Abstract: In casting tubular-plate grids, a molten lead alloy is poured into a mold along the long side of the grid perpendicular to the grid rods. Temporary connectors joining adjacent grid rods are simultaneously cast. These connecting portions have a thickened cross-section in the middle and a constricted cross-section at their points of junction with the grid rods. In a subsequent operation, the connecting portions are punched out.

Abstract: A mold assembly is disclosed for making a reinforcing panel structure including female and male molds with each mold having a base surface with four sided projections extending upwardly from the base surface to a raised surface. The projections of each mold are spaced from the next adjacent projection in that mold in a first direction a distance equal to the dimension of the projection in that direction plus a predetermined dimension which is double the thickness of the rib of the panel and with each projection spaced from the next adjacent projection in that mold in a second direction perpendicular to the first direction a distance equal to the dimension of the projection in that second direction plus a predetermined dimension which is double the thickness of the rib of the panel. Each of the projections have embossments thereon.

Abstract: Connection of electrical leads to individual charge electrodes in a charge plate structure is facilitated by the integral formation of such leads during the mold stage of formation of a charge plate. An elastomeric mold is formed from a charge plate master coated with a photoresist material and having base area corresponding to the placement of the electrical leads. The elastomeric mold is coated with an electrically conductive resin, and a charge plate is cast in the mold. Upon separation, the conductive resin transfers to the charge plate structure forming charge electrodes. Lapping or grinding the surface of the structure removes excess resin and leaves the electrical leads intact.

Abstract: An apparatus is disclosed for forming an integrated truss structure wherein the apparatus includes a plurality of male mold members each having a plurality of open grooves formed therein which slope away from the top surface thereof. A plurality of female mold members each have a generally circular recessed cavity with a plurality of open grooves which are orthogonally disposed with regard to one another and which slope away from the plane of the recessed cavity. The male and female members are positioned opposite one another with the grooves in the male and female members being aligned to define strut beam chambers and wherein the top of the male member is aligned with the recessed cavity of the female member to define a junction chamber. Thus, the strut beam chambers slope away from the junction chamber. One of the male members is positioned adjacent each female member, and vice versa, to thereby define alternate symmetrical upper and lower junction chambers interconnected by the strut chambers.

Abstract: A method and mold for producing a concrete slotted floor for supporting animals. The mold includes a bottom part with a smooth top surface with lengthwise extending ridges formed thereon. The top part of the mold locks to the bottom part and includes a plurality of parallel slab separators seatable upon the ridges. The top part includes end walls and side walls defining an enclosure for receiving the poured concrete. The slab separators are spaced apart from the end walls allowing the concrete to extend completely around each separator to form integrally joined concrete slabs. Concrete is poured into the top part of the mold between each separator and across the ends of the separators. The mold is vibrated and the concrete is allowed to solidify. The top part of the mold is then lifted upwardly and the solidified concrete is removed and turned over in order that the smooth surface of the concrete contacting the bottom part of the mold faces upwardly.

Abstract: An element for use in forming a deck for a grading or dewatering screen is formed by casting an elastomeric material such as polyurethane into a mould so that a smooth sheet of the material is formed in a liquid state in the mould, lowering into the liquid elastomeric material a substantially rigid open-work reinforcement, such as a perforated metal plate, and an array of studs for forming apertures in the screen element, the studs extending through the openings of the reinforcement and through the elastomeric material substantially to the bottom of the mould, allowing the elastomeric material to set, and then withdrawing the studs from the set sheet of elastomeric material. This provides a screen element comprising a sheet of elastomeric material having a rigid reinforcement embedded therein and a plurality of grading or dewatering apertures extending through the elastomeric sheet, the apertures being aligned with the openings in the reinforcement.

Abstract: This invention relates to the making of negatives intended for the production of bodies which contain cavities of predetermined shapes.The term "negative" signifies a disposable core member, for example as used in some molding techniques such as the lost wax process. The negative at least partly matches the cavities which latter form two independent systems of regularly distributed intersecting channels with the channels in any one same system intercommunicating via ducts which are themselves regularly distributed.

Abstract: An apparatus for the production of plastic cages for radial roller bearings wherein the two end rings of the cage are joined by a plurality of crossbars distributed over their circumference comprising an injection-molding die with a cylindrical core corresponding to the inner diameter of the cage and an outer die element having radially moveable slides, the said injection-molding die being provided with recesses for the simultaneous production of at least two cages.

Abstract: Process for sealing a block formed of a piling of spaced plates while preserving passageways between several plates and on at least one edge of the block, comprising inserting into the intervals between said plates the teeth of a comb adapted to substantially fill these intervals, casting a solidifiable material on said edge and withdrawing the comb after the casting operation, said teeth being made of a non-adhesive material with respect to the solidifiable material of the casting. This process and the resulting sealed blocks are particularly useful in the field of fuel cells.

Abstract: A bottom gating mold system which is particularly adapted for molding relatively flat and generally elongated and/or wide metal objects such as battery plates or grids.