Abstract: The invention relates to a process for high-speed flame spraying of refractory wire and powder weld filler for the coating of surfaces, using at least two gas mix systems operating independently of each other, with which the wire or powder spray weld filler brought into the primary chamber is melted by primary heating flames arranged concentrically around a charging channel, accelerated with the resulting high-speed flame and conveyed through an expansion nozzle into a downstream secondary combustion chamber; the latter is streamed through while the molten plastic weld filler is carried along by the primary high-speed flame at supersonic speed, which runs into an axially centrally widened, downstream and water cooled secondary expansion nozzle, or into its bore, so that in the area of radially, axially and focusingly arranged secondary fuel gas-oxygen channels running into the secondary combustion chamber a partial vacuum area is produced and a hot gas mixture with low streaming pressures can be added, whereb

Abstract: High pressure atomizing nozzle includes a high pressure gas manifold having a divergent expansion chamber between a gas inlet and arcuate manifold segment to minimize standing shock wave patterns in the manifold and thereby improve filling of the manifold with high pressure gas for improved melt atomization. The atomizing nozzle is especially useful in atomizing rare earth-transition metal alloys to form fine powder particles wherein a majority of the powder particles exhibit particle sizes having near-optimum magnetic properties.

Abstract: An autogenous flame spraying apparatus includes a supply line housing having gas supply lines for combustion gas, carrier gas and acceleration gas; a main housing connected to the supply line housing and having a supply line for a spray powder, and ducts communicating with the gas supply lines, the housing having a first injector for mixing the spray powder and the carrier gas to form a first mixture; an interchangeable nozzle carrier for carrying a releasable torch nozzle, the carrier being releasably attached to the main housing and having a second injector for mixing the combustion gas and the carrier gas to form a second mixture, the nozzle carrier also having ducts for conveying the first mixture and the second mixture to the torch nozzle, whereby the carrier can be replaced so as to alter both flame power and feed of spray powder.

Abstract: A high-speed flame spraying gun is provided with a water-cooled combustion chamber, an injection gas mixing block and an expanding nozzle. In the high-speed flame spraying gun, the surfaces acted upon by gas and flame possess a surface film which as no affinity to the molten admixed spray material or the other combustion residues. The surface film preferably lines the combustion chamber and/or an expansion nozzle coupled thereto.

Abstract: A high velocity thermal spray gun includes a nozzle member injecting an annular flow of combustible mixture at high pressure into a constricted gas cap. An outer flow of air is injected adjacent to the gas cap wall. Powder is fed axially from the nozzle member into the combustion chamber. An annular inner flow of air is injected coaxially outwardly of the powder. The nozzle face has a shallow annular slot therein between the outer and inner gas injections. Combustion gas and oxygen flow through separate annular gas channels to mutually impinge at the inlet end of the slot for effectual mixing, so that combusting of the combustible mixture is rooted in the annular slot.

Abstract: A process for forming a thermoplastic resin coating on glass fibers comprises heating a thermoplastic resin powder until molten and applying it to the glass fibers. The coated fibers can then be heated and drawn into a desired shape which also removes resin. Then the coated fibers are cooled to make a preform. The coated fiber preform can then be molded. Several resin layers with glass fibers of varying lengths can be deposited to make a graded preform. Apparatus for forming a thermoplastic resin on glass fibers sprays hot thermoplastic powder on the glass fibers. The coated fibers can then be heated such as by IR lamps and then drawn through a die which has a spigot to remove excess plastic. Alternately, a plurality of plastic and glass fiber layers can be deposited on a veil.

Abstract: A thermal spray gun having an advanced, streamlined design which simplifies assembly of the gun components and reduces maintenance downtime. The thermal spray gun has a fuel/oxidant gas nozzle with a plurality of oxygen outlets arranged in a ring upon a discharge face. Three alternative fuel gas outlet configurations provide a combustion flame within a barrel having an inlet adjacent the fuel/oxidant gas nozzle discharge face. Powdered feedstock is supplied through a centrally disposed feedstock injector and is heated by the combustion flame. Oxidant gas, fuel gas and power feedstock are simultaneously discharged into the barrel, through a single plane perpendicular to the direction of gas and feedstock flow.

Abstract: A process for producing a metal-glass glaze composite pipe including removing corrosion from a metal pipe, simultaneously rotating and translating the pipe through a protective cover operating under a substantially non-oxidating environment and containing an induction pre-heating device and a pair of spray guns. The pre-heating device heats the pipe to a first predetermined temperature while the first and second spray guns apply first and second layers of hot-sprayed, flame-liquefied powdered glaze material to the pipe. An induction post-heater is provided to ensure the quality of seal effected by the layers of glaze material.

Abstract: High pressure atomizing nozzle includes a high pressure gas manifold having a divergent expansion chamber between a gas inlet and arcuate manifold segment to minimize standing shock wave patterns in the manifold and thereby improve filling of the manifold with high pressure gas for improved melt atomization. The atomizing nozzle is especially useful in atomizing rare earth-transition metal alloys to form fine powder particles wherein a majority of the powder particles exhibit particle sizes having near-optimum magnetic properties.

Abstract: A compressed air with or without water droplets in mist form and additional pure oxygen is passed over the radially exterior hot surfaces of an expansion nozzle having a L/D ratio of at least 3-to-1 and preferably surrounded by thermal insulation to enhance regenerative heat exchange between the expansion nozzle and the compressed air stream, as well as regenerative heat exchange with the exterior of a combustion chamber wall of an internal burner, also surrounded by thermal insulation prior to the compressed air entering the combustion chamber for ignition with a mixture of fuel. This permits large operating economics to be realized, reducing the need for expensive pure oxygen as the oxidant and permits the elimination of forced cooling by confined water flow for such internal burners.

Abstract: A flame spray directing means for connection to a flame spray nozzle of an autogenous flame-spraying apparatus for optimizing the working parameters of the apparatus including flame speed and kinetic energy is provided. The means comprises a hollow longitudinally extending module of tubular configuration through which flame spray material is caused to flow. The extending module has a predetermined length with one end portion thereof shaped for coupling to the flame spray nozzle and for providing a combustion chamber therefor, with its opposite end portion providing an exit end therefor. A portion of the hollow module extending from the combustion chamber to the exit end coaxially defines an extending accelerating chamber which is divided into a first stage chamber of specified diameter following the combustion chamber and a second stage chamber in which the diameter thereof less than that of the combustion chamber.

Abstract: The invention relates to a wire pistol comprising a wire feed mechanism including a wire feed pulley rotated by a DC motor and a counterpulley for biasing the wire into engagement with the feed pulley. It is an object of the invention to provide a wire pistol of this type in which, in contrast to prior-art wire pistols, no transmission shift operation or no transmission replacement is required over the entire adjustment range of wire feed rates. This object is attained according to the invention by the provision that the DC motor is adapted to have successive operating voltage pulses of variable pulse width and/or variable pulse frequency applied thereto for thus controlling the wire feed rate. This provision ensures that a sufficiently high torque for the wire feed operation is also available at very low wire feed rates, i.e. at low rotational speeds of the motor.

Abstract: The barrel comprises a unit (1) for initiating detonation connected to a detonation chamber (2) accommodating a combustion-to-detonation transformation accelerator (3) in the form of a space lattice arranged coaxially inside the chamber (2). The size of each cell (4) of the lattice substantially equals the size of cell of a stationary detonation wave in an explosive mixture of preferred composition. The number of cells (4) of the lattice in cross section of the detonation chamber (2) grows toward an open end of the barrel defining through passages (5) for conveying gas from the unit (1) or initiating detonation to the detonation chamber (2). The peripheral passages (5) of the lattice are arranged at an acute angle (.alpha.) to the axis of the barrel.

Abstract: A method is provided for flame-spraying powdered materials onto a substrate by means of an autogenous flame-spraying apparatus of the type in which a combustion gas-oxidation gas mixture is produced and ignited at the outlet of a burner nozzle with the powdered material conveyed by a carrier gas to the burner nozzle and introduced in the flame at the outlet of the burner nozzle. The working parameters of the flame-spraying apparatus are chosen so as to provide an energy constant P.sub.E which together with the kinetic energy E.sub.k of the particles enables the use of a broad range of flame speeds.

Abstract: A gas cap for a thermal spray gun has a passage therethrough including an entrance channel, an exit channel, and an intermediate channel connecting between the entrance and exit channels. The entrance channel is cylindrical on an entrance axis, and the exit channel is convergingly conical on an exit axis oriented at 45.degree. to the entrance axis. The intermediate channel is symmetrical to the plane of the entrance and exit axes and has a near portion and a far portion. The near portion is semicylindrical about the entrance axis, and the far portion is semicylindrical about a far axis segment lying in the plane. That segment is offset from the entrance axis away from the exit end of the gas cap, and is oriented at 14.degree. to the entrance axis, the three axes intersecting at a common point.

Abstract: An apparatus for the flame spraying of powder materials by means of an autogenous flame comprising a nozzle carrier which has a burner nozzle and which projects into a guide opening of a preferably tubular attachment body provided with coolant guide means surrounding the burner nozzle, in particular an attachment body which is provided with an accelerating tube, is to be improved in that the nozzle carrier (10) is surrounded by a nozzle means (30) for construction of the flame and the nozzle means has an outlet opening or openings for constricting gas, the opening or openings extending axially or radially relative to the burner nozzle (11). The constricting gas is supplied through an annular stabilization chamber (28). In an embodiment the stabilization chamber (28) is of variable and is provided with an annular discharge gap (34) as the outlet opening.

Abstract: An apparatus for flame spraying, in particular of powder material by means of an autogenous flame, comprising a nozzle carrier which has a burner nozzle and which can be connected to a preferably tubular accelerating accessory device which is provided with coolant guide means surrounding the burner nozzle, is improved in that the accelerating accessory device (40) bears slidably against a central arm (12) of the nozzle carrier (10) with an axial portion (45), a conical region (44) adjoins the axial portion (45) at a position remote from the nozzle, and a portion (42) which outwardly embraces a combustion chamber (50) adjoins the conical region (44), wherein the combustion chamber is delimited towards the burner by a movable annular body (38). In addition the burner nozzle (9) is to be disposed approximately in one plane with flame outlet openings of the accelerating accessory device (40) and is adapted to be retracted and extended.

Abstract: This invention relates to a process and device for injecting at least one stream of a fluid matter into a hot gaseous flow, such as a plasma jet. According to the invention, said hot gaseous flow has the shape of an envelope of revolution communicated thereto, and the nozzle for injection of the stream of fluid matter is dispsoed coaxially to the axis (X--X) of said envelope of revolution. The invention is more particularly applicable to plasma chemistry.

Abstract: In an open-atmosphere flame spray gun system for spraying molten particulate material and a method of spray application, an improved eductor mechanism and flame spray gun permits a greater quantity of particulate material to be delivered to the article to be coated. The particulate material entrained in a stream of pressurized conveying air, a stream of pressurized burn/propelling air and a stream of fuel gas are delivered through a plurality of passageways extending through the gun body to a combustion chamber for mixing and ignition. The streams are delivered in concentric annular relationship to the combustion chamber, with the stream of particulate material and conveying air and concentric annular stream of burn/propelling air being directed into the combustion chamber in an outwardly expanding conically-shaped axial cross-section for enhancing the diameter and length of the flame produced by the gun and permitting an increased quantity of particulate material to be melted and delivered for coating.

Abstract: A molten metal spray-depositing apparatus employs a magnetic field-generating nozzle for atomizing a molten metal stream into a spray of metal particles. The magnetic driving field generated by the magnetic atomizing nozzle generates eddy currents which produce an induced field in the metal stream opposing the driving field and creating a torque which causes the stream to break up upon exiting the driving field. The nozzle has one of two configurations for generating one of two generic magnetic field geometries. In one configuration the nozzle utilizes a pair of spaced magnetic poles, such as provided by Helmholtz coils, for generating a transverse magnetic field geometry across the stream. In the other configuration the nozzle employs a solenoid coil for generating a solenoidal magnetic field geometry parallel to the stream.

Abstract: An improved combustion head for use with flame spray apparatus constructed according to the principles described in U.S. Pat. No. 4,416,421 is provided with a recess in the floor of the counterbore receiving hot pressurized combustion gases from the combustion chamber. The recess is of depth sufficient to redistribute the heat of the combustion gases to prevent local hot spots in the counterbore and to avoid cracking and erosion in the combustion head by reducing thermal fatigue which occurs in cyclic use of the flame spray apparatus. The improved combustion head is also provided with radially spaced longitudinal channels extending inwardly from the periphery thereof, along which channels cooling water is passed to cool the improved combustion head.

Abstract: Apparatus for powder spraying operated with a flame jet having a spray head for feeding the powder carried by a gas into a combustion space, a pipe for supplying a combustible gas to the spray head, a spray head body having rows of bores formed therein for emitting and guiding the combustible gas to the combustion space for forming a flame jet mixture with the powder, a plurality of sideplates and endplates extending over the spray head body on the side facing the combustion space, the combustion space includes teeth of comb-type extensions confining the combustion space, the teeth being fixed in a heat conducting manner to a side member lying perpendicularly to a surface of the spray head.

Abstract: An attachment for supersonic thermal spray equipment by which inert shield gas is directed radially outwardly about the central core of a supersonic, particle-carrying flame to isolate the same from ambient atmosphere. The shield gas is injected tangentially against the inner surface of a constraining tube attached to and extending from the discharge end of the thermal spray gun nozzle, causing the shield gas to assume a helical flow path which persists until after it exits the tube and impacts the work piece. A process using the shielding apparatus with a high-velocity, thermal spray gun and employing oxygen and hydrogen as gases of combustion and inert gas to introduce metal powder, having a narrow particle size distribution and low oxygen content, into the high-velocity combustion gases, produces significantly improved, high-density, low-oxide metal coatings on a substrate.

Abstract: A thermal spray gun includes a first burner for producing a first fan-shaped flame, a second burner for producing a second fan-shaped flame parallel to the first in sufficient proximity to commingle into a combined fan-shaped flame. Powder is dispersed into a fan-shaped powder spray entrained between the first and second flames. The gun body has a fan-shaped powder chamber with an open side opening forwardly from the gun body between the first flame and the second flame and with an apex location opposite the open side. First and second powder ducts each terminate at the apex location with a common axis perpendicular to the fan-shaped chamber such as to mutually impinge the first and second powder streams into a combined powder stream dispersing through the fan-shaped powder chamber into the fan-shaped powder spray.

Abstract: A prilling apparatus with which a molten material hardenable upon cooling is prilled to a narrow size distribution without fouling of atomizing fluid ports. The apparatus includes: (a) a nozzle body; (b) a central bore for conducting the feed material through the nozzle body; (c) a plurality of exit passages formed in the nozzle body in fluid communication between the central bore and exterior the nozzle body; and (d) a plurality of atomizing fluid passages adapted for impinging an atomizing fluid upon feed material essentially exteriorly the nozzle body at an angle of from about 120.degree. to about 160.degree., preferably about 135.degree.-145.degree., when the atomizing fluid and the feed material are expelled under pressure from the fluid passages and the exit passages, respectively, thereby atomizing the feed material.

Abstract: A coating composition applied to a substrate by a thermal spray process which consists essentially of from about 4.0 to about 10.5 weight percent cobalt, from about 5.0 to about 11.5 weight percent chromium, from about 3.0 to about 5.0 weight percent carbon and the balance tungsten.

Abstract: A method for generating fine sprays of molten metal for spray coating and wder making is disclosed. Liquid metal is fed via a melt tube to a nozzle that is shaped like the frustrum of a cone. The nozzle is surrounded with gas jets in a coaxial pattern around the melt tube orifice. High pressure gas causes the formation of a low pressure region immediately next to the melt tube orifice that draws metal out of the orifice at a higher rate than would otherwise be the case. The coaxial gas stream atomizes the metal into droplets and thereafter forms a narrow, supersonic spray containing very fine metal droplets suitable for powder making or application of a coating.

Abstract: The invention relates to a process and device for injecting at least one stream of a finely divided material into a hot gaseous flow, such as a plasma jet. According to the invention,--there is interposed on the path of said hot gaseous flow a screen pierced with a plurality of orifices spatially distributed about said hot gaseous flow so as to fractionate the latter into a plurality of elementary flows at least approximately in the same general direction; and--said stream of finely divided material, is led to at least one nozzle at least partially surrounded by said orifices, in order to create at least one stream of finely divided material whose direction is at least approximately similar to that of said elementary hot gaseous flows and surrounded by at least certain of them. The invention is particularly applicable to plasma chemistry.

Abstract: A device for proportioning and feeding powder into a barrel of a detonation unit comprises a powder container communicating with a neutral gas pressure source, a bin accommodating two pipes which are coaxial during a powder feed cycle, the first pipe communicating with the powder container and being movable in relation to the second pipe which communicates with the barrel of the detonation unit, and a duct for the supply of a neutral gas to the inlet of the second pipe after proportioning of powder is over. The duct ends with a nozzle arranged at the inlet of the second pipe at an angle to its geometrical axis and is provided with a branch pipe whose first end is connected to the nozzle, while its second end is connected to the second pipe at some distance from its inlet, the first pipe being designed and arranged so that it is acted on by the neutral gas jet exiting from the nozzle and is thus displaced in relation to the second pipe.

Abstract: Apparatus for delivering two or more powders at any controlled ration to a thermal spray apparatus permits the controlled production of graded sprayed coatings. The apparatus also monitors and controls the position of the spray apparatus relative to the workpiece and varies this position during the deposition of the sprayed layers. The apparatus includes in-process mass flow gauges which measure in real time the flow rates of the various powders and report these rates to a supervisory controller which verifies these rates against the predetermined schedule and can shut down the apparatus in the event of a malfunction. The substrate being sprayed has its substrate temperature monitored and controlled according to a predetermined schedule by a supervising controller.

Abstract: A method for making an aluminum nitride powder comprises atomizing a molten aluminum into a nitriding atmosphere of N.sub.2 gas of elevated temperature and solidifying the finely divided liquid particles of aluminum which have been nitrided.

Abstract: A high velocity gaseous jet stream which may be a cold jet stream of compressed air or a jet flame discharging from an internal burner discharges through an open slot V-shaped, U-shaped or C-shaped, or alternatively through separate circumferentially spaced parallel passages to form a volumetric zone of quiescent gas well into the main jet prior to downstream folding of the quiescent zone to form a single symmetrical jet stream, thereby permitting abrasive particles for sandblasting, a solid material particles which are subsequently melted or at least heat-softened prior to impact on a substrate for spray coating. As such the gaseous accelerating medium does not interference with the introduction of the particle or the solid rod from which the particles separate after melting to the center of the accelerating stream, thereby maintaining concentricity of the gas stream about the particles facilitating the focusing of the particle stream and maximizing acceleration effect to the particles so introduced.

Abstract: The invention relates to a process for heating the surface of a substrate and to a burner particularly as part of a spray gun suitable for carrying out the process of flame spraying. In order to improve flame stability and to increase the output, compressed air is supplied using annular guide plates arranged in cascade fashion, one above the other and one behind the other in various planes in the direction of the jet. As a result of this, kinetic energy is introduced into the flow of hot gases as the air volume increases, so that almost complete combustion of the hot gases can be achieved at relatively low end temperatures. The drop-off in temperature of the hot gases in the direction of flow starting from the mouth of the burner is relatively small. Consequently, it is also possible to heat substrates uniformly which, as a result of their particular shape, have a varying spacing from the mouth of the burner.

Abstract: A burner for flame-spray coating, being capable of sufficiently high flame temperature and being capable to flame-spray powder material of high melting point by using such fuel gas as C.sub.3 H.sub.8 or C.sub.4 H.sub.10 with high efficiency of deposition, having a gas-powder stream supplying conduit connectedly arranged at the rear portion of a pre-mix combustion chamber, from where gas-powder stream being jetted into the chamber, characterized that at least a series of auxiliary combustion gas (oxygen, oxygen enriched air) supplying passages are annularly provided on the conical wall face of said chamber with the direction of converging toward an opening for flame jet and the axis of the pre-mix combustion chamber.

Abstract: This guniting nozzle end piece for projecting a refractory powder through a flame, the nozzle being connected to a combustive gas, fuel gas and refractory powder feed, one of the gases being the gas carrying the powder in the end-piece, is characterized in that, generally cylindrical in shape, it comprises a plurality of individual tubes (9) disposed in at least one ring (9a,9b) of tubes coaxial with the end-piece (1), opening on the one side at the level of the nose (11) of the end-piece and connected on the other side to the refractory powder and carrier gas feed (20), the plurality of tubes (9) being disposed between two coaxial substantially cylindrical walls respectively internal (12) and external (13), the gaps (24) between the tubes and between the tubes and the cylindrical walls forming a passage space opening on the one side at the level of the nose (11) of the end-piece and further connected to the non carrier gas feed (18).

Abstract: Particulate material, which may be heat softened or liquified, or which may remain solid, is fed outside of an electrical heating zone for electric arc heating under pressure a continuous flow of heated gas, or outside of a combustion chamber producing high pressure, high temperature products of combustion, axially into the converging flow of the heated gas or products of combustion while entering a converging portion of a flow expansion nozzle having a nozzle bore of a length that is at least five times the diameter of the nozzle bore. This restricts the diameter of the column of particles passing through the nozzle bore to prevent build up of particle material on the nozzle bore, if molten or heat softened, while insuring sufficient dwell time within the bore to effect particle heat softening or melting, or if the particles are solid, to prevent abrasion of the nozzle bore wall by the particles while accelerating the particles to supersonic velocity.

Abstract: A method is disclosed for making an optical fiber by drawing a preform whose fabrication involves deposition of a glass on a substrate by means of a chemical reaction between gaseous reagents. According to the disclosed method, accurately controlled amounts of a gaseous reagent are produced by flash evaporating a metered flow of a liquid reagent. The disclosed method is of particular interest for the industrial production of optical fibers.

Abstract: An oil filled electric radiator supporting structure is provided having a supporting frame structure including castors supporting the same. An oil filled electric radiator is mounted in supported assembly on the frame structure. Means is provided securing the radiator to the frame structure. A radiator control panel is positioned at one end of the radiator. A radiator cover structure is mounted on the radiator and fitted about the control panel, the cover structure being provided with a cover comprised of cold rolled steel having a thickness in the range of 0.033"-0.038". The cover further includes downwardly extending parallel sides on opposite sides of the radiator for permitting air flow to circulate to and from the radiator and with one of the sides being perforated. The sides are provided with yieldable confronting converging bottom ends extending beneath the radiator on its opposite sides.

Abstract: Within ultra high velocity flame spray apparatus, the oxy-fuel products of combustion under pressure exit from an internal burner and pass through a spray nozzle of extended length. Metal or ceramic material in thin diameter rod form or as particles are fed to the nozzle inlet at a point at or just ahead of the throat of the nozzle bore. The exceptionally long nozzle flow path and the mode of introduction of the material into the flame spray insures a concentrated and highly focussed core of spray material for material spray coating downstream of the nozzle at supersonic speed.

Abstract: There is provided an improved powder flame spraying apparatus and method having a preheating nozzle in advance of a plurality of final heating nozzles into the converging flame envelopes of the latter of which hardfacing powder is dispensed. This powder is aspirated into a pressurized stream of inert gas at a variable rate readily adjusted between maximum and no-flow by selectively regulating the gas pressure at and/or spaced downstream from the outlet of the powder aspirator. Regulation of the gas pressure is achieved by venting variable quantities of gas to the atmosphere or air to the aspirator outlet as appropriate to provide a desired powder flow and to achieve a desired volume and velocity of gas and powder delivery into the final heating flames.

Abstract: A flame guniting lance comprises a water-cooled casing made up of pipes (1 and 2). Arranged concentrically inside the casing are pipes (4) for supplying a mixture of powdered refractory material and fuel, and pipes (3) for supplying oxygen. Each pipe (3 and 4) is respectively fitted with a nozzle (5) for supplying the mixture of refractory material and fuel, and a nozzle (6) for supplying oxygen, the nozzles being arranged in pairs and coaxially in each pair. The outlet cross-section of each nozzle (5) is positioned below the outlet cross-section of each nozzle (6) within a distance of 1 to 5 times the inside diameter of the nozzle (5). The walls of at least one of each pair of the nozzles (5 or 6) are partly or completely other than cylindrical in shape.

Abstract: Plasma torch or plasmotron for processing metals in the air or under water. The plasma stream issuing from the torch is shielded by a conical spray of water issuing from the torch. The water spray is given a rotary or whirling motion, thereby increasing its effectiveness in shielding the plasma stream, and insuring outer water shielding of the plasma stream with its changing shape and movement in accordance with changes in the medium wherein the processing is carried out.

Abstract: The invention contemplates a gas-torch construction wherein independent flows of combustible gases are maintained up to the point of mixing within the nozzle of the torch, virtually at the location of discharge from the nozzle. The nozzle is removably connected to an elongate intermediate or adapter member, and the latter is removably connected to the torch body. The separate flows of the gases are maintained independent of each other, from the torch body, through the adapter member, and into the upstream end of the mixing nozzle. Individual radially spaced manifolds at the adapter-to-nozzle connection assure independence of the gas flows and a non-critical angular relation when the nozzle is replaced. The invention is described in application to a powder-spraying gas torch, as for torch deposition of metal coatings.

Abstract: A flame spraying device including a rocket accelerator wherein a low velocity flame is produced into which a coating material is introduced. At least one rocket accelerator producing a high velocity stream of combustion product gases is positioned relative to the low velocity flame so that the coating material carried thereby is accelerated toward the substrate to be coated. By positioning the rocket relative to the low velocity flame, the dwell time in the low velocity flame can be optimized to produce the best coating of a substrate. The coating quality is also enhanced by the fact that the coating material does not oxidize or cool significantly while in the high velocity stream and by the fact that the coating material strikes the substrate at high speed thereby resulting in high density coating.

Abstract: A coating is applied to a workpiece by ejecting a powdered material towards the workpiece using the energy of explosion in a recurrent cyclical operation. To produce an explosion, introduced into a combustion chamber of a detonation gun are a powdered coating material suspended in the stream of an inert gas and a gaseous explosive mixture formed by mixing a combustible gas and an oxidizing gas with or without an addition of an inert gas. During the coating process the explosive mixture is formed continuously, and cyclically filling the combustion chamber by portions of the explosive mixture is accomplished by feeding the inert gas to the pipe connecting the mixing chamber to the combustion chamber, which enables regular termination of the stream of explosive mixture and prevents the flame from spreading to the mixing chamber.

Abstract: An apparatus is provided for hard facing by powder flame spraying of inner surfaces of bores of relatively large workpieces difficult to mount rotatably, such as Diesel engine blocks, and the like. The apparatus comprises a stand, a carriage support pivotally and mounted to the stand via a holding mechanism coupled to the stand and adapted to be adjustably inclined and to move vertically between a pair of supporting columns of the stand. A carriage is mounted on the carriage support and has a burner assembly mounted to and extending transversely from the carriage, the burner assembly comprising a burner mounting having a longitudinal member extending therefrom through which powder flame spray material is fed, the member terminating into a nozzle disposed transverse to the longitudinal axis of the longitudinal member. The carriage is slidably mounted on the carriage support and has a mechanism associated therewith for sliding the carriage along the axis of the longitudinal member.

Abstract: A refractory powder flame projecting burner apparatus for lining repair or refractory fabrication in which oxygen-gas-entrained refractory powder is forcibly supplied to a burner where the oxygen gas mixes with fuel gas. A plurality of flame nozzles are provided in at least two parallel rows. A plurality of powder projecting nozzles are provided between and parallel to the rows of flame ports. A powder path is provided within the burner along the row of the powder projecting nozzles. A distributor having a plurality of axial grooves, with partitioned cavities at one end thereof, is inserted in the burner so that each cavity communicates with a plurality of the powder projecting nozzles. This refractory powder flame projecting apparatus forms a dense and durable refractory layer with a high yield.

Abstract: A system for delivering a siliceous matrix material and selected dopants to an oxidizing reaction flame or the like. Each constituent is maintained in liquified form and transferred by means of an individually controlled metering pump to a nebulizing stage then passed to a burner or the like from which the materials are converted into appropriate soots. The soots are then applied to a starting member which is subsequently subjected to heat to fuse it into a drawing blank.

Abstract: A flame spraying material consisting of a wire obtained by compacting zinc powder, zinc-aluminum alloy powder or admixed powders of zinc and aluminum or consisting of a composite wire obtained by enclosing said compacted powders in an aluminum covering.

Abstract: In apparatus for spraying heat responsive materials, a serpentine path is provided so that a flow of compressed air or an inert gas first traverses the inside surface of the housing in order to maintain the outside surface of the apparatus in a relatively cool condition. The compressed air or inert gas continues to flow along its serpentine path, being gradually heated, and then is centrally discharged together with the material to be sprayed which may, for example, be a powder in the form of a pure resin or a mixture. In order to prevent "powder balling" or "spitting" of the resin as it is discharged, baffle means are provided surrounding the nozzle so that the heated compressed air or inert gas does not come into contact with the resin until it is in a mixing chamber that is downstream of and away from the nozzle.