Forming Grid Or Lattice Type Product Patents (Class 249/60)
  • Patent number: 11413791
    Abstract: A three-dimensional modeled object made of metal including a gas flow path is provided. The gas flow path includes a first structure portion with a lattice structure including a plurality of linear vent holes with a maximum width of equal to or greater than 0.01 mm and equal to or less than 0.10 mm and a frame body portion with a width of equal to or greater than 0.08 mm and equal to or less than 0.25 mm and with a solidification density of equal to or greater than 90%, and has a thickness of equal to or greater than 1 mm and equal to or less than 10 mm.
    Type: Grant
    Filed: August 4, 2019
    Date of Patent: August 16, 2022
    Assignee: Sodick Co., Ltd.
    Inventors: Atsushi Hirota, Shuji Okazaki
  • Publication number: 20150077856
    Abstract: An optical mold including a spacer cavity portion, a lens cavity portion and a flow stop control portion for allowing optical lens material to flow between the spacer cavity portion and the lens cavity portion and an optical lens array formed therefrom. The optical mold may further include a pedestal located within the spacer cavity portion for supporting the mold during a puddle dispensing process. A method for using the optical mold including the spacer cavity portion, the lens cavity portion, and the flow cavity portion, and optionally the pedestal.
    Type: Application
    Filed: September 16, 2013
    Publication date: March 19, 2015
    Applicant: OmniVision Technologies, Inc.
    Inventors: Huiyan Neo, Regis Sh-Louen Fan, Chia-Yang Chang
  • Patent number: 8747683
    Abstract: A mold of an embodiment of the present invention has a surface that has a shape which is inverse of a surface shape of a moth-eye structure. This surface has a plurality of protrusions, a plurality of ridges extending between the plurality of protrusions via saddle portions, and a plurality of holes, each of which is defined by at least any three of the plurality of protrusions and ridges extending between the at least any three of the plurality of protrusions, and an average distance between centers of adjacent holes, p, and an average depth of the saddle portions, r, satisfy the relationship of 0.15?r/p?0.60.
    Type: Grant
    Filed: November 25, 2010
    Date of Patent: June 10, 2014
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Akinobu Isurugi, Kiyoshi Minoura, Tokio Taguchi, Takao Imaoku
  • Publication number: 20130196087
    Abstract: Mandrels of various configuration, and action, including collapsible mandrels, to be used in forming composite articles with preselected three dimensional shapes and construction are disclosed and described. In one aspect, such a mandrel may have a plurality of discrete segments coupled about a longitudinal axis and collectively forming an enclosure with a substantially continuous exterior working surface. The working surface can have a network of intersecting grooves formed therein, and such grooves can cooperatively establish a substantially continuous interconnected lattice corresponding to the three dimensional geometric configuration to be imparted to a composite article formed. The mandrel may optionally include a removable core assembly to aid in collapse of the mandrel.
    Type: Application
    Filed: October 22, 2012
    Publication date: August 1, 2013
    Applicant: Sigma-Tek, LLC
    Inventor: Sigma-Tek, LLC
  • Patent number: 8328156
    Abstract: Interconnects are formed on attachment points of a wafer by performing several steps. A plurality of cavities having a predetermined shape is formed in a semiconductor substrate. These cavities are then filled with an interconnect material to form the interconnects. The interconnects are subsequently attached to the attachment points of the wafer.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: December 11, 2012
    Assignee: International Business Machines Corporation
    Inventors: Bing Dang, Peter A. Gruber, Luc Guerin, Chirag S. Patel
  • Publication number: 20120234794
    Abstract: A mold of an embodiment of the present invention has a surface that has a shape which is inverse of a surface shape of a moth-eye structure. This surface has a plurality of protrusions, a plurality of ridges extending between the plurality of protrusions via saddle portions, and a plurality of holes, each of which is defined by at least any three of the plurality of protrusions and ridges extending between the at least any three of the plurality of protrusions, and an average distance between centers of adjacent holes, p, and an average depth of the saddle portions, r, satisfy the relationship of 0.15?r/p?0.60.
    Type: Application
    Filed: November 25, 2010
    Publication date: September 20, 2012
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Akinobu Isurugi, Kiyoshi Minoura, Tokio Taguchi, Takao Imaoku
  • Publication number: 20120138769
    Abstract: Interconnects are formed on attachment points of a wafer by performing several steps. A plurality of cavities having a predetermined shape is formed in a semiconductor substrate. These cavities are then filled with an interconnect material to form the interconnects. The interconnects are subsequently attached to the attachment points of the wafer.
    Type: Application
    Filed: February 13, 2012
    Publication date: June 7, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Bing Dang, Peter A. Gruber, Luc Guerin, Chirag S. Patel
  • Patent number: 8191854
    Abstract: A device for manufacturing a component comprises a trough, into which starting material for manufacturing the component can be introduced, a cover that can be attached to the trough in such a way that starting material for manufacturing the component is enclosed between the trough and the cover, a heating device for manufacturing the component by heating starting material that can be enclosed between the trough and the cover, wherein the trough is manufactured from a material with a coefficient of expansion that is essentially identical to the coefficient of expansion of the starting material for manufacturing the component.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: June 5, 2012
    Inventors: Vidina Otten, Dirk Siebrecht
  • Publication number: 20110064855
    Abstract: A checkerboard baking pan system includes at least one pan and an insert for seating inside the at least one pan. The pan has a substantially flat bottom wall and upstanding side walls surrounding the bottom wall to form a receptacle. The pan has a non-circular shape, with said non-circular shape having a length and a width. The insert has at least two longitudinally extending members and at least two cross-braces for coupling the longitudinally extending members together. A method for forming a non-circular checkerboard cake having multi-layers is also discussed and includes forming two or three layers having varying colors using the insert.
    Type: Application
    Filed: September 10, 2010
    Publication date: March 17, 2011
    Inventor: Mark Levie
  • Patent number: 7905466
    Abstract: An ice tray is provided that prevents the overflow or splashing of water or thin ice out of the ice tray as water is supplied to the ice tray, or when the ice tray is shaken by an external force. The ice tray may include a plurality of receiving portions that receive water for freezing into ice pieces. An overflow preventing portion may extend upward from upper edges of the receiving portions to form a barrier to water flowing out of the ice tray. Alternatively, the receiving parts may be positioned within a corresponding plurality of location parts having water proofing walls extending upward therefrom to inhibit the unintentional flow of water or thin ice out of the receiving portions of the ice tray.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: March 15, 2011
    Assignee: LG Electronics Inc.
    Inventors: Tae Hee Lee, Hong Hee Park, Joon Hwan Oh, Young Jin Kim, Kwang Ha Suh
  • Publication number: 20110024350
    Abstract: A mold for use in forming form a porous molded product via an injection molding process is provided. The method comprises injecting a material into the mold comprising multiple layers of shaping elements extending through a cavity, each layer of shaping elements including multiple shaping elements; and removing the molded product from the mold, the molded product having a porous structure formed by at least some of the shaping elements of the layers of shaping elements. The porous structure includes a multiplicity of ordered structural members defining the porous structure, the multiplicity of structural members intersecting to form structural member intersections, and a multiplicity of the pores defined by the multiplicity of structural members.
    Type: Application
    Filed: October 7, 2010
    Publication date: February 3, 2011
    Inventors: Majid Entezarian, Richard Smasal, Justin C. Peskar
  • Publication number: 20100305516
    Abstract: Side-ported microneedles are produced from a suitably shaped microneedle mould (40). A microneedle mould base (32) is made with a number of microneedle mould recesses (30) in it. One surface of the microneedle mould base (32) is coated with a seed layer (34). The microneedle mould base (32) contains two microneedle mould sheets (24, 26), which are separated to gain access to an internal surface of one of the microneedle mould sheets (24, 26). Side-port forming channels (38) are formed on one of the internal surfaces, intersecting with the recesses (30) within the relevant microneedle mould sheet (24). The two microneedle mould sheets (24, 26) are placed back together and joined together as a unitary microneedle mould (40). The microneedles are formed in the recesses (30) by depositing a microneedle layer (44) therein and on the surface with the seed layer (34).
    Type: Application
    Filed: March 12, 2004
    Publication date: December 2, 2010
    Inventors: Yuan Xu, Minghua Wang, Mei Ma Chen, Zhongli Li, Chee Yen Lim, Pei Ying Joyce Tan
  • Publication number: 20100290250
    Abstract: Articles and methods of making an articles having at least one convexity or at least one concavity are described. A first article having at least one concavity is prepared using a molding surface that includes at least one gas bubble. A second article having at least one convexity is prepared using the first article as a mold.
    Type: Application
    Filed: November 18, 2008
    Publication date: November 18, 2010
    Inventors: Atsushi Toyota, Shoichi Masuda
  • Publication number: 20100027122
    Abstract: A mold for forming an optical element includes: a surface including a plurality of grooves arranged concentrically. Each of the grooves includes a bottom surface with a predetermined width, a side surface, and a curved surface with a predetermined curvature radius. The bottom surface extends in a radius direction of the grooves. The curved surface connects the bottom surface and the side surface.
    Type: Application
    Filed: September 5, 2007
    Publication date: February 4, 2010
    Inventors: Akihiro Fujimoto, Taisuke Oyanagi
  • Publication number: 20090305026
    Abstract: Nanoporous sol-gel derived monoliths and methods for making nanoporous sol-gel derived monoliths are provided. The methods enable fine control over pore size and pore size distribution, e.g., so that pore sizes can be predetermined and precisely tuned over a range from 0.3 nm to about 30 nm, or over a range from about 0.3 nm to about 10 nm. The monoliths may be derived from any suitable sol-gel, but in some instances they are derived from silica sol-gels. The sol-gel derived monoliths with finely tunable pore sizes and narrow pore size distributions may be used for a variety of applications, e.g., as substrates or templates for high surface area electrodes, as substrates for high surface area sensor, or as a component in a filtration apparatus.
    Type: Application
    Filed: June 10, 2009
    Publication date: December 10, 2009
    Applicant: Nanotune Technologies Corp.
    Inventors: Shiho Wang, Jaspal Singh, Vinod M.P. Nair
  • Patent number: 7625199
    Abstract: An injection molding die for a mold for fabricating a plastic filter component including a net, at least one supporting rib, and a frame. The molding die includes a plurality of net grooves including a first set of net grooves and a second set of net grooves intersecting at least some of the first set of net grooves. The plurality of net grooves are for receiving plastic for forming the net of the plastic filter component. At least one rib groove is contiguous and in flow communication with at least some of the net grooves. The at least one rib groove is deeper than the net grooves and is for forming the at least one supporting rib subdividing the net into at least two portions. A frame cavity around the net grooves is in flow communication therewith, for receiving plastic for forming the frame. At least one damming device extending into the mold and located to act as a restriction for controlling plastic flow therepast and into at least some of the net grooves.
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: December 1, 2009
    Assignee: Axiom Group Inc.
    Inventors: Herb Jahn, Perry Rizzo, Rocco Di Serio
  • Publication number: 20090057532
    Abstract: A mold structure for forming a keypad panel includes a mold base, a transparent mold core and a fixed board. The mold base has an opening, a connecting portion around the opening, a containing space extended from the connecting portion, a positioning portion and a groove on the surface of the mold base, and screw holes inside the containing space. The transparent mold cavity has a body, a connecting edge around the periphery of the body and attached to the connecting portion, and a mold of a keypad panel on the surface of transparent mold cavity and exposed from the opening of the mold base. The fixed board has an opening for projecting light onto the transparent mold cavity and through holes around the periphery of the opening for securing screws into the screw holes to assemble the fixed board into the containing space and press the transparent mold cavity.
    Type: Application
    Filed: October 22, 2007
    Publication date: March 5, 2009
    Inventor: Yu-Chih CHANG
  • Patent number: 6852420
    Abstract: According to the present invention, there is provided a mold constituted by an electrically conductive thin plate having a predetermined surface shape, and an electrically insulating reinforcement material, wherein the electrically conductive thin plate and the electrically insulating reinforcement material are bonded to each other by an anodic bonding method. Particularly, the electrically conductive thin plate is preferably formed out of silicon single crystalline and the electrically insulating reinforcement material is preferably oxide glass.
    Type: Grant
    Filed: December 4, 2001
    Date of Patent: February 8, 2005
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Hiroaki Yamamoto, Masahiro Hori, Koichiro Nakamura, Kenichi Nakama, Katsuhide Shimmo
  • Patent number: 6679471
    Abstract: A sacrificial plastic mold having an electroplatable backing is provided as are methods of making such a mold via the infusion of a castable liquid formulation through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale master mold. Upon casting and demolding, the porous metal substrate is embedded within the cast formulation and projects a plastic structure with features determined by the mold tool. The plastic structure provides a sacrificial plastic mold mechanically bonded to the porous metal substrate, which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved, leaving the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: January 20, 2004
    Assignee: Sandia National Laboratories
    Inventors: Linda A. Domeier, Alfredo M. Morales, Marcela G. Gonzales, Patrick M. Keifer
  • Publication number: 20030068472
    Abstract: An apparatus and method for stiffening a panel provides a composite waffle stiffener and the method for constructing the stiffener. A plurality of fabric plies pre-cut to a selected pattern are laid on a tool having a waffle configuration, the plies overlapping each other to maintain continuity of the structure. The resulting waffle stiffener is then bonded to a panel requiring stiffening. The stiffener is flexible and may be bonded to curved panels. Holes in the stiffener allow access to the volume between the stiffener and the panel for minimizing volume loss within, for example, a wing structure containing fuel and for ventilating air or moisture trapped in the volume.
    Type: Application
    Filed: October 9, 2001
    Publication date: April 10, 2003
    Inventors: Ross A. Benson, Terrance R. Burd, Todd H. Ashton
  • Publication number: 20030057096
    Abstract: A compliant cantilevered three-dimensional micromold is provided. The compliant cantilevered micromold is suitable for use in the replication of cantilevered microparts and greatly simplifies the replication of such cantilevered parts. The compliant cantilevered micromold may be used to fabricate microparts using casting or electroforming techniques. When the compliant micromold is used to fabricate electroformed cantilevered parts, the micromold will also comprise an electrically conducting base formed by a porous metal substrate that is embedded within the compliant cantilevered micromold. Methods for fabricating the compliant cantilevered micromold as well as methods of replicating cantilevered microparts using the compliant cantilevered micromold are also provided.
    Type: Application
    Filed: August 15, 2002
    Publication date: March 27, 2003
    Inventors: Alfredo Martin Morales, Linda A. Domeier, Marcela G. Gonzales, Patrick N. Keifer, Terry Joseph Garino
  • Patent number: 6422528
    Abstract: A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale molding tool contacting the porous metal substrate. Upon demolding, the porous metal substrate will be embedded within the thermoplastic and will project a plastic structure with features determined by the mold tool. This plastic structure, in turn, provides a sacrificial plastic mold mechanically bonded to the porous metal substrate which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved to leave the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.
    Type: Grant
    Filed: January 17, 2001
    Date of Patent: July 23, 2002
    Assignee: Sandia National Laboratories
    Inventors: Linda A. Domeier, Jill M. Hruby, Alfredo M. Morales
  • Publication number: 20020092962
    Abstract: A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a microscale molding tool contacting the porous metal substrate. Upon demolding, the porous metal substrate will be embedded within the thermoplastic and will project a plastic structure with features determined by the mold tool. This plastic structure, in turn, provides a sacrificial plastic mold mechanically bonded to the porous metal substrate which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved to leave the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.
    Type: Application
    Filed: January 17, 2001
    Publication date: July 18, 2002
    Inventors: Linda A. Domeier, Jill M. Hruby, Alfredo M. Morales
  • Patent number: 6379143
    Abstract: An injection molding apparatus for molding a plastic article by fitting an upper mold and a lower mold by pressing and injecting a molten resin through a pin point gate employs a net groove formed at the upper mold and/or the lower mold, said net groove comprising fine grooves extending in a vertical and/or horizontal directions. A passage groove formed on the net groove of the upper and/or lower molds has a large diameter or width to facilitate the entrance of the molten resin. At least one pin point gate is formed on the passage groove to inject the molten resin into the mold. A frame groove surrounds the net groove in the upper and/or lower molds.
    Type: Grant
    Filed: April 6, 1998
    Date of Patent: April 30, 2002
    Assignee: Daisan Kanagata Seisakusyo Ltd.
    Inventor: Daizo Kotaki
  • Patent number: 6139309
    Abstract: An injection molding apparatus for molding a plastic article by fitting an upper mold and a lower mold by pressing and injecting a molten resin through a pin point gate employs a net groove formed at the upper mold and/or the lower mold, said net groove comprising fine grooves extending in a vertical and/or horizontal directions. A passage groove formed on the net groove of the upper and/or lower molds has a large diameter or width to facilitate the entrance of the molten resin. At least one pin point gate is formed on the passage groove to inject the molten resin into the mold. A frame groove surrounds the net groove in the upper and/or lower molds.
    Type: Grant
    Filed: October 29, 1998
    Date of Patent: October 31, 2000
    Assignee: Daisan Kanagata Seisakusyo Ltd.
    Inventor: Daizo Kotaki
  • Patent number: 5688193
    Abstract: In a golf ball of the icosahedral dimple arrangement pattern having twenty identical phantom regular triangles projected on its spherical surface, all dimples are arranged within the triangles such that no dimples may intersect the sides of each triangle and a great circle which does not intersect the dimples at all may not be depicted. Some dimples may be arranged at the apexes of each triangle. The golf ball travels a longer distance and provides consistent flight independent of impact points. Also provided is a mold consisting of upper and lower mold cups whose cavity surface is provided with dimple-forming protrusions such that the inventive dimple arrangement may be accomplished. The mold is easy to design and fabricate.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: November 18, 1997
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Atuki Kasasima, Keisuke Ihara, Hirotaka Shimosaka, Michio Inoue
  • Patent number: 5660784
    Abstract: A plastic open frame basket is made by molding from plastic material, a tapered body portion, having integrally interconnected smoothly contoured longitudinal rib members and cross members in an interconnected, open frame configuration. A plurality of raised diagonal parting lines extend between said outer and inner corners formed by adjacent cross members to define a stepped configuration, thereby enabling the resulting plastic molded open frame basket to be made from a relatively inexpensive mold apparatus.
    Type: Grant
    Filed: May 19, 1995
    Date of Patent: August 26, 1997
    Inventors: Christopher J. Cruce, Jorma P. Ripatti
  • Patent number: 5547361
    Abstract: Tooling for facing a wall includes a plurality of cavities which are formed by four blades, each of the cavities corresponding to various brick sizes. Six lines of interconnected cavities are attached to a cross beam. Adjacent cavities and lines are spaced from another by a predetermined dimension. Unset settable building material is mixed with appropriate colouring and waterproofing agent and is applied to a wall to form an outer layer. The surface thereof is sponged to produce a brick like surface relief. The tooling is pressed into the outer layer to impress a pattern resembling brickwork. Unset material is sucked from the joint line space between adjacent cavities and the layer is allowed to set. Then, mortar is added to the joint line. Once the mortar has set, the final outer layer has a true brick finish that resembles a real brick wall. The unset settable material can be applied to damaged or wood walls so that a true brick finish can be given to a wall in a quick, simple and cost effective manner.
    Type: Grant
    Filed: October 19, 1994
    Date of Patent: August 20, 1996
    Inventor: Colin A. Baker
  • Patent number: 5543104
    Abstract: A method is provided of forming a multi-pack container assembly having at least four containers joined together by a cross or plus shaped frangible web. The method includes the steps of providing at least one male mold member and at least one female mold member, disposing the mold members so as to define at least four container cavities separated by a cross or plus shaped web cavity, injecting the cavities with a plastics material to form the multi-pack container assembly, and releasing the multi-pack container assembly from the mold members. Preferably, the method is used to form multi-peck containers, such as yogurt or pudding containers, where each individual container can be easily separated from the multi-pack container assembly.
    Type: Grant
    Filed: December 16, 1994
    Date of Patent: August 6, 1996
    Assignee: Berry Iowa Corporation
    Inventors: James T. Stratford, Alan H. Schoonveld, David A. Weaver
  • Patent number: 5456593
    Abstract: An injection molding apparatus is disclosed for forming articles with internal undercuts by the use of lifter heads with transversely extending protrusions. The lifter heads are received in recesses in the mold projections which form the interior of the molded article. The transverse protrusions of the lifter heads extend into the voids surrounding the projections to form the undercuts. The lifter heads are extended outwardly from the projections to remove the article from the mold. Ejector pins move the molded article outwardly from the lifter heads. The lifter head protrusions have inward ramping surfaces which facilitate the removal of the molded article. A lifter head may include two, angularly offset protrusions which form two undercuts near the corner between intersecting internal walls of the molded article. The protrusions have beveled release surfaces which allow the molded article to shift transversely off the lifter heads.
    Type: Grant
    Filed: July 21, 1993
    Date of Patent: October 10, 1995
    Assignee: Kleyn Die Engravers, Inc.
    Inventor: Hendrik Kleyn
  • Patent number: 5356327
    Abstract: A water grenade balloon which, when in the uninflated state, is characterized by: i) a main body having a latex sidewall having thin, outwardly projecting, intersecting longitudinal and latitudinal ribs; and ii), an integral elongate neck terminating in a rolled latex ring defining an inflation aperture. When inflated, the water grenade balloon is characterized by a smooth, uninterrupted, rounded body devoid of ribs and having darkened lines formed thereon defining discrete spaced square boxes wherein the bottom edges and the lower portions of the side edges of each box are relatively thick and prominent and the upper side and top edges are less prominent, thinner and finer, and wherein relatively thin fine darkened lines extend diagonally from each corner of each box toward diagonally adjacent boxes.
    Type: Grant
    Filed: May 21, 1993
    Date of Patent: October 18, 1994
    Inventor: H. Ross Gill, III
  • Patent number: 5129813
    Abstract: A vacuum bag including a non-porous material having impressed therein a three-dimensional pattern which defines a plurality of interconnected channels, methods for producing the vacuum bag, molding methods using the vacuum bag, and improved composite articles produced by the molding method, are disclosed.
    Type: Grant
    Filed: February 11, 1991
    Date of Patent: July 14, 1992
    Inventor: G. Maury Shepherd
  • Patent number: 5114114
    Abstract: In a method of manufacturing a glass article by means of a sol-gel process, a metal alkoxide is hydrolyzed, dehydrated and condensed to obtain a wet gel. A molding container is used for drying and shrinking the wet gel to obtain a dry gel. A bottom wall of the molding container has an inner surface formed with a recess or recesses. The wet gel is dried and shrunk to form a gap or gaps between the inner surface of the bottom wall and the gel on the way of drying and shrinking. The gap or gaps communicate with a space which occurs between an inner surface of a peripheral wall of the molding container and the gel on the way of drying and shrinking.
    Type: Grant
    Filed: March 6, 1990
    Date of Patent: May 19, 1992
    Assignee: Hoya Corporation
    Inventor: Koichi Hara
  • Patent number: 5108668
    Abstract: In connection with a device for casting lead grids for electric battery plates, a highly porous ceramic mold lining, preferably of zirconium oxide, is prepared by flame-spraying. Such a lining can include a thin surface coating on a profiled, basic metallic mold or a separately prepared insert plate which is retained to a metallic mold molder. The ceramic surface coating may be accurately formed in place, or may be formed as an over-spray which is then reduced in thickess. Formation of the surface coating may be accomplished by placing masks on the basic metallic mold during the flame spraying, for those areas of the grid which tend to accumulate material, or by adjusting an initially coarse profile of the ceramic layer to the exact profile of the casting by a material-removing treatment.
    Type: Grant
    Filed: August 12, 1986
    Date of Patent: April 28, 1992
    Assignee: Varta Batterie Aktiengesellschaft
    Inventor: Bernhard E. Kallup
  • Patent number: 5040966
    Abstract: A mold die includes a hexagonal base having six sides and six vertices disposed around an axis, and a tetrahedron having an apex aligned with the axis of the base. The base is integrated with the tetrahedron to form three congruent parallelogram walls, one vertex of each parallelogram wall being coincident with the apex of the tetrahedron, the other three vertices of each parallelogram wall being aligned with respective vertices of the base. The die further includes slots extending into the parallelogram walls parallel to the axis of the base. The die forms a tetrahexagonal walled cavity of a truss structure corresponding to the shape of the die, whereas the slots form perpendicular walls which structurally interconnect the apices of adjacent cavities and increase the rigidity of the truss structure.
    Type: Grant
    Filed: November 9, 1989
    Date of Patent: August 20, 1991
    Assignee: Tetrahex, Inc.
    Inventor: Dick O. Weisse
  • Patent number: 5005800
    Abstract: A die having a plurality of walls for making a structure includes a die apex, a tetrahedron having tetrahedron edges and a tetrahedron apex that coincides with the die apex, and a hexagonal base located on the opposite end of the die from the die apex. The base is integrated with the tetrahedron such that three walls of the die are parallelograms having parallelogram edges, a first parallelogram vertex of each parallelogram wall intersects the tetrahedron apex, and the opposing second parallelogram vertex of each parallelogram intersects a base vertex. The parallelogram edges are milled down to allow plastic to flow between adjacent edges during a molding process and thereby form a truss structure comprising angled struts. A groove may formed in the parallelogram walls such that the groove joins a third parallelogram vertex with an opposing fourth parallelogram vertex in the parallelogram wall to form horizontal struts in a central portion of the structure.
    Type: Grant
    Filed: September 18, 1989
    Date of Patent: April 9, 1991
    Assignee: Tetrahex, Inc.
    Inventor: Dick O. Weisse
  • Patent number: 4881714
    Abstract: Concrete molding apparatus that includes an integral lattice frame having a first set of elongated expanses extending in one direction on the frame and a second set of elongated expanses extending transversely of the first set. These expanses define openings in the lattice frame and tub molds are detachably mounted in these openings. In the mounting of a tub mold, a retaining bar structure is provided paralleling an expanse in one of said set of expanses and detachable fasteners distributed along the length of a bar structure detachably fasten the bar structure to the expanse of the lattice frame.
    Type: Grant
    Filed: July 5, 1988
    Date of Patent: November 21, 1989
    Inventor: Bruce G. Koppenberg
  • Patent number: 4744540
    Abstract: A casting mold for manufacturing grid plates for lead batteries makes use of easily interchangeable mold inserts for each half of a two-part, external metallic mold holder. The mold inserts are made of a highly porous microfiber nonwoven material, and render unnecessary the conventional cork-flour coating of casting molds due to good thermal insulating properties, high permeability to air and non-wettability by lead. The casting mold inserts are manufactured in a process which involves fixing of the nonwoven material with a curable binder either during or after shaping of the negative for the grid plate, so that the resulting parts assume a cardboard-like consistency.
    Type: Grant
    Filed: September 11, 1986
    Date of Patent: May 17, 1988
    Assignee: Varta Batterie Aktiengesellschaft
    Inventors: Klaus Salamon, Bernhard Kallup
  • Patent number: 4735396
    Abstract: The invention is directed to a substrate for manufacturing single crystal thin films, wherein the substrate is a replica pattern of a monocrystalline or single crystal cleavage plane. Such replica pattern may be formed by pressing a material in a softened state against the cleavage plane of the single crystal, with subsequent hardening, and also, by subjecting the single crystal cleavage plane to vapor deposition or plating, and thereafter removing the formed layer from the single crystal cleavage plane.
    Type: Grant
    Filed: May 10, 1985
    Date of Patent: April 5, 1988
    Assignee: Yoshihiro Hamakawa
    Inventors: Yoshihiro Hamakawa, Hideyuki Takakura
  • Patent number: 4733849
    Abstract: The accumulations of molten lead which correspond to the lugs and frames of molded starter battery plates can be caused to solidify at the same rate as the much thinner grids of the plates by providing a mold having inserts made from a material whose thermal conductivity is higher than that of the base material of the mold in the regions of the mold which are used to form the lugs and frames, provided these inserts are disposed as close as possible to a system of cooling channels. The ratio of the thermal conductivity of the material from which the inserts are made to the thermal conductivity of the base material of the mold should approximate the ratio of the material accumulations on the lugs and frames to that on the rest of the grid.
    Type: Grant
    Filed: September 4, 1985
    Date of Patent: March 29, 1988
    Assignee: Varta Batterie Aktiengesellschaft
    Inventor: Hans-Joachim Golz
  • Patent number: 4715576
    Abstract: The invention is a flexible mask for use in charging a flowable material into selected cells of a honeycomb structure and is of particular utility in charging a sealing material into the ends of selected cells of such a structure during fabrication of solid particulate filter bodies and other selectively plugged honeycomb structures. The mask has a central body with a set of openings extending therethrough which allow passage of the flowable material through to the selected cells and a second set of protrusions extending from one of the surfaces of the mask which are used to align the mask to the end face of the structure and which extend into and sealably cover the cells which are not to receive the flowable material. The mask may be formed from a polymer, preferably an elastomer, using any of three disclosed die apparatuses.
    Type: Grant
    Filed: May 2, 1985
    Date of Patent: December 29, 1987
    Assignee: Corning Glass Works
    Inventor: Max R. Montierth
  • Patent number: 4670205
    Abstract: The invention is a flexible mask for use in charging a flowable material into selected cells of a honeycomb structure and is of particular utility in chraging a sealing material into the ends of selected cells of such a structure during fabrication of solid particulate filter bodies and other selectively plugged honeycomb structures. The mask has a central body with a set of openings extending therethrough which allow passage of the flowable material through to the selected cells and a second set of protrusions extending from one of the surfaces of the mask which are used to align the mask to the end face of the structure and which extend into and sealably cover the cells which are not to receive the flowable material. The mask may be formed from a polymer, preferably an elastomer, using any of three disclosed die apparatuses.
    Type: Grant
    Filed: May 2, 1985
    Date of Patent: June 2, 1987
    Assignee: Corning Glass Works
    Inventor: Max R. Montierth
  • Patent number: 4566668
    Abstract: Form apparatus for casting concrete. It includes a platform having a work-supporting upper face, and plural, hollow box-like tub molds distributed over the platform. Each mold has a perimeter flange adjacent its base and projecting outwards from the sides of the mold. A lattice frame paralleling and supported by the platform contains plural openings, and each opening snugly receives bottom margins of the sides of a mold. The lattice frame positions the molds on the platform with the perimeter flanges of the molds disposed between the lattice frame and the platform. A knockdown encompassing frame with sides extends upwardly from adjacent the periphery of the lattice frame forming a concrete-leakage inhibiting seal between the sides and the lattice frame. The apparatus provides portable apparatus for casting a multi-niche columbarium module close to a burial site.
    Type: Grant
    Filed: March 29, 1984
    Date of Patent: January 28, 1986
    Inventor: Bruce G. Koppenberg
  • Patent number: 4483813
    Abstract: A mold, useful in preparing Tiffany-like lampshades, terrariums and glass lamp bases is described. The process for preparing this mold, which produces sections of a 360 degree unit within which the assembler works, is also described.
    Type: Grant
    Filed: May 17, 1983
    Date of Patent: November 20, 1984
    Assignee: Studio Design, Inc., T/A Rainbow Art Glass
    Inventor: Charles M. Longo
  • Patent number: 4476913
    Abstract: Arrangement for the die casting of a roller bearing cage having pockets for the rolling bodies includes an outer housing covering the die casting mold and having guide openings opening at the central planes of the respective pockets and main and auxiliary slides arranged side by side in each guide opening. The main and auxiliary slides have guiding surfaces at their inner ends directed at an angle to the central plane, the guiding surfaces being laterally opposite one another and supporting one another. Each auxiliary slide has a lateral bulge on the side thereof opposite the guiding surface of the guide opening for defining a lateral limit wall of the pocket with holding projections for the rolling bodies on the inner and outer edges. The arrangement in accordance with the invention requires few components, provides a compact construction, and is economically produceable. The main slides are each operable from the exterior of the apparatus, and have recesses with inner and outer shoulder surfaces.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: October 16, 1984
    Assignee: SKF Kugellagerfabriken GmbH
    Inventors: Hilmar Leuner, Herbert Dobhan, Bernhard Bauer, Armin Olschewski
  • Patent number: 4383670
    Abstract: In a method and apparatus for casting or molding cages for rolling elements, two slides are provided for each pocket. The slides have an engaging, inclined surface, and are shaped to permit one of the slides to be removed by initially sliding it along the inclined surface. The other slide may thereby be moved laterally in the formed pocket, and withdrawn from the pocket. Facing slides of adjacent pockets may be joined together, with limited movement possible therein, to form a complete ring serving as a mold member.
    Type: Grant
    Filed: August 10, 1981
    Date of Patent: May 17, 1983
    Assignee: SKF Kugellagerfabriken GmbH
    Inventors: Armin Olschewski, Manfred Brandenstein, Lothar Walter, Heinrich Kunkel, Herbert Dobhan, Peter Horling, Norbert Klupfel
  • Patent number: 4382056
    Abstract: A process and apparatus for the continuous production of fiber reinforced plastic grating articles and other elongated structures of varying cross section configurations are provided wherein continuous strands of fibers are coated with a thermosetting plastic resin material and woven into a pattern defined by upper and lower molding teeth arranged on continuous upper and lower molding tracks. The molding tracks rotate and cause the molding teeth to mesh, forming a molding cavity, wherein heat is applied to set the plastic resin. The fiber reinforced plastic grating articles formed by this process and apparatus have a unique cross-sectional configuration and arrangement of fibers providing for increased strength and reduced resin usage.
    Type: Grant
    Filed: September 16, 1980
    Date of Patent: May 3, 1983
    Assignee: Fibergrate Corporation
    Inventor: William C. Coonrod
  • Patent number: 4378930
    Abstract: An apparatus for producing a cage made of castable or injection moldable material for cylindrical rollers in which the pockets of the cage are defined by webs having projections projecting into the pockets at their longitudinal sides for radially retaining the rollers comprising slide plates radially moveable for forming the roller pockets, each slide plate being formed of several partial slide plates, the end faces of the slide plates having cover plates arranged thereon to cover the connection juncture between the partial slide plates and secured to one of the partial slide plates.
    Type: Grant
    Filed: April 13, 1982
    Date of Patent: April 5, 1983
    Assignee: INA Walzlager Schaeffler KG
    Inventor: Jurgen Rabe
  • Patent number: 4362290
    Abstract: An injection mold for molding plastic needlepoint sheets which have a plurality of aligned rows of perforations which define plastic threads therebetween in a lattice configuration. The mold has engageable top and bottom mold body halves with open uniform mold channels formed in each half in a lattice configuration wherein the channel lattices of the mold halves cooperatively mate with each other upon engagement to define a mold cavity therebetween for the molding of a needlepoint sheet. The lattice channels in the mold body halves are constructed whereby the lattice channels in one half define a greater total volume than that of the other half, such that the greater volume of plastic to be molded in the mold cavity is received in the ejection half of the mold. In order to facilitate removal of the molded sheet from the mold, the lattice mold channels in the mold body halves are contoured to define a resultant cross section of the thread of a needlepoint sheet to be molded which is polygonal.
    Type: Grant
    Filed: July 17, 1981
    Date of Patent: December 7, 1982
    Assignee: Westminster Marketing, Inc.
    Inventors: Michael K. Marx, Louis P. Musante
  • Patent number: 4348344
    Abstract: A method and device for producing a slotted concrete vertical wall. A pair of vertically extending forms having vertically extending ridges are positioned on the final use site of the slotted wall. The ridges of one mold are positioned adjacent and aligned with the ridges of the second mold. A pair of forms are located outwardly and adjacent the molds with a plurality of ties extending through the ridges of the molds being secured to the forms connecting the molds and forms together as concrete is poured between and around the ridges. The forms and molds are removed once the concrete is solidified leaving the slotted concrete wall permanently in the position poured.
    Type: Grant
    Filed: September 22, 1980
    Date of Patent: September 7, 1982
    Inventor: Paul J. Nobbe