Abstract: Provided is a multimaterial joint material that contributes to multimaterialization and a reduction in weight of a transport apparatus, the multimaterial joint material being configured from: a flame-retardant magnesium alloy; and a metal or alloy selected from the group consisting of aluminum alloys, titanium alloys, stainless steel, and steel. This multimaterial joint material is such that two or more layers of different types of metal materials are joined, wherein the multimaterial joint material is characterized in that: of the two or more layers of metal materials, at least one layer comprises a flame-retardant magnesium alloy, and another layer comprises a metal or alloy selected from the group consisting of aluminum alloys, titanium alloys, stainless steel, and steel; and the two or more layers of metal materials are joined together across the entire surface of joining surfaces that overlap each other.

Abstract: A method for welding a stack of sheets having a plurality of sheets of different materials is provided. In an aspect, the stack of sheets includes an aluminum sheet and a galvanneal steel sheet. In an aspect, the method includes resistively spot welding the galvanneal sheet to a hot-stamped steel sheet placed between the aluminum sheet and the galvanneal sheet, the sheet of hot-stamped steel including stress relief sections. The method further includes placing a metal foil on the aluminum sheet and vaporizing the metal foil to project portions of the aluminum sheet through the stress relief sections of the hot-stamped steel sheet to weld the portions of the aluminum sheet to the galvanized steel sheet. In another aspect, the method includes placing the metal foil on a raised portion of the aluminum sheet and projecting the raised portion of the aluminum onto the galvanneal steel sheet.

Abstract: A system and method for joining dissimilar metals. In one embodiment, a method comprises providing a first metal plate, a second metal plate, and an intermediate body that is positioned between the first metal plate and the second metal plate. The first metal plate is then driven into the intermediate body, which causes at least a portion of the intermediate body to collide with the second metal plate. As a result, the material of the intermediate body joins the first metal plate to the second plate. In another embodiment, a method for joining dissimilar metals comprises providing a first metal that is not amenable to welding, a second metal that is joinable to the first metal, and an intermediate body that is not joinable to at least the first metal. The intermediate body may have at least one hole such that the first metal and the second metal are positioned over and on opposite sides of the hole(s). At least a portion of the second metal may then be driven into the hole(s) to be joined to first metal.

Abstract: A shield located within an implantable medical lead may be terminated in various ways. The shield may be terminated by butt, scarf, lap, or other joints between insulation layers surrounding the lead and an insulation extension. For lap joints, a portion of an outer insulation layer may be removed and a replacement outer insulation layer is positioned in place of the removed outer insulation layer, where the replacement layer extends beyond an inner insulation layer and the shield. The replacement layer may also lap onto a portion of the insulation extension. Barbs may be located between the replacement layer and the inner insulation layer or the insulation extension. The shield wires have ends at the termination point that may be folded over individually or may be capped with a ring located within one of the insulation layers of the jacket.

Abstract: The instant application discloses, among other things, devices and techniques for using high-intensity focused ultrasound (HIFU) for detonation of explosives. In one embodiment, a device configured to hold small, disposable, ultrasonic transducer arrays suitable for disposal, detonation, or other manipulation of explosives and hazardous materials is provided.

Abstract: A bimetallic tube consisting of at least one tubular element in a first metal resistant to the corrosive and/or erosive action of a process fluid with which it is put in contact, having at least one end, or an area close to an end, externally coated with a layer of a second metal, different from the first and more suitable, with respect to this, for being seal-welded to a support. Tube bundle equipment to be used for thermal exchange operations at high temperatures and pressures, under conditions of high aggressiveness of the process fluids, wherein the tube bundle comprises at least one tube having the above characteristics. Said equipment is particularly used as a heat exchanger and decomposer, for example as a stripper, in the cycle of urea synthesis processes where there are conditions of high pressure, high temperatures, high aggressiveness of the process fluids, and in which the tube bundle consists of at least one tube having the above characteristics.

Abstract: A method for attaching together by means of explosion welding two metal pipes (2; 3) arranged within each other, wherein a mantle of explosive material (5) is arranged around the outer pipe (2) and this mantle is made to explode in order to cause a metallurgical joint between the two pipes, according to the present invention is characterized in that the interior (4) of the inner pipe (3) is filled with granular material (6) and the interstices left free by the granular material (6) are filled with liquid (7) before the explosive material (5) is made to explode.

Abstract: A system and method for providing multi-mode control of an ultrasonic welding system. In one embodiment, the control modes include the energy of the weld, the time of the welding process and the compression displacement of the parts being welded during the welding process. The method includes providing thresholds for each of the modes, and terminating the welding process after the threshold for each mode has been reached, the threshold for more than one mode has been reached or the threshold for one of the modes has been reached. The welding control can be either open-loop or closed-loop, where the open-loop process provides the mode thresholds and once one or more of those thresholds is reached the welding process is terminated. The closed-loop control provides feedback of the weld energy and/or the compression displacement so that the weld power and/or weld pressure can be increased or decreased accordingly.

Abstract: A joining method includes melting a hot melt joining material provided between a board and a component to be joined to the board; and reducing the pressure of the ambient atmosphere of the hot melt joining material and tilting the board while the hot melt joining material is in a molten state.

Abstract: An explosion welded article having a non-planar shape is provided. A method of preparing an apparatus for explosion welding is also provided, as is a method for forming an explosion welded article having a non-planar shape.

Abstract: A solid weld-metal-producing material is formed by agglomerating weld metal material powder. An igniter may be integrally formed in or on the agglomerated weld metal material. In addition to typical components of a weld metal material mixture, such as a reductant metal and a transition metal oxide, the agglomerated weld metal mixture may include a binder material, such as sodium silicate. In addition to functioning as a binder to help hold the agglomerated weld metal material together, the binder material may aid in the exothermic reaction that occurs when the weld metal material is ignited. The agglomerated weld metal material may be made by mixing together a reductant metal powder, a transition metal oxide powder, and possibly a binder solution. A slurry of the components may be pressed together, for example, using a die and a ram, and then may be dried.

Abstract: A fastener device has a body member for welding and securing structural members together. The body member has a lateral bore extending between an upper flat side and a lower flat side. The sides each have a pattern of externally facing grooves communicating with the lateral bore and an exothermic material fills the patterns of grooves, the lateral bore and a radially extending bore communicating with the lateral bore. A fuse in the radial bore produces intense heat in the exothermic material to initiate an exothermic reaction to melt at least some of the body member, exothermic material, and structural members and weld the body member and structural members together. The man-portable, self-contained, reliable, fastener device permits a relatively unskilled workman to securely interconnect the structural members together at a primitive work site without requiring ancillary equipment.

Abstract: Embodiments of the present invention generally relate to methods and apparatus of connecting wellbore tubulars by explosive welding, using a frangible anvil, and reforming a surface of wellbore tubulars at a connection. In one embodiment, a first tubular is aligned proximate a second tubular such that an inside diameter of the first tubular and an outside diameter of the second tubular form an annular space, a frangible anvil is disposed in a bore defined by the tubulars, and an explosive charge placed around the outside surface of the first tubular is detonated. In another embodiment, tubulars are aligned, connected by explosive welding, and then reformed at the connection.

Abstract: A method of cladding an outer tube (1) with an inner tube (2), wherein the inner tube is made of a corrosion-resistant material, for instance. The inventive is characterized by placing a number of explosive charges (3) in mutually spaced arrangement in the inner tube (2), in contact with or essentially in contact with the inner surface of the inner tube; filling the inner tube with a pressure-transmitting medium (4), preferably water; and detonating all explosive charges (3) simultaneously, so as to obtain a local metallurgical bond (6) at the regions of the explosive charges and so as to cause the inner tube (2) to expand into abutment with the outer tube (1).

Abstract: An explosion welding method in which plating material is explosion welded to a base material with the aid of a reflected percussion wave generated by a detonating charge.

Abstract: The present invention is a package for housing microcircuit components and the method of manufacturing the same, the latter of which includes the steps of explosively bonding first and second dissimilar metals to produce a base member, machining that base member to produce a flat bottom portion with upstanding side walls defining an interior volume in the first metal, the side walls of which are surmounted by a ring formed of the second metal, whereby the said ring can be low temperature welded to a cover piece without adversely thermally affecting the metallurgical properties of the first metal.

Abstract: A sleeve containing an explosive charge which is explosively welded along a tapered end to the inner surface of a tube for repairing a damaged section of the tube. No mechanical support is needed along the outer surface of the tube despite the explosive expansion and welding of the sleeve. The explosive charge is tapered at the end of the sleeve. A charge assembly for carrying the explosive charge includes a flange for centering the sleeve in the tube and for establishing a stand-off distance between the sleeve and the tube.

Abstract: The invention relates to a method of producing explosion-welded joints between the pipe or pipe lines. By carefully evaluating and testing the configuration of the ends of the pipes to be joined and also the functioning of the charge system, together with a system for encapsulating the charge and for determining the position of the charge during a welding sequence, it has been possible to provide a practical and reproduceable system which escapes the drawbacks of partial and poor weld bonds, cold-work hardening of the pipe material, and surface damage encountered with known systems of this kind. The method has been applied and tested on ferritic stainless material, so-called Duplex material, and on all carbon steel grades used in the production of pipe lines.

Abstract: A method of explosion welding magnesium-alloyed aluminium to high strength material.

Abstract: A charging system for seam welding two or more workpieces by means of explosion welding, comprising an explosive charge and an inert impulse-transmitting body located between the explosive charge and the workpiece nearest the charge. The invention is characterized in that the surface (11) of the inert body (2) facing the workpiece is so configured in a plane extending at right angles to the longitudinal extension of the ultimate weld seam that the angle .alpha. between the surface (11) and the workpiece (3) varies from the center line (C--C) of the inert body (2) perpendicularly to the surface of the workpiece and outwardly from the center line.

Abstract: A device for use in explosive welding of two overlapping tubular or annular elements (1, 2) by an explosive charge (3). The explosive charge (3) is located in the hold of the one element (1) in front of the overlapping portion of the other element (2). The elements (1, 2) are surrounded by an annular dolly comprising a plurality of segments (4) which are individually radially movable and associated with braking means. Each segment (4) is provided with a plurality of frictional surfaces (5, 6, 7, 8) which extend radially relative to the dolly and are adjustably forcable against opposed frictional surfaces on a supporting means (9), which bridges the dolly. A device according to the invention absorbs energy efficiently and can be re-used several times without requiring adjustment or replacement of parts incorporated therein.

Abstract: An improved process for metallugically bonding two layers of metal capable of forming brittle intermetallics, by means of propelling one of the layers progressively into collision along the other layer at a velocity and impact angle selected to produce a substantially straight bond along a common interfacial region of contact between the layers; and includes the welded product formed thereby.

Abstract: At the jointing of pipelines (3), especially underwater, as well as at the repair of damaged portions, a jointing piece (1) must be inserted because the two pipe ends (5) cannot entirely be jointed with precision. The invention proposes an explosive welding method with two explosive charges (2), by which method such a jointing piece (1) can be welded-in rapidly and simply and the joint can be checked from the outside of the pipe.

Abstract: An improved process for metallurgically bonding two layers of metal capable of forming brittle intermetallics, by means of propelling one of the layers progressively into collision along the other layer at a velocity and impact angle selected to produce a waveless, complete metal to metal bond substantially free of the formation of brittle intermetallics along the entire interfacial region of contact between said layers; and includes the welded product formed thereby.

Abstract: A patch unit apparatus and method for expeditiously closing openings in metal walls by explosive welding. The patch unit comprises a metal plate having on one side an explosive charge located near the plate perimeter, and having on the opposite side a continuous double angled recess surface. After cleaning the wall surface, the patch unit is placed centrally over an opening to be closed and initially secured to the wall by an adhesive material provided on the plate side opposite from the explosive. If necessary, a mechanical type seal can also be used for improved sealing of the patch unit to the wall. The explosive charge is then detonated to explosively force the patch plate unit against the wall at high velocity, so as to weld the plate onto the metal wall to permanently close the opening, and thereby provide substantially the original strength to the metal wall.

Abstract: The invention relates to a method of welding together metal elements by means of explosion-welding. To limit the quantity of charge required, the charge is enclosed in an inert cylindrical medium serving as blasting medium and medium for transmitting shock waves. This shape eliminates the dependence on detonation speed and high-precision explosive charges can be selected, which can be detonated at small cross-sections. The cylindrical shape of the splicing material increases the tolerance limits for irregularity of the metal elements. A further embodiment of the invention also permits splicing from both sides of the elements, thus eliminating the need for supports to impede deformation.

Abstract: A method of forming a composite tube having an inner thin liner or layer of expensive material surrounded by a thick layer of less expensive material has been provided. A thin-walled tube of the expensive material is placed inside a thin-walled tube of a less expensive material and the outer tube is imploded by explosives to be metallurgically bonded to the inner tube. The composite billet thus formed is then placed within a third tube of any desired wall thickness which is of the same or similar material as the second tube. This composite is then co-extruded causing the like materials of the outer most tubes to be metallurgically bonded to each other. By this method, the relative ratios of the expensive and common materials can be selected as required by the particular use to be made of the billet and the diameters thereof can similarly be optimumly selected.

Abstract: A tubejoint for a heat exchanger made of two dissimilar materials is provided wherein the tubeplate joint is manufactured by use of an explosive having a detonation velocity more than 120 percent of the sonic velocity of the tube materials to be welded. Very satisfactory welds are formed at subsonic velocity between the surfaces of concentric tubes made of dissimilar metal and along the surface of a counterbore formed in the hole in which the composite tube is placed. The joint thus formed prevents any corrosive fluid on the tube side of the joint from coming in contact with any non-compatible material on the shell side of the heat exchanger and also prevents any corrosive fluid on the shell side of the heat exchanger from coming in contact with incompatible material on the tube side of the heat exchanger.

Abstract: A compound material for temperatures up to about 1250.degree. C. or 1350.degree. C., respectively, and a method for producing the same, are disclosed, including a pair of joined layers one of which is a corrosion- and high-temperature-resistant alloy, the other layer consisting of a refractory material with high strength at high temperatures. The layer having the weaker mechanical strength at high temperatures is thinner than the other layer, the ratio of layer thickness preferably being between 1:5 and 1:2. A further alloy layer may be provided on the opposite side of the refractory layer, thereby to define a three-layer laminate. A thin layer of diffusion barrier material, such as platinum or palladium, may be provided between the refractory and alloy layers. The method for producing the laminate includes the step of detonating an explosive layer to exposively clad the alloy layer on to the refractory layer.

Abstract: Disclosed is a method for electrically and mechanically connecting the backplates of a bipolar electrode to be used in a filter press electrolytic cell for electrochemical production. This method employs the use of explosion bonded solid metallic strips between the two backplates of a bipolar electrode to provide the essential electrical and mechanical connection therebetween while leaving sufficient air space to allow the escape of hydrogen gas thereby preventing hydrogen embrittlement of the titanium anode backplate.

Abstract: A metal sleeve having a substantially cylindrical outer surface and having first and second inner surfaces tapering outwardly longitudinally from at least adjacent the center thereof is formed to provide equal angles with abutting ends of two hollow cylindrical members such as pipe; the center inner surface of the sleeve is formed to contact abutting ends of the two hollow cylindrical members at least adjacent the ends thereof. The sleeve has a high explosive mass placed circumferentially thereon and is formed of a circumferential body having a greater thickness at least adjacent the center of the mass than at its ends such that on detonation maximum explosive impact is exerted inwardly toward said sleeve to weld the abutting ends together.

Abstract: A metal sleeve having a substantially cylindrical outer surface and having first and second inner surfaces tapering outwardly longitudinally from at least adjacent the center thereof is formed to provide equal angles with abutting ends of two hollow cylindrical members such as pipe; the center inner surface of the sleeve is formed to contact abutting ends of the two hollow cylindrical members at least adjacent the ends thereof. The sleeve has a high explosive mass placed circumferentially thereon and is formed of a circumferential body having a greater thickness at least adjacent the center of the mass than at its ends such that on detonation maximum explosive impact is exerted inwardly toward said sleeve to weld the abutting ends together.