Processing Of "fischer-tropsch" Crude Patents (Class 208/950)
-
Patent number: 7598202Abstract: Novel compositions of matter comprising a cationic layered material and a second compound. The second compound has a reflection in its XRD pattern at 18.5 degrees two-theta, and s second reflection at 29 degrees two-theta. The composition of matter may be used in hydrocarbon conversion, purification, and synthesis processes, such as fluid catalytic cracking and hydroprocessing. The materials are especially suitable for the reduction of SOx and NOx emissions and the reduction of the sulfur and nitrogen content in fuels like gasoline and diesel.Type: GrantFiled: December 20, 2005Date of Patent: October 6, 2009Assignee: Albemarle Netherlands B.V.Inventors: Paul O'Connor, William Jones, Dennis Stamires
-
Patent number: 7582591Abstract: Gear lubricant with a low Brookfield Ratio, comprising: a base oil having sequential carbon atoms, low aromatics, greater than 20 wt % molecules with cycloparaffins and a high ratio of monocycloparaffins to multicycloparaffins; less than 22 wt % of a second base oil having less than 40 wt % molecules with cycloparaffins and a lower ratio of monocycloparaffins to multicycloparaffins; a pour point depressant, an EP additive; and less than 10 wt % VI improver. Gear lubricant with a low Brookfield Ratio, comprising a first base oil having low aromatics and high VI; less than 22 wt % of a second base oil with a lower VI; a pour point depressant; and an EP additive. Gear lubricant having a low Brookfield Ratio comprising: an FT derived base oil; a pour point depressing base oil blending component; and an EP additive. Processes for making gear lubricants with low Brookfield Ratios. Method for reducing Brookfield Ratio.Type: GrantFiled: April 7, 2006Date of Patent: September 1, 2009Assignee: Chevron U.S.A. Inc.Inventors: Michael J. Haire, John A. Zakarian, John M. Rosenbaum, Nancy J. Bertrand, Stephen J. Miller
-
Patent number: 7578926Abstract: A process for producing a lubricating base oil having high oxidation stability, wherein the feed used to prepare the lubricating base oil contains at least 5 wt. % olefins, said process comprising (a) determining the weight percent of olefins present in the feed by means of 1H NMR; (b) hydroprocessing the feed under hydroprocessing conditions selected to reduce the amount of olefins present to a target value which has been pre-determined by means of 1H NMR to produce a lubricating base oil having the desired oxidation stability; and (c) collecting a lubricating base oil having the selected oxidation stability from the hydroprocessing zone.Type: GrantFiled: April 20, 2005Date of Patent: August 25, 2009Assignee: Chevron U.S.A. Inc.Inventors: Susan M. Abernathy, David R. Johnson, John M. Rosenbaum, Don Young
-
Patent number: 7531081Abstract: A lubricating base oil composition having at least 95 wt % saturates, of which saturates fraction between 10 and 30 wt % are cyclo-paraffins and the remainder being n- and iso-paraffins, having a viscosity index of above 120 and a pour point of below ?15° C.Type: GrantFiled: February 13, 2002Date of Patent: May 12, 2009Assignee: Shell Oil CompanyInventors: Mervyn Frank Daniel, Gilbert Robert Bernard Germaine, David John Wedlock
-
Patent number: 7520976Abstract: A multigrade engine oil meeting the specifications for SAE J300 revised June 2001 requirements and a process for preparing it, said engine oil comprising (a) between about 15 to about 94.5 wt % of a hydroisomerized distillate Fischer-Tropsch base oil characterized by (i) a kinematic viscosity between about 2.5 and about 8 cSt at 100° C., (ii) at least about 3 wt % of the molecules having cycloparaffin functionality, and (iii) a ratio of weight percent molecules with monocycloparaffin functionality to weight percent of molecules with multicycloparaffin functionality greater than about 15; (b) between about 0.5 to about 20 wt % of a pour point depressing base oil blending component prepared from an hydroisomerized bottoms material having an average degree of branching in the molecules between about 5 and 9 alkyl-branches per 100 carbon atoms and wherein not more than 10 wt % boils below about 900° F.Type: GrantFiled: September 23, 2004Date of Patent: April 21, 2009Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, John M. Rosenbaum, Susan M. Abernathy
-
Patent number: 7476645Abstract: Blended lubricant base oils and blended finished lubricants comprising ?70 weight percent Fischer-Tropsch derived lubricant base oils comprising ?6 weight % molecules with monocycloparaffinic functionality and less than 0.05 weight % molecules with aromatic functionality; at least one polyalphaolefin lubricant base oil with a kinematic viscosity at 100° C. greater than about 30 cSt and less than 150 cSt are provided. These blended lubricant base oils and blended finished lubricants exhibit superior friction and wear properties, in addition to other highly desired properties. Also provided are processes for making these blended lubricant base oils and blended finished lubricants.Type: GrantFiled: March 3, 2005Date of Patent: January 13, 2009Assignee: Chevron U.S.A. Inc.Inventors: John M. Rosenbaum, Brent K. Lok, Joseph M. Pudlak, James N. Ziemer, Robert J. Farina
-
Patent number: 7473345Abstract: Lubricant blends and finished gear oils comprising a lubricant base oil fraction derived from highly paraffinic wax, a petroleum derived base oil, and a pour point depressant are provided. The lubricant base oil fraction derived from highly paraffinic wax comprises less than 0.30 weight percent aromatics, greater than 5 weight percent molecules with cycloparaffinic functionality, and a ratio of weight percent of molecules with monocycloparaffinic functionality to weight percent of molecules with multicycloparaffinic functionality greater than 15. The petroleum derived base oils comprises greater than 90 weight percent saturates and less than 300 ppm sulfur and is preferably selected from the group consisting of a Group II base oil, a Group III base oil, and mixtures thereof. These lubricant blends have surprising low Brookfield viscosities at ?40° C.Type: GrantFiled: December 2, 2004Date of Patent: January 6, 2009Assignee: Chevron U.S.A. Inc.Inventors: John M. Rosenbaum, Stephen J. Miller, Joseph M. Pudlak
-
Patent number: 7465389Abstract: Extra heavy lube base stocks are separated from heavy lube oils with a polar solvent in an amount sufficient to form a first light phase and a second heavy phase. The phases are then separated and the solvent is removed from the second heavy phase to yield an extra heavy lube.Type: GrantFiled: June 17, 2005Date of Patent: December 16, 2008Assignee: ExxonMobil Research and Engineering CompanyInventors: Eric Bart Sirota, Jack Wayne Johnson, Robert R. Simpson
-
Patent number: 7427348Abstract: A process with an increased efficiency for the preparation of middle distillates with excellent properties at low temperatures and substantially without oxygenated organic compounds, starting from a synthetic mixture of hydrocarbons at least partly waxy, containing a fraction of alcohols, comprising the separation of the mixture into a low-boiling fraction and a high-boiling fraction; the subsequent hydrogenation of the low-boiling fraction under such conditions as to avoid any substantial variation in its average molecular weight; the joining of at least a part of the hydrogenated fraction with said high-boiling fraction, and the subsequent catalytic hydrocracking treatment of the mixture of hydrocarbons thug formed, to obtain a substantial conversion of the waxy part into middle distillate.Type: GrantFiled: June 26, 2002Date of Patent: September 23, 2008Assignees: ENI S.p.A., Enitecnologie S.p.A., Institut Francais du PetroleInventors: Vincenzo Calemma, Silvia Guanziroli, Silvia Pavoni, Roberto Giardino
-
Patent number: 7384536Abstract: Lubricant blends and finished gear oils comprising a Fischer-Tropsch derived lubricant base oil fraction, a petroleum derived base oil, and a pour point depressant are provided. The Fischer-Tropsch derived lubricant base oil fraction comprises less than 0.30 weight percent aromatics, greater than 5 weight percent molecules with cycloparaffinic functionality, and a ratio of weight percent of molecules with monocycloparaffinic functionality to weight percent of molecules with multicycloparaffinic functionality greater than 15. The petroleum derived base oils comprises greater than 90 weight percent saturates and less than 300 ppm sulfur and is preferably selected from the group consisting of a Group II base oil, a Group III base oil, and mixtures thereof. These lubricant blends have surprising low Brookfield viscosities at ?40° C.Type: GrantFiled: May 19, 2004Date of Patent: June 10, 2008Assignee: Chevron U.S.A. Inc.Inventors: John M. Rosenbaum, Stephen J. Miller, Joseph M. Pudlak
-
Patent number: 7364650Abstract: The present invention provides an upgraded synthetic gasoline having a true boiling point (TBP) range of between 50° C.-300° C., a sulphur content of less than 1 ppm, a nitrogen content of less than 1 ppm, an aromatics content of between 0.01%-35% by weight, an olefins content of between 0.01%-45%, a benzene content of less than 1.00% by weight, an oxygen content of between 0.5-3.0% by weight, a RON of greater than 80, and a MON of greater than 80. The invention also provides processes for the production of the upgraded synthetic gasoline wherein the synthetic products derived from a Fischer-Tropsch reaction are passed to a cracking reactor to produce a synthetic gasoline stream which is subsequently fractionated and upgraded using an oxygenating reactor, and optionally a combination of an MTBE reactor, a dehydrocyclodimerisation reactor and C5 isomerisation reactor. The upgraded synthetic gasoline is useful as a fuel.Type: GrantFiled: November 5, 2002Date of Patent: April 29, 2008Assignee: BP Exploration Operating Company LimitedInventor: Josephus Johannes Helena Maria Font Freide
-
Publication number: 20080073248Abstract: A heat transfer oil, comprising a base oil made from a waxy feed, wherein the base oil has a low pour point, low aromatics, and defined cycloparaffin composition. The heat transfer oil has high AIT and VI, and is an ISO viscosity grade. A process to prepare heat transfer oil, comprising: hydroisomerization of wax feed to make fraction(s) of base oil having low pour point, defined cycloparaffin composition, and high ratio of monocycloparaffins to multicycloparaffins; and blending the fractions with <0.2 wt % antifoam agent. A method to use heat transfer oil, comprising selecting heat transfer oil having high AIT and VI that is made with base oil having defined cycloparaffin composition, providing the heat transfer oil to mechanical system, and transferring heat from heat source to heat sink. Also, heat transfer oil comprising isomerized Fischer-Tropsch derived base oil with a low traction coefficient, and an antifoam agent.Type: ApplicationFiled: September 26, 2006Publication date: March 27, 2008Inventors: Ravindra Shah, John M. Rosenbaum, Nancy J. Bertrand
-
Patent number: 7345210Abstract: The present invention includes a method for adjusting a fluid density. In one embodiment, a method for upgrading a petroleum-derived hydrocarbonaceous fraction comprises providing a synthetically-derived hydrocarbonaceous fraction, wherein the synthetically-derived hydrocarbonaceous fraction is derived from synthesis gas, and further wherein the synthetically-derived hydrocarbonaceous fraction and the petroleum-derived hydrocarbonaceous fraction have a difference in density at 15° C. of at least about 60 kg/m3; and blending both fractions so as to form a blend suitable for use as a diesel or diesel blendstock, wherein the blend has a density at 15° C. equal to or more than about 800 kg/m3; alternatively or additionally, equal to or less than about 860 kg/m3. The blending is also effective in reducing the sulfur content of the petroleum-derived hydrocarbonaceous fraction. In preferred embodiments, the synthetically-derived hydrocarbonaceous fraction is a Fischer-Tropsch diesel.Type: GrantFiled: June 29, 2004Date of Patent: March 18, 2008Assignee: ConocoPhillips CompanyInventors: Anthony R. Maund, Douglas L. Smith, Keith H. Lawson
-
Patent number: 7345211Abstract: The invention includes a process for producing synthetic middle distillates and synthetic middle distillates produced therefrom. In one embodiment, the process comprises fractionating a hydrocarbon synthesis product to at least generate a light middle distillate, a heavy middle distillate, and a waxy fraction; thermally cracking the waxy fraction; and isomerizing the heavy middle distillate. A synthetic diesel or blending component is formed by the combination of at least a portion of the light middle distillate; at least a portion or fraction of the thermally cracked product; and at least a portion or fraction of the isomerized product. In some embodiments, the hydrocarbon synthesis product and/or the thermally cracked product may be hydrotreated. In other embodiments, a synthetic middle distillate comprises at least two fractions: a light fraction with not more than 10% branched hydrocarbons, and a heavy fraction with at least 30% branched hydrocarbons.Type: GrantFiled: July 8, 2004Date of Patent: March 18, 2008Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Keith H. Lawson
-
Patent number: 7332073Abstract: A process for removing contaminants from the products of a Fischer-Tropsch synthesis reaction, said contaminants comprising (i) particulates having an effective diameter of greater than 1 micron and (ii) at least 5 ppm of aluminum in aluminum-containing contaminants having an effective diameter of less than 1 micron, said process comprising the steps of (a) passing the products of the Fischer-Tropsch synthesis reaction through a first particulate removal zone capable of removing particulates having an effective diameter of greater than 1 micron; (b) collecting from the first particulate removal zone a substantially particulate free Fischer-Tropsch feed stream containing 5 ppm or more of aluminum in aluminum containing-contaminants having an effective diameter of less than about 1 micron; (c) contacting the substantially particulate free Fischer-Tropsch feed stream in up-flow mode with an aluminum active catalyst in a guard-bed under aluminum activating conditions, whereby a feed stream mixture is formed whichType: GrantFiled: March 31, 2004Date of Patent: February 19, 2008Assignee: Chevron U.S.A. Inc.Inventor: David R. Johnson
-
Patent number: 7332072Abstract: A process to prepare a waxy raffinate product by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch derived feed, wherein weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch derived feed have at least 30 carbon atoms; and, (b) isolating from the product of step (a) a waxy raffinate product having a T10 wt % boiling point of between 200° C. and 450° C. and a T90 wt % boiling point of between 400° C. and 650° C.Type: GrantFiled: March 5, 2002Date of Patent: February 19, 2008Assignee: Shell Oil CompanyInventors: Gilbert Robert Bernard Germaine, David John Wedlock
-
Patent number: 7300565Abstract: The invention relates to a process to prepare a microcrystalline wax and a middle distillate fuel by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product, wherein the weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch product have at least 30 carbon atoms, (b) performing one or more distillate separations on the effluent of step (a) to obtain a middle distillate fuel fraction and a microcrystalline wax having an initial boiling point of between 500 and 600° C.Type: GrantFiled: July 17, 2003Date of Patent: November 27, 2007Assignee: Shell Oil CompanyInventor: Arend Hoek
-
Patent number: 7285693Abstract: A process to prepare a catalytically dewaxed gas oil or gas oil blending component by performing the following steps: (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product; (b) separating the product of step (a) into at least one or more fuel fractions and a gas oil precursor fraction; (c) catalytically dewaxing the gas oil precursor fraction obtained in step (b); and, (d) isolating the catalytically dewaxed gas oil or gas oil blending component from the product of step (c) by means of distillation.Type: GrantFiled: February 25, 2003Date of Patent: October 23, 2007Assignee: Shell Oil CompanyInventor: Richard Hugh Clark
-
Patent number: 7285206Abstract: A process to prepare a lubricating base oil and a gas oil by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product, wherein weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2, and, wherein at least 30 wt % of compounds in the Fischer-Tropsch product have at least 30 carbon atoms; (b) separating the product of step (a) into one or more gas oil fractions, a base oil precursor fraction and a higher boiling fraction; and (c) performing a pour point reducing step to the base oil precursor fraction obtained in step (b).Type: GrantFiled: March 4, 2002Date of Patent: October 23, 2007Assignee: Shell Oil CompanyInventor: Gilbert Robert Bernard Germaine
-
Patent number: 7282139Abstract: A method for optimal production of synthetic diesel and naphtha from a hydrocracker includes hydrocracking a synthetic heavy hydrocarbon feed comprising an ? value so as to form a diesel and a naphtha; selecting a desired diesel-to-naphtha ratio; calculating, based on the feed ? and the desired diesel-to-naphtha ratio, a target molar ratio of hydrocarbons exiting to hydrocarbons entering the hydrocracker; and adjusting at least one hydrocracking conversion promoting condition so as to achieve said target molar ratio. The present invention further relates to a method for adjusting the overall production of a syngas-to-synthetic hydrocarbons plant in response to market conditions, comprising adjusting at least one hydrocracking conversion promoting condition and/or at least one conversion promoting condition within a Fischer-Tropsch reactor so as to maintain the overall diesel-to-naphtha ratio or to maintain a diesel production rate within a predetermined range of a desired value.Type: GrantFiled: July 7, 2004Date of Patent: October 16, 2007Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Keith H. Lawson, Jianping Zhang
-
Patent number: 7282134Abstract: A process for manufacturing a lubricating base oil by: a) performing Fischer-Tropsch synthesis on syngas to provide a product stream; b) isolating from said product stream a substantially paraffinic wax feed having less than about 30 ppm total nitrogen and sulfur, and less than about 1 wt % oxygen; c) dewaxing said feed by hydroisomerization dewaxing using a shape selective intermediate pore size molecular sieve comprising a noble metal hydrogenation component, wherein the hydroisomerization temperature is between about 600° F. (315° C.) and about 750° F. (399° C.), to produce an is dimerized oil; and d) hydrofinishing said isomerized oil to produce a lubricating base oil having specific desired properties.Type: GrantFiled: December 23, 2003Date of Patent: October 16, 2007Assignee: Chevron USA, Inc.Inventors: Susan M. Abernathy, David C. Kramer, John M. Rosenbaum, Stephen J. Miller, Russell R. Krug
-
Patent number: 7270741Abstract: This invention relates to an improved method of separating non-acid chemicals from a water rich stream produced during a Fischer-Tropsch (FT) reaction.Type: GrantFiled: June 3, 2004Date of Patent: September 18, 2007Assignee: Sasol Technology (Pty) LtdInventors: Andries Johannes Roelofse, Richard Alan Russell
-
Patent number: 7198710Abstract: A method for producing lubricant base oils is provided comprising the steps of: (a) separating a feedstock into a light lubricant base oil fraction and a heavy fraction; (b) hydroisomerizing the fractions over a medium pore size molecular sieve catalyst under hydroisomerization conditions to produce an isomerized light lubricant base oil fraction having a pour point less than or equal to a target pour point of the lubricant base oils and an isomerized heavy fraction having a pour point of equal to or greater than the target pour point of the lubricant base oils and a cloud point greater than the target cloud point of the lubricant base oils; and (c) dehazing the isomerized heavy fraction to provide a heavy lubricant base oil having a pour point less than or equal to the target pour point of the lubricant base oils and a cloud point less than or equal to the target cloud point of the lubricant base oils.Type: GrantFiled: March 10, 2003Date of Patent: April 3, 2007Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, John M. Rosenbaum
-
Patent number: 7195706Abstract: A process for manufacturing a finished lubricant by: a) performing Fischer-Tropsch synthesis on syngas to provide a product stream; b) isolating from said product stream a substantially paraffinic wax feed having less than about 30 ppm total nitrogen and sulfur, and less than about 1 wt % oxygen; c) dewaxing said feed by hydroisomerization dewaxing using a shape selective intermediate pore size molecular sieve comprising a noble metal hydrogenation component, wherein the hydroisomerization temperature is between about 600° F. (315° C.) and about 750° F. (399° C.), to produce an isomerized oil; and d) hydrofinishing said isomerized oil, whereby a lubricating base oil is produced having specific desired properties; and e) blending the lubricating base oil with at least one lubricant additive.Type: GrantFiled: December 23, 2003Date of Patent: March 27, 2007Assignee: Chevron U.S.A. Inc.Inventors: Susan M. Abernathy, David C. Kramer, John M. Rosenbaum, Stephen J. Miller, Russell R. Krug, James N. Ziemer, Robert J. Farina, Mark L. Sztenderowicz
-
Patent number: 7179364Abstract: The present invention relates to a stable, low sulfur, olefinic distillate fuel blend component derived from a Fischer-Tropsch process and a process for producing this stable, low sulfur, olefinic distillate fuel blend component. The stable, low sulfur, olefinic distillate fuel comprises olefins in an amount of 2 to 80 weight percent, non-olefins in an amount of 20 to 98 weight percent wherein the non-olefins are predominantly paraffins, oxygenates in an amount of less than 1 weight percent, and sulfur in an amount of less than 10 ppm by weight. A distillate fuel comprising the above blend component forms less than 5 ppm peroxides after storage at 60° C. for four weeks.Type: GrantFiled: January 31, 2003Date of Patent: February 20, 2007Assignee: Chevron U.S.A. Inc.Inventors: Dennis J O'Rear, Guan Dao Lei
-
Patent number: 7156978Abstract: A system comprising: a paraffin feed produced by the Fischer-Tropsch process is fractionable into at least three fractions: an intermediate fraction boiling between T1 and T2, T1 being in the range 120–200° C. and T2 being more than 300° C. and less than 410° C., a light fraction boiling below it and a heavy fraction boiling above it; at least a portion of the intermediate fraction is hydrotreated then at least a portion thereof is passed over an amorphous hydroisomerisation/hydrocracking catalyst; the heavy fraction is passed over an amorphous hydroisomerisation/hydrocracking catalyst with a conversion of 370° C.+ products into 370° C.? products of more than 80% by weight; the hydrocracked/hydroisomerised fractions are distilled to obtain middle distillates (kerosine, gas oil).Type: GrantFiled: July 8, 2002Date of Patent: January 2, 2007Assignees: Institut Francais du Petrole, AGIP Petroli S.p.A., ENI S.p.A., EniTecnolgie SpAInventors: Eric Benazzi, Christophe Gueret
-
Patent number: 7141157Abstract: A process for preparing Fischer-Tropsch derived lubricating base oils by blending a Fischer-Tropsch distillate fraction having a viscosity of 2 or greater but less than 3 cSt at 100 degrees C. with a Fischer-Tropsch derived bottoms fraction; lubricating base oil compositions having a viscosity between about 3 and about 10 cSt at 100 degrees C. and a TGA Noack volatility of less than about 45 weight percent; and finished lubricants using the aforesaid lubricating base oils.Type: GrantFiled: March 11, 2003Date of Patent: November 28, 2006Assignee: Chevron U.S.A. Inc.Inventors: John Rosenbaum, David Kramer, Joseph Pudlak
-
Patent number: 7122113Abstract: Method for solubilising asphaltenes in an asphaltenes-containing hydrocarbon mixture by adding thereto an effective amount of a dendrimeric compound, and a hydrocarbon mixture comprising, in addition to hydrocarbons, asphaltenes and at least one dendrimeric compound. Preferably, the dendrimeric compound is a hyperbranched polyester amide, more preferably a polyester amide built up from succinic anhydride, diisopropanolamine, functionalised with poly (isobutenyl) succinic anhydride.Type: GrantFiled: June 12, 2002Date of Patent: October 17, 2006Assignee: Shell Oil CompanyInventor: Pieter Marinus Willem Cornelisse
-
Patent number: 7083713Abstract: A composition of lubricating base oil having a weight percent of all molecules with at least one aromatic function less than 0.30, a weight percent of all molecules with at least one cycloparaffin function greater than 10, and a ratio of weight percent of molecules with monocycloparaffins to weight percent of molecules with multicycloparaffins greater than 15.Type: GrantFiled: December 23, 2003Date of Patent: August 1, 2006Assignee: Chevron U.S.A. Inc.Inventors: Susan M. Abernathy, David C. Kramer, John M. Rosenbaum, Stephen J. Miller, Russell R. Krug
-
Patent number: 7053254Abstract: A method for improving the lubricating properties of a distillate base oil characterized by a pour point of 0 degrees C. or less and a boiling range having the 10 percent point falling between about 625 degrees F. and about 790 degrees F. and the 90 percent point falling between about 725 degrees F. and about 950 degrees F., the method comprises blending with said distillate base oil a sufficient amount of a pour point depressing base oil blending component to reduce the pour point of the resulting base oil blend at least 3 degrees C. below the pour point of the distillate base oil, wherein the pour point depressing base oil blending component is an isomerized Fischer-Tropsch derived bottoms product having a pour point that is at least 3 degrees C. higher than the pour point of the distillate base oil.Type: GrantFiled: November 7, 2003Date of Patent: May 30, 2006Assignee: Chevron U.S.A, Inc.Inventor: Stephen J. Miller
-
Patent number: 7045055Abstract: This invention is directed to a method of operating a wormgear drive at high energy efficiency comprising filling an oil reservoir with a wormgear lubricant comprising an isomerized Fischer-Tropsch derived distillate fraction having a low traction coefficient and operating the wormgear drive with the filled oil reservoir at an equilibrium temperature between 20 and 225 degrees C. This invention is also directed to a process for reducing the traction coefficient of a higher-traction coefficient lubricating base oil by blending it with an isomerized Fischer-Tropsch derived distillate fraction. This invention is also directed to a wormgear lubricant comprising an isomerized Fischer-Tropsch distillate fraction and between 2 and 50 weight percent thickener.Type: GrantFiled: April 29, 2004Date of Patent: May 16, 2006Assignee: Chevron U.S.A. Inc.Inventors: James N. Ziemer, Susan M. Abernathy, John M. Rosenbaum, Stephen J. Miller, Mark E. Okazaki
-
Patent number: 6962651Abstract: A method for producing lubricant base oils is provided comprising the steps of: (a) hydroisomerizing a feedstock over a medium pore size molecular sieve catalyst under hydroisomerization conditions to produce an isomerized product having a pour point of greater than a target pour point of the lubricant base oils; (b) separating the isomerized product into at least a light lubricant base oil having a pour point less than or equal to the target pour point of the lubricant base oils and a heavy fraction having a pour point of equal to or greater than the target pour point of the lubricant base oils and a cloud point greater than the target cloud point of the lubricant base oils; and (c) dehazing the heavy fraction to provide a heavy lubricant base oil having a pour point less than or equal to the target pour point of the lubricant base oils and a cloud point less than or equal to the target cloud point of the lubricant base oils.Type: GrantFiled: March 10, 2003Date of Patent: November 8, 2005Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, John M. Rosenbaum
-
Patent number: 6949180Abstract: A method for preparing low toxicity Fischer-Tropsch fuels suitable for use in a diesel engine and Fischer-Tropsch derived fuel compositions having low toxicity suitable for use in diesel engines characterized by a boiling range distribution wherein the 5 weight percent point is at a temperature of 570 degrees F. or less and the 95 weight percent point is at or above a temperature of 680 degrees F.; a kinematic viscosity at 40 degrees C. of less than 5.5 cSt; and a cloud point of less than ?18 degrees C.Type: GrantFiled: July 22, 2003Date of Patent: September 27, 2005Assignee: Chevron U.S.A. Inc.Inventors: Russell R. Krug, Stephen J. Miller, Russell D. White, David R. Johnson, Christopher A. Simmons, James Arthur Rutherford
-
Patent number: 6908543Abstract: A method of minimizing the formation of polymers and other heavy molecular weight products upon heating of a hydrocarbon stream in a hydroconversion process is described. Specifically, sufficient hydrogen-containing gas is added to the hydrocarbon stream before heating to reduce its fouling tendency. The hydrogen-containing gas is added in an amount less than about 500 standard Cubic Feet per Barrel (SCFB). preferably less than about 100 SCFB and more preferably less than about 50 SCFB.Type: GrantFiled: October 23, 2000Date of Patent: June 21, 2005Assignee: Chevron U.S.A. Inc.Inventor: Richard O. Moore, Jr.
-
Patent number: 6860909Abstract: A blend useful as a diesel fuel, as well as a method for its production, comprising a high quality Fischer-Tropsch derived distillate boiling in the range of a diesel fuel blended with a cracked stock boiling in the range of a diesel fuel wherein the final blend contains 10-35 wt. % aromatics and 1-20 wt. % polyaromatics and produces low regulated emissions levels.Type: GrantFiled: June 13, 2003Date of Patent: March 1, 2005Assignee: ExxonMobil Research and Engineering CompanyInventors: Paul Joseph Berlowitz, Robert Jay Wittenbrink, Bruce Randall Cook
-
Publication number: 20040256288Abstract: The present invention provides an upgraded synthetic gasoline having a true boiling point (TBP) range of between 50° C.-300° C., a sulphur content of less than 1 ppm, a nitrogen content of less than 1 ppm, an aromatics content of between 0.01%-35% by weight, an olefins content of between 0.01%-45%, a benzene content of less than 1.00% by weight, an oxygen content of between 0.5-3.0% by weight, a RON of greater than 80, and a MON of greater than 80. The invention also provides processes for the production of the upgraded synthetic gasoline wherein the synthetic products derived from a Fischer-Tropsch reaction are passed to a cracking reactor to produce a synthetic gasoline stream which is subsequently fractionated and upgraded using an oxygenating reactor, and optionally a combination of an MTBE reactor, a dehydrocyclodimerisation reactor and C5 isomerisation reactor. The upgraded synthetic gasoline is useful as a fuel.Type: ApplicationFiled: May 4, 2004Publication date: December 23, 2004Inventor: Josephus Johannes Helena Maria Font Freide
-
Patent number: 6833078Abstract: Methods and apparatus for separating liquid products and catalyst fines from a slurry used in a Fischer-Tropsch reactor. A settling system continuously or intermittently removes catalyst fines from the slurry and is coupled with catalyst-liquid separation system that separates liquid products from the slurry. The preferred separation system produces a sub-particle rich stream and a catalyst-lean stream that are removed from the system. The systems of the present invention act to reduce the concentration of catalyst fines in the reactor, thereby increasing the effectiveness of a catalyst-liquid separation system.Type: GrantFiled: September 13, 2002Date of Patent: December 21, 2004Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Sergio R. Mohedas, Seyi Odueyungbo, James Dale Ortego
-
Patent number: 6833064Abstract: A wide cut Fischer-Tropsch derived diesel fuel is produced wherein the distillate boils in a wider range than a conventional diesel fuel while providing favorable low temperature properties and environmentally beneficial effects. In particular, the fuel comprises a hydrocarbon distillate derived from the Fischer-Tropsch process having T90 greater than 640° F. (338° C.) but less than 1000° F. (538° C.) and a cold filter plugging point less than or equal to +5° C.Type: GrantFiled: August 3, 2001Date of Patent: December 21, 2004Assignee: ExxonMobil Research and Engineering CompanyInventors: Paul Joseph Berlowitz, Robert Jay Wittenbrink, Daniel Francis Ryan, William Berlin Genetti, Jack Wayne Johnson
-
Publication number: 20040232045Abstract: A process for producing a premium Fischer-Tropsch diesel fuel which comprises (a) hydroprocessing a waxy Fischer-Tropsch feed to remove the oxygenates that are present in the feed, whereby a first Fischer-Tropsch intermediate product is produced with reduced olefins and oxygenates relative to the Fischer-Tropsch feed; (b) separating the first Fischer-Tropsch intermediate product in a separation zone into a heavy Fischer-Tropsch fraction and a light Fischer-Tropsch fraction under controlled separation conditions; (c) hydroisomerizing the heavy Fischer-Tropsch fraction to improve the cold flow properties of the heavy Fischer-Tropsch fraction and recovering an isomerized heavy Fischer-Tropsch fraction; (d) mixing the isomerized heavy Fischer-Tropsch fraction with at least a portion of the light Fischer-Tropsch fraction of (b); and (e) recovering from the blend a Fischer-Tropsch derived diesel product meeting a target value for at least one pre-selected specification for diesel fuel.Type: ApplicationFiled: June 30, 2004Publication date: November 25, 2004Applicant: Chevron U.S.A. Inc.Inventors: Christopher A. Simmons, David R. Johnson, Jerome F. Mayer, John M. Rosenbaum, Richard O. Moore, Russell R. Krug
-
Patent number: 6822126Abstract: Provided is a continuous process for converting waste or virgin plastics into lube oils. The plastic feed is maintained in a heater at preferred temperatures of 150° C.-350° C. The feed is continuously passed to a pyrolysis reactor preferably maintained at a temperature of 450° C.-700° C. and at atmospheric pressure. Relatively short residence times are employed. Optionally, the reactor effluent is processed in a hydrotreating unit. The effluent is fed to an isomerization dewaxing unit and fractionated to recover lube oil stocks. Preferably, the feed to the pyrolysis reactor can be a blend of waste plastic and waxy Fischer-Tropsch fractions.Type: GrantFiled: April 18, 2002Date of Patent: November 23, 2004Assignee: Chevron U.S.A. Inc.Inventor: Stephen J. Miller
-
Publication number: 20040178118Abstract: A process for preparing Fischer-Tropsch derived lubricating base oils by blending a Fischer-Tropsch distillate fraction having a viscosity of 2 or greater but less than 3 cSt at 100 degrees C. with a Fischer-Tropsch derived bottoms fraction; lubricating base oil compositions having a viscosity between about 3 and about 10 cSt at 100 degrees C. and a TGA Noack volatility of less than about 45 weight percent; and finished lubricants using the aforesaid lubricating base oils.Type: ApplicationFiled: March 11, 2003Publication date: September 16, 2004Inventors: John Rosenbaum, David Kramer, Joseph Pudlak
-
Publication number: 20040159582Abstract: A process for producing a premium Fischer-Tropsch diesel fuel which comprises (a) hydroprocessing a waxy Fischer-Tropsch feed to remove the oxygenates that are present in the feed, whereby a first Fischer-Tropsch intermediate product is produced with reduced olefins and oxygenates relative to the Fischer-Tropsch feed; (b) separating the first Fischer-Tropsch intermediate product in a separation zone into a heavy Fischer-Tropsch fraction and a light Fischer-Tropsch fraction under controlled separation conditions; (c) hydroisomerizing the heavy Fischer-Tropsch fraction to improve the cold flow properties of the heavy Fischer-Tropsch fraction and recovering an isomerized heavy Fischer-Tropsch fraction; (d) mixing the isomerized heavy Fischer-Tropsch fraction with at least a portion of the light Fischer-Tropsch fraction of (b); and (e) recovering from the blend a Fischer-Tropsch derived diesel product meeting a target value for at least one pre-selected specification for diesel fuel.Type: ApplicationFiled: February 18, 2003Publication date: August 19, 2004Inventors: Christopher A. Simmons, David R. Johnson, Jerome F. Mayer, John M. Rosenbaum
-
Publication number: 20040149629Abstract: The invention provides a process for the preparation of lower olefins by a thermal cracking process, a process for the preparation of a synthetic hydrocarbon feedstock for such a process, and a composition of a high performance feedstock usable in said process.Type: ApplicationFiled: January 31, 2003Publication date: August 5, 2004Inventor: Luis Pablo Dancuart Kohler
-
Patent number: 6768035Abstract: A Fischer-Tropsch C3-C4 olefin stream is simultaneously dehydrated and isomerized to convert alcohols to olefins and 1-butenes to 2-butenes and thereby lower the oxygenate content. Another Fischer-Tropsch fraction is hydrotreated and hydrocracked to provide an isobutane stream. The treated C3-C4 olefin stream having an oxygenate content less than 4000 ppm, is reacted with the isobutane stream to provide a highly branched, high octane isoparaffinic alkylate. The alkylate is useful as a blending component in motor gasoline.Type: GrantFiled: January 31, 2002Date of Patent: July 27, 2004Assignee: Chevron U.S.A. Inc.Inventors: Dennis J. O'Rear, Steven S. Mathur, Thomas Van Harris, Curtis L. Munson, Cong-Yan Chan
-
Publication number: 20040124121Abstract: A method for preparing low toxicity Fischer-Tropsch fuels suitable for use in a diesel engine and Fischer-Tropsch derived fuel compositions having low toxicity suitable for use in diesel engines characterized by a boiling range distribution wherein the 5 weight percent point is at a temperature of 570 degrees F. or less and the 95 weight percent point is at or above a temperature of 680 degrees F.; a kinematic viscosity at 40 degrees C. of less than 5.5 cSt; and a cloud point of less than −18 degrees C.Type: ApplicationFiled: July 22, 2003Publication date: July 1, 2004Applicant: Chevron U.S.A. Inc.Inventors: Russell R. Krug, Stephen J. Miller, Russell D. White, David R. Johnson, Christopher A. Simmons, James Arthur Rutherford
-
Publication number: 20040104145Abstract: Process to prepare two or more base oil grades, which base oil grades having different kinematic viscosity's at 100° C. from a waxy paraffinic Fischer-Tropsch product having a content of non-cyclic iso-paraffins of more than 70 wt % by (a) obtaining from the waxy paraffinic Fischer-Tropsch product a distillate fraction having a viscosity corresponding to one of the desired base oil products, (b) performing a catalytic dewaxing step using the distillate fraction obtained in step (a) as feed, (c) separating the lower boiling compounds from the dewaxed product obtained in step (b) in order to obtain the desired base oil, and (d) repeating steps (a)-(c) for each base oil.Type: ApplicationFiled: September 4, 2003Publication date: June 3, 2004Inventor: Gilbert Robert Bernard Germaine
-
Patent number: 6743962Abstract: A Fischer-Tropsch C3-C4 olefin stream is treated to lower the oxygenate content to below 4000 ppm. Another Fischer-Tropsch fraction is hydrotreated and hydrocracked to provide an isobutane-containing stream. The treated C3-C4 olefin stream is reacted with the isobutane stream in an alkylation reactor to provide a highly branched, high octane isoparaffinic alkylate. The alkylate is useful as a blending component in motor gasoline.Type: GrantFiled: January 31, 2002Date of Patent: June 1, 2004Assignee: Chevron U.S.A. Inc.Inventors: Dennis J. O'Rear, Steven S. Mathur, Thomas Van Harris, Curtis L. Munson, Cong-Yan Chan
-
Publication number: 20040099571Abstract: Process to prepare a waxy raffinate product by (a) hydrocraking/hydroisomerisating a Fisher-Tropsch derived feed, wherein weight ratio of compounds having a least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch dervided feed have at least 30 carbon atoms, (b) isolating from the product of step (a) a waxy raffinate product having a T10 wt % boiling point of between 200 and 450° C. and a T90 wt % boiling point of between 400 and 650 ° C.Type: ApplicationFiled: December 16, 2003Publication date: May 27, 2004Inventors: Gilbert Robert Bernard Germaine, David John Wedlock
-
Patent number: 6730221Abstract: Catalyst particles are separated from the wax in a reactor slurry reactor by feeding a portion of the slurry to a dynamic settler. Heavier catalyst particles settle and are removed as the slurry at the bottom of the settler is recycled back to the reactor. Clarified wax is removed at the top of the settler. A multi-channel baffle prevents turbulence, improving retention of the desired heavier catalyst particles.Type: GrantFiled: May 29, 2001Date of Patent: May 4, 2004Assignee: Rentech, Inc.Inventors: Mark S. Bohn, James E. Siebarth
-
Patent number: 6723889Abstract: A process for producing a diesel fuel having at least 70% C10+ paraffins, wherein the iso-paraffin to normal paraffin mole ratio is 5:1 and higher. This diesel fuel is produced by from a feed containing at least 40% C10+ normal paraffins and at least 20% C26+ normal paraffins. It is produced by contacting that feed in an isomerization/cracking reaction zone a feed with a catalyst comprising a SAPO-11 and platinum in the presence of hydrogen (hydrogen:feed ratio of from 1,000 to 10,000 SCFB) at a temperature of from 340° C. to 420° C., a pressure of from 100 psig to 600 psig, and a liquid hourly space velocity of from 0.1 hr−1 to 1.0 hr−1.Type: GrantFiled: January 22, 2001Date of Patent: April 20, 2004Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, Arthur John Dahlberg, Kamala R. Krishna, Russell R. Krug