Characterized By Process Involved To Create Mask, E.g., Lift-off Mask, Sidewalls, Or To Modify Mask, Such As Pre-treatment, Post-treatment (epo) Patents (Class 257/E21.038)
  • Publication number: 20090035943
    Abstract: A method of fabricating a semiconductor device, includes providing a substrate having at least one first portion and at least one second portion. The first portion includes a semiconductor material and the second portion includes an electrically isolating material. An etching step is performed using an etchant in order to at least partially remove the first and the second portions. The etchant includes a NF3/CH4/N2 plasma.
    Type: Application
    Filed: July 30, 2007
    Publication date: February 5, 2009
    Inventor: Inho Park
  • Patent number: 7482271
    Abstract: A manufacturing method for an electronic substrate, includes: preparing a substrate and a mask having a predetermined region; forming a wiring pattern on the substrate; forming an aperture portion in the predetermined region of the mask; affixing the mask on the substrate; and removing at least a part of the wiring pattern through the aperture portion of the mask thereby forming the electronic element on the substrate.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: January 27, 2009
    Assignee: Seiko Epson Corporation
    Inventor: Nobuaki Hashimoto
  • Patent number: 7476610
    Abstract: A method for forming semiconductor devices is provided. A gate stack is formed over a surface of a substrate. A plurality of cycles for forming polymer spacers on sides of the gate stack is provided, where each cycle comprises providing a deposition phase that deposits material on the sides of the polymer spacer and over the surface of the substrate, and providing a cleaning phase that removes polymer over the surface of the substrate and shapes a profile of the deposited material. Dopant is implanted into the substrate using the polymer spacers as a dopant mask. The polymer spacers are removed.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: January 13, 2009
    Assignee: Lam Research Corporation
    Inventors: Ji Soo Kim, Conan Chiang, Daehan Choi, S. M. Reza Sadjadi, Michael Goss
  • Patent number: 7470606
    Abstract: The invention includes masking methods. In one implementation, a masking material which includes boron doped amorphous carbon is formed over a feature formed on a semiconductor substrate. The masking material includes at least about 0.5 atomic percent boron. The masking material is substantially anisotropically etched effective to form an anisotropically etched sidewall spacer which includes the boron doped amorphous carbon on a sidewall of the feature. The substrate is then processed proximate the spacer while using the boron doped amorphous carbon-including spacer as a mask. After processing the substrate proximate the spacer, the boron doped amorphous carbon-including spacer is etched from the substrate. Other implementations and aspects are contemplated.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: December 30, 2008
    Assignee: Micron Technology, Inc.
    Inventors: Zhiping Yin, Gurtej S. Sandhu
  • Patent number: 7465601
    Abstract: A method of forming a suspended structure is disclosed. Initially, a substrate is provided. A patterned first sacrificial layer and a patterned second sacrificial layer are formed on a front surface of the substrate. The second sacrificial layer has an opening exposing a part of the substrate and a part of the first sacrificial layer. A structural layer is formed covering the abovementioned sacrificial layers. Thereafter, a lift-off process is performed to remove the second sacrificial layer and define the pattern of the structural layer. A first etching process is performed on a back surface of the substrate utilizing the first sacrificial layer as an etching barrier and a through hole is formed under the first sacrificial layer. A second etching layer is performed to remove the first sacrificial layer and a suspended structure is thereby formed.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: December 16, 2008
    Assignee: Touch Micro-System Technology Inc.
    Inventors: Yu-Fu Kang, Chen-Hsiung Yang
  • Patent number: 7465674
    Abstract: An object of the present invention is to provide a method for manufacturing a semiconductor device with high reliability, at low cost, in which an element forming layer having a thin film transistor and the like provided over a substrate is peeled from the substrate, so that a semiconductor device is manufactured. According to the invention, a metal film is formed over a substrate, a plasma treatment is performed to the metal film in a dinitrogen monoxide atmosphere to form a metal oxide film over the metal film, a first insulating film is formed continuously without being exposed to the air, an element forming layer is formed over the first insulating film, and the element forming layer is peeled from the substrate, so that a semiconductor device is manufactured.
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: December 16, 2008
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Tomoko Tamura, Kaori Ogita, Koji Dairiki, Junya Maruyama
  • Patent number: 7452825
    Abstract: In the method of forming a mask structure, a first mask is formed on a substrate where the first mask includes a first mask pattern having a plurality of mask pattern portions having openings therebetween and a second mask pattern having a corner portion of which an inner side wall that is curved. A sacrificial layer is formed on the first mask. A hard mask layer is formed on the sacrificial layer. After the hard mask layer is partially removed until the sacrificial layer adjacent to the corner portion is exposed, a second mask is formed from the hard mask layer remaining in the space after removing the sacrificial layer. A minute pattern having a fine structure may be easily formed on the substrate.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: November 18, 2008
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Doo-Youl Lee, Han-Ku Cho, Suk-Joo Lee, Gi-Sung Yeo, Cha-Won Koh, Sung-Gon Jung
  • Patent number: 7432194
    Abstract: An etching method is described, including a first etching step and a second etching step. The temperature of the second etching step is higher than that of the first etching step, such that the after-etching-inspection (AEI) critical dimension is smaller than the after-development-inspection (ADI) critical dimension.
    Type: Grant
    Filed: June 10, 2005
    Date of Patent: October 7, 2008
    Assignee: United Microelectronics Corp.
    Inventors: Pei-Yu Chou, Jiunn-Hsiung Liao
  • Patent number: 7419845
    Abstract: Methods of producing an electromechanical circuit element are described. A lower structure having lower support structures and a lower electrically conductive element is provided. A nanotube ribbon (or other electromechanically responsive element) is formed on an upper surface of the lower structure so as to contact the lower support structures. An upper structure is provided over the nanotube ribbon. The upper structure includes upper support structures and an upper electrically conductive element. In some arrangements, the upper and lower electrically conductive elements are in vertical alignment, but in some arrangements they are not.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: September 2, 2008
    Assignee: Nantero, Inc.
    Inventors: Thomas Rueckes, Brent M. Segal, Darren K. Brock
  • Patent number: 7396781
    Abstract: Variations in the pitch of features formed using pitch multiplication are minimized by separately forming at least two sets of spacers. Mandrels are formed and the positions of their sidewalls are measured. A first set of spacers is formed on the sideswalls. The critical dimension of the spacers is selected based upon the sidewall positions, so that the spacers are centered at desired positions. The mandrels are removed and the spacers are used as mandrels for a subsequent spacer formation. A second material is then deposited on the first set of spacers, with the critical dimensions of the second set of spacers chosen so that these spacers are also centered at their desired positions. The first set of spacers is removed and the second set is used as a mask for etching a substrate. By selecting the critical dimensions of spacers based partly on the measured position of mandrels, the pitch of the spacers can be finely controlled.
    Type: Grant
    Filed: June 9, 2005
    Date of Patent: July 8, 2008
    Assignee: Micron Technology, Inc.
    Inventor: David H. Wells
  • Publication number: 20080138923
    Abstract: A method of forming a suspended structure is disclosed. Initially, a substrate is provided. A patterned first sacrificial layer and a patterned second sacrificial layer are formed on a front surface of the substrate. The second sacrificial layer has an opening exposing a part of the substrate and a part of the first sacrificial layer. A structural layer is formed covering the abovementioned sacrificial layers. Thereafter, a lift-off process is performed to remove the second sacrificial layer and define the pattern of the structural layer. A first etching process is performed on a back surface of the substrate utilizing the first sacrificial layer as an etching barrier and a through hole is formed under the first sacrificial layer. A second etching layer is performed to remove the first sacrificial layer and a suspended structure is thereby formed.
    Type: Application
    Filed: April 18, 2007
    Publication date: June 12, 2008
    Inventors: Yu-Fu Kang, Chen-Hsiung Yang
  • Patent number: 7351666
    Abstract: An integrated circuit and method for fabrication includes first and second structures, each including a set of sub-lithographic lines, and contact landing segments connected to at least one of the sub-lithographic lines at an end portion. The first and second structures are nested such that the sub-lithographic lines are disposed in a parallel manner within a width, and the contact landing segments of the first structure are disposed on an opposite side of a length of the sub-lithographic lines relative to the contact landing segments of the second structure. The contact landing segments for the first and second structures are included within the width dimension, wherein the width includes a dimension four times a minimum feature size achievable by lithography.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: April 1, 2008
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark Charles Hakey, Steven J. Holmes, David V. Horak, Charles William Koburger, III, Chung Hon Lam
  • Publication number: 20070293050
    Abstract: A feature in a layer is provided. A photoresist layer is formed over the layer. The photoresist layer is patterned to form photoresist features with photoresist sidewalls, where the photoresist features have a first critical dimension. A conformal layer is deposited over the sidewalls of the photoresist features to reduce the critical dimensions of the photoresist features. Features are etched into the layer, wherein the layer features have a second critical dimension, which is less than the first critical dimension.
    Type: Application
    Filed: June 22, 2007
    Publication date: December 20, 2007
    Inventors: Sean Kang, Sangheon Lee, Wan-Lin Chen, Eric Hudson, S.M. Sadjadi, Gan Zhao
  • Patent number: 7307306
    Abstract: A method for forming an MRAM bit is described that includes providing a covering layer over an integrated circuit structure. In one embodiment, the covering layer includes tantalum. A first mask layer is formed over the covering layer followed by a second mask layer. The first mask layer and second mask layer are etchable by the same etching process. The first and second mask layer are etched. Etch residue is removed from the first and second mask layers. The first mask layer is then selectively removed and the second mask layer remains.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: December 11, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Donald L. Yates, Karen T Signorini
  • Patent number: 7271098
    Abstract: Provided is a method forming a desired pattern of electronically functional material 3 on a substrate 1. The method comprises the steps of: creating a first layer of patterning material 2 on the substrate whilst leaving areas of the substrate exposed to define said desired pattern; printing a suspension comprising particles of the electronically functional material 3 in a liquid dispersant, to which the patterning material is impervious, on the patterning material and the exposed substrate; removing at least some of the liquid dispersant from the suspension to consolidate the particles; and applying a first solvent to said consolidated particles which is capable of solubilizing the patterning material 2 and to which the consolidated particles are pervious so that the patterning material is removed from the substrate 1 together with any overlying electronically functional material 3.
    Type: Grant
    Filed: April 11, 2005
    Date of Patent: September 18, 2007
    Assignee: Seiko Epson Corporation
    Inventors: Shunpu Li, Christopher Newsome, Thomas Kugler, David Russell
  • Patent number: 7265013
    Abstract: A structure fabrication method. The method comprises providing a structure which comprises (a) a to-be-etched layer, (b) a memory region, (c) a positioning region, (d) and a capping region on top of one another. Then, the positioning region is indented. Then, a conformal protective layer is formed on exposed-to-ambient surfaces of the structure. Then, portions of the conformal protective layer are removed so as to expose the capping region to the surrounding ambient without exposing the memory region to the surrounding ambient. Then, the capping region is removed so as to expose the positioning region to the surrounding ambient. Then, the positioning region is removed so as to expose the memory region to the surrounding ambient. Then, the memory region is directionally etched with remaining portions of the conformal protection layer serving as a blocking mask.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: September 4, 2007
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Charles W. Koburger, III, Kirk D. Peterson
  • Patent number: 7241688
    Abstract: Aperture masks and deposition techniques for using aperture masks are described. In addition, techniques for creating aperture masks and other techniques for using the aperture masks are described. The various techniques can be particularly useful in creating circuit elements for electronic displays and low-cost integrated circuits such as radio frequency identification (RFID) circuits. In addition, the techniques can be advantageous in the fabrication of integrated circuits incorporating organic semiconductors, which typically are not compatible with wet processes.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: July 10, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Paul F. Baude, Patrick R. Fleming, Michael A. Haase, Tommie W. Kelley, Dawn V. Muyres, Steven Theiss
  • Patent number: 7205244
    Abstract: The present invention features a method of patterning a substrate that includes forming, on the substrate, a multi-layer film with a surface, an etch rate interface and an etch-differential interface. The etch-differential interface is defined between the etch rate interface and the surface. A recorded pattern is transferred onto the substrate defined, in part, by the etch-differential interface.
    Type: Grant
    Filed: September 21, 2004
    Date of Patent: April 17, 2007
    Assignee: Molecular Imprints
    Inventors: Nicholas A. Stacey, Sidlgata V. Sreenivasan, Michael N. Miller
  • Patent number: 7163879
    Abstract: A transistor gate structure that is free from notches is formed by using a hard mask. The hard mask has a bilayer structure of a BARC (bottom antireflective coating) over a silicon dioxide layer. A photoresist layer is formed over a portion corresponding to the gates. A first etch forms the gate structure. Following removal of the photoresist, a second etch completely removes the BARC. The silicon dioxide layer can be removed by a subsequent wet etch with HF.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: January 16, 2007
    Assignee: Sharp Kabushiki Kaisha
    Inventor: Koji Tamura
  • Patent number: 7071126
    Abstract: An interlayer dielectric may be exposed to a gas cluster ion beam to densify an upper layer of the interlayer dielectric. As a result, the upper layer of the interlayer dielectric may be densified without separate deposition steps and without the need for etch stops that may adversely affect the capacitance of the overall structure.
    Type: Grant
    Filed: April 8, 2005
    Date of Patent: July 4, 2006
    Assignee: Intel Corporation
    Inventors: Steven W. Johnston, Kevin P. O'Brien