Forming Grid Or Lattice Type Product Patents (Class 249/60)
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Patent number: 11413791Abstract: A three-dimensional modeled object made of metal including a gas flow path is provided. The gas flow path includes a first structure portion with a lattice structure including a plurality of linear vent holes with a maximum width of equal to or greater than 0.01 mm and equal to or less than 0.10 mm and a frame body portion with a width of equal to or greater than 0.08 mm and equal to or less than 0.25 mm and with a solidification density of equal to or greater than 90%, and has a thickness of equal to or greater than 1 mm and equal to or less than 10 mm.Type: GrantFiled: August 4, 2019Date of Patent: August 16, 2022Assignee: Sodick Co., Ltd.Inventors: Atsushi Hirota, Shuji Okazaki
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Publication number: 20150077856Abstract: An optical mold including a spacer cavity portion, a lens cavity portion and a flow stop control portion for allowing optical lens material to flow between the spacer cavity portion and the lens cavity portion and an optical lens array formed therefrom. The optical mold may further include a pedestal located within the spacer cavity portion for supporting the mold during a puddle dispensing process. A method for using the optical mold including the spacer cavity portion, the lens cavity portion, and the flow cavity portion, and optionally the pedestal.Type: ApplicationFiled: September 16, 2013Publication date: March 19, 2015Applicant: OmniVision Technologies, Inc.Inventors: Huiyan Neo, Regis Sh-Louen Fan, Chia-Yang Chang
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Patent number: 8747683Abstract: A mold of an embodiment of the present invention has a surface that has a shape which is inverse of a surface shape of a moth-eye structure. This surface has a plurality of protrusions, a plurality of ridges extending between the plurality of protrusions via saddle portions, and a plurality of holes, each of which is defined by at least any three of the plurality of protrusions and ridges extending between the at least any three of the plurality of protrusions, and an average distance between centers of adjacent holes, p, and an average depth of the saddle portions, r, satisfy the relationship of 0.15?r/p?0.60.Type: GrantFiled: November 25, 2010Date of Patent: June 10, 2014Assignee: Sharp Kabushiki KaishaInventors: Akinobu Isurugi, Kiyoshi Minoura, Tokio Taguchi, Takao Imaoku
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Publication number: 20130196087Abstract: Mandrels of various configuration, and action, including collapsible mandrels, to be used in forming composite articles with preselected three dimensional shapes and construction are disclosed and described. In one aspect, such a mandrel may have a plurality of discrete segments coupled about a longitudinal axis and collectively forming an enclosure with a substantially continuous exterior working surface. The working surface can have a network of intersecting grooves formed therein, and such grooves can cooperatively establish a substantially continuous interconnected lattice corresponding to the three dimensional geometric configuration to be imparted to a composite article formed. The mandrel may optionally include a removable core assembly to aid in collapse of the mandrel.Type: ApplicationFiled: October 22, 2012Publication date: August 1, 2013Applicant: Sigma-Tek, LLCInventor: Sigma-Tek, LLC
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Patent number: 8328156Abstract: Interconnects are formed on attachment points of a wafer by performing several steps. A plurality of cavities having a predetermined shape is formed in a semiconductor substrate. These cavities are then filled with an interconnect material to form the interconnects. The interconnects are subsequently attached to the attachment points of the wafer.Type: GrantFiled: February 13, 2012Date of Patent: December 11, 2012Assignee: International Business Machines CorporationInventors: Bing Dang, Peter A. Gruber, Luc Guerin, Chirag S. Patel
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Publication number: 20120234794Abstract: A mold of an embodiment of the present invention has a surface that has a shape which is inverse of a surface shape of a moth-eye structure. This surface has a plurality of protrusions, a plurality of ridges extending between the plurality of protrusions via saddle portions, and a plurality of holes, each of which is defined by at least any three of the plurality of protrusions and ridges extending between the at least any three of the plurality of protrusions, and an average distance between centers of adjacent holes, p, and an average depth of the saddle portions, r, satisfy the relationship of 0.15?r/p?0.60.Type: ApplicationFiled: November 25, 2010Publication date: September 20, 2012Applicant: SHARP KABUSHIKI KAISHAInventors: Akinobu Isurugi, Kiyoshi Minoura, Tokio Taguchi, Takao Imaoku
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Publication number: 20120138769Abstract: Interconnects are formed on attachment points of a wafer by performing several steps. A plurality of cavities having a predetermined shape is formed in a semiconductor substrate. These cavities are then filled with an interconnect material to form the interconnects. The interconnects are subsequently attached to the attachment points of the wafer.Type: ApplicationFiled: February 13, 2012Publication date: June 7, 2012Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Bing Dang, Peter A. Gruber, Luc Guerin, Chirag S. Patel
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Patent number: 8191854Abstract: A device for manufacturing a component comprises a trough, into which starting material for manufacturing the component can be introduced, a cover that can be attached to the trough in such a way that starting material for manufacturing the component is enclosed between the trough and the cover, a heating device for manufacturing the component by heating starting material that can be enclosed between the trough and the cover, wherein the trough is manufactured from a material with a coefficient of expansion that is essentially identical to the coefficient of expansion of the starting material for manufacturing the component.Type: GrantFiled: February 23, 2006Date of Patent: June 5, 2012Inventors: Vidina Otten, Dirk Siebrecht
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Publication number: 20110064855Abstract: A checkerboard baking pan system includes at least one pan and an insert for seating inside the at least one pan. The pan has a substantially flat bottom wall and upstanding side walls surrounding the bottom wall to form a receptacle. The pan has a non-circular shape, with said non-circular shape having a length and a width. The insert has at least two longitudinally extending members and at least two cross-braces for coupling the longitudinally extending members together. A method for forming a non-circular checkerboard cake having multi-layers is also discussed and includes forming two or three layers having varying colors using the insert.Type: ApplicationFiled: September 10, 2010Publication date: March 17, 2011Inventor: Mark Levie
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Patent number: 7905466Abstract: An ice tray is provided that prevents the overflow or splashing of water or thin ice out of the ice tray as water is supplied to the ice tray, or when the ice tray is shaken by an external force. The ice tray may include a plurality of receiving portions that receive water for freezing into ice pieces. An overflow preventing portion may extend upward from upper edges of the receiving portions to form a barrier to water flowing out of the ice tray. Alternatively, the receiving parts may be positioned within a corresponding plurality of location parts having water proofing walls extending upward therefrom to inhibit the unintentional flow of water or thin ice out of the receiving portions of the ice tray.Type: GrantFiled: June 19, 2008Date of Patent: March 15, 2011Assignee: LG Electronics Inc.Inventors: Tae Hee Lee, Hong Hee Park, Joon Hwan Oh, Young Jin Kim, Kwang Ha Suh
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Publication number: 20110024350Abstract: A mold for use in forming form a porous molded product via an injection molding process is provided. The method comprises injecting a material into the mold comprising multiple layers of shaping elements extending through a cavity, each layer of shaping elements including multiple shaping elements; and removing the molded product from the mold, the molded product having a porous structure formed by at least some of the shaping elements of the layers of shaping elements. The porous structure includes a multiplicity of ordered structural members defining the porous structure, the multiplicity of structural members intersecting to form structural member intersections, and a multiplicity of the pores defined by the multiplicity of structural members.Type: ApplicationFiled: October 7, 2010Publication date: February 3, 2011Inventors: Majid Entezarian, Richard Smasal, Justin C. Peskar
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Publication number: 20100305516Abstract: Side-ported microneedles are produced from a suitably shaped microneedle mould (40). A microneedle mould base (32) is made with a number of microneedle mould recesses (30) in it. One surface of the microneedle mould base (32) is coated with a seed layer (34). The microneedle mould base (32) contains two microneedle mould sheets (24, 26), which are separated to gain access to an internal surface of one of the microneedle mould sheets (24, 26). Side-port forming channels (38) are formed on one of the internal surfaces, intersecting with the recesses (30) within the relevant microneedle mould sheet (24). The two microneedle mould sheets (24, 26) are placed back together and joined together as a unitary microneedle mould (40). The microneedles are formed in the recesses (30) by depositing a microneedle layer (44) therein and on the surface with the seed layer (34).Type: ApplicationFiled: March 12, 2004Publication date: December 2, 2010Inventors: Yuan Xu, Minghua Wang, Mei Ma Chen, Zhongli Li, Chee Yen Lim, Pei Ying Joyce Tan
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Publication number: 20100290250Abstract: Articles and methods of making an articles having at least one convexity or at least one concavity are described. A first article having at least one concavity is prepared using a molding surface that includes at least one gas bubble. A second article having at least one convexity is prepared using the first article as a mold.Type: ApplicationFiled: November 18, 2008Publication date: November 18, 2010Inventors: Atsushi Toyota, Shoichi Masuda
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Publication number: 20100027122Abstract: A mold for forming an optical element includes: a surface including a plurality of grooves arranged concentrically. Each of the grooves includes a bottom surface with a predetermined width, a side surface, and a curved surface with a predetermined curvature radius. The bottom surface extends in a radius direction of the grooves. The curved surface connects the bottom surface and the side surface.Type: ApplicationFiled: September 5, 2007Publication date: February 4, 2010Inventors: Akihiro Fujimoto, Taisuke Oyanagi
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Publication number: 20090305026Abstract: Nanoporous sol-gel derived monoliths and methods for making nanoporous sol-gel derived monoliths are provided. The methods enable fine control over pore size and pore size distribution, e.g., so that pore sizes can be predetermined and precisely tuned over a range from 0.3 nm to about 30 nm, or over a range from about 0.3 nm to about 10 nm. The monoliths may be derived from any suitable sol-gel, but in some instances they are derived from silica sol-gels. The sol-gel derived monoliths with finely tunable pore sizes and narrow pore size distributions may be used for a variety of applications, e.g., as substrates or templates for high surface area electrodes, as substrates for high surface area sensor, or as a component in a filtration apparatus.Type: ApplicationFiled: June 10, 2009Publication date: December 10, 2009Applicant: Nanotune Technologies Corp.Inventors: Shiho Wang, Jaspal Singh, Vinod M.P. Nair
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Patent number: 7625199Abstract: An injection molding die for a mold for fabricating a plastic filter component including a net, at least one supporting rib, and a frame. The molding die includes a plurality of net grooves including a first set of net grooves and a second set of net grooves intersecting at least some of the first set of net grooves. The plurality of net grooves are for receiving plastic for forming the net of the plastic filter component. At least one rib groove is contiguous and in flow communication with at least some of the net grooves. The at least one rib groove is deeper than the net grooves and is for forming the at least one supporting rib subdividing the net into at least two portions. A frame cavity around the net grooves is in flow communication therewith, for receiving plastic for forming the frame. At least one damming device extending into the mold and located to act as a restriction for controlling plastic flow therepast and into at least some of the net grooves.Type: GrantFiled: September 13, 2004Date of Patent: December 1, 2009Assignee: Axiom Group Inc.Inventors: Herb Jahn, Perry Rizzo, Rocco Di Serio
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Publication number: 20090057532Abstract: A mold structure for forming a keypad panel includes a mold base, a transparent mold core and a fixed board. The mold base has an opening, a connecting portion around the opening, a containing space extended from the connecting portion, a positioning portion and a groove on the surface of the mold base, and screw holes inside the containing space. The transparent mold cavity has a body, a connecting edge around the periphery of the body and attached to the connecting portion, and a mold of a keypad panel on the surface of transparent mold cavity and exposed from the opening of the mold base. The fixed board has an opening for projecting light onto the transparent mold cavity and through holes around the periphery of the opening for securing screws into the screw holes to assemble the fixed board into the containing space and press the transparent mold cavity.Type: ApplicationFiled: October 22, 2007Publication date: March 5, 2009Inventor: Yu-Chih CHANG
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Patent number: 6852420Abstract: According to the present invention, there is provided a mold constituted by an electrically conductive thin plate having a predetermined surface shape, and an electrically insulating reinforcement material, wherein the electrically conductive thin plate and the electrically insulating reinforcement material are bonded to each other by an anodic bonding method. Particularly, the electrically conductive thin plate is preferably formed out of silicon single crystalline and the electrically insulating reinforcement material is preferably oxide glass.Type: GrantFiled: December 4, 2001Date of Patent: February 8, 2005Assignee: Nippon Sheet Glass Co., Ltd.Inventors: Hiroaki Yamamoto, Masahiro Hori, Koichiro Nakamura, Kenichi Nakama, Katsuhide Shimmo
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Patent number: 6679471Abstract: A sacrificial plastic mold having an electroplatable backing is provided as are methods of making such a mold via the infusion of a castable liquid formulation through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale master mold. Upon casting and demolding, the porous metal substrate is embedded within the cast formulation and projects a plastic structure with features determined by the mold tool. The plastic structure provides a sacrificial plastic mold mechanically bonded to the porous metal substrate, which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved, leaving the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.Type: GrantFiled: January 17, 2002Date of Patent: January 20, 2004Assignee: Sandia National LaboratoriesInventors: Linda A. Domeier, Alfredo M. Morales, Marcela G. Gonzales, Patrick M. Keifer
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Publication number: 20030068472Abstract: An apparatus and method for stiffening a panel provides a composite waffle stiffener and the method for constructing the stiffener. A plurality of fabric plies pre-cut to a selected pattern are laid on a tool having a waffle configuration, the plies overlapping each other to maintain continuity of the structure. The resulting waffle stiffener is then bonded to a panel requiring stiffening. The stiffener is flexible and may be bonded to curved panels. Holes in the stiffener allow access to the volume between the stiffener and the panel for minimizing volume loss within, for example, a wing structure containing fuel and for ventilating air or moisture trapped in the volume.Type: ApplicationFiled: October 9, 2001Publication date: April 10, 2003Inventors: Ross A. Benson, Terrance R. Burd, Todd H. Ashton
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Publication number: 20030057096Abstract: A compliant cantilevered three-dimensional micromold is provided. The compliant cantilevered micromold is suitable for use in the replication of cantilevered microparts and greatly simplifies the replication of such cantilevered parts. The compliant cantilevered micromold may be used to fabricate microparts using casting or electroforming techniques. When the compliant micromold is used to fabricate electroformed cantilevered parts, the micromold will also comprise an electrically conducting base formed by a porous metal substrate that is embedded within the compliant cantilevered micromold. Methods for fabricating the compliant cantilevered micromold as well as methods of replicating cantilevered microparts using the compliant cantilevered micromold are also provided.Type: ApplicationFiled: August 15, 2002Publication date: March 27, 2003Inventors: Alfredo Martin Morales, Linda A. Domeier, Marcela G. Gonzales, Patrick N. Keifer, Terry Joseph Garino
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Patent number: 6422528Abstract: A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a micro-scale molding tool contacting the porous metal substrate. Upon demolding, the porous metal substrate will be embedded within the thermoplastic and will project a plastic structure with features determined by the mold tool. This plastic structure, in turn, provides a sacrificial plastic mold mechanically bonded to the porous metal substrate which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved to leave the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.Type: GrantFiled: January 17, 2001Date of Patent: July 23, 2002Assignee: Sandia National LaboratoriesInventors: Linda A. Domeier, Jill M. Hruby, Alfredo M. Morales
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Publication number: 20020092962Abstract: A sacrificial plastic mold having an electroplatable backing is provided. One embodiment consists of the infusion of a softened or molten thermoplastic through a porous metal substrate (sheet, screen, mesh or foam) and into the features of a microscale molding tool contacting the porous metal substrate. Upon demolding, the porous metal substrate will be embedded within the thermoplastic and will project a plastic structure with features determined by the mold tool. This plastic structure, in turn, provides a sacrificial plastic mold mechanically bonded to the porous metal substrate which provides a conducting support suitable for electroplating either contiguous or non-contiguous metal replicates. After electroplating and lapping, the sacrificial plastic can be dissolved to leave the desired metal structure bonded to the porous metal substrate. Optionally, the electroplated structures may be debonded from the porous substrate by selective dissolution of the porous substrate or a coating thereon.Type: ApplicationFiled: January 17, 2001Publication date: July 18, 2002Inventors: Linda A. Domeier, Jill M. Hruby, Alfredo M. Morales
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Patent number: 6379143Abstract: An injection molding apparatus for molding a plastic article by fitting an upper mold and a lower mold by pressing and injecting a molten resin through a pin point gate employs a net groove formed at the upper mold and/or the lower mold, said net groove comprising fine grooves extending in a vertical and/or horizontal directions. A passage groove formed on the net groove of the upper and/or lower molds has a large diameter or width to facilitate the entrance of the molten resin. At least one pin point gate is formed on the passage groove to inject the molten resin into the mold. A frame groove surrounds the net groove in the upper and/or lower molds.Type: GrantFiled: April 6, 1998Date of Patent: April 30, 2002Assignee: Daisan Kanagata Seisakusyo Ltd.Inventor: Daizo Kotaki
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Patent number: 6139309Abstract: An injection molding apparatus for molding a plastic article by fitting an upper mold and a lower mold by pressing and injecting a molten resin through a pin point gate employs a net groove formed at the upper mold and/or the lower mold, said net groove comprising fine grooves extending in a vertical and/or horizontal directions. A passage groove formed on the net groove of the upper and/or lower molds has a large diameter or width to facilitate the entrance of the molten resin. At least one pin point gate is formed on the passage groove to inject the molten resin into the mold. A frame groove surrounds the net groove in the upper and/or lower molds.Type: GrantFiled: October 29, 1998Date of Patent: October 31, 2000Assignee: Daisan Kanagata Seisakusyo Ltd.Inventor: Daizo Kotaki
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Patent number: 5688193Abstract: In a golf ball of the icosahedral dimple arrangement pattern having twenty identical phantom regular triangles projected on its spherical surface, all dimples are arranged within the triangles such that no dimples may intersect the sides of each triangle and a great circle which does not intersect the dimples at all may not be depicted. Some dimples may be arranged at the apexes of each triangle. The golf ball travels a longer distance and provides consistent flight independent of impact points. Also provided is a mold consisting of upper and lower mold cups whose cavity surface is provided with dimple-forming protrusions such that the inventive dimple arrangement may be accomplished. The mold is easy to design and fabricate.Type: GrantFiled: July 16, 1996Date of Patent: November 18, 1997Assignee: Bridgestone Sports Co., Ltd.Inventors: Atuki Kasasima, Keisuke Ihara, Hirotaka Shimosaka, Michio Inoue
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Patent number: 5660784Abstract: A plastic open frame basket is made by molding from plastic material, a tapered body portion, having integrally interconnected smoothly contoured longitudinal rib members and cross members in an interconnected, open frame configuration. A plurality of raised diagonal parting lines extend between said outer and inner corners formed by adjacent cross members to define a stepped configuration, thereby enabling the resulting plastic molded open frame basket to be made from a relatively inexpensive mold apparatus.Type: GrantFiled: May 19, 1995Date of Patent: August 26, 1997Inventors: Christopher J. Cruce, Jorma P. Ripatti
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Patent number: 5547361Abstract: Tooling for facing a wall includes a plurality of cavities which are formed by four blades, each of the cavities corresponding to various brick sizes. Six lines of interconnected cavities are attached to a cross beam. Adjacent cavities and lines are spaced from another by a predetermined dimension. Unset settable building material is mixed with appropriate colouring and waterproofing agent and is applied to a wall to form an outer layer. The surface thereof is sponged to produce a brick like surface relief. The tooling is pressed into the outer layer to impress a pattern resembling brickwork. Unset material is sucked from the joint line space between adjacent cavities and the layer is allowed to set. Then, mortar is added to the joint line. Once the mortar has set, the final outer layer has a true brick finish that resembles a real brick wall. The unset settable material can be applied to damaged or wood walls so that a true brick finish can be given to a wall in a quick, simple and cost effective manner.Type: GrantFiled: October 19, 1994Date of Patent: August 20, 1996Inventor: Colin A. Baker
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Patent number: 5543104Abstract: A method is provided of forming a multi-pack container assembly having at least four containers joined together by a cross or plus shaped frangible web. The method includes the steps of providing at least one male mold member and at least one female mold member, disposing the mold members so as to define at least four container cavities separated by a cross or plus shaped web cavity, injecting the cavities with a plastics material to form the multi-pack container assembly, and releasing the multi-pack container assembly from the mold members. Preferably, the method is used to form multi-peck containers, such as yogurt or pudding containers, where each individual container can be easily separated from the multi-pack container assembly.Type: GrantFiled: December 16, 1994Date of Patent: August 6, 1996Assignee: Berry Iowa CorporationInventors: James T. Stratford, Alan H. Schoonveld, David A. Weaver
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Patent number: 5456593Abstract: An injection molding apparatus is disclosed for forming articles with internal undercuts by the use of lifter heads with transversely extending protrusions. The lifter heads are received in recesses in the mold projections which form the interior of the molded article. The transverse protrusions of the lifter heads extend into the voids surrounding the projections to form the undercuts. The lifter heads are extended outwardly from the projections to remove the article from the mold. Ejector pins move the molded article outwardly from the lifter heads. The lifter head protrusions have inward ramping surfaces which facilitate the removal of the molded article. A lifter head may include two, angularly offset protrusions which form two undercuts near the corner between intersecting internal walls of the molded article. The protrusions have beveled release surfaces which allow the molded article to shift transversely off the lifter heads.Type: GrantFiled: July 21, 1993Date of Patent: October 10, 1995Assignee: Kleyn Die Engravers, Inc.Inventor: Hendrik Kleyn
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Patent number: 5356327Abstract: A water grenade balloon which, when in the uninflated state, is characterized by: i) a main body having a latex sidewall having thin, outwardly projecting, intersecting longitudinal and latitudinal ribs; and ii), an integral elongate neck terminating in a rolled latex ring defining an inflation aperture. When inflated, the water grenade balloon is characterized by a smooth, uninterrupted, rounded body devoid of ribs and having darkened lines formed thereon defining discrete spaced square boxes wherein the bottom edges and the lower portions of the side edges of each box are relatively thick and prominent and the upper side and top edges are less prominent, thinner and finer, and wherein relatively thin fine darkened lines extend diagonally from each corner of each box toward diagonally adjacent boxes.Type: GrantFiled: May 21, 1993Date of Patent: October 18, 1994Inventor: H. Ross Gill, III
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Patent number: 5129813Abstract: A vacuum bag including a non-porous material having impressed therein a three-dimensional pattern which defines a plurality of interconnected channels, methods for producing the vacuum bag, molding methods using the vacuum bag, and improved composite articles produced by the molding method, are disclosed.Type: GrantFiled: February 11, 1991Date of Patent: July 14, 1992Inventor: G. Maury Shepherd
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Patent number: 5114114Abstract: In a method of manufacturing a glass article by means of a sol-gel process, a metal alkoxide is hydrolyzed, dehydrated and condensed to obtain a wet gel. A molding container is used for drying and shrinking the wet gel to obtain a dry gel. A bottom wall of the molding container has an inner surface formed with a recess or recesses. The wet gel is dried and shrunk to form a gap or gaps between the inner surface of the bottom wall and the gel on the way of drying and shrinking. The gap or gaps communicate with a space which occurs between an inner surface of a peripheral wall of the molding container and the gel on the way of drying and shrinking.Type: GrantFiled: March 6, 1990Date of Patent: May 19, 1992Assignee: Hoya CorporationInventor: Koichi Hara
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Patent number: 5108668Abstract: In connection with a device for casting lead grids for electric battery plates, a highly porous ceramic mold lining, preferably of zirconium oxide, is prepared by flame-spraying. Such a lining can include a thin surface coating on a profiled, basic metallic mold or a separately prepared insert plate which is retained to a metallic mold molder. The ceramic surface coating may be accurately formed in place, or may be formed as an over-spray which is then reduced in thickess. Formation of the surface coating may be accomplished by placing masks on the basic metallic mold during the flame spraying, for those areas of the grid which tend to accumulate material, or by adjusting an initially coarse profile of the ceramic layer to the exact profile of the casting by a material-removing treatment.Type: GrantFiled: August 12, 1986Date of Patent: April 28, 1992Assignee: Varta Batterie AktiengesellschaftInventor: Bernhard E. Kallup
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Patent number: 5040966Abstract: A mold die includes a hexagonal base having six sides and six vertices disposed around an axis, and a tetrahedron having an apex aligned with the axis of the base. The base is integrated with the tetrahedron to form three congruent parallelogram walls, one vertex of each parallelogram wall being coincident with the apex of the tetrahedron, the other three vertices of each parallelogram wall being aligned with respective vertices of the base. The die further includes slots extending into the parallelogram walls parallel to the axis of the base. The die forms a tetrahexagonal walled cavity of a truss structure corresponding to the shape of the die, whereas the slots form perpendicular walls which structurally interconnect the apices of adjacent cavities and increase the rigidity of the truss structure.Type: GrantFiled: November 9, 1989Date of Patent: August 20, 1991Assignee: Tetrahex, Inc.Inventor: Dick O. Weisse
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Patent number: 5005800Abstract: A die having a plurality of walls for making a structure includes a die apex, a tetrahedron having tetrahedron edges and a tetrahedron apex that coincides with the die apex, and a hexagonal base located on the opposite end of the die from the die apex. The base is integrated with the tetrahedron such that three walls of the die are parallelograms having parallelogram edges, a first parallelogram vertex of each parallelogram wall intersects the tetrahedron apex, and the opposing second parallelogram vertex of each parallelogram intersects a base vertex. The parallelogram edges are milled down to allow plastic to flow between adjacent edges during a molding process and thereby form a truss structure comprising angled struts. A groove may formed in the parallelogram walls such that the groove joins a third parallelogram vertex with an opposing fourth parallelogram vertex in the parallelogram wall to form horizontal struts in a central portion of the structure.Type: GrantFiled: September 18, 1989Date of Patent: April 9, 1991Assignee: Tetrahex, Inc.Inventor: Dick O. Weisse
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Patent number: 4881714Abstract: Concrete molding apparatus that includes an integral lattice frame having a first set of elongated expanses extending in one direction on the frame and a second set of elongated expanses extending transversely of the first set. These expanses define openings in the lattice frame and tub molds are detachably mounted in these openings. In the mounting of a tub mold, a retaining bar structure is provided paralleling an expanse in one of said set of expanses and detachable fasteners distributed along the length of a bar structure detachably fasten the bar structure to the expanse of the lattice frame.Type: GrantFiled: July 5, 1988Date of Patent: November 21, 1989Inventor: Bruce G. Koppenberg
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Patent number: 4744540Abstract: A casting mold for manufacturing grid plates for lead batteries makes use of easily interchangeable mold inserts for each half of a two-part, external metallic mold holder. The mold inserts are made of a highly porous microfiber nonwoven material, and render unnecessary the conventional cork-flour coating of casting molds due to good thermal insulating properties, high permeability to air and non-wettability by lead. The casting mold inserts are manufactured in a process which involves fixing of the nonwoven material with a curable binder either during or after shaping of the negative for the grid plate, so that the resulting parts assume a cardboard-like consistency.Type: GrantFiled: September 11, 1986Date of Patent: May 17, 1988Assignee: Varta Batterie AktiengesellschaftInventors: Klaus Salamon, Bernhard Kallup
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Patent number: 4735396Abstract: The invention is directed to a substrate for manufacturing single crystal thin films, wherein the substrate is a replica pattern of a monocrystalline or single crystal cleavage plane. Such replica pattern may be formed by pressing a material in a softened state against the cleavage plane of the single crystal, with subsequent hardening, and also, by subjecting the single crystal cleavage plane to vapor deposition or plating, and thereafter removing the formed layer from the single crystal cleavage plane.Type: GrantFiled: May 10, 1985Date of Patent: April 5, 1988Assignee: Yoshihiro HamakawaInventors: Yoshihiro Hamakawa, Hideyuki Takakura
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Patent number: 4733849Abstract: The accumulations of molten lead which correspond to the lugs and frames of molded starter battery plates can be caused to solidify at the same rate as the much thinner grids of the plates by providing a mold having inserts made from a material whose thermal conductivity is higher than that of the base material of the mold in the regions of the mold which are used to form the lugs and frames, provided these inserts are disposed as close as possible to a system of cooling channels. The ratio of the thermal conductivity of the material from which the inserts are made to the thermal conductivity of the base material of the mold should approximate the ratio of the material accumulations on the lugs and frames to that on the rest of the grid.Type: GrantFiled: September 4, 1985Date of Patent: March 29, 1988Assignee: Varta Batterie AktiengesellschaftInventor: Hans-Joachim Golz
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Patent number: 4715576Abstract: The invention is a flexible mask for use in charging a flowable material into selected cells of a honeycomb structure and is of particular utility in charging a sealing material into the ends of selected cells of such a structure during fabrication of solid particulate filter bodies and other selectively plugged honeycomb structures. The mask has a central body with a set of openings extending therethrough which allow passage of the flowable material through to the selected cells and a second set of protrusions extending from one of the surfaces of the mask which are used to align the mask to the end face of the structure and which extend into and sealably cover the cells which are not to receive the flowable material. The mask may be formed from a polymer, preferably an elastomer, using any of three disclosed die apparatuses.Type: GrantFiled: May 2, 1985Date of Patent: December 29, 1987Assignee: Corning Glass WorksInventor: Max R. Montierth
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Patent number: 4670205Abstract: The invention is a flexible mask for use in charging a flowable material into selected cells of a honeycomb structure and is of particular utility in chraging a sealing material into the ends of selected cells of such a structure during fabrication of solid particulate filter bodies and other selectively plugged honeycomb structures. The mask has a central body with a set of openings extending therethrough which allow passage of the flowable material through to the selected cells and a second set of protrusions extending from one of the surfaces of the mask which are used to align the mask to the end face of the structure and which extend into and sealably cover the cells which are not to receive the flowable material. The mask may be formed from a polymer, preferably an elastomer, using any of three disclosed die apparatuses.Type: GrantFiled: May 2, 1985Date of Patent: June 2, 1987Assignee: Corning Glass WorksInventor: Max R. Montierth
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Patent number: 4566668Abstract: Form apparatus for casting concrete. It includes a platform having a work-supporting upper face, and plural, hollow box-like tub molds distributed over the platform. Each mold has a perimeter flange adjacent its base and projecting outwards from the sides of the mold. A lattice frame paralleling and supported by the platform contains plural openings, and each opening snugly receives bottom margins of the sides of a mold. The lattice frame positions the molds on the platform with the perimeter flanges of the molds disposed between the lattice frame and the platform. A knockdown encompassing frame with sides extends upwardly from adjacent the periphery of the lattice frame forming a concrete-leakage inhibiting seal between the sides and the lattice frame. The apparatus provides portable apparatus for casting a multi-niche columbarium module close to a burial site.Type: GrantFiled: March 29, 1984Date of Patent: January 28, 1986Inventor: Bruce G. Koppenberg
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Patent number: 4483813Abstract: A mold, useful in preparing Tiffany-like lampshades, terrariums and glass lamp bases is described. The process for preparing this mold, which produces sections of a 360 degree unit within which the assembler works, is also described.Type: GrantFiled: May 17, 1983Date of Patent: November 20, 1984Assignee: Studio Design, Inc., T/A Rainbow Art GlassInventor: Charles M. Longo
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Patent number: 4476913Abstract: Arrangement for the die casting of a roller bearing cage having pockets for the rolling bodies includes an outer housing covering the die casting mold and having guide openings opening at the central planes of the respective pockets and main and auxiliary slides arranged side by side in each guide opening. The main and auxiliary slides have guiding surfaces at their inner ends directed at an angle to the central plane, the guiding surfaces being laterally opposite one another and supporting one another. Each auxiliary slide has a lateral bulge on the side thereof opposite the guiding surface of the guide opening for defining a lateral limit wall of the pocket with holding projections for the rolling bodies on the inner and outer edges. The arrangement in accordance with the invention requires few components, provides a compact construction, and is economically produceable. The main slides are each operable from the exterior of the apparatus, and have recesses with inner and outer shoulder surfaces.Type: GrantFiled: September 30, 1982Date of Patent: October 16, 1984Assignee: SKF Kugellagerfabriken GmbHInventors: Hilmar Leuner, Herbert Dobhan, Bernhard Bauer, Armin Olschewski
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Patent number: 4383670Abstract: In a method and apparatus for casting or molding cages for rolling elements, two slides are provided for each pocket. The slides have an engaging, inclined surface, and are shaped to permit one of the slides to be removed by initially sliding it along the inclined surface. The other slide may thereby be moved laterally in the formed pocket, and withdrawn from the pocket. Facing slides of adjacent pockets may be joined together, with limited movement possible therein, to form a complete ring serving as a mold member.Type: GrantFiled: August 10, 1981Date of Patent: May 17, 1983Assignee: SKF Kugellagerfabriken GmbHInventors: Armin Olschewski, Manfred Brandenstein, Lothar Walter, Heinrich Kunkel, Herbert Dobhan, Peter Horling, Norbert Klupfel
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Patent number: 4382056Abstract: A process and apparatus for the continuous production of fiber reinforced plastic grating articles and other elongated structures of varying cross section configurations are provided wherein continuous strands of fibers are coated with a thermosetting plastic resin material and woven into a pattern defined by upper and lower molding teeth arranged on continuous upper and lower molding tracks. The molding tracks rotate and cause the molding teeth to mesh, forming a molding cavity, wherein heat is applied to set the plastic resin. The fiber reinforced plastic grating articles formed by this process and apparatus have a unique cross-sectional configuration and arrangement of fibers providing for increased strength and reduced resin usage.Type: GrantFiled: September 16, 1980Date of Patent: May 3, 1983Assignee: Fibergrate CorporationInventor: William C. Coonrod
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Patent number: 4378930Abstract: An apparatus for producing a cage made of castable or injection moldable material for cylindrical rollers in which the pockets of the cage are defined by webs having projections projecting into the pockets at their longitudinal sides for radially retaining the rollers comprising slide plates radially moveable for forming the roller pockets, each slide plate being formed of several partial slide plates, the end faces of the slide plates having cover plates arranged thereon to cover the connection juncture between the partial slide plates and secured to one of the partial slide plates.Type: GrantFiled: April 13, 1982Date of Patent: April 5, 1983Assignee: INA Walzlager Schaeffler KGInventor: Jurgen Rabe
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Patent number: 4362290Abstract: An injection mold for molding plastic needlepoint sheets which have a plurality of aligned rows of perforations which define plastic threads therebetween in a lattice configuration. The mold has engageable top and bottom mold body halves with open uniform mold channels formed in each half in a lattice configuration wherein the channel lattices of the mold halves cooperatively mate with each other upon engagement to define a mold cavity therebetween for the molding of a needlepoint sheet. The lattice channels in the mold body halves are constructed whereby the lattice channels in one half define a greater total volume than that of the other half, such that the greater volume of plastic to be molded in the mold cavity is received in the ejection half of the mold. In order to facilitate removal of the molded sheet from the mold, the lattice mold channels in the mold body halves are contoured to define a resultant cross section of the thread of a needlepoint sheet to be molded which is polygonal.Type: GrantFiled: July 17, 1981Date of Patent: December 7, 1982Assignee: Westminster Marketing, Inc.Inventors: Michael K. Marx, Louis P. Musante
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Patent number: 4348344Abstract: A method and device for producing a slotted concrete vertical wall. A pair of vertically extending forms having vertically extending ridges are positioned on the final use site of the slotted wall. The ridges of one mold are positioned adjacent and aligned with the ridges of the second mold. A pair of forms are located outwardly and adjacent the molds with a plurality of ties extending through the ridges of the molds being secured to the forms connecting the molds and forms together as concrete is poured between and around the ridges. The forms and molds are removed once the concrete is solidified leaving the slotted concrete wall permanently in the position poured.Type: GrantFiled: September 22, 1980Date of Patent: September 7, 1982Inventor: Paul J. Nobbe