Applied In Powdered Or Particulate Form Patents (Class 228/248.1)
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Patent number: 8123111Abstract: A method for producing a solder circuit board includes imparting tackiness to a surface of a conductive circuit electrode provided on a printed wiring board to form a tackiness-imparted area. depositing solder powder on the tackiness-imparted area and heating the printed wiring board so as to melt the solder to thereby form a solder circuit. The solder powder is placed in a vessel. The printed wiring board having the electrode whose surface has been imparted with tackiness is placed in the vessel. The vessel is tilted to thereby deposit the solder powder on the tackiness-imparted area.Type: GrantFiled: March 28, 2006Date of Patent: February 28, 2012Assignee: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai, Tetsuo Kubota
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Patent number: 8123105Abstract: A method for repairing wider gaps in a substrate of a component by brazing at a brazing temperature is provided. Filler material and solder are prevented from separating in that, in a two-stage process, first the filler material and then the solder are applied to the wider gap. The powder does not melt at the brazing temperature and the filler metal does melt at the brazing temperature.Type: GrantFiled: November 11, 2008Date of Patent: February 28, 2012Assignee: Siemens AktiengesellschaftInventors: Raoul Galic, Brigitte Heinecke, Margarete Neuhaus, Claus Krusch, Volker Vosberg
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Patent number: 8118211Abstract: A method for the low-temperature pressure sintering of at least one electronic unit to be contacted thermally, firmly connected mechanically, and located on a substrate, comprising the following steps: pressing the electronic unit using a mold enveloping matrix while sparing a connecting surface of the substrate for a heat sink connection, providing a heat sink plate, applying a sintering connecting layer onto the spared region of the connecting surface and/or onto to the region of the heat sink plate provided for contacting, and bonding of the heat sink plate to the substrate of the electronic unit in the region of the connecting surface using silver low-temperature pressure sintering technology.Type: GrantFiled: January 16, 2009Date of Patent: February 21, 2012Assignee: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Mathias Kock
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Patent number: 8109432Abstract: A method for the attachment of solder powder includes the steps of treating an exposed metallic surface of an electronic circuit board with a tackifier compound, thereby imparting tackiness thereto to form a tackified part, attaching solder powder by a dry or wet process to the tackified part, and then removing excessively adhering solder powder in a liquid that is water, deoxidized water or deoxidized water added with an antirust.Type: GrantFiled: January 11, 2008Date of Patent: February 7, 2012Assignee: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai, Tetsuo Kubota
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Patent number: 8100314Abstract: An embodiment of the present invention is an interconnect technique. Carbon nanotubes (CNTs) are prepared. A CNT-solder composite paste is formed containing the CNTs and solder with a pre-defined volume fraction.Type: GrantFiled: January 19, 2010Date of Patent: January 24, 2012Assignee: Intel CorporationInventor: Daewoong Suh
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Publication number: 20120014084Abstract: Disclosed are an electronic component mounting system and an electronic component mounting method capable of ensuring high connection reliability. An electronic component mounting system (1) includes a component mounting section which includes a solder printing device (M1), a coating/inspection device (M2), a component mounting device (M3), and a reflow device (M4), and mounts an electronic component on a main substrate (4), and a substrate connection section which includes a bonding material supply/substrate mounting device (M5) and a thermal compression device (M6), and connects the main substrate (4) with the component mounted thereon and a module substrate (5) to each other.Type: ApplicationFiled: March 24, 2010Publication date: January 19, 2012Applicant: PANASONIC CORPORATIONInventors: Koji Motomura, Hideki Eifuku, Tadahiko Sakai
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Patent number: 8091766Abstract: A solder ball loading apparatus for loading solder balls onto pads of a printed wiring board includes a holding device for holding a printed wiring board having pads and holding a ball array mask having of openings that correspond to pads of the printed wiring board, one or more cylinder members positioned over the holding device such that an opening portion of the cylinder member faces the holding device, the cylinder member gathering solder balls on the surface of the ball array mask under the cylinder member by suctioning air through the opening portion of the cylinder member, and a conveyor mechanism for moving the ball array mask and the printed wiring board relative to the cylinder member such that solder balls gathered under the opening portion of the cylinder member can be loaded onto the pads of the printed wiring board through the openings of the ball array mask held by the holding device.Type: GrantFiled: July 28, 2008Date of Patent: January 10, 2012Assignee: Ibiden Co., Ltd.Inventors: Katsuhiko Tanno, Youichirou Kawamura
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Publication number: 20110315747Abstract: A solder ball mounting apparatus includes a hopper, a mounting head provided at a tip of the hopper, and a pressing pin which is insertable inside the hopper and the mounting head. The mounting head has an inner diameter which restricts movement of solder balls, and when one of the solder balls is supplied to the mounting head through the hopper, the pressing pin presses one of the solder balls, thereby mounting the solder balls one by one on a target member.Type: ApplicationFiled: August 29, 2011Publication date: December 29, 2011Applicant: PANASONIC CORPORATIONInventors: Kenji YAMAMOTO, Yukiko YOSHIMURA
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Publication number: 20110297433Abstract: A method of forming solder bumps on electrodes of a circuit board without producing bridging using a solder transfer sheet which does not require alignment includes superposing a circuit board and a solder transfer sheet having a solder layer adhered to at least one side of a supporting substrate, performing heating under pressure to a temperature lower than the solidus temperature of the solder to selectively perform solid phase diffusion bonding of the solder layer to electrodes, and peeling the transfer sheet from the circuit board. The solder layer is in the form of a continuous solder coating or in the form of a monoparticle layer of solder particles which are adhered to the supporting substrate by an adhesive layer.Type: ApplicationFiled: February 15, 2010Publication date: December 8, 2011Applicant: Senju Metal Industry Co., Ltd.Inventors: Takeo Kuramoto, Kaichi Tsuruta, Takeo Saitou
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Patent number: 8070044Abstract: A polyamine flux composition is provided, comprising, as an initial component: a polyamine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 comprises at least two tertiary carbons and is selected from an unsubstituted C5-80 alkyl group, a substituted C5-80 alkyl group, an unsubstituted C12-80 arylalkyl group and a substituted C12-80 arylalkyl group; and, wherein the two nitrogens shown in formula I are each separately bound to one of the at least two tertiary carbons of R7; with the proviso that when the polyamine fluxing agent of formula I is represented by formula Ia: then zero to three of R1, R2, R3 and R4 is(are) hydrogen. Also provided is a method of soldering an electrical contact using the polyamine flux composition.Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
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Patent number: 8070046Abstract: An amine flux composition is provided, comprising, as an initial component: an amine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 and R8 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R7 and R8, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; wherein R10 and R11 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R10 and R11, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; and, wherein R9 is selected from a hydrogen, a C1-30Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle, Asghar Akber Peera, Glenn N. Robinson, Ian Tomlinson
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Patent number: 8070043Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) hydrogen; and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
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Patent number: 8070045Abstract: A curable amine flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; an amine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 and R8 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R7 and R8, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; wherein R10 and R11 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R10 and R11, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted withType: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle, Asghar Akber Peera, Glenn N. Robinson, Ian Tomlinson
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Patent number: 8070047Abstract: A flux composition is provided, comprising, as an initial component: a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
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Publication number: 20110284265Abstract: To provide a components joining method and a components joining structure which can realize joining of components while securing conduction at a low electrical resistance with high reliability. In a construction in which by using a solder paste containing solder particles 5 in a thermosetting resin 3a, a rigid substrate 1 and a flexible substrate 7 are bonded by the thermosetting resin 3a, and a first terminal 2 and a second terminal 8 are electrically connected by the solder particles 5, a blending ratio of an activator of the thermosetting resin 3a in the solder paste is properly set and oxide film removed portions 2b, 8b, and 5b are partially formed in oxide films 2a, 8a, and 5a of the first terminal 2, the second terminal 8, and the solder particles 5.Type: ApplicationFiled: July 28, 2011Publication date: November 24, 2011Applicant: PANASONIC CORPORATIONInventors: Tadahiko Sakai, Hideki Eifuku, Yoshiyuki Wada
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Publication number: 20110265928Abstract: The invention relates to a method for joining objects made of metal, plastic or ceramic by means of heat input such as soldering or welding, wherein materials such as particles, in particular nanoparticles, elements, atoms, molecules or ions are introduced into the joint. It is proposed according to the invention that a gas stream brings gaseous compounds to the joint which decompose at elevated temperature and deposit particles.Type: ApplicationFiled: October 27, 2010Publication date: November 3, 2011Inventor: Wolfgang Danzer
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Publication number: 20110268985Abstract: A solder paste comprises an amount of a first solder alloy powder between about 60 wt % to about 92 wt %; an amount of a second solder alloy powder greater than 0 wt % and less than about 12 wt %; and a flux; wherein the first solder alloy powder comprises a first solder alloy that has a solidus temperature above about 260° C.; and wherein the second solder alloy powder comprises a second solder alloy that has a solidus temperature that is less than about 250° C.Type: ApplicationFiled: May 3, 2010Publication date: November 3, 2011Inventors: HONGWEN ZHANG, Ning-Cheng Lee
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Patent number: 8038051Abstract: A method for the deposition of a soldering powder to an electronic circuit board includes the steps of imparting stickiness to an exposed metal surface of a substrate and depositing a soldering powder to the resultant sticking part in a liquid body. The method can further include the steps of heating the substrate, thereby fusing the soldering powder, and forming a solder circuit.Type: GrantFiled: May 10, 2005Date of Patent: October 18, 2011Assignee: Showa Denko K.K.Inventors: Takekazu Sakai, Takashi Shoji
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Patent number: 8038050Abstract: The present invention provides a solder ball printing apparatus in which solder balls are uniformly dispersed on a mask surface and are loaded into an opening area of the mask. A solder ball shaking and discharging unit includes a solder ball reception unit which receives solder balls from a solder ball reservoir unit, a wire member in a convex shape which is attached to surround a solder ball shaking and discharging port of the solder ball shaking and discharging unit and in which a plurality of wire members are arranged at predetermined intervals, and solder ball rotating and collecting mechanisms which sweep and collect the solder balls at the wire member in a convex shape.Type: GrantFiled: April 8, 2010Date of Patent: October 18, 2011Assignee: Hitachi Plant Technologies, Ltd.Inventors: Makoto Honma, Akio Igarashi, Naoaki Hashimoto, Noriaki Mukai
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Patent number: 8016181Abstract: A method of producing an electro-optical device for electrically connecting a first terminal portion provided on an electro-optical panel to a second terminal portion of a substrate includes applying an anisotropic conductive adhesive containing conductive particles made of a low-melting-point material onto either the first terminal portion or the second terminal portion, and electrically connecting the first terminal portion to the second terminal portion by eutectic bonding by melting the conductive particles by application of heat in thermocompression bonding of the second terminal portion to the first terminal portion with the anisotropic conductive adhesive therebetween.Type: GrantFiled: February 4, 2009Date of Patent: September 13, 2011Assignee: Seiko Epson CorporationInventor: Munehide Saimen
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Patent number: 8016184Abstract: A method for manufacturing an electronic component module is performed such that a shield layer can be formed as a thin film and an electronic component can be effectively shielded. A collective substrate including a plurality of electronic component modules including a plurality of electronic components is batch-sealed with a resin. A cut section is formed from a top surface of the sealed resin to a position that reaches a grounding electrode arranged in the substrate at a boundary section of the electronic component module so as to expose the grounding electrode. A conductive paste is applied on side surfaces and the top surface. Then, a conductive thin film is formed by spin coating, and the electronic component module is cut.Type: GrantFiled: September 22, 2010Date of Patent: September 13, 2011Assignee: Murata Manufacturing Co., Ltd.Inventors: Koichi Kanryo, Akio Katsube, Akira Tanaka
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Publication number: 20110204125Abstract: A bonding material comprising metal particles coated with an organic substance having carbon atoms of 2 to 8, wherein the metal particles comprises first portion of 100 nm or less, and a second portion larger than 100 nm but not larger than 100 ?m, each of the portions having at least peak of a particle distribution, based on a volumetric base. The disclosure is further concerned with a bonding method using the bonding material.Type: ApplicationFiled: May 3, 2011Publication date: August 25, 2011Inventors: Yusuke YASUDA, Toshiaki MORITA, Eiichi IDE, Hiroshi HOZOJI, Toshiaki ISHII
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Patent number: 7975898Abstract: A joining method includes melting a hot melt joining material provided between a board and a component to be joined to the board; and reducing the pressure of the ambient atmosphere of the hot melt joining material and tilting the board while the hot melt joining material is in a molten state.Type: GrantFiled: December 21, 2009Date of Patent: July 12, 2011Assignee: Fujitsu LimitedInventor: Tetsuji Ishikawa
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Patent number: 7946471Abstract: A brazing composition for the brazing of superalloys including a base material with at least one initial phase is provided. The initial phase has a solidus temperature that is below the solidus temperature of the base material and, above a certain temperature, forms with the base material and/or with at least one further initial phase at least one resultant phase, the solidus temperature of which is higher that the solidus temperature of the initial phases. Heat treatment takes place in two stages, wherein the temperature of the second heat treatment is preferably 800-1200° C. The brazing composition may likewise be of the type MCrAlX, and the power particles of the initial phase may be in the form of nanoparticles.Type: GrantFiled: February 6, 2007Date of Patent: May 24, 2011Assignee: Siemens AktiengesellschaftInventors: Brigitte Heinecke, Volker Vosberg
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Patent number: 7946470Abstract: A method for accurately depositing a required volume of solder material on a specific area of a lead frame, substrate or other part of an electronic component to be bonded by reflow of solder material to another part into a reliable, void-free connection during a subsequent assembly step comprises the following steps. Minute particles of solder material whose cumulative volume corresponds to the total volume to be deposited are loaded into a cavity cut into a fixture made from a material such as graphite. The cavity delineates the specific area of deposit. The part is then laid upon the fixture and immobilized thereon by a cover made from a material such as graphite. The fixture and its enclosed part are then subjected to solder material melting temperature under a controlled atmosphere in a furnace. The cavity is patterned and dimensioned to accommodate the right number of uniformly dimensioned particles necessary to precisely create the desired deposit of solder material.Type: GrantFiled: September 19, 2006Date of Patent: May 24, 2011Assignee: Semx CorporationInventors: Kenneth J. Huth, Lawrence C. Monterulo
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Publication number: 20110114708Abstract: Metal nanoink (100) for bonding an electrode of a semiconductor die and an electrode of a substrate and/or bonding an electrode of a semiconductor die and an electrode of another semiconductor die by sintering under pressure is produced by injecting oxygen into an organic solvent (105) in the form of oxygen nanobubbles (125) or oxygen bubbles (121) either before or after metal nanoparticles (101) whose surfaces are coated with a dispersant (102) are mixed into the organic solvent (105). Bumps are formed on the electrode of the semiconductor die and the electrode of the substrate by ejecting microdroplets of the metal nanoink (100) onto the electrodes, the semiconductor die is turned upside down and overlapped in alignment over the substrate, and then, the metal nanoparticles of the bumps are sintered under pressure by pressing and heating the bumps between the electrodes. As a result, generation of voids during sintering under pressure is minimized.Type: ApplicationFiled: July 8, 2009Publication date: May 19, 2011Applicant: SHINKAWAL LTDInventors: Toru Maeda, Tetsuro Tanikawa, Akinobu Teramoto, Masaaki Oda
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Patent number: 7926700Abstract: According to the invention, a resin-free solder paste made from a metal powder, particularly soft solder and a gel, is prepared, wherein the gel according to the invention leaves no residue on the metal surface during the remelting of the metal powder. The gel according to the invention is based on a mixture that is stable during storage and that comprises carboxylic acid(s), amine(s), and solvent(s). Important uses are the application of soft solder pastes on power-modules, die-attach, chip-on-board, SiP (System-in-Package), for wafer-bumping, particularly on UBM's (Under-Bump-Metallization), and SMT (Surface Mounted Technology), particularly coated circuits. With the use of resin-free soft solder pastes according to the invention, cleaning is eliminated before a protective coating process after the soldering of an electrical connection, and the formation of pores in solder bumps deposited on UBM's is reduced to less than 20 vol. %.Type: GrantFiled: October 20, 2006Date of Patent: April 19, 2011Assignee: W.C. Heraeus GmbHInventors: Wolfgang Schmitt, Christian Loosz, Frank Breer, Jurgen Hornung, Thomas Krebs, Joerg Trodler
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Publication number: 20110084369Abstract: A description is given of a method. In one embodiment the method includes providing a semiconductor chip with semiconductor material being exposed at a first surface of the semiconductor chip. The semiconductor chip is placed over a carrier with the first surface facing the carrier. An electrically conductive material is arranged between the semiconductor chip and the carrier. Heat is applied to attach the semiconductor chip to the carrier.Type: ApplicationFiled: October 8, 2009Publication date: April 14, 2011Applicant: INFINEON TECHNOLOGIES AGInventors: Hannes Eder, Ivan Nikitin, Manfred Schneegans, Jens Goerlich, Karsten Guth, Alexander Heinrich
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Patent number: 7918382Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: GrantFiled: April 18, 2005Date of Patent: April 5, 2011Assignee: Zimmer Technology, Inc.Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
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Patent number: 7919359Abstract: A semiconductor mounting substrate according to the present invention comprises: a substrate; a semiconductor device, mounted on this substrate; solder bumps, which connect the semiconductor device and the substrate; a first resin, filled in a space between the semiconductor device and the substrate; and electronic components, mounted on a face side of the semiconductor device where the semiconductor device is mounted, wherein bond strength reinforcing resin section is provided at least between a side face in the vicinity of a corner part of the semiconductor device and a substrate surface of the substrate in a position corresponding to the corner part.Type: GrantFiled: October 17, 2007Date of Patent: April 5, 2011Assignee: Panasonic CorporationInventors: Junichi Kimura, Hideki Niimi, Yuji Fuwa, Tsuyoshi Sakaue
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Patent number: 7905383Abstract: A metal layer such as copper, silver or nickel is coated on a surface of reinforcement particles (aluminum oxide or silicon carbide powder) by electroless plating technique. The metal-coated reinforcement particles with an appropriate volume fraction are inserted into the gap between two metal plates or two metal matrix composite (MMC) plates. The reinforcement particles are stirred into the metal plates or the MMC plates by friction stir welding (FSW) to form a butt weld metal containing reinforcement particles. Or the metal-coated reinforcement particles deposited on the surface of the metal plates or the MMC plates and then are stirred into base material of the metal plates. The metal-coated reinforcement particles are uniformly distributed in a weld metal by such stirring, the coated metal layer on the surface of the reinforcement particles form an alloy with metallurgical bonding.Type: GrantFiled: December 22, 2009Date of Patent: March 15, 2011Assignee: Chung Shan Institute of Science and Technology, Armaments Bureau, M.N.D.Inventors: Shan Torng, Jong-Ning Aoh, Ji-Wei Huang, Cheng-Li Chuang, Sy-Cherng Yang, Yue-Poe Huang
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Patent number: 7896223Abstract: Solder bumps formed on an electrode portion of a semiconductor chip are recently miniaturized, and when printing by using solder balls, the solder balls are also miniaturized. Therefore, it is required to print solder balls for printing with accuracy. Instead of a conventional squeegee, a solder ball loading member including a plurality of semi-spiral wire rods is provided at a print head portion for printing solder balls, and by pressing the solder ball loading member to a mask surface with a predetermined pressing force, turning forces of the solder balls are added by spaces formed by the wire rods. Accordingly, the solder balls are moderately dispersed, and are squeezed into an opening portion of the mask.Type: GrantFiled: August 19, 2009Date of Patent: March 1, 2011Assignee: Hitachi Plant Technologies, Ltd.Inventors: Makoto Honma, Noriaki Mukai, Shinichiro Kawabe, Akio Igarashi, Naoaki Hashimoto
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Publication number: 20110042447Abstract: A cold formation method of composite silver nanoparticles has been established. Thus, provided are composite silver nanoparticles comprising a silver core, which is made up of aggregated silver atoms and has an average particle diameter of from 1 to 20 nm, and an organic coating layer formed thereon which comprises at least one member selected from an alcohol molecule derivative having 1 to 12 carbon atoms, an alcohol molecule residue or an alcohol molecule; a composite silver nanopaste which contains at least the composite silver nanoparticles and a solvent and/or a viscosity grant agent added thereto; a method of producing the same; an apparatus for producing the same; a method of bonding the same; and a method of patterning the same.Type: ApplicationFiled: December 25, 2008Publication date: February 24, 2011Inventor: Teruo Komatsu
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Patent number: 7891540Abstract: The invention relates to a soldering work piece made of aluminium and/or aluminium compounds, to a soldering method, in addition to a heat exchanger soldered in said manner. One surface of the soldering work piece is provided with an artificially applied oxide layer.Type: GrantFiled: August 5, 2004Date of Patent: February 22, 2011Assignee: BEHR GmbH & Co. KGInventors: Wolfgang Heeb, Wolfgang Knödler, Cord Völker
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Patent number: 7886957Abstract: In a method of manufacturing bonding probes, bump layer patterns are formed on terminals of a multi-layered substrate. A first wetting layer pattern having a wettability with respect to a solder paste, and a non-wetting layer pattern having a non-wettability with respect to the solder paste are formed on the bump layer patterns. The solder paste is formed on the first wetting layer and the non-wetting layer pattern. The probes, which make contact with an object, are bonded to the solder paste. The solder paste on the non-wetting layer pattern reflows along a surface of the first wetting layer pattern to form an adhesive layer on the first wetting layer pattern. Thus, a sufficient amount of the solder paste, which is required for bonding the probes, may be provided to firmly bond the probes.Type: GrantFiled: March 19, 2007Date of Patent: February 15, 2011Assignee: Phicom CorporationInventors: Ki-Joon Kim, Yong-Hwi Jo
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Patent number: 7878387Abstract: In one exemplary embodiment, a high melting temperature fastening material may be prepared containing magnetic particles that is used to fasten two or more parts substrates together to form an integrated part.Type: GrantFiled: May 7, 2009Date of Patent: February 1, 2011Assignee: GM Global Technology Operations LLCInventors: John C. Ulicny, Paul E. Krajewski, Mark A. Golden, Keith S. Snavely
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Patent number: 7874472Abstract: A method for joining metal parts of a turbine engine component, the method comprising positioning a nanoparticle foil between faying surfaces of the metal parts, and diffusion bonding the metal with the nanoparticle foil, where the nanoparticle foil has a film thickness of about 100 micrometers or less, and comprises an alloy having an average particle size of about 500 nanometers or less.Type: GrantFiled: April 10, 2008Date of Patent: January 25, 2011Assignee: United Technologies CorporationInventors: Glenn Hong Guan Lee, Wee Kwong Na
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Publication number: 20110014490Abstract: A method is provided for brazing porous metal parts. By heating a filler metal such as a brazing alloy containing composition to a temperature between the solidus and liquidus temperature, the brazing alloy can be caused to partially infiltrate the pores of a porous metal part. After being infiltrated, the brazing alloy containing composition may be cooled and thereby able to form a strong adhesion between the porous metal parts and another material. The other material may, for example, be a solid material or another porous metal part.Type: ApplicationFiled: July 16, 2009Publication date: January 20, 2011Applicant: SCM Metal Products, Inc.Inventor: Fred Wolfe
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Patent number: 7870991Abstract: In a mounting system having a height measuring instrument for measuring the height of solder paste printed on the electrodes and an electronic component placing apparatus, whether the height of solder paste is right or wrong is determined based on the measurement result of measuring the height of solder paste printed on the electrode. Further, whether or not the transfer of solder paste to the solder bump is required based on the determination result, and if it is determined that the transfer is required, the paste is transferred to an electronic component held in a mounting head. Thereby, the mounting quality can be assured by adding adequately an amount of solder in treating the board causing a shortage of the solder amount due to printing failure.Type: GrantFiled: September 6, 2007Date of Patent: January 18, 2011Assignee: Panasonic CorporationInventors: Kazuo Okamoto, Syoichi Nishi, Takeshi Morita, Masanori Hiyoshi, Kazuhiko Tomoyasu
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Publication number: 20110003228Abstract: Disclosed is a sealing assembly for metal components, wherein the sealing assembly has an electrical insulating effect, and wherein the sealing assembly comprises a ceramic layer and a base brazing material disposed thereon, to which germanium is added. The addition of germanium advantageously ranges from 0.1 to 5.0 mol %, and preferably between 0.5 and 2.5 mol %. A particular embodiment provides for the use of a brazing material which additionally comprises silicon in the range of>0 to 2.5 mol %, and preferably between 0.1 and 0.9 mol %. Furthermore, a brazing material having a further addition of 10 to 40% by volume of Al2TiO5, and preferably between 20 and 30% by volume of Al2TiO5, has proven to be particularly suited for the sealing assembly.Type: ApplicationFiled: February 18, 2009Publication date: January 6, 2011Inventors: Hans-Rainer Zerfass, Dirk Federmann
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Patent number: 7857194Abstract: A method of joining metals to a ceramic material such as a ceramic matrix composite is provided which utilizes a compliant interlayer having a coefficient of thermal expansion between the coefficient of thermal expansion of the metal and that of the ceramic matrix composite. The compliant interlayer is bonded to the metal, and the ceramic matrix composite is then bonded to the bonded interlayer/metal. The method results in a high strength joint between a metal having a high coefficient of thermal expansion and a ceramic material having a low coefficient of thermal expansion.Type: GrantFiled: May 1, 2008Date of Patent: December 28, 2010Assignee: University of DaytonInventor: Daniel P. Kramer
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Patent number: 7854367Abstract: An apparatus for arranging magnetic solder balls includes: a stage for placing and fixing the substrate thereon; a magnet which is incorporated in the stage and is movable in parallel with a lower surface of the placed and fixed substrate so as to cause a magnetic force to act in an upward direction of the stage; and a mask frame capable of being positioned above the stage. An arranging method using this arranging apparatus is also provided. An apparatus for arranging magnetic solder balls includes: a stage for placing and fixing the substrate thereon; a mask frame capable of being positioned above the stage; and a magnetic generator which is movable above the mask frame and causes a magnetic force to act on the stage. An arranging method using this arranging apparatus is also provided.Type: GrantFiled: July 9, 2010Date of Patent: December 21, 2010Assignee: Shinko Electric Industries Co., Ltd.Inventors: Hideaki Sakaguchi, Kiyoaki Iida
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Patent number: 7845541Abstract: A soldering apparatus has a fixture receiving an electronic component and a conducting wire, with a free end of the conducting wire superimposed on the soldering area of the electronic component, a convey mechanism capable of transmitting the fixture downstream, a daubing device, and a soldering device. The daubing device has a level movable element capable of moving along a convey direction of the convey mechanism, and a vertical movable element mounted on the level movable element and capable of moving along an upward and downward direction. A carrier mounted to the vertical movable element has a solder paste can for loading the solder paste, and an output portion for dispensing the solder paste to the soldering area. The soldering device has a soldering head heating the solder paste for shrinking the insulator, with the core wire exposing and connected to the soldering area by the cool solder paste.Type: GrantFiled: December 1, 2009Date of Patent: December 7, 2010Assignee: Cheng Uei Precision Industry Co., Ltd.Inventors: Lu Yang Chen, Yong Zheng, Riguang Cheng, Hua Zhang
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Patent number: 7845547Abstract: A method for manufacturing a printed wiring board having a bump. The method includes forming a solder-resist layer having a small-diameter aperture and a large-diameter aperture, each aperture exposing a respective conductive pad of the printed wiring board, and printing a solder paste in the large-diameter aperture in the solder-resist layer, but not printing the solder paste in the small-diameter aperture in the solder resist layer. The method also includes loading a solder ball in each of the large-diameter aperture and the small-diameter aperture using a mask having aperture areas that correspond to the small-diameter aperture and large-diameter aperture of the solder-resist layer, and forming a small-diameter bump from the solder ball in the small-diameter aperture and a large-diameter bump from both the solder paste and the solder ball in the large-diameter aperture.Type: GrantFiled: May 13, 2008Date of Patent: December 7, 2010Assignee: IBIDEN Co., Ltd.Inventor: Katsuhiko Tanno
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Publication number: 20100297468Abstract: The invention concerns a method to create fusion-integrated joints of workpieces, in which a workpiece area formed on a workpiece made from a TiAl alloy and a workpiece area formed on another workpiece made from a TiAl alloy or a different high temperature material are joined in a joint area using a joining additive, where the joining additive contains at least one of the elements gallium and indium. The invention also concerns a method to create a material deposit on a workpiece, in which a deposit material is applied to a workpiece area made from a TiAl alloy, where a fusion-integrated joint is produced between the deposit material and the workpiece area, where the deposit material contains at least one of the elements gallium and indium and a filler material.Type: ApplicationFiled: October 10, 2008Publication date: November 25, 2010Applicant: ACCESS E.V.Inventors: Ulrike Hecht, Victor Vituesevych, Christian Holzschuh
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Patent number: 7832616Abstract: Methods of securing a thermocouple to a ceramic substrate are provided. The thermocouple includes a pair of wires that define a junction, and the method comprises directly bonding the junction of the thermocouple to the ceramic substrate. In one form, the junction is directly bonded using an active brazing material.Type: GrantFiled: January 8, 2008Date of Patent: November 16, 2010Assignee: Watlow Electric Manufacturing CompanyInventors: Hongy Lin, Jason E. Smith, Daniel J. Block
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Patent number: 7832618Abstract: Disclosed are methodologies for producing lead type electrical components. Components are placed in a lead frame with termination paste applied to selected portions of the component. Upon firing of the assembled lead frame and electrical components, the electrical components are concurrently terminated, and provided with strongly secured leads.Type: GrantFiled: January 10, 2008Date of Patent: November 16, 2010Assignee: AVX CorporationInventors: John L. Galvagni, Thomas J. Brown
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Publication number: 20100270365Abstract: The present invention relates to a solder paste composition used for precoating an electrode surface with solder. A first solder paste composition is contains a solder powder and a flux, and a metallic powder made by metallic species different from metallic species constituting the solder powder and metallic species constituting the electrode surface in a rate of 0.1% by weight or more and 20% by weight or less based on a total amount of the solder powder. When these solder paste compositions are evenly applied onto an electronic circuit substrate for precoating, such a solder that does not generate any swollen portion, solder-lacking portion and variability in a height thereof can be formed irrespective of a shape of a pad.Type: ApplicationFiled: July 7, 2010Publication date: October 28, 2010Applicants: Harima Chemicals, Inc., Renesas Technology Corp.Inventors: Yoichi KUKIMOTO, Kazuki Ikeda, Hitoshi Sakurai, Nobuhiro Kinoshita, Masaki Nakanishi
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Patent number: 7810705Abstract: In a conductive material supply apparatus that can connect a small slider electrode and a wiring electrode on a flexure in a miniaturized magnetic head, electrically conductive material is supplied, with the aid of flow of nitrogen gas that is pressurized to a first pressure, into the interior of a nozzle assembly that defines an interior space having a nozzle orifice through which the electrically conductive material can pass. After the electrically conductive material has been supplied, the flow of the nitrogen gas is stopped, and the interior space is temporarily brought into communication with the exterior space thereby decreasing the pressure in the interior space. Thereafter, nitrogen gas maintained at a second pressure that is designed to be lower than the first pressure is supplied to the interior space, whereby the electrically conductive material is ejected to the exterior from the nozzle orifice by the effect of the second pressure.Type: GrantFiled: September 12, 2007Date of Patent: October 12, 2010Assignee: TDK CorporationInventors: Toru Mizuno, Kazuaki Takanuki, Tatsuya Wagou
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Patent number: 7810701Abstract: A connection electrode that is formed of solder on an electronic component side and a tip portion of an elastic contact each other at a contact portion. Regarding the elastic contact, a resistive layer is formed in the tip portion, and the tip portion is placed in a clearance of an induction coil. When a predetermined high-frequency current is passed through the induction coil, electromagnetic induction causes the resistive layer to generate heat. Solder that forms the connection electrode is melt, and flows onto the tip portion of the elastic contact. Thus, the tip portion of the elastic contact and the connection electrode can be strongly bonded together at the contact portion that is a single point therebetween.Type: GrantFiled: March 25, 2009Date of Patent: October 12, 2010Assignee: Alps Electric Co., Ltd.Inventors: Shinichi Nagano, Shin Yoshida