Solid Flux Or Solid Filler Patents (Class 228/41)
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Patent number: 4323750Abstract: The invention relates to a device for feeding, with elongate lining material, an installation for lining a tubular member such as a pipe having a diameter of the order of 650 to 1,000 mm, particularly in the nuclear industry. The pipe is placed with its axis horizontal on a support which enables it to be rotated about its axis. The lining installation comprises a vertical welding head which is mounted on the end of a horizontal arm, the position of which is adjustable to introduce the welding head into the pipe. The elongate lining material is supplied to the welding head by a feed device comprising a reel on which the lining material is wound, and which is arranged at the front of the welding head. The reel is mounted so as to rotate on an axle fixed relative to the end of the arm and whose axis forms a small angle with the axis of the arm. The device also comprises adjustable means for guiding the lining material from a low part of the reel to an upper part of the welding head.Type: GrantFiled: May 9, 1980Date of Patent: April 6, 1982Assignee: FramatomeInventors: Andre Marmorat, Arnold-Michel Robert
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Patent number: 4319707Abstract: A component comprised of a composite compact, preferably diamond, and a substrate bonded to the compact. A preferred embodiment of the component is a cutter for a drill bit. The compact is comprised of a layer of bonded diamond or boron nitride particles and a base layer of cemented carbide bonded, preferably under high temperatures and pressures, to the particulate layer. The particulate layer is degradable by expvsure to temperatures above a predetermined temperature. The substrate is bonded to the base layer of the compact with a filler metal which, to form a bond, requires the exposure of the surface to be bonded to a temperature substantially greater than the degradation temperature of the particulate layer. The component is fabricated by heating the base layer, filler metal and substrate to a temperature in excess of the degradation temperature while maintaining the temperature of the particulate layer below the degradation temperature via a heat sink.Type: GrantFiled: December 10, 1979Date of Patent: March 16, 1982Assignee: General Electric CompanyInventor: Friedel S. Knemeyer
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Patent number: 4291450Abstract: A method and apparatus for producing highly effective head exchanger elements of the type which comprise corrugated surface enlarging members of strip material fixed to thin walled substrates. The strip material which can be either pre-corrugated or corrugated synchronously with the heat exchanger element manufacturing process is advanced concurrently with a substrate material to a station at which the strip is lightly held in firm abutment with the substrate material by means of an impinging stream of gaseous medium and simultaneously metallurgically bonded to the substrate. The composite product is then cut into lengths to form finished heat exchanger elements.Type: GrantFiled: October 5, 1979Date of Patent: September 29, 1981Assignee: Ford Motor CompanyInventor: Eugene E. Rhodes
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Patent number: 4245767Abstract: An apparatus for multi-bead welding of two rotating workpieces with a welding seam, which is deep relative to the maximum radius of the workpieces, includes a flat filler wire holder which can be inserted into the gap between the workpieces and which is periodically pivoted forth and back about an axis which at the beginning of the welding operation is located within the gap. The holder may be angled and comprise a first limb extending generally perpendicular to the axis of rotation of the workpieces and which holds the filler wire, and a second limb extending out of the gap in the direction of the pivot axis. A pipe for supplying welding powder or protective gas may be mounted on the holder parallel to the second limb thereof. At its inner end the pipe may carry a sensor which controls the outward movement of the holder during the welding operation.Type: GrantFiled: April 16, 1979Date of Patent: January 20, 1981Assignee: Burmeister & Wain A/SInventor: Erik Hansen
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Patent number: 4231505Abstract: A method of and apparatus for fabricating a solar collector panel including providing a thermal conductive, heat absorbing plate having a plurality of grooves therein, feeding discrete lengths of solder strips having transverse curvatures into said grooves, respectively, placing a tube assembly having a plurality of conduits into said grooves of said plate in superimposed relation on said solder strips, holding said loose assembly together, and heating the loose assembly to melt the solder and effect a thermal conductive bond between said tube assembly and said plate.Type: GrantFiled: October 11, 1978Date of Patent: November 4, 1980Assignee: Libbey-Owens-Ford CompanyInventors: Anthony R. Shaw, Wallace F. Krueger, Lloyd E. Bastian
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Patent number: 4230257Abstract: A method of and apparatus for applying beads of solder to a metallic plate as an integral part thereof for subsequent attachment to another component in an assembly operation.Type: GrantFiled: December 1, 1978Date of Patent: October 28, 1980Assignee: Libbey-Owens-Ford CompanyInventor: Charles W. Genson
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Patent number: 4230251Abstract: Automatic apparatus for the treatment of the links of metallic chains which comprises, in operative sequence: means for the automatic application of soldering powder to the chains being treated; means for the automatic removal of the excess of soldering powder applied to said chains; and means for the automatic application of a powder which isolates each chain link from the next during the soldering operation. The application and removal means also have the function of movable guide means for the chains being treated.Type: GrantFiled: January 2, 1979Date of Patent: October 28, 1980Inventors: Gustavo Braconi, Giuseppe Valli
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Patent number: 4223824Abstract: An apparatus for multi-bead welding of two rotating workpieces comprises a flat filler wire holder which can be introduced into the gap between the workpieces and which is periodically pivoted forth and back at substantially constant angular velocity between the two sides of the gap. The pivoting is effected by a motor which is started when a cam rotating in synchronism with the workpieces actuates a stationary signal generator. The cam is provided on a cam disc which is driven through a friction coupling and which, on each revolution, is arrested by a pawl during a period determined by an adjustable timer. The timer is started when the cam actuates a stationary signal generator mounted shortly in advance of the pawl, and after the expiry of the period of the timer the pawl is retracted so that the rotation of the cam disc can continue. The pawl is again advanced to operative position when the cam actuates the first mentioned signal generator.Type: GrantFiled: April 16, 1979Date of Patent: September 23, 1980Assignee: Burmeister & Wain A/SInventor: Erik Hansen
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Patent number: 4216894Abstract: An improved soldering device has a magazine to hold preformed solder shapes for dispensing them through a tubular duct onto a channel formed in a soldering bit. The channel leads to an opening formed in the bit to permit passage therethrough of the preformed solder shapes. An actuator is affixed to the magazine to dispense the preformed solder shapes one at a time. The preformed solder shapes do not become molten until passing through the opening in the bit.Type: GrantFiled: July 18, 1978Date of Patent: August 12, 1980Inventor: Raymond M. X. Gleizes
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Patent number: 4213558Abstract: A method and apparatus for continuously producing clad metal plate employing a continuous casting apparatus. Sheet metal cladding is fed onto one or both faces of the hot solidified continuously cast strip being withdrawn from the casting means and the assembly is then passed to a hot roll bonding system for cladding. A method of producing clad aluminum or aluminum alloy according to the above process is further disclosed.Type: GrantFiled: December 26, 1978Date of Patent: July 22, 1980Assignees: Sumitomo Aluminum Smelting Company, Ltd., Nihon Atsuen Kogyo K.K.Inventors: Koei Hirobe, Kiyomi Yanagida, Tadashi Hirokane, Akihiko Takahashi
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Patent number: 4209124Abstract: A method for assembling rock bit sections in preparation for welding in a manner to assure dimensional integrity. Involved in the method is the use of a clamping fixture that has locator dowels and dowel holes on a base. These locator means are used in combination with a fixed position ring gage, determining the selected diameter of the assembled rock bit, to establish accurate alignment of the sections for clamping and welding. The fixed ring gage and locator means accurately position the sections relative to each other to minimize pre-assembly slippage between the sections.Type: GrantFiled: July 12, 1978Date of Patent: June 24, 1980Assignee: Hughes Tool CompanyInventors: George W. Baur, Ross McKee
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Patent number: 4206862Abstract: Welding filler wire feed apparatus includes a handpiece, means for advancing filler wire through the handpiece in response to a signal produced by a finger pressure-sensitive switch on the handpiece, and a flexible conduit, connecting the handpiece to filler wire advancement means, for passage of filler wire therethrough. Rate of wire advancement through the handpiece is adjustable.Type: GrantFiled: November 7, 1977Date of Patent: June 10, 1980Assignee: Pennwalt CorporationInventor: Dominick P. DaCosta
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Patent number: 4196837Abstract: A method of indirectly connecting two parts, such as an acousto-optical building component composed of lead glass and a piezo electric transducer composed of lead-zirconium titanate, whereby at least one mono-molecular layer (having a maximum thickness of 100 nm) composed of a lead-free glass is directly applied under vacuum onto the surfaces of the parts to be joined and metal layers are then applied under vacuuum onto such glass layer and/or the surfaces to be joined so that when the free surfaces of such free metal layers are brought into contact with one another under vacuum, a bond forms therebetween and such bonds indirectly connect the parts with one another. The glass layer prevents diffusion of atoms or ions from the materials (such as lead) on either side of such layer so that the parts so-joined and/or the bonds so-formed are not impaired in any way.Type: GrantFiled: July 27, 1978Date of Patent: April 8, 1980Assignee: Siemens AktiengesellschaftInventors: Klaus Burkart, Manfred Wintzer
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Patent number: 4196333Abstract: An orbital welding apparatus for butt welding tubular pipes includes a non-consumable electrode for establishing an electrical arc and means for storing and dispensing consumable weld wire through an aiming conduit. The weld wire is a solid monofilament wire helically coiled into a plurality of closely spaced convolution having a hollow core to provide minimum bending stiffness and a low constant spring rate in the bending mode so that it can negotiate sharper bends without permanent deformation. It is stored around a spool which is rotatably mounted in a non-rotatable magazine having a fixed block at one end. The fixed block supports a friction member formed by a plurality of axially projecting spaced loops of resilient filaments which engage the smooth end of the spool to provide a low uniform frictional drag balancing the low spring force of the weld wire as it is uncoiled from the spool and is fed to the aiming conduit by a pair of powered feed rollers having a resilient outer periphery to grip the wire.Type: GrantFiled: December 29, 1977Date of Patent: April 1, 1980Inventor: John O. Emmerson
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Patent number: 4194667Abstract: A method and apparatus for pressure welding together novel aluminum or magnesium workpieces. Edges of workpieces to be pressure welded together are aligned with each other by abutment and one workpiece retracted from the other a predetermined distance to define an open channel between the edges. The workpiece edges are quickly heated to a temperature within the range of from about 200.degree. to 900.degree. F. by passing a uniform flow of heating gases through the channel such that the edge tip and sides of each workpiece are softened while the edge inner cores remain cooler and harder with their mechanical properties unaffected by the heat and the workpieces then moved into abutment with each other to close the channel and immediately pressed together under high pressure for expulsion of softened metal containing deleterious materials such as surface oxides and creation of a solid-phase weld bond between the relatively cool and hard inner cores.Type: GrantFiled: April 4, 1978Date of Patent: March 25, 1980Assignee: Alforge Metals Corporation, LimitedInventors: Lloyd A. Cook, Kim A. Reynolds, Werner J. Mark
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Patent number: 4143257Abstract: Workpieces to be joined by welding are held in juxtaposition to provide a joint location to which welding wire is to be fed. The welding wire is fed to the joint location from a passage in a welding wire feeder that is guided for movement relative to the workpieces and the joint location. As the welding wire feeder is moved relative to the joint location, welding wire passes from a groove in the feeder through an arcuate passage directed toward the joint location. During welding the feeder is moved relative to the workpieces along the weld line. The welding wire is melted at the joint location by being heated, such as by connecting a workpiece and the welding wire feeder to an electric circuit for producing a welding arc between the welding wire and the workpieces at the joint location.Type: GrantFiled: April 2, 1976Date of Patent: March 6, 1979Assignee: Nova-Tech Engineering, Inc.Inventor: Karl H. F. W. Herrmann
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Patent number: 4133469Abstract: Apparatus for furnishing weld material to a surface for welding thereto along a predetermined welding path, comprising an elongate guide (such as a tube) having a contacting surface (typically internal) substantially uniform in cross section and defining a longitudinal guide path (as by a slot opening) corresponding to the welding path, means for maintaining the guide in a position with the guide path adjacent to the surface to be welded and in registry with the welding path, weld material supply means in controlled contact with the guide (as inside the tube) and comprising an elongate flexible member having a contacting surface with its cross section (typically external) shaped to fit slidably in a predetermined position alongside the contacting surface of the guide (as inside the tube), a longitudinal opening through the elongate flexible member, and an elongate piece of flexible weld material (such as a wire) slidably positioned in and protruding from the opening, means for moving the weld material supplyiType: GrantFiled: May 9, 1977Date of Patent: January 9, 1979Assignee: Cooper Industries, Inc.Inventor: Fred A. DeSaw
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Patent number: 4076166Abstract: A unitary, prefabricated railway car roof and its method of manufacture. Two elongated flat webs of galvanized sheet metal disposed in edge to edge abutting relation, and having a combined width slightly greater than the width of the finished roof, are preferably unwound from rolls and are intermittently moved through a welding station which bonds the two webs together into a single wide sheet. Downstream of the welding station the sheet is fed through dies of a hydraulic stamping press which form transverse corrugations at approximately two foot intervals in the combined sheet to provide stiffening panels extending substantially the full width of the roof, and at the same time to form a gable with the longitudinal weld line being the crest of the gable and defining the longitudinal centerline of the roof.Type: GrantFiled: January 21, 1977Date of Patent: February 28, 1978Assignee: FMC CorporationInventor: Robert J. Austill
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Patent number: 4025034Abstract: A flux back-up assembly for a tank welding fixture is disclosed having a rotatable ring which supports a plurality of circumferentially spaced, radially extendible jacks for supporting and clamping hollow tank sections during welding of the sections in end-to-end abutting relation to form an elongated tank. The flux back-up assembly includes a continuous circular, flux receiving trough member formed of telescoping accurate sections attached to the extendible tank engaging ends of the jacks and adapted to telescope circumferentially whereby the continuous circular trough may expand or contract in diameter as the jacks are extended or retracted to accommodate tank sections of different diameters.Type: GrantFiled: May 6, 1976Date of Patent: May 24, 1977Assignee: ACF Industries, IncorporatedInventors: Robert W. Randolph, Steven L. Jantzen
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Patent number: 3997100Abstract: An electrical circuit structure formed by bonding an integrated circuit, which has a plurality of conductive leads formed substantially coplanar with one surface of the semiconductor integrated circuit chip, to a pattern of conductive lines formed on the surface of a substrate having an insulating surface by positioning the leads adjacent the surface of the substrate supporting the conductive lines with portions of the conductive leads overlapping portions of the conductive lines and bonding said portions together by welding while exerting a substantially uniform weld deformation pressure on each of said conductive lead portions to deform said conductive lead portions to a predetermined degree.Type: GrantFiled: January 13, 1975Date of Patent: December 14, 1976Assignee: Raytheon CompanyInventor: Lucien A. Hofmeister
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Patent number: 3991927Abstract: An automatic machine is described for completing a metal frame such as a bicycle frame by brazing the principal portions of the frame together. The machine comprises a large rotatably mounted turret which is stepped about a vertical axis. A number of brazing fixtures are mounted on the edge of the turret so that they are carried by the turret to a number of work stations. Operators at adjacent stations load several metal frame parts onto clamps on the fixtures. Spaced work stations positioned beyond the loading stations next successively and automatically apply brazing flux to the frame portions and braze the frame parts together. The brazed frames are finally carried by the turret to a cooling station and then to a final unloading station.Type: GrantFiled: March 28, 1975Date of Patent: November 16, 1976Assignee: Kahle Engineering Co.Inventors: Carl A. Napor, Anthony A. Milana
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Patent number: 3990622Abstract: Soldering method and apparatus comprising a soldering device having a hand grip portion and an electrically heated soldering element extending from said hand grip portion and terminating in a soldering tip, a housing structure adapted to be supported in a position disposed in spaced relation from the solder device, the housing structure supporting a solder wire supply spool to be unwound therefrom, a tubing structure extending from the housing structure and connected with the soldering device for closely peripherally confining a leading portion of solder wire of substantial longitudinal extent extending from the spool with the free end thereof adjacent the soldering tip and for maintaining such confinement during longitudinal movement thereof in a direction wherein the free end engages the soldering tip while enabling the soldering device to be substantially freely manually moved in spaced relation relative to the housing structure by an operator grasping the hand grip portion thereof, the tubing structure inType: GrantFiled: May 9, 1974Date of Patent: November 9, 1976Inventors: David B. Schurman, Jr., Jon Leask
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Patent number: 3978569Abstract: An apparatus consisting of a pair of rollers with tangentially meeting perimeters for crimping successive portions of a continuous strip of solder into rings around a strip of terminal posts carried in parallel manner upon a common carrier strip. The roller perimeters each contain a circumferential track of crimping ridges which are both axially and angularly positioned to coincide with corresponding ridges on the other roller to crimp said solder strip around each post on the strip of terminal posts, both strips being simultaneously passed between the crimping tracks on said rollers. Each roller also comprises a circumferential track of spur-type gear teeth, the two tracks being axially offset on opposite sides of said crimping tracks and having bottom lands (the troughs of the teeth) which coincide when the teeth pass through the common tangential or pitch plane of the rollers.Type: GrantFiled: June 17, 1975Date of Patent: September 7, 1976Assignee: AMP IncorporatedInventors: Robert Franklin Cobaugh, James Ray Coller, Attalee Snarr Taylor
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Patent number: 3946930Abstract: This disclosure relates to a jet soldering apparatus for applying a jet of solder to a side seam of a can body formed in a bodymaker. The soldering apparatus includes a heated metal block having an elongated cavity which terminates in a discharge orifice. Solder wire is fed into the cavity and is heated therein by means of electrical heaters connected to the block. The cavity has an inlet in the form of a bore which substantially corresponds to the diameter of the solder wire so that the solder wire prevents any back flow of molten solder through the inlet. The cavity is also in the form of a bore generally conforming to the diameter of the solder wire and is of a length to make certain that the solder wire is fully melted before it reaches the discharge orifice. Feed means are provided to intermittently feed the solder wire in accordance with the presentation of a can body to the discharge orifice. The feed means include a reciprocating chuck and a staionary chuck which act in unison.Type: GrantFiled: September 30, 1974Date of Patent: March 30, 1976Assignee: Metal Box LimitedInventors: George Bell, David G. Rance, Sydney Raxworthy
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Patent number: 3946933Abstract: A plant for applying and welding stiffeners onto a plate is disclosed. The plant includes a welding station, a buffer station and a carriage movable between the buffer station and the welding station, the carriage being suspended in a cantilever beam extending over said stations. The carriage collects stiffeners in the buffer station and transports said stiffeners onto the plate in the welding station, means being provided to press said stiffeners to be welded against the plate. Welding means are arranged at one end of the carriage, the welding process taking place while the carriage returns to the buffer station to collect new stiffeners.Type: GrantFiled: March 11, 1974Date of Patent: March 30, 1976Assignee: ESAB-Hebe ABInventor: Charles Gunnar Birger Bergling
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Patent number: 3946928Abstract: An adjustable die set for a coldwelding machine that is adjustable to facilitate its use with workpieces of varying dimensions. Specifically the die set includes pairs of dies having a screw threaded adjustable stop interconnecting them for adjusting the spacing between the dies.Type: GrantFiled: January 2, 1973Date of Patent: March 30, 1976Assignee: Kelsey-Hayes CompanyInventor: Leonard Di Grasso
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Patent number: 3942703Abstract: The machine comprises a frame, a rotating gripper supported by the frame and comprising two arms provided with removable bearing plates for the end-plates of a radiator, pressing means maintaining the header boxes of the radiator on the end plates, and two heating units adjustably mounted on parallel shafts for the welding of these two parts.Type: GrantFiled: December 9, 1974Date of Patent: March 9, 1976Assignee: Societe Anonyme des Usines ChaussonInventor: Alain Edouard Plegat
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Patent number: 3941297Abstract: Method and apparatus are disclosed for concurrently thermocompression bonding a plurality of lead frames to a plurality of planar articles. In operation, a plurality of lead frames are referenced to a plurality of unheated bonding tips and to the associated metallized bonding sites on a first side of a plurality of planar articles. The bonding tips are then simultaneously activated to independently move the referenced lead frames and articles in a first direction to engage the second side of each article with a heated thermode, and apply a sufficient compressive force to bond the leads of each lead frame to the associated bonding sites on the referenced article. The bonding tips are then returned to their initial or starting position.Type: GrantFiled: June 2, 1975Date of Patent: March 2, 1976Assignee: Western Electric Company, Inc.Inventors: John Andrew Burns, Andrew Robert Sivo, Jr.
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Patent number: 3940046Abstract: An apparatus for use in the manufacture of plastic sheets to be used as interlayers in laminated antenna-windshield structures including a soldering apparatus suspended above and associated with a wire laying apparatus for operation in conjunction therewith to solder a connecting plate to the antenna wire elements laid and embedded into the plastic sheet by the wire laying apparatus. The soldering apparatus is provided with guide pins insertable into the work table supporting the plastic sheet for effecting operation of the soldering apparatus to deliver solder to the workpieces and effect the bond therebetween.Type: GrantFiled: March 20, 1974Date of Patent: February 24, 1976Assignee: Libbey-Owens-Ford CompanyInventor: Robert W. Fern
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Patent number: 3938722Abstract: An apparatus for bonding beam lead devices and flip chip devices onto mating conductive surfaces on a substrate or other surface and for bonding electrical leads to semiconductor devices and subsequently to mating conductive surfaces on a substrate or other surface, utilizing either thermocompression or ultrasonic energy. The bonding system of this disclosure includes a novel bonding tool having minute spherically shaped bonding surfaces which are caused by a novel pivoting mechanism to individually and successively bond each of a plurality of electrical leads in a complex wobbling motion which permits the bonding surfaces to trace an adjustable rectangular or other predetermined linear path around the periphery of the device. The system also includes a frequency modulated ultrasonic generator and a novel lead composite, developed for this apparatus.Type: GrantFiled: April 30, 1973Date of Patent: February 17, 1976Assignee: Mech-El Industries, Inc.Inventors: James E. Kelly, Richard F. Foulke, Raymond T. Fitzsimmons
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Patent number: 3934788Abstract: In order to weld a cup-shaped member to a ring, claws are secured to the exterior surfaces of each part. In addition, a resilient member such as a ductile aluminum plate is placed between each pair of claws. The parts are spaced apart to form a gap in which a welding seam can be made. During cooling, the welding seam shrinks. This causes the aluminum plates between the claws to plastically deform. Thereafter, the claws and plates can be removed and the finished welding carried out.Type: GrantFiled: January 17, 1974Date of Patent: January 27, 1976Assignee: Sulzer Brothers LimitedInventor: Herbert Ammann
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Patent number: 3930606Abstract: An apparatus for soldering a wire to a terminal includes a plurality of connector clamps secured to a turntable for positioning each clamped connector adjacent a hot air blower. The hot air blower blows hot air toward a solder ring and heat shrinkable tube surrounding the wire and a corresponding connector terminal for melting the solder and shrinking the tube. The apparatus includes a baffle for redirecting the blown hot air back toward the solder ring and tube assembly for preheating the assembly.Type: GrantFiled: May 20, 1974Date of Patent: January 6, 1976Assignee: RCA CorporationInventor: George Franklyn Dewdney