Abstract: An apparatus for manufacturing an embossed article of synthetic resin comprising heating a synthetic resin sheet to a softening temperature; overlaying the heated synthetic resin sheet on an embossing die made by an electro-chemical molding process and having an embossing surface with an embossing pattern thereon and a multitude of fine vacuum pores distributed uniformly over the entire embossing surface; and forcing the synthetic resin sheet against the embossing surface by applying suction through the fine vacuum pores to imprint the embossing pattern onto the synthetic resin sheet.

Abstract: A two-part mould for moulding an article has the mould parts adapted to be moved together under vacuum to cause moulding material to be evenly distributed around a reinforcement structure. Sealing means for sealing the mold cavity against ambient atmosphere, comprises a primary seal operative during the movement of the mould parts, the action of the primary seal being assisted by a secondary seal which becomes effective when the mould parts reach the final closed position. A collection chamber is formed in one of the mould parts for collection of surplus resin through pinch-off means, including a flexible part, which closes off flow of resin into the collection chamber in the closed position, of the mould parts. The collection chamber is preferably located to permit drainage of resin back to the mould cavity until the pinch-off means becomes effective.

Abstract: An expandable enclosure is provided for freeze forming a processed mass of meat or poultry products into a desirable and naturally occurring cut of meat. This enclosure includes an elongate housing with an opening for receiving the mass, a displaceable cover which the product mass displaces as it expands during freezing, and fastening apparatus for providing resistance to the separation of the cover from the housing so that the cover can maintain pressure on the mass to expel voids and excess moisture from the mass and to press the mass into the shape of the enclosure.

Abstract: A casting mold for manufacturing grid plates for lead batteries makes use of easily interchangeable mold inserts for each half of a two-part, external metallic mold holder. The mold inserts are made of a highly porous microfiber nonwoven material, and render unnecessary the conventional cork-flour coating of casting molds due to good thermal insulating properties, high permeability to air and non-wettability by lead. The casting mold inserts are manufactured in a process which involves fixing of the nonwoven material with a curable binder either during or after shaping of the negative for the grid plate, so that the resulting parts assume a cardboard-like consistency.

Abstract: A tire mold having air and gas venting holes is provided with synthetic resin plugs mounted in enlarged bore portions of the vent holes adjacent the inner forming surface of the mold. The plugs are axially compressible and project a slight distance beyond the inner surface of the mold. The molding pressure of the material within the mold compresses the plug whereby an outer surface of the plug becomes generally flush with the inner surface of the mold cavity to substantially eliminate the formation of runners on the molded tire. The plugs preferably are formed of a PTFE (polytetrafluoroethylene) filter leaf membrane material.

Abstract: A form for forming concrete comprises a first sheet permitting surplus water contained in the concrete cast in the form to pass through the first sheet, but capable of blocking the passage of the concrete, a second sheet secured to the first sheet, permitting the surplus water to be absorbed into it, and a plate secured to the second sheet. The first sheet provides paths for the surplus water by the existence of the second sheet. The paths for the surplus water are ensured by a spacer provided between the first sheet and the plate in lieu of the second sheet or together with the second sheet.

Abstract: A foam mold equipped with a self-cleaning mold vent assembly constructed of a rigid apertured plate member and a sacrificial filter member for molding a unitary foamed article.

Abstract: The invention is directed to an adjustable mold for use in fabricating bigradable polymeric bone replacements or implants. The invention consists of a box-like structure with two movable plates therein which can be locked into place permitting different size replacements to be fabricated. The interior walls are panels consisting of polytetrafluoroethylene which permit easy removal of a cured bone replacement. The construction and locking means for the movable plates permit the invention to withstand the pressures developed in replacement fabrication as well as to withstand the most commonly used types of sterilization procedures.

Abstract: A vacuum mold for vacuum-forming a plastic sheet heated to a high temperature to transfer grain patterns onto the surface of the plastic sheet, the mold comprising an electrocast shell formed, by an electroforming step, with a casting surface having the grain patterns thereon and a multitude of fine vacuum holes uniformly distributed at the casting surface. A back-up body is mounted at the rear surface of the electrocast shell and is provided with vent holes communicating with the vacuum holes in the shell.

Abstract: A tire manufacturing mold comprising a profile ring having a contour corresponding to the outer profile of a tire being molded, including at least the tread thereof, and a net ring having a faying surface for making contact with the contour surface and consisting of ribs and/or lugs for forming the grooves of the tire being molded. The net ring is disposed on the contour surface of the profile ring. The profile ring and/or the net ring has gas vent members embedded so as to form gas vent gaps on the periphery thereof; and the gas vent gaps formed on the periphery of the gas vent members being constructed as gas vent passages.

Abstract: A spacer core for use in constructing hollow concrete walls by introducing the core between and spaced from a pair of vertical mold plates before casting the wet concrete, and subsequently removing the spacer core, the lower end of the spacer core including a water permeable wall and a bottom chamber for accumulating water permeating the wall. Also described is a method of constructing hollow concrete walls by the use of the above spacer core by: introducing the spacer core between and spaced from a pair of vertical mold plates; casting wet concrete into the spaces between the spacer core and the mold plates, whereby the water from the concrete permeates through the bottom of the spacer core into the bottom chamber; after a first time interval, lifting the spacer core a first predetermined distance to draw water from the concrete into the bottom chamber; and subsequently removing the spacer core from the concrete.

Abstract: Two matrices, each bearing modulation to form a microgroove disc record, are fixed to half-moulds by means of sleeves, having first and second fixing flanges which extend into the gap between the matrices. One of the flanges is an annular blade whose inner radial surface defines the edge of a moulded disc and whose thickness is slightly less than that of the moulded disc. Formed integrally with, or attached to, the blade is a group of radially outwardly extending lugs which are attached to the body of its associated sleeve. The other flange comprises a second group of lugs mounted to the body of its associated sleeve radially outward of the blade such that the second group of lugs may lie in the spaces between the first mentioned group of lugs. The thickness of the lugs of the second group determines the thickness of the disc and the thickness of the lugs of the first and second groups differs, to determine a gap for escape of air along the first flange.

Abstract: The invention relates to a moulding device for the manufacture of semi-hard pressed cheeses from a liquid pre-cheese, such a device is made in two superposable parts, adapted to be removably assembled together in water-tight manner by a spigot-like interlocking joint, at least one of these parts comprising moulding cavities. The upper part may be constituted by interchangeable individual moulds or by an assembly of moulds connected to one another, and the lower part is a plate provided with grooves for interlocking whose configuration matches that of the base of the moulds or mould assembly. The lower part may be constituted by a multi-mould plate comprising upwardly open half-cavities for moulding and grooves for interlocking and the upper part is constituted by a counter-mould plate comprising downwardly open half-cavities for moulding, complementary of the half-cavities of the multi-mould plate, and ribs for interlocking.

Abstract: A grooved baking pan and a method for baking therewith wherein the bottom surface of the pan is provided with a plurality of grooves. In the preferred embodiment, the grooves are V-shaped. The grooves are arranged in a pattern such as a grid pattern and apertures are located in the areas bounded by the intersecting grooves. The pan is used to bake high density food products such as pizza in an impingement oven wherein columns of heated air are formed which are directed at localized areas of the bottom surface of the pan. The pan is moved relative to the impinging air columns while the food product is being baked.

Abstract: A venting unit is inserted in a press fit within the air vent of a rubber article forming mold and is comprised of a cylindrical body member with an axial bore having a reduced outer end section with an air inlet open to the mold cavity. The junction of the reduced outer end section with the main section of the bore is defined by a shoulder that provides a rubber severing member. Any uncured rubber which, during expansion of the rubber article to its final form that may be compressed into the reduced section expands on entering the main bore section and is severed at the shoulder on removal of the formed article from the mold cavity. The diameter of the reduced bore section relative to its axial length provides for the unexpanded rubber that adheres to the removed article being of a relatively minute size so as to form with the exterior surface of the article a substantially smooth and continuous surface.

Abstract: An apparatus and method for molding plastic pipettes are disclosed, using an upper and lower mold plate that define a cavity which forms the outer surface of the pipette. The mold parting line of the upper and lower mold plates is located at a position between the ends of the cavity to prevent "radial" flash at the aperture of the pipette. "Axial" flash at the aperture of the pipette is prevented by a lower core pin in the lower mold plate. The lower core pin extends into the cavity and defines the dimensions of the aperture of the pipette. The extension of the lower core pin from the lower mold plate minimizes tool wear at the aperture and makes the alignment of the upper and lower mold plates at the orifice less critical.

Abstract: This invention discloses improved venting of dies in molding of thermoset plastic molding compounds wherein said invention consists of a vent system comprising a vent extending from a molding die to a vent well and said vent well venting to the atmosphere. This can be depicted as: die to vent well to atmosphere.

Abstract: An oblong cheese mould (1) having a substantially constant cross-section has in its side wall (3) slits (2) for drainage of whey from the cheese mass received by the cheese mould. According to the invention, the slits (2) extend transversely to the longitudinal direction of the mould, and their width, measured internally in the longitudinal direction of the cheese mould (1), is smaller than the cheese particles in the cheese mass, and the bottom (14) of the slits (2) facing the exterior of the mould is substantially closed, apart from channels (4) for drainage of the whey. This causes the cheese to be movable longitudinally of the mould because of its own weight so that the cheese obtains a very smooth surface, and thus the mould easily releases the cheese.

Abstract: A tire manufacturing mold comprises a mold body having an inner circumferential surface corresponding to the contour of a tire being molded, and includes at least the tread thereof. The body has a mold attachment for molding recesses of the tire being molded and a joint surface with the inner circumferential surface of the mold body. The mold attachment is detachably fitted to the inner circumferential surface of the mold body.

Abstract: An ice mold characterized by a lower mold section having an upwardly extending outer retainer wall and an upper mold section which fits within the outer retainer wall and which has an upwardly extending inner retainer wall. An annular void is formed between the retainer walls when the mold sections are engaged to provide an expansion space for the water as it freezes and to eliminate the need for a seal between the mold portions.

Abstract: In molding of plastic materials, particularly thermoset compounds, venting of dies is essential to obtain well molded parts, and this invention discloses improved venting of dies in molding of thermoset plastic compounds wherein a vent path 4 vents from the die into a vent well 3, said vent well comprises a wedge shape having a transition angle of 10.degree. to 35.degree. and a vent extension 6 extending from said vent well 3, to the atmosphere.

Abstract: An apparatus for forming concrete burial vaults and the like. The apparatus comprises a plurality of forms which are movable independently and as a unit in a series of operating steps to form a completed vault. Drop-in apparatus for forming a compound vault is also described.

Abstract: Proposed models are used for forming into destined shapes liquid, slurry, soft, sheet or lump materials, and are provided with endurance for many times of use and excellent permeability. A basic feature is that aggregates are ferrous or non-ferrous metallic grains and ceramic grains, to which a binder contained in evaporating or consumable substance is added and kneaded, and sintered. The mode has a close hardened layer scattered with metallic oxides on at least a shell. The hardened layer has fine air vents in its thickness. The whole body of a model is 5 to 60% of porosity and more than 100 Kg/cm.sup.2 of compression strength.

Abstract: Stamper plates and backing plates in a tool for the pressing of video discs are recessed to permit the formation of an annular ridge which encircles the information region of a disc and is provided for use in the mechanical removal of a disc from its container. Apertures in an annular recess in a stamper plate are aligned with apertures in the associated backing plate to lead to a manifold which communicates with atmosphere. Air which may be present in the ridge of plastics material during the pressing operation thereby escapes to atmosphere, and blemishes in the ridge due to air entrapment are substantially avoided.

Abstract: A microwave lens is constructed of a homogeneous body of closed cell rigid polyurethane foam with aluminum flakes dispursed throughout and having a configuration defining an axis and opposed lens surfaces. The method of the invention includes selecting a mold having a cavity of the appropriate configuration, preheating the mold, and filling the mold with a mixture of low density polyurethane foam components and fine aluminum flakes evenly dispersed throughout the foam structure allowing the mixture to cool and form a body of the appropriate configuration.

Abstract: A tire mold having air venting passages or holes is provided with plastic inserts or plugs for the vent holes along the cavity side of the mold. The inserts are composed of a plastic material having a heat distortion temperature of no less than 275.degree. F. at 66 psi in accordance with ASTM D648 and a coefficient of thermal expansion less than 8.times.10.sup.-5 in/in/.degree.C.

Abstract: A mold for forming elastomeric articles and the like, has vent plugs inserted in bores through the body of the mold. The vent plugs may be manufactured of sintered metal. Each vent plug has a bore therethrough that is significantly smaller than the bore through the mold body, so that very little, if any, of the elastomeric substance being formed in the mold flows into the bore of the vent plug.

Abstract: This invention relates to a pouring form for molded window sills characterized by a rigid frame having a generally J-shaped cross section defined by an upstanding flange, a base member depending from the lower margin of the upstanding flange and an upturned flange depending from the remote margin of the base member cooperating therewith and with the upstanding flange to produce an upwardly-opening channel; a first generally L-shaped insert having an upstanding flange paralleling the corresponding flange of the frame adapted to rest thereagainst in supporting relation thereto and a shaped flange depending from the lower margin of the upstanding flange bridging the gap between the latter and the upturned flange of the frame so as to cover the channel; a second generally L-shaped insert having upstanding and horizontal flanges; a pair of shaped plug-forming spacers adjustably positionable in longitudinally-spaced relation cooperating with the first and second inserts when placed therebetween to create a generall

Abstract: A mold unit and method for casting ceramic material in slip form is described. Each mold unit comprises a plurality of parts which when assembled for a casting operation define between them, two casting cavities, the casting cavities are positioned one above the other, into which slip can be introduced to form discrete articles and when removed from the mold while in the green condition are assembled to form a composite article.

Abstract: A cheese mould having a wall of plastic material, which wall is provided with fine holes and the inner surface of which may be provided with grooves, said inner surface being subjected to a roughening treatment, for instance rubbing with a steel brush, course sand paper, a rasp or a scouring substance, so that small scratches are made, in order to improve the rind forming properties of the mould.

Abstract: Disclosed herein is a mold assembly including first and second mold members assembled together to define a mold cavity, which first and second mold members each include a peripheral surface extending outwardly from the cavity, a gasket captured between the peripheral surfaces, and one or more tubes extending through the gasket and between the peripheral surfaces to provide communication between the cavity and the atmosphere.

Abstract: When molding rubber or plastic articles in a closed mold, a film of a liquid coating material having a boiling point above the ambient temperature of the work area and below the temperature at which the molding is to occur is applied to the surface of the mold cavity and/or the surface of the article to be molded just before the mold is closed. The mold cavity then is heated to a temperature above the boiling point of the liquid coating material. The pressure maintaining the mold closed is suddenly reduced exposing vapor release passages between mating surfaces of the mold segments. The liquid coating material at the elevated temperature and reduced pressure within the mold cavity rapidly vaporizes and exhausts through the vapor release passages flushing air entrapped within the mold cavity when the mold was closed from the mold cavity. The mold once again is closed before air can seep back into the mold cavity. Normal molding procedures thereafter are followed.

Abstract: An apparatus for casting toilet tanks from ceramic material in slip form is disclosed. A plurality of mold parts which include two side mold parts which when assembled define a casting cavity and a core part which is positioned in the mold cavity and is spaced from the mold surfaces of the two side parts to define the front back and side walls of the toilet tank. One of the side mold parts includes an integral base for forming the bottom wall of the tank. Each side mold part arranged in a general horizontal line and are shiftable longitudinally to open and close the mold unit.

Abstract: Method for slip casting toilet bowls and as mould for casting ceramic material in slip form, including a compartment having an air impermeable wall and arranged, in the casting position of the mould, so that when the mould is filled with slip air is trapped in the compartment. The compartment is located at a region where casting is not to occur and the trapped air not only achieves this but also prevents the surface of the compartment from becoming wetted, thereby making subsequent cleaning easier. The compartment may be formed either in a plaster mould part and its surface rendered air impermeable, or in a separate part made of air impermeable material, and assembled with the plaster mould parts. The mould is particularly suitable for casting a water-closet bowl, the compartment being located at the region where the open top of the bowl is formed.

Abstract: A mold for slip-casting and the like comprising: a gypsum or other water pervious body having a three-dimensional network of chopped glass fiber filaments having a water wettable surface thereon and in an amount of more than 924 lincal inches of filament per cubic inch of the water pervious body. The preferred mold is a gypsum mold having from 4,621 lineal inches of filament to 46,210 lineal inches of filament per cubic inch of gypsum.

Abstract: A platen capable of being heated is disclosed wherein fluid flow zones containing heat exchange channels are individually sealed. The heat exchange channels in the platen are connected by a connecting channel sized so that the distance from the connecting channel to a vent passage or a vented opening in the platen is not less than the distance from the vent passage or vented opening to the heat exchange channel. The sealing of the fluid flow zones is accomplished with plugs and end plates which are welded to the platen and then welded together with a fillet weld.

Abstract: A vented platen capable of being heated or cooled is disclosed wherein a plurality of heat exchange channels bored through the width of a plate member are arranged in a plane. The plate member has a plurality of openings on a surface that are vented by vent passages disposed on a plane substantially parallel to the plane of the heat exchange channels.

Abstract: A mold for casting metals is provided with a roughened surface so that, on first contact of the mold with the melt, heat transfer is controlled in such a way that the melt comes into contact only with the peaks of the projections on the mold surface and an air gap is formed between the melt and the valleys on the surface. The pattern of roughness on the mold surface comprises a uniform arrangement of pyramidal or blunted-cone shaped projections. Neighboring projections are spaced a distance d of 0.05 to 1 mm apart and have a height h of 0.1d<h<d. The pyramid or blunted con surfaces satisfy the condition of 0.05<.function./d.sup.2 <0.5. A process which does not involve deformation is preferred for producing the rough pattern, for example, a photochemical etching process. The molds are suitable for many casting processes, in particular for continuous D.C. ingot or strip casting with moving molds and caterpillar track type mold belts.

Abstract: Apparatus for precasting concrete products wherein dry mix is deposited in casting cavities defined by mating upper and base form sections, vibrated and/or pressure compacted, and the upper form section removed immediately for curing of a free standing green cast product. A single upper form section cooperates with a number of base sections and the latter are used to transport the green cast products for curing. Automatically separable base section parts are also employed for the transport of cured products. Forms are adapted for fork lift handling and include high intensity vibrators, sight openings for ascertaining a cavity full condition, closure plates for fill openings, pressure applying and finishing devices, and sectionalized construction for various size products. Casting machine includes mix delivery apparatus and form handling apparatus for upper and base form sections for automated casting and transfer of green cast products for curing.

Abstract: An ice tray having specially shaped cavities for allowing individual ice pieces to be removed on a one-at-a-time basis in which each individual cavity has a uniformly curved bottom wall of part-circular configuration preferably part-cylindrical and a pair of generally concave opposed side walls of generally part-conical configuration flanking said bottom wall whose central apices provide a pivot axis about which the ice piece rotates when pressure is applied to the end of the ice piece to slide same along the curved bottomwall for removal from the cavity, the upper sheet portion which joins each individual cavity together being resiliently twistable to loosen all of the ice pieces simultaneously, if desired, and legs on the underside may be provided with notches for engaging portions on the upper surface of another tray to facilitate compact tray stacking, one upon another, without tray slippage or interference with ice formation.

Abstract: A method and apparatus for forming a continuous cooling liquid passageway through two separable injection mold dies when they are closed with a supply system flowing cooling liquid at a less than atmospheric pressure at least at the junction of the dies through the passageway only when the dies are closed and air when the dies are opened and the passageway is discontinuous.

Abstract: A baking mold assembly employing a plurality of spaced vertical batter containers removably positioned on a horizontal base plate. Each batter container consists of two removable tubes, one concentrically about the other end, with sufficient space between them for the inclusion of a batter.

Abstract: A mold for injection molding of long thin walled articles has precisely balanced high-volume venting of a narrow cavity space surrounding a long slender cantilevered core and minimized flash. The venting is provided by closing an end of the female mold cavity with a sintered metal plug and forming an end of the mold cavity in an end face of the plug.

Abstract: Mould assembly for foam moulding of plastic materials, which comprises stationary and movable dies and an auxiliary die plate device between the stationary and movable dies. A gas passage is formed for introducing pressurized inert gas into the mould cavity. The auxiliary die device comprises separated inner and outer auxiliary dies both being spring biased toward the stationary die. O-ring seals are disposed between the opposite surfaces of the outer auxiliary die and the stationary and movable dies.

Abstract: A method and apparatus for forming a continuous cooling liquid passageway through two separable injection mold dies when they are closed with a supply system flowing cooling liquid at a less than atmospheric pressure at least at the junction of the dies through the passageway only when the dies are closed and air when the dies are opened and the passageway is discontinuous.

Abstract: Shaped synthetic-resin bodies are made in a separable mold by injecting a flowable mass of a synthetic-resin material into the mold cavity. To precool the mass and cause an initial setting at least of the surface thereof, a liquefied gas, i.e. a low-boiling liquid which is in a gaseous state at room temperature and atmospheric pressure, is introduced between the mass and the walls of the cavity. The coolant is discharged from the cavity through at least one controllable cross-section outlet to regulate the contact time between the coolant and the mass. The initially set precooled body is injected from the mold and is subjected to final cooling and temperature homogenization (tempering), e.g. in a liquid bath.

Abstract: Thermometer probe covers having an extremely thin wall integral tip for enhanced heat transfer are injection molded by unique mold core construction and venting configuration. A tungsten carbide core minimizes core deflection to maintain improved concentricity of core and cavity. Maintainance of concentricity in quantity production apparatus is improved by a combination of relatively loose cantilevered mounting of an end of the core together with a press fit locking of the core upon closing of the mold. Venting of cavity gas during injection of mold material is precisely controlled through symmetrically distributed vent orifices in both the core and the female mold part. Core venting is controlled by a plurality of orifices and a manifold provided by a water cooled core vent pin within a bore of the core.

Abstract: When producing insulating units, in particular building units, plaster of Paris was previously poured into the mold, bloated polystyrene pearls being prekneaded into said plaster. Plaster of Paris has also been poured into molds, wherein a lining of an aggregate of fused, bloated polystyrene pearls were prearranged. The bloated polystyrene pearls according to the invention are first densely packed in the mold, whereupon plaster of Paris, cement or another hydraulic binding material is filled into the mold through a net or a perforated plate, said net or perforated plate keeping the pearls densely packed during the casting so as to ensure that they do not reposition as a consequence of their buoyancy in the cast, liquid binding material.

Abstract: An apparatus for the manufacture of a foamed molded article or part from pre-expanded polystyrene comprising a hollow mold compartment which communicates with a vapor chamber or compartment at least at the region of one of its walls by means of passageways or openings provided therein. Each passageway or opening is controlled by a valve arrangement responsive to the vapor temperature and which closes such passageway when the vapor temperature exceeds a temperature range contemplated for a limited foaming.

Abstract: A steam aperture device in a mold for use in preparing a foamed article. The steam aperture device comprises an aperture member extending therethrough and a moving member movably inserted in the aperture member. The aperture member forms a truncated conical wall progressively enlarged toward the end on one side and a cylindrical wall on the other side, both walls having a common axis. The moving member has a truncated conical surface corresponding to the truncated conical wall and a cylindrical surface, the moving member forming a gap between the truncated conical surface and the truncated conical wall when the moving member is raised from the aperture member. A steam passage is formed in at least one of the aperture member and the moving member, one end of the steam passage being opened on the other side and the other end of the steam passage communicating with the gap formed when the moving member is raised.