First Stage Is Hydrocracking (includes Hydro-desulfurization Under Cracking Conditions) Patents (Class 208/58)
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Patent number: 7651604Abstract: Two-stage low pressure catalytic hydrotreatment of heavy petroleum hydrocarbons having a high content of contaminants (metals and asphaltenes), is conducted under operating conditions with low-pressure, in a fixed bed or ebullated bed reactor to limit the formation of sediments and sludge in the product and obtain a hydrotreated hydrocarbon of improved properties, with levels of contaminants, API gravity and distillates within the ranges commonly reported in the feedstocks typical to refining schemes. A hydrotreatment catalyst, whose principal effect is the hydrodemetallization and the hydrocracking of asphaltenes of the heavy hydrocarbons of petroleum is used in the first stage, and the second reaction stage employs a hydrotreatment catalyst for a deeper effect of hydrodesulfurization of the heavy petroleum hydrocarbon whose content of total sulfur is reduced to a level required for its treatment in the conventional refining process or for its sale as a hydrocarbon of petroleum with improved properties.Type: GrantFiled: July 9, 2003Date of Patent: January 26, 2010Assignee: Instituto Mexicano del PetroleoInventors: Jorge Ancheyta Juárez, Gerardo Betancourt Rivera, Gustavo Jesús Marroquín Sánchez, Guillermo Centeno Nolasco, José Antonio Domingo Muñoz Moya, Frenando Alonso Martínez
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Patent number: 7638037Abstract: Process to prepare a lubricant having a dynamic viscosity at ?35° C. of below 5000 cP by performing the following steps: a) contacting a feed containing more than 50 wt % wax in the presence of hydrogen with a catalyst comprising a Group VIII metal component supported on a refractory oxide carrier, and b) contacting the effluent of step (a) with a catalyst composition comprising a noble Group VIII metal, a binder and zeolite crystallites of the MTW type to obtain a product having a lower pour point than the effluent of step (b) and having a viscosity index greater than 120, and (c) adding a pour point depressant additive to the base oil as obtained in step (b).Type: GrantFiled: December 5, 2003Date of Patent: December 29, 2009Assignee: Shell Oil CompanyInventors: Gerard Benard, Eric Duprey, Patrick Moureaux, Johannes Anthonius Robert Van Veen
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Publication number: 20090288986Abstract: This invention relates to a novel integrated hydroconversion process for converting heavy atmospheric or vacuum residue feeds and also converting and reducing impurities in the vacuum gas oil liquid product. This is accomplished by utilizing two residue hydroconversion reaction stages, two vapor-liquid separators, and at least two additional distillate ebullated-bed hydrocracking/hydrotreating reaction stages to provide a high conversion rate of the residue feedstocks.Type: ApplicationFiled: May 20, 2008Publication date: November 26, 2009Inventors: James J. Colyar, John Duddy
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Patent number: 7597795Abstract: A process for producing lube oil basestocks involving solvent extracting a waxy feed to produce at least a lube oil boiling range raffinate, hydrotreating the lube oil raffinate to produce a hydrotreated raffinate, and dewaxing the hydrotreated raffinate.Type: GrantFiled: September 24, 2004Date of Patent: October 6, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Gary P. Schleicher, Kenneth L. Riley, Elizabeth Stavens, Sylvain Hantzer
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Patent number: 7594991Abstract: All catalytic process for producing white oils is provided. More particularly, medicinal grade white oils are produced from a process including hydrotreating and/or hydrocracking, catalytic dewaxing followed by hydrofinishing to produce a medicinal white oil.Type: GrantFiled: December 28, 2007Date of Patent: September 29, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Sylvain S. Hantzer, Eric D. Joseck, Timothy L. Hilbert, Evelino A. Ruibal, Jean-Philippe L. Andre, Thomas R. Palmer, Michael B. Carroll
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Patent number: 7591940Abstract: A catalytic hydrocracking process for the production of ultra low sulfur diesel wherein a hydrocarbonaceous feedstock is hydrocracked at elevated temperature and pressure to obtain conversion to diesel boiling range hydrocarbons. The resulting hydrocracking zone effluent is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the hydrocracking zone to produce a first gaseous hydrocarbonaceous stream and a first liquid hydrocarbonaceous stream. The first gaseous hydrocarbonaceous stream containing diesel boiling range hydrocarbons is introduced into a desulfurization zone and subsequently partially condensed to produce a hydrogen-rich gaseous stream and a second liquid hydrocarbonaceous stream containing diesel boiling range hydrocarbons. At least a portion of the first liquid stream is thermal cracked to produce diesel boiling range hydrocarbons. An ultra low sulfur diesel product stream is recovered.Type: GrantFiled: April 3, 2006Date of Patent: September 22, 2009Assignee: UOP LLCInventor: Tom N. Kalnes
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Patent number: 7588678Abstract: The invention concerns an improved hydrocracking process having a step for eliminating polyaromatic compounds from at least a portion of a recycled fraction by adsorption on a particular adsorbent based on alumina-silica with a limited macropore content.Type: GrantFiled: March 8, 2006Date of Patent: September 15, 2009Assignee: Institut Francais du PetroleInventors: Karin Barthelet, Patrick Euzen, Hugues Dulot, Patrick Bourges
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Patent number: 7578926Abstract: A process for producing a lubricating base oil having high oxidation stability, wherein the feed used to prepare the lubricating base oil contains at least 5 wt. % olefins, said process comprising (a) determining the weight percent of olefins present in the feed by means of 1H NMR; (b) hydroprocessing the feed under hydroprocessing conditions selected to reduce the amount of olefins present to a target value which has been pre-determined by means of 1H NMR to produce a lubricating base oil having the desired oxidation stability; and (c) collecting a lubricating base oil having the selected oxidation stability from the hydroprocessing zone.Type: GrantFiled: April 20, 2005Date of Patent: August 25, 2009Assignee: Chevron U.S.A. Inc.Inventors: Susan M. Abernathy, David R. Johnson, John M. Rosenbaum, Don Young
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Publication number: 20090166251Abstract: All catalytic process for producing white oils is provided. More particularly, medicinal grade white oils are produced from a process including hydrotreating and/or hydrocracking, catalytic dewaxing followed by hydrofinishing to produce a medicinal white oil.Type: ApplicationFiled: December 28, 2007Publication date: July 2, 2009Inventors: Sylvain S. Hantzer, Eric D. Joseck, Timothy L. Hilbert, Evelino A. Ruibal, Jean-Philippe L. Andre, Thomas R. Palmer, Michael B. Carroll
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Publication number: 20090159494Abstract: A method for obtaining jet fuel from diesel fuel is provided, the method comprising subjecting the diesel fuel to hydrocracking to convert at least a portion of the diesel fuel into a mixture of light hydrocarbons, kerosene, naphtha and a liquefied petroleum gas, isolating the kerosene, recovering jet fuel from the kerosene, subjecting at least a portion of the mixture of kerosene, naphtha and a liquefied petroleum gas to steam forming to obtain a synthesis gas containing hydrogen, and recycling hydrogen contained in the synthesis gas to the hydrocracking step. A modular system for performing the method is also provided.Type: ApplicationFiled: January 30, 2008Publication date: June 25, 2009Applicant: UOP LLC a corporation of the State of DelawareInventors: Rajeev Gautam, William H. Keesom, Gavin P. Towler
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Publication number: 20090159493Abstract: This invention is directed to a process scheme in which a partial conversion hydrocracking (HCR) unit, preferably preceded by a hydrotreating unit, feeds unconverted oil to a FCC (fluid catalytic cracking ) unit. Most refineries run the FCC unit at the full capacity for optimal asset utilization. During shutdowns of Residue Desulfurization unit(s) which feed an FCC unit, it is desirable to reduce the conversion in the FCC feed hydrocracker. In this way, the feed to FCC unit is maximized. Jet and Diesel products that conform to specifications may be produced during low conversion HCR operation. Furthermore, undesirable over-saturation of the unconverted oil (UCO) from the HCR unit feeding the FCC unit can be avoided. Excess hydrogen consumption can also be avoided. Normally, further aromatic saturation of the middle distillate products from a low conversion HCR is achieved in a separate, post treatment, unit.Type: ApplicationFiled: December 21, 2007Publication date: June 25, 2009Inventor: Subhasis Bhattacharya
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Patent number: 7547386Abstract: An integrated process for the hydroprocessing of multiple feedstreams including vacuum gas oil and light cycle oil. The light cycle oil is reacted with hydrogen in a hydrocracking zone and the hydrocarbon feedstream comprising vacuum gas oil is reacted with hydrogen in a hydrodesulfurization reaction zone. The hydrotreated vacuum gas oil is good FCC feedstock. Naphtha and ultra low sulfur diesel are recovered in a common fractionation column.Type: GrantFiled: February 2, 2005Date of Patent: June 16, 2009Assignee: UOP LLCInventors: Vasant P. Thakkar, Richard K. Hoehn
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Patent number: 7531082Abstract: In the refining of crude oil, hydroprocessing units such as hydrotreaters and hydrocrackers are used to remove impurities such as sulfur, nitrogen, and metals from the crude oil. They are also used to convert the feed into valuable products such as naphtha, jet fuel, kerosene and diesel. The current invention provides very high to total conversion of heavy oils to products in a single high-pressure loop, using multiple reaction stages. A hot high pressure separator is located between the first and second reaction stages. Overhead from the separator is treated in a distillate upgrader, which may operate in co-current or countercurrent mode.Type: GrantFiled: March 3, 2005Date of Patent: May 12, 2009Assignee: Chevron U.S.A. Inc.Inventors: Ujjal K. Mukherjee, Art Dahlberg
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Patent number: 7523724Abstract: A method of and system for reducing engine environmental atmospheric pollution emissions from a vehicle having a combustion engine utilizing hydrocarbon fuel for at least one of propulsion and auxiliary electrical power is disclosed. The method basically includes providing an unprocessed bulk fuel storage container and a clean processed fuel tank on the vehicle, supplying the engine for propulsion with fuel from the unprocessed fuel storage container when the vehicle is beyond a predetermined distance from an area having environmental restrictions passing a portion of unprocessed fuel through a desulphurization process to fill a clean fuel storage container while the vehicle is in motion and supplying the combustion engine for one of propulsion and auxiliary electrical power from clean fuel in the processed fuel storage container when the vehicle is within an area having environmental restrictions.Type: GrantFiled: April 10, 2007Date of Patent: April 28, 2009Assignee: Intelligent Energy, Inc.Inventors: Kandaswamy Duraiswamy, Anand Chellappa
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Publication number: 20090101540Abstract: Process for the conversion of heavy charges such as heavy crude oils, tars from oil sands and distillation residues, by the combined use of the following three process units: hydroconversion with catalysts in slurry phase (HT), distillation or flash (D), deasphalting (SDA), characterized in that the three units operate on mixed streams consisting of fresh charge and recycled streams, by the use of the following steps: sending at least one fraction of the heavy charge to a deasphalting section (SDA) in the presence of hydrocarbon solvents obtaining two streams, one consisting of deasphalted oil (DAO), the other of asphalts; mixing the asphalt with a suitable hydrogenation catalyst and optionally with the remaining fraction of heavy charge not sent to the deasphalting section and sending the mixture obtained to a hydro-treatment reactor (HT) into which hydrogen or a mixture of hydrogen and H2S is charged; sending the stream containing the hydro-treatment reaction product and the catalyst in dispersed phase tType: ApplicationFiled: October 9, 2008Publication date: April 23, 2009Applicants: ENI S.P. A., SNAMPROGETTI S.p.A., ENITECNOLOGIE S.p.A.Inventors: Mario MARCHIONNA, Alberto Delbianco, Nicoletta Panariti, Romolo Montanari, Sergio Rosi, Sebastiano Correra
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Publication number: 20090095654Abstract: The instant invention comprises a hydroprocessing method having at least two stages. The first stage employs a hydroprocessing catalyst which may contain hydrotreating catalyst, hydrocracking catalyst, or a combination of both. The subsequent stage is limited to hydrocracking. Conversion in subsequent stages may be improved by the addition of multiple reaction zones for hydrocracking, with flash separation zones between the stages. Middle distillate yield is thereby increased and the volume of the recycle stream is reduced. This invention reduces the need for equipment which would normally be required for a large recycle stream.Type: ApplicationFiled: November 10, 2008Publication date: April 16, 2009Inventors: Avinash Gupta, Shankar Vaidyanathan
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Patent number: 7513988Abstract: Less conventional sources of hydrocarbon feedstocks such as oil sands, tar sands and shale oils are being exploited. These feedstocks generate a larger amount of heavy oil, gas oil, asphaltene products and the like containing multiple fused aromatic ring compounds. These multiple fused aromatic ring compounds can be converted into feed for a hydrocarbon cracker by first hydrogenating at least one ring in the compounds and subjecting the resulting compound to a ring opening and cleavage reaction. The resulting product comprises lower paraffins suitable for feed to a cracker, higher paraffins suitable for example as a gasoline fraction and mono aromatic ring compounds (e.g. BTX) that may be further treated.Type: GrantFiled: September 1, 2006Date of Patent: April 7, 2009Assignees: Nova Chemicals (International) S.A., Universitat StuttgartInventors: Michael C. Oballa, Vasily Simanzhenkov, Jens Weitkamp, Roger Gläser, Yvonne Traa, Fehime Demir
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Patent number: 7507325Abstract: The invention relates to a process and installation for treating heavy petroleum feedstocks for producing a gas oil fraction that has a sulfur content of less than 50 ppm and most often 10 ppm that includes the following stages: a) mild hydrocracking in a fixed catalyst bed, b) separation from hydrogen sulfide of a distillate fraction that includes a gas oil fraction and a heavier fraction than the gas oil, c) hydrotreatment (including desulfurization) of said distillate fraction, and d) separation of a gas oil fraction with less than 50 ppm of sulfur. Advantageously, the heavy fraction is sent into catalytic cracking. The process preferably operates with make-up hydrogen that is brought to stage c), and very advantageously all of the make-up hydrogen of the process in introduced in stage c).Type: GrantFiled: May 23, 2002Date of Patent: March 24, 2009Assignee: Institut Francais du PetroleInventors: Christophe Gueret, Pierre Marion, Cecile Plain, Jerome Bonnardot, Eric Benazzi, Olivier Martin
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Patent number: 7491313Abstract: A method is disclosed for hydroprocessing a heavy hydrocarbon oil, comprising a first hydroprocessing step of bringing a heavy hydrocarbon oil into contact with a Catalyst (1) with a certain specific surface area and pore size distribution in the presence of hydrogen in a first reaction zone containing the Catalyst (1), and a second hydroprocessing step of bringing the hydroprocessed oil obtained from the first reaction zone into contact with a Catalyst (2) with a certain specific surface area and pore size distribution in the presence of hydrogen in a second reaction zone containing the Catalyst (2). The method is an improvement in decreasing or inhibiting the sediment formation, while highly hydroprocessing a heavy hydrocarbon oil containing a large amount of impurities such as sulfur, micro carbon residue (MCR), metals, nitrogen and asphaltene, especially a heavy oil containing a large amount of heavy vacuum residue, to adequately remove the impurities.Type: GrantFiled: June 14, 2005Date of Patent: February 17, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Hiroshi Toshima, Satoshl Abe
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Publication number: 20090014354Abstract: The invention relates to a process for producing base oils, comprisings the steps where feedstock selected from ketones, aldehydes, alcohols, carboxylic acids, esters of carboxylic acids and anhydrides of carboxylic acids, alpha olefins, metal salts of carboxylic acids and corresponding sulphur compounds, corresponding nitrogen compounds and combinations thereof, is subjected to a condensation step and subsequently subjected to a combined hydrodefunctionalization and isomerization step.Type: ApplicationFiled: June 11, 2008Publication date: January 15, 2009Applicant: Neste Oil OyjInventors: Pekka Knuuttila, Eija Koivusalmi, Pekka Aalto, Rami Piilola
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Patent number: 7470357Abstract: An integrated process for the upgrading of a vacuum gas oil feedstock and a light cycle oil feedstock. The vacuum gas oil feedstock is hydrodesulfurized and the light cycle oil feedstock is hydrocracked.Type: GrantFiled: December 8, 2005Date of Patent: December 30, 2008Assignee: UOP LLCInventors: Richard K. Hoehn, Vedula K. Murty
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Patent number: 7470358Abstract: An integrated process for the production of low sulfur diesel. The process utilizes a middle distillate hydrocarbon stream and a heavy distillate hydrocarbon stream. The middle distillate hydrocarbon feedstock is reacted with a hydrogen rich gaseous stream having a first pressure in a hydrodesulfurization reaction zone and the heavy distillate hydrocarbon feedstock is reacted with a hydrogen rich gaseous stream having a second pressure in a hydrocracking zone.Type: GrantFiled: December 19, 2005Date of Patent: December 30, 2008Assignee: UOP LLCInventor: Tom N. Kalnes
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Patent number: 7459073Abstract: The present invention relates to new crystalline molecular sieve SSZ-47B prepared using a N-cyclopentyl-1,4-diazabicyclo[2.2.2] octane cation as a structure-directing agent and an amine too large to fit in the pores of the molecular sieve nonasil, methods for synthesizing SSZ-47B and processing employing SSZ-47B in a catalyst.Type: GrantFiled: December 23, 2003Date of Patent: December 2, 2008Assignee: Chevron U.S.A. Inc.Inventors: Allen W. Burton, Jr., Stacey I. Zones
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Patent number: 7431823Abstract: The instant invention is directed to a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen, while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor where a portion of the unconverted oil is converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.Type: GrantFiled: December 16, 2005Date of Patent: October 7, 2008Assignee: Chevron U.S.A. Inc.Inventors: Darush Farshid, Bruce Reynolds
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Patent number: 7431822Abstract: Applicants have developed a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil, hydrogen, and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is separated internally, within one of more of the reactors, to separate only the converted oil and hydrogen into a vapor product while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor as a liquid product. A portion of the unconverted oil is then converted to lower boiling point hydrocarbons in the next reactor, once again creating a mixture of unconverted oil, hydrogen, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.Type: GrantFiled: December 16, 2005Date of Patent: October 7, 2008Assignee: Chevron U.S.A. Inc.Inventors: Darush Farshid, James Murphy, Bruce Reynolds
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Patent number: 7427349Abstract: The present invention relates to the field of hydroprocessing, and more particularly relates to a process directed to fuels hydrocracking and distillate feed hydrofining. This process has at least two stages. A relatively unconverted hydrofined product may be removed prior to the second stage, providing flexibility. In another embodiment, fresh feed may be added prior to the second stage. In both embodiments, fuels production is maintained at a constant level.Type: GrantFiled: December 16, 2004Date of Patent: September 23, 2008Assignee: Chevron U.S.A. Inc.Inventors: Ujjal K. Mukherjee, Kevin L. Hofer, Darush Farshid
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Patent number: 7419582Abstract: A hydrocracking process wherein the feedstock is hydrotreated and the liquid and gaseous effluent from the hydrotreater is directly introduced into the upper end of a hydrocracking vessel which provides a liquid seal to prevent the passage of the gaseous stream containing hydrogen sulfide and ammonia from the hydrotreater to enter the hydrocracking zone containing hydrocracking catalyst. Fresh hydrogen is then introduced into the hydrocracking zone. An apparatus for hydrocracking a hydrocarbon feedstock is also disclosed.Type: GrantFiled: July 11, 2006Date of Patent: September 2, 2008Assignee: UOP LLCInventors: Richard K. Hoehn, Vasant P. Thakkar, Vedula K. Murty, Douglas W. Kocher-Cowan, Jennifer L. Anderson
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Patent number: 7410566Abstract: The invention is directed to a process for hydroprocessing of hydrocarbon feedstock containing sulfur and/or nitrogen contaminants, said process comprising first contacting the hydrocarbon feedstock with hydrogen in the presence of at least one first group VIII metal on a first acidic support catalyst, and thereafter contacting the feedstock with hydrogen in the presence of at least one second group VIII metal catalyst on a less acidic support.Type: GrantFiled: April 7, 2003Date of Patent: August 12, 2008Assignee: BASF Catalysts LLCInventors: Marius Vaarkamp, Chung-Ming Chi, Hubertus Adrianus Duijndam
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Publication number: 20080156693Abstract: To provide a process of hydrocracking heavy oil capable of obtaining cracked light oil with higher yields and/or milder reaction conditions than the conventionally proposed hydrocracking process in a suspended bed method using an iron-based catalyst when hydrocracking heavy oil containing heavy metal components produced in a refining process of crude oil into lighter oil. There are provided (1) a process of hydrocracking heavy oil containing heavy metal components produced in a refining process of crude oil, comprising a vacuum distillation step to obtain the heavy oil as distillation residue by vacuum distillation; and a reaction step to hydrocrack the heavy oil in the presence of an iron-based catalyst in a suspended bed reactor, wherein the distillation is conducted at 350° C. or less in the vacuum distillation step, (2) in the preceding process, reaction conditions in the reaction step are a reaction pressure of 60-160 kg/cm2; a reaction temperature of 430-455° C.; and a reaction time of 30-180 minutes.Type: ApplicationFiled: December 26, 2007Publication date: July 3, 2008Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.), Petroleo Brasileiro S.A. -PetrobrasInventors: Toshiaki OKUI, Masaaki Tamura, Kazuyuki Eikawa, Wladmir Ferraz de Souza
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Patent number: 7384537Abstract: According to the method of manufacturing refined oil of the present invention, refined oil which has a viscosity of 20 cst or lower at 135° C., a pour point of 30° C. or lower, an alkali metal content of 1 wt ppm or less, a vanadium content of 10 wt ppm or less and a sulfur content of 0.3 wt % or lower can be prepared, by bringing feed oil into contact with hydrogen in the presence of the demetalizing/desulfurizing catalyst 3 and the hydrogenolysis catalyst 5. This method can decrease the viscosity, pour point and sulfur concentration of the refined oil to sufficiently low levels, and decreases the production cost.Type: GrantFiled: October 19, 2001Date of Patent: June 10, 2008Assignee: JGC CorporationInventors: Shigeki Nagamatsu, Makoto Inomata, Susumu Kasahara
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Patent number: 7381321Abstract: Process for transforming a gas-oil fraction that makes it possible to produce a fuel that has a quality according to stringent requirements in terms of sulfur content, aromatic compound content, cetane number, boiling point, T95, of 95% of the compounds and density, d15/4, at 15° C. This process comprises a hydrorefining stage and a hydrocracking stage, whereby the latter uses a catalyst that contains at least one zeolite. The conversion of products that have a boiling point of less than 150° C. is, throughout the two stages of hydrocracking and hydrorefining, less than 40% by weight and, for the hydrorefining stage, between 1 and 15% by weight. The temperature, TR2, of the hydrocracking stage is less than the temperature, TR1, of the hydrorefining stage, and the variation between temperatures TR1 and TR2 is between 0 and 80° C.Type: GrantFiled: February 19, 2003Date of Patent: June 3, 2008Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Patrick Bourges, Christophe Gueret, Pierre Marion
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Patent number: 7374667Abstract: For the production of gasoline with a low sulfur content, a process comprises at least one stage for transformation of sulfur-containing compounds consisting of an alkylation or adsorption of sulfur-containing compounds and/or an increasing of the weight of light sulfur-containing compounds, at least one stage for treatment in the presence of an acid catalyst and at least one desulfurization treatment of at least a portion of the gasoline. The process can also optionally comprise at least one stage for selective hydrogenation of diolefins and optionally at least one fractionation of the gasoline that is obtained into at least two fractions: light gasoline and heavy gasoline.Type: GrantFiled: March 12, 2002Date of Patent: May 20, 2008Assignees: BP Corporation North America, Inc., Institute Francais du PetroleInventors: Quentin Debuisschert, Denis Uzio, Jean-Luc Nocca, Florent Picard, David B Arnett, Mike Grayson, Donald E Zeek, Carl Snider
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Patent number: 7371315Abstract: A process for production of very high-quality base oils, and simultaneous production of high-quality middle distillates, comprises the successive stages of hydroisomerization and catalytic dewaxing. The hydroisomerization takes place in the presence of a catalyst containing at least one noble metal deposited on an amorphous acid support, the metal dispersion being less than 20%. The support is preferably an amorphous silica-alumina. The catalytic dewaxing takes place in the presence of a catalyst containing at least one hydrodehydrogenating element (Group VIII) and at least one molecular sieve chosen from ZBM-30, EU-2, and EU-11.Type: GrantFiled: December 13, 2001Date of Patent: May 13, 2008Assignee: Institut Francáis du PetroleInventors: Eric Benazzi, Nathalie Marchal-George, Tivadar Cseri, Pierre Marion, Christophe Gueret, Slavik Kasztelan
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Patent number: 7354507Abstract: The present invention is generally related towards enhancing the yield and/or cold-flow properties of certain hydrocarbon products, increasing the degree of isomerization in a diesel product and/or increasing the production rate of a diesel product. The embodiments generally include reducing the residence time of lighter hydrocarbon fractions during hydrocracking, thereby decreasing secondary cracking, by various configurations of introducing at least two hydrocarbon feedstreams of different boiling ranges at different entry points in a hydrocracking unit. A method further includes forming a hydrocarbons stream comprising primarily C5+ Fischer-Tropsch hydrocarbon products; fractionating hydrocarbons stream to form at least a wax fraction and an intermediate fraction which serve as separate feedstreams to a hydrocracking unit comprising at least two hydroconversion zones.Type: GrantFiled: March 17, 2004Date of Patent: April 8, 2008Assignee: ConocoPhillips CompanyInventors: Sridhar Gopalakrishnan, Vincent H. Melquist, Rafael L. Espinoza, Doug S. Jack, Keith Henry Lawson
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Publication number: 20080073249Abstract: A method of and system for reducing engine environmental atmospheric pollution emissions from a vehicle having a combustion engine utilizing hydrocarbon fuel for at least one of propulsion and auxiliary electrical power is disclosed. The method basically includes providing an unprocessed bulk fuel storage container and a clean processed fuel tank on the vehicle, supplying the engine for propulsion with fuel from the unprocessed fuel storage container when the vehicle is beyond a predetermined distance from an area having environmental restrictions passing a portion of unprocessed fuel through a desulphurization process to fill a clean fuel storage container while the vehicle is in motion and supplying the combustion engine for one of propulsion and auxiliary electrical power from clean fuel in the processed fuel storage container when the vehicle is within an area having environmental restrictions.Type: ApplicationFiled: April 10, 2007Publication date: March 27, 2008Applicant: INTELLIGENT ENERGY, INC.Inventors: Kandswamy Duraiswamy, Anand Chellappa
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Patent number: 7344633Abstract: A process to prepare a base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt %, and, a viscosity index of between 80 and 120 from a solvent refined base oil feedstock, which process comprises: (a) contacting the solvent refined base oil feedstock in the presence of a hydrogen containing gas in a first reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier; and (b) contacting the effluent of step (a) in the presence of a hydrogen containing gas in a second reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier, wherein the oil feedstock in step (a) flows counter-current to the up flowing hydrogen containing gas.Type: GrantFiled: April 19, 2002Date of Patent: March 18, 2008Assignee: Shell Oil CompanyInventors: Marc Collin, Eric Duprey
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Patent number: 7332072Abstract: A process to prepare a waxy raffinate product by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch derived feed, wherein weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch derived feed have at least 30 carbon atoms; and, (b) isolating from the product of step (a) a waxy raffinate product having a T10 wt % boiling point of between 200° C. and 450° C. and a T90 wt % boiling point of between 400° C. and 650° C.Type: GrantFiled: March 5, 2002Date of Patent: February 19, 2008Assignee: Shell Oil CompanyInventors: Gilbert Robert Bernard Germaine, David John Wedlock
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Patent number: 7332071Abstract: Process for transforming a gas oil fraction that makes it possible to produce a fuel that has a quality according to stringent requirements in terms of sulfur content, aromatic compound content, cetane number, boiling point, T95, of 95% of the compounds and density, d15/4, at 15° C. This process comprises a hydrorefining stage and a subsequent stage, whereby the latter uses a catalyst that is selected from the group that consists of hydrorefining catalysts and catalysts that comprise at least one mixed oxide, a metal of group VIB, and a non-noble metal of group VIII. The conversion of products that have a boiling point of less than 150° C. is, for the hydrorefining stage, between 1 and 15% by weight. The temperature, TR2, of the subsequent stage is less than the temperature, TR1, of the hydrorefining stage, and the variation between temperatures TR1 and TR2 is between 0 and 80° C.Type: GrantFiled: February 19, 2003Date of Patent: February 19, 2008Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Patrick Bourges, Christophe Gueret, Pierre Marion
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Publication number: 20080011643Abstract: Use, in a gas production region, of a purified field gas in which: a) said gas is converted into hydrogen; b) a conventional sulphur-containing transportable fluid crude P1 is supplied; c) P1 is treated without discharging carbon, comprising a desulphurizing treatment step by hydrotreatment, hydroconversion or hydrocracking of a fraction boiling above 343° C., consuming hydrogen; a step for reducing the quantity of vacuum residue by segregation and/or conversion of a portion of said vacuum residue; so as to produce a pre-refined asphaltenes-free oil refinery feedstock PA, and a residual easily transportable liquid oil refinery feedstock; d) evacuating said prerefined oil PA to an oil port.Type: ApplicationFiled: February 15, 2005Publication date: January 17, 2008Inventors: Eric Lenglet, Alexandre Rojey
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Patent number: 7318845Abstract: A distillate fuel steam reformer system in which a fuel feed stream is first separated into two process streams: an aliphatics-rich, sulfur-depleted gas stream, and an aromatics- and sulfur-rich liquid residue stream. The aliphatics-rich gas stream is desulfurized, mixed with steam, and converted in a reforming reactor to a hydrogen-rich product stream. The aromatics-rich residue stream is mixed with air and combusted to provide heat necessary for endothermic process operations. Reducing the amounts of sulfur and aromatic hydrocarbons directed to desulfurzation and reforming operations minimizes the size and weight of the overall apparatus. The process of the invention is well suited to the use of microchannel apparatuses for heat exchangers, reactors, and other system components, which may be assembled in slab configuration, further reducing system size and weight.Type: GrantFiled: June 23, 2003Date of Patent: January 15, 2008Assignee: Applied Research Associates, Inc.Inventors: Aly H. Shaaban, Timothy J. Campbell
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Patent number: 7311814Abstract: Hydrocarbon fluids are produced by hydrocracking a vacuum gas oil stream, fractionating and/or hydrogenating the hydrocracked vacuum gas oil. The fluids typically have ASTM D86 boiling point ranges within the range 100° C. to 400° C. the range being no more than 75° C., they also have a naphthenic content greater than 60%, the naphthenics containing polycyclic materials, an aromatic content below 2% and an aniline point below 100° C. The fluids are particularly useful as solvents, for printing inks, drilling fluids, metal working fluids and as silicone extenders.Type: GrantFiled: March 6, 2003Date of Patent: December 25, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Pierre-Yves Guyomar, Andre A. Theyskens
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Publication number: 20070284284Abstract: The present invention relates to new crystalline molecular sieve SSZ-75 prepared using a tetramethylene-1,4-bis-(N-methylpyrrolidinium)dication as a structure-directing agent, and its use in catalysts for hydrocarbon conversion reactions.Type: ApplicationFiled: June 1, 2007Publication date: December 13, 2007Inventors: Stacey I. Zones, Allen W. Burton, Theodorus Ludovicus Michael Maesen, Berend Smit, Edith Beerdsen
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Publication number: 20070278134Abstract: A process is disclosed for producing light neutral base oil having a VI greater than 120 comprising the steps of contacting a hydrocarbonaceous feedstock with a catalyst comprising a low acidity, highly dealuminated ultrastable Y zeolite and a catalytic amount of hydrogenation component to produce a converted fraction and an unconverted fraction boiling above 700° F.; recovering at least a portion of the unconverted fraction; dewaxing at least a portion of the unconverted fraction; separating at least a portion of the dewaxed unconverted fraction into a least a first distillate fraction and a second distillate fraction, said first distillate fraction comprising a lubricating base oil having a viscosity of from about 3 cSt to about 6 cSt at 100° C. and said second distillate fraction having a viscosity of greater than about 6 cSt at 100° C.; and recovering at least a portion of the first distillate fraction.Type: ApplicationFiled: June 1, 2006Publication date: December 6, 2007Inventors: Hye Kyung Timken, Jerome F. Mayer, Arthur J. Dahlberg, Andrew Rainis
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Publication number: 20070278135Abstract: A hydrocracking process for converting a petroleum feedstock to higher gravity, lower sulfur products, especially ultra low sulfur road diesel fuel. The process may be operated as a single-stage or two-stage hydrocracking. In each case, a hydrocracking step is followed directly by a post-treat hydrodesulfurization zone using a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least two Group VIB metals with a ratio of Group VIB metal to Group VIII non-noble metal is from about 10:1 to about 1:10. In the two-stage option with interstage ammonia removal, the initial hydrocracking step may be followed by hydrodesulfurization using the bulk multimetallic catalyst prior to the ammonia removal which is followed by the second hydrocracking step. A final hydrodesulfurization over the bulk multimetallic catalyst may follow. The hydrodesulfurization over the bulk multimetallic catalyst is carried out at a pressure of at least 25 barg and preferably at least 40 barg.Type: ApplicationFiled: June 2, 2006Publication date: December 6, 2007Inventors: William J. Tracy, Chuansheng Bai, Robert A. Bradway, William E. Lewis, Randolph J. Smiley
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Patent number: 7300565Abstract: The invention relates to a process to prepare a microcrystalline wax and a middle distillate fuel by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product, wherein the weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch product have at least 30 carbon atoms, (b) performing one or more distillate separations on the effluent of step (a) to obtain a middle distillate fuel fraction and a microcrystalline wax having an initial boiling point of between 500 and 600° C.Type: GrantFiled: July 17, 2003Date of Patent: November 27, 2007Assignee: Shell Oil CompanyInventor: Arend Hoek
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Patent number: 7294253Abstract: This invention relates to process for producing middle distillates having good cold flow properties, such as the Cold Filter Plugging Point (CFPP) measured in accordance with the IP method 309, and a high Cetane number, as well as to a process for production of such distillates. More particularly, this invention relates to a process in which middle distillates are produced from a mainly paraffinic synthetic crude which is produced by the reaction of CO and H2, typically by the Fischer-Tropsch (FT) process. The middle distillates produced by the process of the invention are predominantly isoparaffinic, the isoparaffins being methyl, ethyl and/or propyl branched.Type: GrantFiled: November 12, 2003Date of Patent: November 13, 2007Assignee: Sasol Technology (Pty) Ltd.Inventors: Robert DeHaan, Luis Pablo Dancuart, Mark Jan Prins, Ewald Watermeyer DeWet
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Patent number: 7285693Abstract: A process to prepare a catalytically dewaxed gas oil or gas oil blending component by performing the following steps: (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product; (b) separating the product of step (a) into at least one or more fuel fractions and a gas oil precursor fraction; (c) catalytically dewaxing the gas oil precursor fraction obtained in step (b); and, (d) isolating the catalytically dewaxed gas oil or gas oil blending component from the product of step (c) by means of distillation.Type: GrantFiled: February 25, 2003Date of Patent: October 23, 2007Assignee: Shell Oil CompanyInventor: Richard Hugh Clark
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Patent number: 7285206Abstract: A process to prepare a lubricating base oil and a gas oil by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product, wherein weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2, and, wherein at least 30 wt % of compounds in the Fischer-Tropsch product have at least 30 carbon atoms; (b) separating the product of step (a) into one or more gas oil fractions, a base oil precursor fraction and a higher boiling fraction; and (c) performing a pour point reducing step to the base oil precursor fraction obtained in step (b).Type: GrantFiled: March 4, 2002Date of Patent: October 23, 2007Assignee: Shell Oil CompanyInventor: Gilbert Robert Bernard Germaine
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Patent number: 7267758Abstract: For producing very high quality base stock and for simultaneously producing high quality middle distillates, successive hydroisomerisation and catalytic dewaxmg steps are employed wherein the hydroisomerisation is carried out in the presence of a catalyst containing at least one noble metal deposited on an amorphous acidic support, the dispersion of the metal being 20%-100%. The support is preferably an amorphous silica-alumina. Catalytic dewaxing is carried out in the presence of a catalyst containing at least one hydrodehydrogenating element (group VIII) and at least one molecular sieve selected from ZBM-30, EU-2 and EU-11.Type: GrantFiled: December 13, 2001Date of Patent: September 11, 2007Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Nathalie Marchal-George, Tivadar Cseri, Pierre Marion, Christophe Gueret
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Patent number: 7250106Abstract: For the production of high quality base oils with production of high quality middle distillates, feedstocks are obtained from the distillation of crude or from units for transformation and refining of the latter, there are provided a converting pretreatment stage of the feedstock and a catalytic dewaxing stage. The converting pretreatment stage occurs in the presence of a catalyst containing at least one noble metal deposited on an acid substrate in particular silica-alumina, to effect hydrocracking and hydroisomerization reactions. The catalytic dewaxing occurs in the presence of a catalyst with a zeolite base that is preferably selected from zeolites of the TON-structural type (theta-1, ISI-1, ZSM-22, KZ-2, NU-10), and the zeolites ZSM-48, ZBM-30, EU-2, EU-11, ferrierite, EU-1 and EU-13, and the catalyst also contains at least one hydro-dehydrogenating element.Type: GrantFiled: October 30, 2003Date of Patent: July 31, 2007Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Patrick Euzen