Abstract: System, methods, and computer-readable media. A method performed by a mail sorting machine includes receiving a plurality of mailpieces in an input of the mail sorting machine and sorting the mailpieces into a plurality of sequencing groups. The method includes storing a first subset of the mailpieces in each sequencing group. The method includes sorting a second subset of the mailpieces in each sequencing group to a plurality of outlets, where storing the first subset and sorting the second subset are performed for each sequencing group by processing each sequentially in a group order. The method includes sorting the stored first subset mailpieces to the plurality of outlets.

Abstract: The invention relates to a method and device for producing and loading of bundles of printed material (18, 19) corresponding to respective specified consolidated orders (20; 30; 23, 33; 26; and 36) consisting of a specified number of preferably similar types of printed material that belong to a shipment (16) allocated to a means of transportation (11, 11?), with which bundles of printed material of shipment (16) can be produced on at least two production lines (2, 3) that can be operated independently of each other according to the consolidated orders (20; 30; 23, 33; 26; 36) are conveyed to a loading station (11) and are loaded there, wherein the production lines (2, 3) are automatically controlled by the shipment data corresponding to the production of the bundles of printed material (18, 19) depending upon the individual consolidated orders (20; 30; 23, 33; 26; 36) of the shipment (16).

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a flipper mechanism. After being inspected at a first station, a tray-transfer device moves the tray from the first inspection station to a flipper mechanism. The flipper mechanism includes two jaws, a mover, and a rotator. The flipper mechanism turns the devices over and places the devices in a second tray so that another surface of the device can be inspected. A second tray-transfer device moves the second tray from the flipper to a second inspection station. The mover of the flipper mechanism removes the tray from the first inspection surface and places a tray at the second inspection surface.

Abstract: An apparatus and a method for sorting articles, in particular flat mail items. The sorting plant has a feed transport path, a lead-away transport path, a plurality of connecting transport paths, a plurality of storage regions, and a sorting plan. Each connecting transport path branches off from the feed transport path and issues into the lead-away transport path. The feed transport path or the lead-away transport path is configured as a storage transport path which contains the storage regions, in the form of a sequence of successive storage regions. The sorting plan assigns a storage region, to each possible feature value of a sorting feature. The sorting plant selects a storage region for each article, using the sorting plan and as a function of the measured feature value.

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a flipper mechanism. After being inspected at a first station, a tray-transfer device moves the tray from the first inspection station to a flipper mechanism. The flipper mechanism includes two jaws, a mover, and a rotator. The flipper mechanism turns the devices over and places the devices in a second tray so that another surface of the device can be inspected. A second tray-transfer device moves the second tray from the flipper to a second inspection station. The mover of the flipper mechanism removes the tray from the first inspection surface and places a tray at the second inspection surface.

Abstract: The invention relates to a method and a system for batching of supplied objects in batches in such a manner that a batch fulfills predefined criteria as regards for example the total weight range and optionally the number of objects, weight, orientation and/or type(s) of objects. A selective transferal of the objects from means for object transport to batching means is performed by means of one or more handling means of the robot type in as a batch of objects is produced in consideration of said predefined criteria. The batches are produced on said batching means that are moved around said one or more handling means of the robot type.

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a flipper mechanism. After being inspected at a first station, a tray-transfer device moves the tray from the first inspection station to a flipper mechanism. The flipper mechanism includes two jaws, a mover, and a rotator. The flipper mechanism turns the devices over and places the devices in a second tray so that another surface of the device can be inspected. A second tray-transfer device moves the second tray from the flipper to a second inspection station. The mover of the flipper mechanism removes the tray from the first inspection surface and places a tray at the second inspection surface.

Abstract: Method and system for batching of supplied objects in batches using one or more robots and a plurality of conveyors in such a manner that a batch fulfils predefined criteria as regards the number of objects, weight, orientation and/or type(s) of objects.

Abstract: A handling system able to efficiently process information relating to a plurality of conveyed articles, the handling system provided with a conveyer for conveying workpieces, a visual sensor for detecting positions of workpieces by acquiring images of a plurality of tracking ranges obtained by dividing a belt into sections, an encoder for detecting an amount of movement of the belt, a tracking manager for monitoring amounts of movement of the plurality of tracking ranges based on the amount of movement detected by the encoder and specifying the tracking range passing through a workpiece detection area, a workpiece manager for selecting the article in the tracking range specified by the tracking manager, and a controller for controlling operations of robots so as to hold the workpiece selected by the workpiece manager.

Abstract: A device (or system) and method for sorting or sequencing product in different bundles. The device includes a staging area for separating a first plurality of bundles having a first product type and a second plurality of bundles having a second product type. A sorting mechanism sorts the separated first product type with the second product type to a predetermined sort level. A product bundle mechanism forms a plurality of bundles with sorted product comprising the first product type and the second product type. A bundle sorter sorts the plurality of bundles exiting from the product bundle mechanism and directs each bundle of the plurality of bundles to a pallet building area associated with a destination of the predetermined sort level.

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a flipper mechanism. After being inspected at a first station, a tray-transfer device moves the tray from the first inspection station to a flipper mechanism. The flipper mechanism includes two jaws, a mover, and a rotator. The flipper mechanism turns the devices over and places the devices in a second tray so that another surface of the device can be inspected. A second tray-transfer device moves the second tray from the flipper to a second inspection station. The mover of the flipper mechanism removes the tray from the first inspection surface and places a tray at the second inspection surface.

Abstract: The storage system is for use next to a glass processing line having a loading table, a glass cutting table and a breakout table. The storage system comprises a first tilt table and a second tilt table. A storage rack is positioned between the first and the second tilt table. The storage rack comprises a plurality of parallel storage slots extending longitudinally within the main frame of the storage rack. The storage slots storing the glass offcuts at a substantially vertical position of less than 90 degrees with reference to the horizontal. In use, the first tilt table receives horizontally-disposed glass offcuts from the breakout table and sends it to the storage rack. The second tilt table receives previously-stored glass offcuts from the storage rack to be directed to the loading table. A method of storing a glass offcut and a method of recycling glass offcuts are also disclosed. The storage system and methods allow to easily store and retrieve glass offcuts.

Abstract: In the method for loading a glass processing installation (5) with loading portions (10a), glass plates (10, 10b) are extracted repeatedly from a storage unit (20) in a predetermined sequence and divided into a residual portion (10b), which is stored in the storage unit, and a loading portion (10a), which is delivered to the glass processing installation. It is thereby possible to selectively load the glass processing unit with portions of glass plates of certain dimensions and of a determined sort. The device for loading a glass processing installation comprises a storage unit (20) with at least two compartments (21), each compartment being capable of receiving at least one glass plate (10, 10b), and displacing means for displacing a glass plate in a compartment at least partially out of the compartment.

Abstract: A method and an apparatus for collating a plurality of groups of mail items, such as flats mail, each group being pre-sequenced according to prioritized delivery addresses, into a final sequenced set of the mail items from the groups, utilizing the prioritized delivery addresses. Each bundle of mail items is formed into a single input stream of the individual mail items. The mail items are transported along a conveyor system from the input stream to a staging station. The mail items are sorted at the staging station into a plurality of subsets of mail items re-sequenced as an intermediate step to achieving the final sequenced sets. The mail items are then collated and merged into a single output stream from the respective subsets of mail items in the final sequenced set. Portions of the output stream from the staging station are collected in batches which maintain the sequence consistent with the prioritized delivery order sequence of the mail for a given carrier route.

Abstract: A method and system for collating groups of flats mail items for a plurality of carrier routes into carrier walk order sequence (CWS) using a Flats Bundle Collator (FBC) system which is capable of pre-staging carrier route subsets in one or more staging towers, or immediately collating a group into CWS for a group being fed into the system. The pre-staged subsets can be collated by the staging towers on demand. A U-shaped footprint for the FBC facilitates loading and unloading by the same operator. Additional input feeders may be added to the modular FBC, as well as random sequence towers.

Abstract: A method and system for re-sequencing mail prepared in enhanced carrier route line of travel (ECR-LOT) format into carrier walk sequence (CWS) format within a flat bundle collator (FBC) system. The mail items in LOT are separated into subsets, one subset being in the same order as CWS, and another subset being in reverse order to CWS. All items from all groups are then merged into a stream of items in CWS for delivery by mail carriers.

Abstract: A method and system for packaging batches of elongate, non-symmetrical products that are soft and/or flexible in nature, such as fish, in which the products are arranged in mutually reversed orientations for maximized utilization of package space. The products are weighed for determining their individual weights and a computerized control is used to selectively accumulate the products on the basis of product weight and other predetermined criteria, to merge the products into groups, and to automatically deposit the products into boxes with a mutual reversed orientation.

Abstract: A method and device for identifying small stacks of currency bills within a large stack of currency bills using a currency evaluation device. A stack of currency bills to be processed is received in an input receptacle and the bills are transported from the input receptacle, one at a time, past an evaluating unit to at least one output receptacle. The evaluating unit determines the face orientation of each of the bills. Next it is determined whether the face orientation of each of the bills matches a target orientation. If the face orientation of a bill matches the target orientation, the face orientation of that bill is maintained. If the face orientation of a bill fails to match the target orientation, the face orientation of that bills is reversed with a bill facing mechanism. Each of the bills are then stacked in the output receptacle. After a predetermined number of bills having a common face orientation are stacked in the output receptacle, the target face orientation is redefined.

Abstract: A method and an apparatus for collating a plurality of groups of mail items, such as flats mail, each group being pre-sequenced according to prioritized delivery addresses, into a final sequenced set of the mail items from the groups, utilizing the prioritized delivery addresses. Each bundle of mail items is formed into a single input stream of the individual mail items. The mail items are transported along a conveyor system from the input stream to a staging station. The mail items are sorted at the staging station into a plurality of subsets of mail items re-sequenced as an intermediate step to achieving the final sequenced sets. The mail items are then collated and merged into a single output stream from the respective subsets of mail items in the final sequenced set. Portions of the output stream from the staging station are collected in batches which maintain the sequence consistent with the prioritized delivery order sequence of the mail for a given carrier route.

Abstract: A method and an apparatus for collating a plurality of groups of mail items, such as flats mail, each group being pre-sequenced according to prioritized delivery addresses, into a final sequenced set of the mail items from the groups, utilizing the prioritized delivery addresses. Each bundle of mail items is formed into a single input stream of the individual mail items. The mail items are transported along a conveyor system from the input stream to a staging station. The mail items are sorted at the staging station into a plurality of subsets of mail items re-sequenced as an intermediate step to achieving the final sequenced sets. The mail items are then collated and merged into a single output stream from the respective subsets of mail items in the final sequenced set. Portions of the output stream from the staging station are collected in batches which maintain the sequence consistent with the prioritized delivery order sequence of the mail for a given carrier route.

Abstract: A method and system for re-sequencing mail prepared in enhanced carrier route line of travel (ECR-LOT) format into carrier walk sequence (CWS) format within a flat bundle collator (FBC) system. The mail items in LOT are separated into subsets, one subset being in the same order as CWS, and another subset being in reverse order to CWS. All items from all groups are then merged into a stream of items in CWS for delivery by mail carriers.

Abstract: A method and an apparatus for collating a plurality of groups of mail items, such as flats mail, each group being pre-sequenced according to prioritized delivery addresses, into a final sequenced set of the mail items from the groups, utilizing the prioritized delivery addresses. Each bundle of mail items is formed into a single input stream of the individual mail items. The mail items are transported along a conveyor system from the input stream to a staging station. The mail items are sorted at the staging station into a plurality of subsets of mail items re-sequenced as an intermediate step to achieving the final sequenced sets. The mail items are then collated and merged into a single output stream from the respective subsets of mail items in the final sequenced set. Portions of the output stream from the staging station are collected in batches having justified unbound edges which maintain the sequence consistent with the prioritized delivery order sequence of the mail for a given carrier route.

Abstract: A method and apparatus for assaying and sorting automatically a batch of radioactive seeds used in medical applications. The method and apparatus consist in feeding seeds from a vibratory feeder through a first gate to an EA measuring station where the equitorial anisotrophy of the seeds are determined. The seeds then pass automatically to a dose calibrator where their radioactivity level is determined. Based on the radiation measurements, a computer controls a turret wheel to position it correctly, to sort the seeds from the dose calibrator into a plurality of receptacles.

Abstract: A method and an apparatus for collating a plurality of groups of mail items, such as flats mail, each group being pre-sequenced according to prioritized delivery addresses, into a final sequenced set of the mail items from the groups, utilizing the prioritized delivery addresses, each bundle of mail items is formed into a single input stream of the individual mail items. The mail items are transported along a conveyor system from the input stream to a staging station. The mail items are sorted at the staging station into a plurality of subsets of mail items re-sequenced as an intermediate step to achieving the final sequenced sets. The mail items are then collated and merged into a single output stream from the respective subsets of mail items in the final sequenced set. Portions of the output stream from the staging station are collected in batches which maintain the sequence consistent with the prioritized delivery order sequence of the mail for a given carrier route.

Abstract: A conveyor sorter includes a shuttle moving transversely to the conveyor direction to place in the path of articles either a pass-through conveyor or a diverting conveyor. The shuttle is mounted on a reversible belt drive and preferably has two diverting conveyors, one on either side of the pass-through conveyor. Multiple shuttles can be installed in series along the main conveyor to allow sorting to many destinations. Large packages can be sorted at high speed, and the shuttle can be replaced easily to reduce down time when repairs are needed.

Abstract: A method and apparatus are provided for detecting the presence of pit fragments as small as 2 mm.sup.2 in pitted peach halves. Pitted peach halves are agitated into a cup-up position, are conveyed to a position adjacent an inspection zone and are launched airborne into the inspection zone. Each peach half in the inspection zone is illuminated by a pair of quartz halogen lights and the diffusely reflected light is separated into first and second beams. The first and second beams are filtered to extract a first relatively wide wavelength band centered at 600 nm and a second relatively wide wavelength band centered at 750 nm. Preferably, each wavelength band is approximately 70 nm. Each of the wavelength bands enters a separate line scan camera for acquiring image signals from each wavelength band. The signals from both cameras are combined and enhanced to determine the presence or absence of fragments.

Abstract: A needle sorting device includes an infeed device which singulates and randomly deposits surgical needles upon a first conveyor for transmission to a processing station. Upon transit, one or more cameras to obtain an image of the deposited needles. The image is digitized and the digital signals are transmitted to a control system computer which evaluates the position and orientation for randomly positioned needles and processes the information to obtain data for communication to one or more robot assemblies having grippers. Utilizing the position and orientation data, the robot assembly grippers removes selected needles from the first conveyor and transfers each needle to an engagement device located upon a second precision conveyor. This second precision conveyor is provided with additional devices to further orient the needle transferred thereto. Each oriented needle is conveyed by the second conveyor to an automatic swaging station where sutures are automatically attached.

Abstract: Plates, especially glass sheets, are fed for sorting to a putting-up machine wherein a glass sheet is set upright against a wall in front of which the glass sheet is held in a determined position by an air flow provided by a blower. One glass sheet at a time is withdrawn from this position and pulled into a sorting carriage by nippers. The sorting carriage is then displaced in front of a compartment carriage and the glass sheets contained in the sorting carriage are pushed out by the nippers and inserted into the corresponding compartment of a compartment carriage. The installation has a simple construction, works particularly efficiently and takes optimally care of the glass sheets.

Abstract: A system and method for automatically processing a supply of cartons, in flattened form and of different types, in accordance with a selectable number of plural, different and separately identifiable carton types. Unsorted cartons are removed in successive layers from stacks thereof and transported in serial succession along a transport path. Sorting modules are disposed along the transport path, each including respectively associated routing and stacking devices individually predesignated to receive and stack a given, identifiable carton type. A system controller tracks the progress of each carton, simultaneously for plural cartons, along the transport path and when a match of the carton type with a predesignated stacking device is determined, actuates the associated routing device to route a carton of a matching type from the transport path and to the associated stacking device for stacking.

Abstract: In a method of X-radiation sorting of raw materials, after the stock lumps have been spread in monolayer on the transporting surface and stabilized, they are brought into the mode of unsupported movement along the stabilized paths without rotation. The exposure of the lumps to X-radiation, the measurement of the secondary radiation from the lumps, and the selection thereof are all carried out during this unsupported movement of the lumps. An apparatus for X-radiation sorting of raw materials comprises a steeply inclined vibrating feeder (4) conjugate to a preceding slightly inclined vibrating feeder (3) with a stabilizer (5) located thereabove for stabilizing the lumps of the stock. Over a section (14) of joining the conjugate vibrating feeders (3,4), there is disposed a second stabilizer (6) compensating for the lump torques produced at the point where the lumps pass onto the vibrating feeder (4).

Abstract: A system and method for automatically processing a supply of cartons, in flattened form and of different types, in accordance with a selectable number of plural, different and separately identifiable carton types. Unsorted cartons are removed in successive layers from stacks thereof and transported in serial succession along a transport path. Sorting modules are disposed along the transport path, each including respectively associated routing and stacking devices individually predesignated to receive and stack a given, identifiable carton type. A system controller tracks the progress of each carton, simultaneously for plural cartons, along the transport path and when a match of the carton type with a predesignated stacking device is determined, actuates the associated routing device to route a carton of a matching type from the transport path and to the associated stacking device for stacking.

Abstract: A device for aligning nuclear fuel pellets, for insertion into fuel rods, comprises a vibrating table and a conveyor assembly adapted to receive pellets poured from a container and to deposit them in a single layer on the table. The upper surface of the table is formed with a number of parallel, substantially v-shaped grooves in which the pellets become aligned. The conveyor assembly, which comprises a horizontal traveling belt and an inclined planar slide, is slid along above the table to facilitate the distribution of pellets thereon. An inspection station, adjacent the table, comprises a number of rotating, parallel rollers in columnar-flow communication with the table grooves. Aligned pellets from the table are delivered onto the rollers where they slowly rotate, presenting their circumferential surfaces for visual inspection. A displaceable control member, transversely disposed between the table and the inspection station, controls transfer of pellets therebetween.

Abstract: To qualify the heights of inwardly projecting nuclear fuel rod-positioning stops formed in the sidewall of tubular ferrules 12 utilized in fuel bundle spacers, an automated gauging apparatus, seen in FIG. 6, is provided to handle successive ferrules on an automated basis. The apparatus includes an orienting station 32 for longitudinally reorienting each ferrule, if necessary, and angularly orienting each ferrule in a pickup position. A mechanism 68 picks each ferrule from its pickup position and places it on an arbor 84 with the rod-positioning stop surfaces bearing against arbor reference surfaces. A plurality of eddy current probes 96 (FIG. 8) are positioned to measure the proximity of ferrule peripheral surface sites adjacent the stops and thus provide output gauging signals indicative of the heights of the various stops.

Abstract: Elongated articles (16) to be singulated are conveyed in bulk into a conveyor (30) which by a shaking motion conveys the articles (16). The bed (80) of the conveyor (30) includes longitudinal channels (100) causing the articles (16) to be aligned lengthwise in the direction of article movement. The conveyor (30) delivers the aligned articles (16) into an alignment receptacle (34) which places a measured amount of the aligned articles (16) into valley regions of a singulator (26). The singulator (36) is composed of alternate and intermediate slat members (108,110), presenting upwardly directed peaks and valleys which are initially in alignment. The alternative slat members (108) are fixesd in position. The intermediate slat members (110) are movable lengthwise relative to the fixed slat members (108). The intermediate slat members (110) are retracted and then extended repeatedly and this motion separates the articles (116) and further advances them to the discharge end of the singulator (36).

Abstract: Drill bits (16) are delivered in a mixed, bulk form, in a random orientation, into an alignment unit (30). Aligned drill bits (16) move from the alignment conveyor (30) into the upper end of a singulator (36). Singulated drill bits (16) are delivered by the singulator (36) into a singulated drill bit conveyor (38, 49). Identifying means (202,236,240) identify each drill bit (16) as it travels and in conjunction with computers "A" and "B", cause a reversal of end-to-end orientation, if necessary, and movement of a deposit conveyor (52), and placement of each identified drill bit (16) into a dedicated receiving receptacle (54). The components of the system are arranged to take a small amount of floor space and provide good utilization of floor space.

Abstract: In an apparatus and method for selectively determining the orientation of dough pieces, dough pieces are made to fall from an upper conveyor passing around a curved end portion formed at the downstream end thereof. The falling dough pieces hit a bar positioned underneath the curved end portion and land on a lower conveyor positioned under the bar with the orientation reversed or unchanged depending upon whether the dough piece rides on the forward or the rearward side of the bar.

Abstract: Disclosed are methods and apparatus for rapidly and automatically unloading electronic circuit packages from zero insertion force sockets on a burn-in board or the like by inverting the burn-in board and placing sequential rows of the sockets in compressive rolling contact with a roller supported beneath the burn-in board. Means are provided to capture the electronic circuit packages as they fall from the sockets and to store the packages in carrier tubes.

Abstract: An inverting apparatus for reorienting electrically asymmetrical axial lead electronic devices in a testing and sorting machine has a wheel rotatably mounted in a magnetic output bin of the tester/sorter. The bin has sets of permanent magnets mounted in its side walls that create two oppositely directed magnetic fields that define upper and lower regions of the output bin. The axis of rotation of the wheel is generally aligned with the magnetic fields across the bin. The wheel carries a set of holder assemblies each mounted for free rotation on its outer circumference. Each holder assembly carries a bar magnet that aligns the holder assembly, and a device carried in the holder assembly, with the prevailing magnetic field. As the wheel rotates the holder assemblies and the devices they carry are transported from the magnetic field in the upper region to the oppositely directed field in the lower region. The bar magnet rotates the holder assembly and the device 180.degree.

Abstract: A DIP-handling apparatus comprising a support chassis, an input tray attached to the support chassis and including a plurality of DIP-receiving input trays arrayed in parallel, a reorienting and metering device for receiving a DIP from one of the tracks of the input tray, for reorienting the received DIP and for discharging the DIP onto a track leading to a test head station, an output tray attached to the support chassis, and a shuttle device for transporting the DIP from the test station to a particular track of the output tray as determined by the result of the tests performed at the test station.

Abstract: A multi-section feeder-serializer subsystem uses blocking gates controlled by sensors responsive to the quantity of components in the various sections to produce a single-file progression of components from a bulk supply of components. A slotted track conveys a single file progression of components to a testing station where opposed bifurcated jaws grasp a single selected component from the progression and perform tests on the selected component. An orienting station coupled to the output of the testing station by a second slotted track employs mechanical fingers to rotate selected components either plus or minus 90 degrees about a vertical axis.

Abstract: A rotary capsule receiving platform is provided having a plurality of vertical hollow receiving tubes, with means for positioning each tube beneath a filled capsule supply hopper for receiving a capsule in an upright position. A plurality of retaining sleeves closely envelop the tubes and extend beyond the free ends of the tubes in a first position for receiving the filled capsule and upon advancing to an X-ray emitting and measuring unit are lowered into a second position to fully expose the filled capsule.