: November 6, 2008
    Date of Patent: January 27, 2015
    Inventor: Ranfeng Ding
  • Patent number: 8864981
    Abstract: Deasphalted residual oil (DAO) and the aromatics-rich extract that is derived from DAO have low polycyclic aromatics contents, relatively low aniline points, and high flash points. They form blending stocks that improve properties of mixed feedstocks to consistently produce environmentally qualified rubber processing oil (RPO) by extraction under low solvent-to-oil ratios and moderate extraction temperatures. Distilling a petroleum crude oil under atmospheric pressure generates a bottom residual oil which is then subject to vacuum distillation to yield a bottom residual oil. DAO is produced by removing the asphalt from the vacuum bottom residual oil through extraction with light paraffinic solvent. The extract of DAO is a co-product in the production of the bright stock of the lubricating oil through extraction. The feedstock is mixed with the extract from a petroleum fraction boiling in lube oil range.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: October 21, 2014
    Assignee: CPC Corporation, Taiwan
    Inventors: Chih-Cheng Chang, Jung-Huang Wu, Cheng-Tsung Hong, Jin-Shang Liou, Kuo-Min Wei, Hung-Chung Shen, Fu-Ming Lee
  • Patent number: 7737318
    Abstract: The invention relates to a process for preparing 1-butenic fractions having less than 2000 ppm of isobutene in relation to 1-butene from technical mixtures of C4 hydrocarbons I which contain at least 1-butene and 2000 ppmw to 8% by mass of isobutene based on the 1-butene, with or without n-butane, isobutane and/or 2-butenes.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: June 15, 2010
    Assignee: Evonik Oxeno GmbH
    Inventors: Silvia Santiago-Fernandez, Armin Rix, Jochen Praefke, Dirk Roettger, Markus Winterberg, Wilfried Bueschken
  • Patent number: 7556734
    Abstract: The contact between, for example, ascending liquid droplets of lighter liquid, as the dispersed phase, and heavier liquid, as the continuous phase, flowing across perforated trays in a flooded liquid/liquid contacting column, is enhanced by providing upstanding baffles on lower trays, interspersed with depending baffles from the trays above. The baffles cause the heavy liquid to flow along an undulating path. Flow distributing partitions extend along the undulating flow path, between the baffles, to distribute liquid flow across the trays. The roles of the lighter liquid and the heavier liquid may be reversed as phases.
    Type: Grant
    Filed: February 3, 2005
    Date of Patent: July 7, 2009
    Assignee: Amt International, Inc.
    Inventors: Adam T. Lee, Kuang-Yeu Wu, Larry W. Burton, Francis W. Lemon
  • Patent number: 7142606
    Abstract: A signal processing apparatus preferably suitable for implementation as an integrated circuit, that is arranged and constructed to be shared for processing a plurality of signals without interference between the signals and method thereof, the signal processing apparatus comprising: an input multiplexer for sequentially selecting from among the plurality of signals to provide a sequence of selected signals; a processing unit for processing the sequence of selected signals to provide a sequence of processed signals, the processing unit having an input coupled to the input multiplexer and a delay stage including a plurality of series coupled delay elements with one delay element corresponding to each of the plurality of signals; and an output de-multiplexer for sequentially selecting from the sequence of processed signals to provide a plurality of processed signals corresponding one to one with the plurality of signals.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: November 28, 2006
    Assignee: FreeScale Semiconductor, Inc.
    Inventors: Sumit Anil Talwalkar, Charles Leroy Sobchak, Mahibur Rahman
  • Patent number: 6962661
    Abstract: Method and apparatus for contacting two liquid phases for liquid-liquid extraction in a vertical extraction vessel. A relatively heavier liquid phase, descending the extraction vessel at a relatively low volumetric flow rate, is dispersed into a continuous phase comprising a relatively lighter liquid rising through the extraction vessel at a relatively high flow rate. Sieve trays are provided with adjustable active areas and overlapping manways for personnel access.
    Type: Grant
    Filed: September 2, 2003
    Date of Patent: November 8, 2005
    Assignee: Kellogg Brown & Root, Inc.
    Inventors: Aldrich Holt Northup, Jr., Michael Robert Resetarits, Neil Anthony Sandford, Pamela Jo Tokerud, Gary Wayne Gage, Veada Colic
  • Patent number: 6337429
    Abstract: A C4-hydrocarbon mixture essentially containing 1,3-butadiene, butenes, butanes and other C4-hydrocarbons is separated into at least 4 fractions, a) the fraction (a) essentially comprising 1,3-butadiene, b) the fraction (b) essentially comprising butenes, c) the fraction (c) essentially comprising butanes and d) one or more fractions (d) essentially comprising 1,3-butadiene and the other C4-hydrocarbons, by extractive distillation by means of N-methyl-2-pyrrolidinone or an aqueous solution of N-methyl-2-pyrrolidinone (NMP).
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: January 8, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Klaus Kindler, Hubert Puhl
  • Patent number: 6210583
    Abstract: A process for pre-treating a spent caustic stream prior to oxidation which includes countercurrent multi-stage elevated temperature solvent extraction of dissolved organic material from the spent caustic using a solvent to yield a spent caustic raffinate containing only residual amounts of organic solute and steam distilling the spent caustic raffinate to remove the residual organic solutes, yielding a pretreated spent caustic stream substantially free of organic material which is then subjected to wet air oxidation and thereafter to ozonolysis to yield a wastewater stream having a low COD and BOD, which is neutralized to a pH of 8.5 to 9.0.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: April 3, 2001
    Assignee: Stone & Webster Engineering
    Inventors: Sabah A. Kurukchi, Joseph M. Gondolfe, Stephen Z. Masoomian
  • Patent number: 5965784
    Abstract: An extraction process and an apparatus for separating aromatic compounds contained in a liquid hydrocarbon feedstock where the feedstock feed into the lower part of an extraction column is brought into intimate countercurrent contact therein with a third liquid and at least partially with at least one structured packing element (31) of the static mixer type contained in the upper part of the extraction column. Such third liquid (feed to the top of said column) is in the form of a solvent which is immiscible with the feedstock except for being capable of extracting the aromatic compounds. At least part of the extract phase rich in solvent and aromatic compounds is separated by liquid--liquid separation (26), preferably by gravity type decantation, into a phase rich in solvent and essentially depleted of raffinate, which is removed, and a phase rich in raffinate and impoverished in solvent, which is recycled to the extraction step. The extraction process is typically to be used to formulate lubricant oils.
    Type: Grant
    Filed: September 12, 1996
    Date of Patent: October 12, 1999
    Assignee: Total Raffinage Distribution S.A.
    Inventors: Herve Bracou, Luc Gouzien
  • Patent number: 5885422
    Abstract: A process for pretreating a spent caustic stream prior to oxidation includes countercurrent multi-stage elevated temperature solvent extraction of dissolved organic material from the spent caustic using a solvent to yield a spent caustic raffinate containing only residual amounts of organic solute. The raffinate is steam distilled to remove the residual organic solutes, yielding a pretreated spent caustic stream substantially free of organic material. The pretreated spent caustic is suitable for use in a Kraft paper process or for oxidation prior to recycle or disposal. Solvent extract from the extractor is regenerated in a solvent regenerator having an overhead stream for purging light ends, a bottom stream for purging heavy ends, and a heart-cut side stream for recycling solvent to the extractor.
    Type: Grant
    Filed: February 26, 1997
    Date of Patent: March 23, 1999
    Assignee: Stone & Webster Engineering Corporation
    Inventors: Sabah A. Kurukchi, Joseph M. Gondolfe
  • Patent number: 5258117
    Abstract: A process for improving the performance of heavy oil refining units in a resid hydrotreating unit equipped for resid hydrotreating. The partially refined resid stream issuing from a train of ebullated bed reactor is first separated into high, medium, and low temperature components. The high temperature component is sent through a flash drum and then fractionated by solvent deasphalting in order to provide oil, resin, and asphaltene fractions. Thus, the asphaltene is eliminated before it can foul downstream equipment. This treatment of the heavy oil product has several benefits as compared to treating the vacuum tower bottoms. Among other things, one of these benefits is to debottleneck the resid hydrotreating unit, especially at the atmospheric tower.
    Type: Grant
    Filed: January 23, 1992
    Date of Patent: November 2, 1993
    Assignee: Amoco Corporation
    Inventors: Jeffrey J. Kolstad, William I. Beaton, James L. Taylor
  • Patent number: 5242578
    Abstract: A refining process uses a two or four stage solvent separator coupled to receive an incoming feedstream of low sulfur resid and a solvent. In the preferred two stage separator, the mixture at the top of the first separator stage is fed to the second stage separator via a heat exchanger. The mixture at the bottom of the first stage separator includes resins and asphaltenes which are fed to a hydrotreater and then, in turn, to a fractionator. The output from the bottom of this fractionator can be fed back to the resid feedstream of the first stage separator for recycled separation. The material at the top of the second stage separator is fed back through the heat exchanger where it helps heat the mixture fed from the top of the first to the second stage separator, this feedback recovers the solvent for reuse in the first stage. The material settling to the bottom of the second stage separator is fed into a catalytic cracker or processed elsewhere.
    Type: Grant
    Filed: January 23, 1992
    Date of Patent: September 7, 1993
    Assignee: Amoco Corporation
    Inventors: James L. Taylor, Jeffrey J. Kolstad, William I. Beaton
  • Patent number: 5092983
    Abstract: This invention provides for a process for separating extractable organic material from a feed composition comprising said extractable organic material intermixed with solids and water, the process comprising:(A) contacting said feed composition with a solvent mixture in an enclosed space, said solvent mixture comprising at least one first organic solvent and at least one second organic solvent, said first organic solvent being capable of dissolving at least about ten parts of said extractable organic material per million parts of said first organic solvent at the temperature wherein at least about 50% by weight of said first organic solvent boils at atmospheric pressure, said second organic solvent being different than and more volatile than said first organic solvent and being capable of dissolving at least about ten parts of said first organic solvent per million parts of said second organic solvent at the temperature wherein at least about 50% by weight of said second organic solvent boils at atmospheric p
    Type: Grant
    Filed: November 30, 1989
    Date of Patent: March 3, 1992
    Assignee: The Standard Oil Company
    Inventors: Christopher P. Eppig, Stephen C. Paspek
  • Patent number: 5041206
    Abstract: A lubricating oil stock is extracted with N-methyl-2-pyrrolidone to yield a primary raffinate useful as a high VI lubricating base oil and a primary extract. The primary extract is mixed with antisolvent and chilled to yield a secondary raffinate. This secondary raffinate is sufficiently reduced in aromatics that it is suitable for fluidized catalytic cracking in the absence of hydrogenation.
    Type: Grant
    Filed: November 20, 1989
    Date of Patent: August 20, 1991
    Assignee: Texaco Inc.
    Inventor: Avilino Sequeira, Jr.
  • Patent number: 5039399
    Abstract: A lubricating oil stock is extracted with N-methyl-2-pyrrolidone to yield a primary raffinate useful as a high VI lubricating base oil and a primary extract. The primary extract is mixed with antisolvent and chilled to yield a secondary raffinate. This secondary raffinate is sufficiently reduced in aromatics that it is solvent extracted to yield medium to high VI lubricating base oil.
    Type: Grant
    Filed: November 20, 1989
    Date of Patent: August 13, 1991
    Assignee: Texaco Inc.
    Inventor: Avilino Sequeira, Jr.
  • Patent number: 5021143
    Abstract: The invention relates to a process for hydrocarbon fractionation and extraction making it possible to obtain a petrol with an improved octane number and a kerosene with an improved smoke point.According to the invention a charge with a final boiling point of at least 220.degree. C. is fractionated into three fractions:a light petrol containing less than 10% aromatics and boiling points at 25.degree. to 80.degree. C.,a medium petrol (80.degree. C. and at the most 150.degree. C.), whose end point is determined by a nitrogen content below 50 ppm,a heavy petrol with an end point equal to or below 220.degree. C.,be a selective liquid solvent aromatics are then extracted from the heavy petrol producing a refined product which is poured into the kerosene pool or diesel fuel,the solvent is regenerated by reextraction using light petrol so as to produce an aromatics-enriched petrol fraction with an improved octane number.
    Type: Grant
    Filed: August 2, 1989
    Date of Patent: June 4, 1991
    Assignee: Institut Francais du Petrole
    Inventors: Sigismond Franckowiak, Paul Mikitenko, Pierre Baumgartner, Georges Cohen
  • Patent number: 5009772
    Abstract: A solvent extraction process for separating a heavy hydrocarbon feedstock material into its various component parts. The process comprises the utilization of pressure reduction to enhance the separation and recovery of a deasphalted oil product comprising substantially the lower molecular weight hydrocarbon components present in the original heavy hydrocarbon feedstock material.
    Type: Grant
    Filed: February 27, 1989
    Date of Patent: April 23, 1991
    Assignee: Kerr-McGee Corporation
    Inventors: Stephen R. Nelson, Richard L. Hood
  • Patent number: 4795551
    Abstract: In the solvent refining of a residual oil, a mixture of refined oil and refining solvent, and a mixture of pitch impurities and refining solvent are introduced into separate zones of a combination tower operated at a pressure of no greater than 100 psig to recover refining solvent from each of the mixtures. The combination tower is preferably A modified crude distillation tower from a preexisting crude unit, whereby idle crude units may be converted to solvent refining.
    Type: Grant
    Filed: July 15, 1985
    Date of Patent: January 3, 1989
    Assignee: Lummus Crest, Inc.
    Inventors: Gary L. Hamilton, Andrei Rhoe, Donald P. Satchell
  • Patent number: 4764256
    Abstract: A method is provided for continuous removal of polychlorinated biphenyl compounds (PCB) from oil contaminated therewith, comprising the steps of continuously extracting PCB compounds from contaminated oil with a PCB-selective solvent in the stripping section of a multistage extraction zone, partially distilling the extract from the extraction zone in a distillation zone, cooling and separating the bottom residue into a solvent phase and an oil/PCB phase, continuously recycling a major portion of the oil/PCB phase as extract reflux to the enriching section of the extraction zone where PCB compounds are extracted from the recycled portion by the solvent phase produced in the stripping section of the extraction zone to increase the PCB content of the extract, and withdrawing a minor portion of the oil/PCB phase from the separation step as a disposable PCB residue.
    Type: Grant
    Filed: December 16, 1987
    Date of Patent: August 16, 1988
    Assignee: Electric Power Research Institute, Inc.
    Inventor: Peter F. Way
  • Patent number: 4528068
    Abstract: An improved sealed-sieve tray extraction tower has pipe means located in at least a portion of the downcomer or upcomer zones, as the case may be, for delivering at least a portion of a first continuous phase through the downcomer or upcomer zone such that it is not broken into fine droplets thereby minimizing the potential for dispersion of the continuous phase.
    Type: Grant
    Filed: March 22, 1984
    Date of Patent: July 9, 1985
    Assignee: Exxon Research and Engineering Co.
    Inventors: Robert J. Fiocco, Edward Niessen
  • Patent number: 4428829
    Abstract: A process for the simultaneous separation of aromatics and non-aromatics from a heavy hydrocarbon stream and a light hydrocarbon stream in which process:(a) aromatics are extracted in a first extractor from the heavy hydrocarbon stream with the aid of a selective solvent which has a higher boiling point than that of said light hydrocarbon stream,(b) selective solvent is removed from the raffinate obtained from said first extractor, to yield heavy non-aromatics(c) aromatics are extracted from the light hydrocarbon stream in a second extractor with the aid of the extract phase obtained from the first extractor,(d) selective solvent is removed from the raffinate obtained from said second extractor to yield heavy aromatics and light non-aromatics(e) the extract phase from the second extractor is subjected to extractive distillation,(f) the bottom fraction of the extractive distillation is separated by distillation into light aromatics and selective solvent, and(g) the selective solvent obtained in step (f) is at
    Type: Grant
    Filed: September 14, 1981
    Date of Patent: January 31, 1984
    Assignee: Shell Oil Company
    Inventor: Walter C. G. Kosters
  • Patent number: 4353792
    Abstract: Oxygen compounds are removed, e.g., by extraction, from a coal liquid prior to its hydrogenation. As a result, compared to hydrogenation of such a non-treated coal liquid, the rate of nitrogen removal is increased.
    Type: Grant
    Filed: February 1, 1980
    Date of Patent: October 12, 1982
    Assignee: Suntech, Inc.
    Inventors: Abraham Schneider, Elmer J. Hollstein, Edward J. Janoski, Edward G. Scheibel
  • Patent number: 4207174
    Abstract: A relatively large volume horizontal liquid separation chamber is provided as an intermediate part of the downcomers used to transfer the denser liquid phase between contiguous trays of a countercurrent liquid-liquid extraction column. The downcomers also include two smaller vertical conduits which carry the liquid into and out of the opposing ends of the chamber. The downward flowing denser liquid phase is thereby subjected to a separation step within the downcomers to produce a stream of the less dense liquid released above the upper tray.
    Type: Grant
    Filed: August 16, 1978
    Date of Patent: June 10, 1980
    Assignee: UOP Inc.
    Inventor: William J. Christman
  • Patent number: 3979281
    Abstract: A liquid-liquid extraction process utilizing a tower having perforated contacting trays. The discontinuous flow of the denser downward moving stream prevents the backmixing of this stream on the contacting trays and increases the efficiency of the extraction.
    Type: Grant
    Filed: December 16, 1974
    Date of Patent: September 7, 1976
    Assignee: Universal Oil Products Company
    Inventor: Clarence G. Gerhold