With Discharge Modifier* Patents (Class 239/533.12)
  • Patent number: 7036755
    Abstract: A fuel injection valve, for an engine, comprising a nozzle body having a plurality of nozzle holes and a needle valve reciprocated in the nozzle body for controlling the inflow of the fuel into the nozzle holes is disclosed. The fuel is rendered to flow into the nozzle holes from a direction along the inner wall surface of the nozzle body around each of the nozzle holes in a first inflow mode, and from a direction substantially perpendicular to the inner wall surface of the nozzle body in a second inflow mode. The first inflow mode and the second inflow mode can be selectively switched to each other. The fuel is rendered to flow into the nozzle holes in the first inflow mode before the lapse of a predetermined time after the engine is started, and in the first or second mode as required after the lapse of the predetermined time.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: May 2, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Keiso Takeda, Tomojiro Sugimoto
  • Patent number: 7032566
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: April 25, 2006
    Assignee: Caterpillar Inc.
    Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
  • Patent number: 7032845
    Abstract: A fuel injector for the direct injection of fuel into a combustion chamber of an internal combustion engine is provided, which injector includes a valve needle having at its spray-discharge end a valve-closure member, which cooperates with a valve-seat surface formed on a valve-seat member to form a sealing seat. At least one swirl channel is provided in a section of the valve-seat member surrounding the valve needle, and at least one spray-discharge orifice is provided in the valve-seat member. The at least one swirl channel, when viewed through the swirl channel in the flow direction of the fuel, is inclined counter to the spray-discharge direction relative to the center axis of the valve needle.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: April 25, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Dantes, Joerg Heyse
  • Patent number: 7021557
    Abstract: A thin film coating for a low allow steel or tool steel components in a fuel injector (14), such as a fuel injector needle valve (86) is disclosed. A thin film coating (96) consists of a metal carbon material layer less than 2.0 microns thick applied to a low alloy steel substrate (95) or tool steel substrate (95) used in fuel injector components, such as the fuel injector needle valve (86) or a portion thereof. Optionally, a thin bond layer (98) of chromium is deposited between the steel substrate (95) and the primary metal carbon material coating (96). The thin film coating (96) minimizes abrasive and adhesive wear associated with the needle valve (86) and cooperating nozzle surfaces (62,63) of the fuel injector (14).
    Type: Grant
    Filed: February 17, 2004
    Date of Patent: April 4, 2006
    Assignee: Caterpillar Inc.
    Inventors: Scott F. Shafer, Jay E. Tomaseski, Chuong Q. Dam, Michael C. Long
  • Patent number: 7021566
    Abstract: A modular fuel injector that includes a coil group subassembly and a valve group subassembly. The coil group subassembly is independently testable. The valve group subassembly is independently testable and includes a tube assembly having a longitudinal axis extending between a first tube end and a second tube end, and a seat assembly disposed in the tube assembly proximate the second tube end. The seat assembly includes a flow portion and a securement portion. The flow portion extends along the longitudinal axis between a first surface and an orifice disk retention surface at a first length. The flow portion has a seat orifice extending therethrough and an orifice disk coupled to the orifice disk retention surface so that the orifice plate is aligned in a fixed spatial orientation with respect to the flow portion. The securement portion extends along the longitudinal axis away from the orifice disk retention surface at a second length greater than the first length.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: April 4, 2006
    Assignee: Siemens VDO Automotive Corporation
    Inventors: Michael P. Dallmeyer, William J. Imoehl, James P. Fochtman, Fredrick L. Barnes
  • Patent number: 7017840
    Abstract: An injection device for injecting fuel comprises a nozzle needle (2), which is arranged in a nozzle body (1), and a micro-bore (10) formed in the nozzle body (1), in which at least one injection hole (8) is configured. Here one tip (3) of the nozzle needle (2) projects into the micro-bore (10) in such a way that the tip (3) is arranged at the level of the injection holes (8) in the axial direction (X—X) of the nozzle needle, with recesses being formed in the tip at the tip (3) of the nozzle needle (2) level with the injection holes (8), in order to ensure a minimum distance between the tip (3) and the injection holes (8).
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: March 28, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Grit Krüger, Eberhard Kull, Ferdinand Löbbering, Jürgen Schindlatz, Clemens Senghaas
  • Patent number: 7017839
    Abstract: A fuel injector, in particular for the direct injection of fuel into a combustion chamber of an internal combustion engine, includes a valve needle at whose discharge-side end a valve-closure member is positioned, which cooperates with a valve-seat surface, formed at a valve-seat member, to form a sealing seat. A spray-discharge orifice calotte connected to the valve-seat member of the fuel injector, or integrally formed in one piece with it, has at least three spray-discharge orifices not all extended axes of the spray-discharge orifices intersecting.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: March 28, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Jörg Heyse
  • Patent number: 7014129
    Abstract: A fuel injector for fuel-injection systems of internal combustion engines includes an actuator, a valve needle, which is able to be activated by the actuator to actuate a valve-closure member, which, together with a valve-seat surface formed at a valve-seat member, forms a sealing seat; and at least one spray-discharge orifice which is formed in the valve-seat member. At a downstream end of the fuel injector, a flameproofing screen is positioned, which shields the spray-discharge orifices from the combustion chamber of the internal combustion engine.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: March 21, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Günter Dantes, Detlef Nowak
  • Patent number: 7014130
    Abstract: A high-pressure fuel system including a housing having first and second high-pressure bodies (3, 5), which contact one another at a contact face. A high-pressure chamber in the housing passes through the contact face, and at least intermittently a high fuel pressure is present in the chamber (23). A wall part having a longitudinal axis surrounds the housing at least in the region of the contact face, so that a leak fuel chamber (32) is formed between the wall part and the housing which chamber is sealed off from the outside.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: March 21, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Sieghart Maier, Siegfried Ruthardt, Klaus Wuerth, Thomas Pauer
  • Patent number: 7011257
    Abstract: A fuel injector for fuel injection systems of internal combustion engines having a magnetic coil, a valve needle, which is in operative connection with the magnetic coil and acted upon in a closing direction by a restoring spring to actuate a valve-closure member, which, together with a valve-seat surface formed at a valve-seat member, forms a sealing seat; and having at least one spray-discharge orifice which is formed in the valve-seat member. The spray-discharge orifices discharge from elevations which project beyond an outer end face of the valve-seat member, the fuel being guided through flow channels in the elevations.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: March 14, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Jörg Heyse
  • Patent number: 7004406
    Abstract: A controller for controlling a needle valve of a spring closing type fuel injector includes a fluid assist selectively exerting a force on the needle valve, the force acting in cooperation with a bias exerted by a return spring on the needle valve to effect a relatively low valve opening pressure of the needle valve and relatively very high valve closing pressure. A spring closing type fuel injector and a method for controlling a needle valve of a spring closing type fuel injector are further included.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: February 28, 2006
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Xilin Yang, Ning Lei, Puning Wei
  • Patent number: 7000856
    Abstract: A valve having a valve needle axially displaceable in a bore of a valve body and which has a conical valve needle tip having a radial valve sealing face, which in the closing position comes to rest on a conical inner wall of the valve body on the closed end of the bore. In the inner wall of the valve body there is at least one opening which connects the bore with the outside of the valve body. The valve includes two radial recesses disposed in the valve needle tip or in the inner wall of the valve body, and one of the radial recesses is located upstream and the other radial recess is located downstream from the position of the valve sealing face, in the closing position of the valve.
    Type: Grant
    Filed: March 23, 2002
    Date of Patent: February 21, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Patrick Mattes, Friedrich Boecking
  • Patent number: 6997404
    Abstract: An improved filter assembly for a solenoid-actuated fuel injector having a fuel-resistant porous filter element in a filter retainer tube for disposition in the fuel tube of the fuel injector. Fuel flow through the filter element is axial. The filter retainer tube replaces the calibration tube in a prior art fuel injector, also acting as a seat for the injector spring and being positioned axially within the fuel tube by a press-fit calibration ring. The retainer tube is preferably formed of glass-filled nylon, and the filter element is preferably formed by injection molding of an open-cell polyamide foam. By selecting the porosity and flow characteristics of the filter element material in known fashion, the length and diameter of the filter element may be minimized, permitting reduction in the length and diameter of the fuel tube and also the size and cost of the actuating solenoid assembly.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: February 14, 2006
    Assignee: Delphi Technologies, Inc.
    Inventor: Arvind M. Rao
  • Patent number: 6994279
    Abstract: In an injection hole plate of a fuel injection device, injection holes are arranged about a circle. Fuel injected from the injection holes forms a flat sector-shaped spray. The intervals between adjacent injection holes are approximately equal to each other, while the diameters of the injection holes are equal to each other. An injection hole is positioned on an imaginary plane, which contains the central axis of the sector-shaped spray along the injection direction and is orthogonal or approximately orthogonal to the sector-shaped spray. The injection holes, away from the imaginary plane in this order, are symmetric with respect to the line of intersection of the injection hole plate and the imaginary plane. The farther each injection hole is away from the imaginary plane, the larger an angle of gradient of the injection hole with respect to the imaginary plane becomes.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: February 7, 2006
    Assignee: Denso Corporation
    Inventors: Kimitaka Saito, Yasuhide Tani, Atsuya Okamoto, Takeshi Mizobuchi
  • Patent number: 6991188
    Abstract: In a fuel injection valve, a substantially arc-shaped chamfered portion in a substantially arc shape of cross section is formed on an edge of an inner wall portion of each opening end of a corresponding nozzle hole of a nozzle plate to further expand a whole diameter of an injection stream of fuel passed through a plurality of obliquely penetrated nozzle holes. In a manufacturing method for the nozzle plate, circulating a fluid mixed with an abrasive through each nozzle hole is carried out to polish opening ends of the respective nozzle holes which are faced against the external of the fuel injection valve in a form of substantially arc shape of cross section with the abrasive. Furthermore, grinding the respective major surfaces of a punched plate material which becomes the nozzle plate together with vicinities to the respective opening ends of the nozzle holes is carried out.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: January 31, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Takayuki Kobayashi, Masatoshi Yanase, Hiroaki Hirata, Hiroki Nakagane
  • Patent number: 6988681
    Abstract: A fuel injector for fuel injection systems of internal combustion engines includes a nozzle body. At a downstream end of the nozzle body at least one spray discharge opening is arranged. A sealing element is arranged on the nozzle body for sealing with respect to a contiguous component. At least one circumferential sealing ridge that forms a press fit with a contiguous component is arranged on the nozzle body as the sealing element.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: January 24, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Ferdinand Reiter
  • Patent number: 6978943
    Abstract: A flow controller assembly for use with a hydraulically-actuated, electrically-controlled fuel injector, includes a flow controller fluidly disposable intermediate an injector control valve assembly and an injector intensifier assembly for controlling flow of actuating fluid to and from the intensifier assembly to effect rate shaping of an injectable quantity of fuel and to effect a reduction of noise generated by the stopping of return motion of an intensifier piston. A fuel injector and a method of controlling an intensifier piston are also included.
    Type: Grant
    Filed: January 30, 2002
    Date of Patent: December 27, 2005
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Zhengbai Liu, Xinqun Gui, Puning Wei
  • Patent number: 6978948
    Abstract: A fuel injection valve for internal combustion engines, has a valve body with a pressure chamber that can be filled with fuel under pressure. Embodied in the valve body is at least one injection conduit, which originates at the wall of the pressure chamber, where it forms an injection opening; the injection conduit connects the pressure chamber with the combustion chamber of the engine. By means of a valve needle, the injection opening can be closed or opened. The injection opening of the injection conduit has a cross section in the form of an oblong slot, so that the injection of the fuel into the combustion chamber is optimized.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: December 27, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Ralf Heinecke
  • Patent number: 6976469
    Abstract: A control unit is used for controlling a direct fuel injection type internal combustion engine. The control unit controls a fuel injection valve to have a first fuel injection mode wherein a penetration force of an injected fuel sharply increases at an initial stage of a fuel injection and thereafter an increasing rate of the penetration force gradually lowers with passage of time and a second fuel injection mode wherein the penetration force of the injected fuel sharply increases at a middle stage of the fuel injection. The control unit further controls the fuel injection valve in a manner to switch the first and second fuel injection modes in accordance with an operation condition of the engine.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: December 20, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Masaaki Kubo, Atsushi Teraji, Koji Hiraya, Isamu Hotta
  • Patent number: 6976643
    Abstract: In a fuel injection device, a valve seat is formed on an inner peripheral surface of a valve body. The valve seat and a contacting portion of a needle form a sealing portion. Virtual perpendicular lines, which cross the sealing portion and are perpendicular to the inner peripheral surface of the valve body, intersect with each other at an intersecting point on a movable core side. The intersecting point is positioned between a first end of a guiding portion on a sealing portion side and a second end of the guiding portion opposite from the sealing portion. An end of the needle on a contacting portion side rotates around the intersecting point. Contact between the needle and the guiding portion is inhibited by positioning the intersecting point near the guiding portion.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: December 20, 2005
    Assignee: Denso Corporation
    Inventor: Takayuki Hokao
  • Patent number: 6974095
    Abstract: A fuel injector has a chamber between a valve body and a plate in which a plurality of through holes are formed. The chamber has a diameter larger than that of an opening of the valve body. The through holes are opened at an outer chamber area shaded by the valve body are distanced from an outer wall of the chamber more than a diameter of the through hole. Fuel flowing along an inner inclined surface of the valve body turns to the through holes and flows into the through hole from all directions and collides with each other at inlets of the through hole. Therefore, injected fuel has a lot of turbulences and is finely atomized.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: December 13, 2005
    Assignee: Denso Corporation
    Inventors: Akinori Harata, Yukio Sawada
  • Patent number: 6974088
    Abstract: An actuator with a top plate comprises at least one duct opening for a respective electric contact pin. A contact stud carrier with a contact stud is placed over the contact pin. To prevent the possible ingress of plastic into the duct opening between a gap (s) between the contact stud carrier and the top plate during extrusion coating of the actuator or its top plate, according to the invention it is proposed that a sealing washer be located onto the open side of the duct opening of the top plate to provide a hermetic seal. As a result, the contact stud carrier can advantageously always be arranged independently of the thickness of the sealing washer such that a specified actuator length (L) can be precisely maintained. This simplifies the production process for the actuator and reduces its production costs.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: December 13, 2005
    Assignee: Siemens Aktiengesellschaft
    Inventors: Roland Albert, Johann Heigl, Markus Mohr, Klaus Niesslbeck
  • Patent number: 6974093
    Abstract: A fuel injection device has an actuator, and a displacement amplification chamber for amplifying the amount of displacement of the actuator. The displacement amplification chamber is connected to a fuel passage via a replenishment fuel passage that has a check valve that allows a fuel to flow only toward the displacement amplification chamber. A throttle portion is formed in the replenishment fuel passage.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: December 13, 2005
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takafumi Yamada, Souichi Matsushita
  • Patent number: 6971592
    Abstract: A fuel injection device of an internal combustion engine includes a housing with an injection region. The housing contains a recess in which two valve elements are disposed. The inner valve element is shorter than the outer valve element. A loading device at least sometimes acts on the inner valve element in the opening direction. A control piston cooperates with the inner valve element. It has a pressure surface, which delimits a control chamber and whose force resultant points in the closing direction. The loading device exerts an approximately constant opening force on the inner valve element. The fluid pressure in the control chamber can be temporarily reduced.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: December 6, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6971587
    Abstract: A fuel injection system for an internal combustion engine with direct injection includes a fuel injection device which can inject the fuel directly into a combustion chamber of the engine has a valve element bordering on a work chamber, and the position of the valve element depends on the pressure in the work chamber. A pressure booster piston borders on a control chamber on one side and on a high-pressure chamber on the other. A fuel supply can subject the control chamber to various pressures. The pressure booster piston is integrated with the fuel injection device and that the high-pressure chamber is integrated with the work chamber.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: December 6, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Peter Boehland, Sebastian Kanne
  • Patent number: 6966499
    Abstract: A fuel injector that includes a housing, a seat, a metering disc and a closure member. The metering orifices can be located on a first virtual circle greater than a second virtual circle as defined by a projection of a sealing surface converging at a virtual apex projected on the metering disc. The metering disc can be dimpled to increase the spray angle. Various parameters can be utilized to achieve a desired cone size and spray angle. A method of controlling spray targeting of a fuel injector is also described.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: November 22, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventors: John F. Nally, William A. Peterson, Jr.
  • Patent number: 6966504
    Abstract: A fuel injector, in particular for the direct injection of fuel into a combustion chamber of an internal combustion engine, includes a valve needle that has at its injector end a valve-closure member that works together with a valve-seat surface formed on a valve-seat member, to form a sealing seat. The fuel injector also includes at least one swirl duct; a swirl chamber formed on the valve-seat member, and a plurality of injection openings that open out from the swirl chamber, through which the fuel, provided with a swirl, is simultaneously injected. The at least one swirl duct is formed in the valve-seat member or in a swirl disk adjacent to the valve-seat member.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: November 22, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Hubert Stier, Norbert Keim
  • Patent number: 6966505
    Abstract: A fuel injector that allows spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the subassembly. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual circle. The projection of the sealing surface converges at a virtual apex disposed within the metering disc. At least one channel extends between a first end and second end. The first end is disposed at a first radius from the longitudinal axis and spaced at a first distance from the metering disc.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: November 22, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: William A. Peterson, Jr.
  • Patent number: 6964383
    Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of an internal combustion engine, is equipped with a valve-closure member which together with a valve-seat surface that is formed on a valve-seat body constitutes a sealing seat, with an ejection orifice and with a swirl module. The swirl module incorporates a plurality of tubular hollow bodies which are disposed parallel to one another in a cluster and which impart turbulence to the fuel flowing towards the ejection orifice through the fuel ducts formed in the hollow bodies.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: November 15, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Joerg Heyse
  • Patent number: 6959883
    Abstract: When a needle is separated from a needle seat, upward pressure of pressurized fuel is applied to downward pressure receiving surface outer portion and an annular downward pressure receiving surface inner portion. A bottom portion side extending portion is provided, which extends in a direction of a longitudinal axis K—K from a needle bottom surface inner portion, which is a portion of a bottom surface of the needle on an inner side of the annular seal, into a sack beyond a nozzle chamber. When the needle is separated from the needle seat, an area of the downward pressure receiving surface inner portion to which the upward pressure of the pressurized fuel is applied is decreased by a cross sectional area of the bottom portion side extending portion.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: November 1, 2005
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Omae
  • Patent number: 6955307
    Abstract: An injector nozzle for a fuel injected internal combustion engine, said injector nozzle including a port (5) having an internal valve seat surface (15) and a valve member (13) having an external seating surface (17), said valve member being movable relative to the port to respectively provide a passage between the valve seat surface and the external seating surface for the delivery of fuel therethrough or sealed contact therebetween to prevent said delivery of fuel, the port further including an outer port surface (16) surrounding and located adjacent the valve seat surface and external to the port, wherein the angle between the valve seat surface and the outer port surface of the port is less than 90 degrees.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: October 18, 2005
    Assignee: Orbital Engine Company (Australia) Pty Limited
    Inventors: Hugh William Carlisle, Robert Walter Frew, Geoffrey Paul Cathcart
  • Patent number: 6945480
    Abstract: An electromagnetically actuatable valve having a longitudinal valve axis, an electromagnetic circuit, a movable actuating member that cooperates with a fixed valve seat for opening and closing the valve, and an outlet opening that is configured downstream of the valve seat. The actuating member is configured in a bowl, trough, or saucer shape, having an actuating leg and a supporting leg that is configured to be substantially perpendicular to the former. The actuating leg, as a movable part of the actuating member, cooperates with an upper layer of atomization disk to form a sealing valve. The valve may be used as a fuel injector in an internal combustion engine, such as in a mixture-compressing, spark-ignition internal combustion engine.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: September 20, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Ralf Pfrommer, Joerg Heyse
  • Patent number: 6938840
    Abstract: A fuel injector, in particular a high pressure injector for direct injection of fuel into a combustion chamber of an internal combustion engine having externally supplied ignition and mixture compression, is characterized in that a valve needle, which is movable axially along a longitudinal axis of the valve, has a specially designed valve closing section on its downstream end. To open and close the valve, the valve closing section works together with a fixed valve seat. Swirl-producing elements are arranged upstream from the valve seat while a flattened face running perpendicular to the longitudinal axis of the valve is provided on the downstream end of the valve closing section downstream from the valve seat.
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: September 6, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Ralf Trutschel, Frank Dallmann
  • Patent number: 6935578
    Abstract: A fuel swirling means 15 for giving a swirling force at the upper stream of the valve sheet 7 to the fuel passing through the surrounding area of the valve body 13 and a nozzle 16 injecting a swirling fuel are provided. A fuel spray 47 injected out from the injection port 17 of the nozzle 16 is so formed that the orientation of the fuel spray is deflected in a definite direction on the basis of the longitudinal axis C of the fuel injection valve body, the reachable distance L1 of the fuel spray at the deflected side is longer and the reachable distance L2 of the fuel spray at another side opposite to the deflected side is shorter.
    Type: Grant
    Filed: April 20, 2000
    Date of Patent: August 30, 2005
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Koji Shibata, Yasuo Namaizawa, Atsushi Sekine, Yuichi Sasaki, Tohru Ishikawa
  • Patent number: 6929197
    Abstract: Fuel metering components of a fuel injector that allow spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the fuel metering components. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual or bolt circle within one quadrant of the circle. A channel is formed between the seat orifice and the metering disc that allows the fuel injector to generate an unified spray pattern along the longitudinal axis that forms a flow area with a plurality of uniform radii on a virtual plane transverse to the longitudinal axis.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: August 16, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: William A. Peterson, Jr.
  • Patent number: 6929196
    Abstract: For each of the injection holes on the face of a plate member which is disposed in a fuel passage, grooves are provided which run along the circumferential direction of the respective injection holes, and at the positions of the grooves, fuel overflows are formed. As a result, contracted fuel flow portions are formed in the injection holes, so that the maximum flow velocity of fuel is increased at the injection hole outlet portions. Thus, a fuel injection valve for an internal combustion engine is provided, in which the atomization performance near the injection holes is effectively enhanced.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: August 16, 2005
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Shigenori Togashi, Yoshio Okamoto, Makoto Yamakado, Masahiro Souma, Hiromasa Kubo
  • Patent number: 6923387
    Abstract: An injector nozzle for a fuel injected internal combustion engine, said injector nozzle including a port (5) having a valve seat surface (15) and a valve member (3) having a seating surface (17), said valve member (3) being movable relative to the port (5) to respectively provide a nozzle passage (6) between the valve seat surface (15) and the seating surface (15) for the delivery of fuel therethrough or sealed contact therebetween to prevent said delivery of fuel, the valve member (3) including an outer valve surface (18) located adjacent the seating surface and external to the port, wherein a sharp edge (25) is provided on the valve member (3) at the transition between the seating surface (17) and the outer valve surface (18) thereby for controlling the formation of deposits at or adjacent an exit of the nozzle passage (6).
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: August 2, 2005
    Assignee: Orbital Engine Company (Australia) Pty Limited
    Inventors: Hugh William Carlisle, Robert Walter Frew, John Richard Mills, Peter John Murdoch
  • Patent number: 6923388
    Abstract: A fuel injection valve for internal combustion engines has a valve body in which a pistonlike valve member is longitudinally displaceably disposed in a bore. The valve member is surrounded, over at least part of its length, by a pressure chamber that can be filled with fuel. On its end toward the combustion chamber, a valve seat is embodied in the bore, on which seat the valve member comes to rest with a valve sealing face in a closing position, so that the pressure chamber is disconnected from at least one injection opening located downstream of the valve sealing face. First and second parallel annular grooves are formed in the end region of the valve member disposed axially toward the valve seat and the valve sealing face is disposed between these two annular grooves.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: August 2, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Christoph Buehler
  • Patent number: 6921022
    Abstract: A fuel injector that includes a housing, a seat, a metering disc and a closure member. The metering orifices can be located on a first virtual circle greater than a second virtual circle as defined by a projection of a sealing surface converging at a virtual apex projected on the metering disc. The metering disc can be dimpled to increase the spray angle. Various parameters can be utilized to achieve a desired cone size and spray angle. A method of controlling spray targeting of a fuel injector is also described.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: July 26, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventors: John F. Nally, William A. Peterson, Jr.
  • Patent number: 6921021
    Abstract: A fuel injector that includes a housing, a seat, a metering disc and a closure member. The metering orifices can be located on a first virtual circle greater than a second virtual circle as defined by a projection of a sealing surface converging at a virtual apex projected on the metering disc. The metering disc can be dimpled to increase the spray angle. Various parameters can be utilized to achieve a desired cone size and spray angle. A method of controlling spray targeting of a fuel injector is also described.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: July 26, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventors: John F. Nally, William A. Peterson, Jr.
  • Patent number: 6918549
    Abstract: An apparatus and method for injecting fuel into a cylinder of an engine which includes a fuel injector and a tip located on the fuel injector. The tip and fuel injector are located about a common longitudinal axis and includes a sac portion having a sac chamber, an outer sac surface, and at least one nozzle passage extending from an inner end located in the sac chamber to an outer end located at the outer sac surface, the at least one nozzle passage being at a fixed angle from the longitudinal axis along a central axis. The tip also includes an end surface located substantially adjacent to and parallel with the at least one nozzle passage and extending beyond the outer end of the at least one nozzle passage, and a curvilinear surface located on at least one of the end surface and the outer sac surface and configured such that a portion of fuel being injected through the at least one nozzle passage is directed to follow the curvilinear surface away from the central axis.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: July 19, 2005
    Assignee: Caterpillar Inc
    Inventor: Vladimir Theodorof
  • Patent number: 6908049
    Abstract: An annular notch is provided in the body seat associated with the nozzle valve of an ALCO-type diesel injector. The notch extends from (i) an upper edge that is on the seat and is above the imaginary edge that would have been the sac inlet edge had the notch not been provided to (ii) a lower edge below such imaginary edge. The notch has a lowest wall that, at least at the portion of its length where such lowest wall approaches such lower edge, has a given angle-to-vertical of less than 60°.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: June 21, 2005
    Inventor: Frank Deluca
  • Patent number: 6899290
    Abstract: A fuel swirler plate for improving atomization of fuel in a fuel injector. A plurality of identical fuel supply passages is formed in the plate, each passage including an outer fuel reservoir region; a region having converging walls wherein fuel is accelerated and turned partially tangential to the axis of the plate and fuel injector; a metering region wherein flow is regulated; and an exit region wherein the fuel is combined with similar fuel flows from the other passages to form a high velocity swirl annulus between the swirler plate and a pintle ball of the fuel injector. An advantage of the novel swirl plate over prior art plates is that, when the injector valve is closed, only a very small volume of fuel resides in the swirl annulus between the pintle ball and the exit region of the plate, and such residual fuel is urged rotationally and becomes the leading edge of a new vortex the next time the valve is opened, thus minimizing SAC spray formation.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: May 31, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Daniel L. Varble, Harry R. Mieney, Richard L. Cooper, David Rogers, Kevin J. Allen
  • Patent number: 6892965
    Abstract: Disclosed is a fuel injection valve including a valve body and a bore, embodied as a blind bore, whose bottom face is oriented toward the combustion chamber, and a conical valve seat having at least one injection port is disposed, is embodied on the bottom face. In the bore, a pistonlike valve member, which is longitudinally displaceable counter to a closing force, is disposed and has a valve member tip, which in the closing position of the valve member comes to rest on the valve seat. A first conical face and a second conical face, disposed toward the combustion chamber toward the first conical face, are embodied on the valve member tip, and the cone angle of the first conical face is smaller than the cone angle of the valve seat, which in turn is smaller than the cone angle of the second conical face.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: May 17, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Rainer Haeberer, Markus Ohnmacht, Wilhelm Christ, Ralf Maier, Stefan Haug, Wolfgang Fleiner, Markus Rueckle
  • Patent number: 6889658
    Abstract: The fuel injection system has one high-pressure fuel pump (10) with a pump work chamber (22) and one fuel injection valve (12), communicating with the pump work chamber, for each cylinder of the engine. The fuel injection valve (12) has a first injection valve member (28), by which at least a first injection opening (32) is controlled, and which is movable in an opening direction (29) counter to a closing force by the pressure generated in the pump work chamber (22).
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: May 10, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Joachim Winter, Wendelin Potz, Maike Sander-Potz, Gerhard Mack, Christoph Buehler, Friedrich Moser, Thomas Kuegler, Philippe Allio, Peter Boehland, Detlev Potz
  • Patent number: 6886758
    Abstract: A fuel injector having an arrangement to stabilize the temperature of its components within an engine cylinder in a direct injection application. The fuel injector includes a body, an armature, a needle, a swirl generator, and a seat. The body has an inlet portion, an outlet portion, a body passage, extending from the inlet portion to the outlet portion along a longitudinal axis of the fuel injector. The armature is located proximate the inlet portion of the body, and is operatively connected to the needle. The needle is provided with a substantially uniform cross-sectional area, and the body is selected to surround the needle and form a body passage that has an average cross-sectional area less than two times the substantially uniform cross-sectional area of the needle.
    Type: Grant
    Filed: January 13, 2000
    Date of Patent: May 3, 2005
    Assignee: Siemens VDO Automotive Corp.
    Inventors: David P. Wieczorek, John Wesley Phillips
  • Patent number: 6877680
    Abstract: Disclosed is an injector for fuel injection, with a magnet valve for controlling an injection valve, in which the magnet valve has a movable armature that can be moved onto a valve seat in the lower armature chamber. The lower armature chamber communicates fluidically with the control pressure chamber of the injection valve via bores. Via a return bore, incidental leak fuel quantities can be returned to a tank via the lower armature chamber. To prevent armature recoil upon closure of the valve seat by the armature, it is proposed that means be provided in the injector for reducing pressure fluctuations occurring in the lower armature chamber. Eliminating pressure fluctuations in the lower armature chamber leads to maximal elimination of armature recoil.
    Type: Grant
    Filed: November 20, 2002
    Date of Patent: April 12, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Ruediger Bauer, Rainer Schnatterer, Mattias Zettl
  • Patent number: 6877678
    Abstract: A fuel injector flow director plate assembly having a conventional flow director plate and a director plate retainer disposed in a recess in the fuel injector, the retainer having any of several novel structures for reducing buildup of fuel in the corner between the plate retainer and the recess wall and eliminating dripping of fuel. For example, the retainer may be provided with a long skirt having a small diameter; a shorter skirt; a spherical skirt; a skirt stepped axially; a skirt formed as an axial flange on a separate ring member which is installed outside the retainer itself, the flange protruding through the retainer; a separate ring member installed outside a retainer and having an opening of diameter smaller than the opening in the retainer; and a separate ring member installed inside the retainer and having an opening of diameter smaller than the opening in the retainer.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: April 12, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Wenbin Xu, Michael X. Schneider
  • Patent number: 6874704
    Abstract: A fuel injection valve for internal combustion engines having a valve body in which a bore is embodied, a valve seat face, at least one injection opening embodied on the end toward the combustion chamber of the bore, and at least one injection opening connecting the bore with the combustion chamber of the engine. A nozzle needle is longitudinally displaceably guided in the bore and on its end toward the combustion chamber it has a sealing face, which cooperates with the valve seat face and thus controls the at least one injection opening. The nozzle needle has a central longitudinal bore, in which an inner needle is disposed that is fixed immovably relative to the valve body. The nozzle needle is guided over at least part of its length on the inner needle, so that the nozzle needle is kept exactly centrally in the bore at all times.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: April 5, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Gerhard Mack, Taner Narin, Holger Rapp, Ulrich Kunzi, Ralf Heinecke, Wilhelm Christ, Friedrich Boecking, Wolfgang Fleiner, Manfred Fink
  • Patent number: 6857585
    Abstract: A fuel injector is described, particularly for fuel injector systems of internal combustion engines, including an actuator, a valve needle actuatable by the actuator for actuation of a valve-closure member, which together with a valve-seat surface forms a sealing seat, and a swirl device, having at least one swirl channel through which fuel flows having a tangential component regarding a longitudinal axis of the fuel injector. The axial position of a bypass disk, which is mechanically linked to a valve needle, determines a cross section of at least one bypass channel, which bypasses the at least one swirl channel without a tangential component.
    Type: Grant
    Filed: December 15, 2001
    Date of Patent: February 22, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Hermann Winner