Using Dummy Gate Wherein At Least Part Of Final Gate Is Self-aligned To Dummy Gate (epo) Patents (Class 257/E21.444)
  • Publication number: 20090155973
    Abstract: A semiconductor device includes a gate insulating film which is formed on the major surface of a semiconductor substrate, a gate electrode which is formed on the gate insulating film, a first offset-spacer which is formed in contact with one side surface of the gate electrode, a first spacer which is formed in contact with the other side surface of the gate electrode, a second spacer which is formed in contact with the first offset-spacer, and source and drain regions which are formed apart from each other in the major surface of the semiconductor substrate below the first and second spacers so as to sandwich the gate electrode and the first offset-spacer. The source region is formed at a position deeper than the drain region. The dopant concentration of the source region is higher than that of the drain region.
    Type: Application
    Filed: February 19, 2009
    Publication date: June 18, 2009
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventor: Hideji TSUJII
  • Patent number: 7544595
    Abstract: A method for forming a semiconductor device includes forming a gate dielectric over a substrate, forming a metal electrode over the gate dielectric, forming a first sacrificial layer which includes polysilicon or a metal over the metal electrode, removing the first sacrificial layer, and forming a gate electrode contact over and coupled to the metal electrode.
    Type: Grant
    Filed: January 4, 2007
    Date of Patent: June 9, 2009
    Assignee: Freescale Semiconductor, Inc.
    Inventor: William J. Taylor, Jr.
  • Patent number: 7538399
    Abstract: The present invention relates to a thin film transistor (TFT) substrate and method of making such a TFT substrate. The structure of the TFT substrate helps prevent damage to signal lines in non-display areas.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: May 26, 2009
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jeong-il Kim, Dong-hyeon Ki, Yun-hee Kwak, Hyeong-jun Park, Byeong-jae Ahn, Shin-tack Kang
  • Patent number: 7537985
    Abstract: A double-gated fin-type field effect transistor (FinFET) structure has electrically isolated gates. In a method for manufacturing the FinFET structure, a fin, having a gate dielectric on each sidewall corresponding to the central channel region, is formed over a buried oxide (BOX) layer on a substrate. Independent first and second gate conductors on either sidewall of the fin are formed and include symmetric multiple layers of conductive material. An insulator is formed above the fin by either oxidizing conductive material deposited on the fin or by removing conductive material deposited on the fin and filling in the resulting space with an insulating material. An insulating layer is deposited over the gate conductors and the insulator. A first gate contact opening is etched in the insulating layer above the first gate. A second gate contact opening is etched in the BOX layer below the second gate.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: May 26, 2009
    Assignee: International Business Machines Corporation
    Inventors: Brent A. Anderson, Edward J. Nowak
  • Patent number: 7531437
    Abstract: A semiconductor device comprising a semiconductor body having a top surface and a first and second laterally opposite sidewalls as formed on an insulating substrate is claimed. A gate dielectric is formed on the top surface of the semiconductor body and on the first and second laterally opposite sidewalls of the semiconductor body. A gate electrode is then formed on the gate dielectric on the top surface of the semiconductor body and adjacent to the gate dielectric on the first and second laterally opposite sidewalls of the semiconductor body. The gate electrode comprises a metal film formed directly adjacent to the gate dielectric layer. A pair of source and drain regions are then formed in the semiconductor body on opposite sides of the gate electrode.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: May 12, 2009
    Assignee: Intel Corporation
    Inventors: Justin K. Brask, Brian S. Doyle, Jack Kavalieros, Mark Doczy, Uday Shah, Robert S. Chau
  • Patent number: 7482243
    Abstract: The present invention provides a method of forming a thin channel MOSFET having low external resistance. The method comprises forming a dummy gate region atop a substrate; implanting oxide forming dopant through said dummy gate to create a localized oxide region in a portion of the substrate aligned to the dummy gate region that thins a channel region; forming source/drain extension regions abutting said channel region; and replacing the dummy gate with a gate conductor.
    Type: Grant
    Filed: May 18, 2006
    Date of Patent: January 27, 2009
    Assignee: International Business Machines Corporation
    Inventors: Diane C. Boyd, Bruce B. Doris, Meikei Ieong, Devendra K. Sadana
  • Publication number: 20080315309
    Abstract: Improved fin field effect transistor (FinFET) devices and methods for the fabrication thereof are provided. In one aspect, a method for fabricating a field effect transistor device comprises the following steps. A substrate is provided having a silicon layer thereon. A fin lithography hardmask is patterned on the silicon layer. A dummy gate structure is placed over a central portion of the fin lithography hardmask. A tiller layer is deposited around the dummy gate structure. The dummy gate structure is removed to reveal a trench in the filler layer, centered over the central portion of the fin lithography hardmask, that distinguishes a fin region of the device from source and drain regions of the device. The fin lithography hardmask in the fin region is used to etch a plurality of fins in the silicon layer. The trench is filled with a gate material to form a gate stack over the fins.
    Type: Application
    Filed: June 20, 2007
    Publication date: December 25, 2008
    Applicant: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Wilfried Haensch, Katherine Lynn Saenger
  • Patent number: 7435628
    Abstract: A vertical MOS transistor has a source region, a channel region, and a drain region that are vertically stacked, and a trench that extends from the top surface of the drain region through the drain region, the channel region, and partially into the source region. The vertical MOS transistor also has an insulation layer that lines the trench, and a conductive gate region that contacts the insulation layer to fill up the trench.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: October 14, 2008
    Assignee: National Semiconductor Corporation
    Inventors: Peter J. Hopper, Yuri Mirgorodski, Vladislav Vashchenko, Peter Johnson
  • Patent number: 7432179
    Abstract: A method of forming semiconductor structures comprises following steps. A gate dielectric layer is formed over a substrate in an active region. A gate electrode layer is formed over the gate dielectric layer. A first photo resist is formed over the gate electrode layer. The gate electrode layer and dielectric layer are etched thereby forming gate structures and dummy patterns, wherein at least one of the dummy patterns has at least a portion in the active region. The first photo resist is removed. A second photo resist is formed covering the gate structures. The dummy patterns unprotected by the second photo resist are removed. The second photo resist is then removed.
    Type: Grant
    Filed: December 15, 2004
    Date of Patent: October 7, 2008
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Harry Chuang, Kong-Beng Thei
  • Publication number: 20080237663
    Abstract: A method for fabricating a gallium arsenide MOSFET device is presented. A dummy gate is formed over a gallium arsenide substrate. Source-drain extensions are implanted into the substrate adjacent the dummy gate. Dummy spacers are formed along dummy gate sidewalls and over a portion of the source-drain extensions. Source-drain regions are implanted. Insulating spacers are formed on dummy oxide spacer sidewalls. A conductive layer is formed over the source-drain regions. The conductive layer is annealed to form contacts to the source-drain regions. The dummy gate and the dummy oxide spacers are removed to form a gate opening. A passivation layer is in-situ deposited in the gate opening. The surface of the passivation layer is oxidized to create an oxide layer. A dielectric layer is ex-situ deposited over the oxide layer. A gate metal is deposited over the dielectric layer to form a gate stack in the gate opening.
    Type: Application
    Filed: March 29, 2007
    Publication date: October 2, 2008
    Inventor: Hussein I. Hanafi
  • Patent number: 7416931
    Abstract: Methods are provided for fabricating a stress enhanced MOS circuit. One method comprises the steps of depositing a stressed material overlying a semiconductor substrate and patterning the stressed material to form a stressed dummy gate electrode overlying a channel region in the semiconductor substrate so that the stressed dummy gate induces a stress in the channel region. Regions of the semiconductor substrate adjacent the channel are processed to maintain the stress to the channel region and the stressed dummy gate electrode is replaced with a permanent gate electrode.
    Type: Grant
    Filed: August 22, 2006
    Date of Patent: August 26, 2008
    Assignee: Advanced Micro Devices, Inc.
    Inventor: Gen Pei
  • Patent number: 7405116
    Abstract: A method to maintain a well-defined gate stack profile, deposit or grow a uniform gate dielectric, and maintain gate length CD control by means of an inert insulating liner deposited after dummy gate etch and before the spacer process. The liner material is selective to wet chemicals used to remove the dummy gate oxide thereby preventing undercut in the spacer region. The method is aimed at making the metal gate electrode technology a feasible technology with maximum compatibility with the existing fabrication environment for multiple generations of CMOS transistors, including those belonging to the 65 nm, 45 nm and 25 nm technology nodes, that are being used in analog, digital or mixed signal integrated circuit for various applications such as communication, entertainment, education and security products.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: July 29, 2008
    Assignee: LSI Corporation
    Inventors: Richard J. Carter, Wai Lo, Sey-Shing Sun, Hong Lin, Verne Hornback
  • Patent number: 7402494
    Abstract: A method for fabricating a high voltage semiconductor device, which comprises a semiconductor substrate; a gate insulation layer formed on the semiconductor substrate; and a gate electrode formed on the gate insulation layer, comprising: forming a mask pattern on the semiconductor substrate; forming a first low-density impurity implanted region on the semiconductor substrate using the mask pattern, in which the first low-density impurity implanted region is overlapped with the gate electrode; selectively removing a part of the mask pattern from a region where the gate electrode is to be formed to form a gate-formation mask; and forming the gate insulating layer and the gate electrode using the gate-formation mask.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: July 22, 2008
    Assignee: Oki Electric Industry Co., Ltd.
    Inventor: Tsukasa Yajima
  • Patent number: 7396730
    Abstract: Integrated circuit devices include an integrated circuit substrate having a channel region therein. A gate pattern is disposed on a top surface of the channel region. A depletion barrier layer covers a surface of the integrated circuit substrate adjacent opposite sides of the gate pattern and extending along a portion of a lateral face of the channel region. A source/drain layer is disposed on the depletion barrier layer and electrically contacting the lateral face of the channel region in a region not covered by the depletion barrier layer. The channel region may protrude from a surface of the substrate. The depletion barrier layer may be an L-shaped depletion barrier layer and the device may further include a device isolation layer disposed at a predetermined portion of the substrate through the source/drain layer and the depletion barrier layer. The depletion barrier layer and the device isolation layer may be formed of the same material.
    Type: Grant
    Filed: November 30, 2004
    Date of Patent: July 8, 2008
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Ming Li
  • Patent number: 7388257
    Abstract: A multi-gate device has a high-k dielectric layer for a top channel of the gate and a protective layer for use in a finFET device. The high-k dielectric layer is placed on the top surface of the channel of the finFET and may reduce or eliminate silicon consumption in the channel. The use of the high-k dielectric layer on the top surface reduces hysteresis and mobility degradation associated with high-k dielectrics. The protection layer may protect the high-k dielectric layer during an etching process.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: June 17, 2008
    Assignee: International Business Machines Corporation
    Inventors: Bruce B. Doris, Oleg Gluschenkov, Ying Zhang, Huilong Zhu
  • Patent number: 7374986
    Abstract: In a field effect transistor (FET), and a method of fabricating the same, the FET includes a semiconductor substrate, source and drain regions formed on the semiconductor substrate, a plurality of wire channels electrically connecting the source and drain regions, the plurality of wire channels being arranged in two columns and at least two rows, and a gate dielectric layer surrounding each of the plurality of wire channels and a gate electrode surrounding the gate dielectric layer and each of the plurality of wire channels.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: May 20, 2008
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sungmin Kim, Ming Li, Eungjung Yoon
  • Patent number: 7371626
    Abstract: A semiconductor device includes a memory array having a plurality of non-volatile memory cells. Each non-volatile memory cell of the plurality of non-volatile memory cells has a gate stack. The gate stack includes a control gate and a discrete charge storage layer such as a floating gate. A dummy stack ring is formed around the memory array. An insulating layer is formed over the memory array. The dummy stack ring has a composition and height substantially the same as a composition and height of the gate stack to insure that a CMP of the insulating layer is uniform across the memory array.
    Type: Grant
    Filed: November 3, 2006
    Date of Patent: May 13, 2008
    Assignee: Freescale Semiconductor, Inc.
    Inventor: Gowrishankar L. Chindalore
  • Patent number: 7358567
    Abstract: A HV-MOS device is described, including a substrate, a gate dielectric layer and a gate, a channel region, two doped regions as a source and a drain, a field isolation layer between the gate and at least one of the two doped regions, a drift region and a modifying doped region. The drift region is located in the substrate under the field isolation layer and connects with the channel region and the at least one doped region. The modifying doped region is at the periphery of the at least one doped region.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: April 15, 2008
    Assignee: United Microelectronics Corp.
    Inventor: Jen-Yao Hsu
  • Patent number: 7354817
    Abstract: A semiconductor device includes a semiconductor substrate. A gate electrode is formed on the semiconductor substrate via a gate insulating film. A source region and a drain region of a first conductivity type are formed on the first side and the second side of the gate electrode, respectively, in the semiconductor substrate. A punch-through stopper region of a second conductivity type is formed in the semiconductor substrate such that the second conductivity type punch-through stopper region is located between the source region and the drain region at distances from the source region and the drain region and extends in the direction perpendicular to the principal surface of the semiconductor substrate. The concentration of an impurity element of the second conductivity type in the punch-through stopper region is set to be at least five times the substrate impurity concentration between the source region and the drain region.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: April 8, 2008
    Assignee: Fujitsu Limited
    Inventors: Taketo Watanabe, Toshio Nomura, Shinichi Kawai, Takayuki Kawamata, Shigeo Satoh
  • Publication number: 20070293009
    Abstract: Semiconductor structures and devices including strained material layers having impurity-free zones, and methods for fabricating same. Certain regions of the strained material layers are kept free of impurities that can interdiffuse from adjacent portions of the semiconductor. When impurities are present in certain regions of the strained material layers, there is degradation in device performance. By employing semiconductor structures and devices (e.g., field effect transistors or “FETs”) that have the features described, or are fabricated in accordance with the steps described, device operation is enhanced.
    Type: Application
    Filed: August 31, 2007
    Publication date: December 20, 2007
    Inventors: Matthew Currie, Anthony Lochtefeld, Richard Hammond, Eugene Fitzgerald
  • Patent number: 7232731
    Abstract: A method for fabricating a transistor of semiconductor is disclosed.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: June 19, 2007
    Assignee: Dongbu Electronics Co., Ltd.
    Inventors: Sang Gi Lee, Chang Eun Lee
  • Patent number: 7211492
    Abstract: A method for forming a transistor including a self aligned metal gate is provided. According to various method embodiments, a high-k gate dielectric is formed on a substrate and a sacrificial carbon gate is formed on the gate dielectric. Sacrificial carbon sidewall spacers are formed adjacent to the sacrificial carbon gate, and source/drain regions for the transistor are formed using the sacrificial carbon sidewall spacers to define the source/drain regions. The sacrificial carbon sidewall spacers are replaced with non-carbon sidewall spacers, and the sacrificial carbon gate is replaced with a desired metal gate material to provide the desired metal gate material on the gate dielectric. Various embodiments form source/drain extensions after removing the carbon sidewall spacers and before replacing with non-carbon sidewall spacers. An etch barrier is used in various embodiments to separate the sacrificial carbon gate from the sacrificial carbon sidewall spacers.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: May 1, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Leonard Forbes, Kie Y. Ahn
  • Patent number: 7195999
    Abstract: One aspect of this disclosure relates to a method for forming a transistor. According to various method embodiments, a gate dielectric is formed on a substrate, a substitutable structure is formed on the gate dielectric, and source/drain regions for the transistor are formed. A desired gate material is substituted for the substitutable structure to provide the desired gate material on the gate dielectric. Some embodiments use carbon for the substitutable material, and some embodiments use silicon, germanium or silicon-germanium for the substitutable material. Some embodiments form a high-k gate dielectric, such as may be formed by an atomic layer deposition process, an evaporated deposition process, and a metal oxidation process. Other aspects and embodiments are provided herein.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: March 27, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Leonard Forbes, Paul A. Farrar, Kie Y. Ahn
  • Patent number: 7179714
    Abstract: There is provided a method of fabricating a MOS transistor having a fully silicided gate, including forming a gate pattern and gate spacers on a semiconductor substrate, the gate pattern including a lower gate pattern, an insulating layer pattern, and an upper gate pattern, which are sequentially stacked. Source/drain regions are formed by implanting impurity ions into an active region using the gate pattern and the gate spacers as ion implantation masks. Then, a protecting layer is formed on the semiconductor substrate having the gate pattern, and the protecting layer is planarized until the upper gate pattern is exposed. Then, by removing the exposed upper gate pattern and the insulating layer pattern, the lower gate pattern is exposed. Then, the protecting layer is selectively removed, thereby exposing the source/drain regions. The exposed lower gate pattern is fully converted to a gate silicide layer, and a silicide layer is concurrently formed on the surfaces of the source/drain regions.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: February 20, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: You-Jean Chang, Myoung-Hwan Oh, Hee-Sung Kang, Choong-Ryul Ryou
  • Patent number: 7176075
    Abstract: The present invention is a novel field effect transistor having a channel region formed from a narrow bandgap semiconductor film formed on an insulating substrate. A gate dielectric layer is formed on the narrow bandgap semiconductor film. A gate electrode is then formed on the gate dielectric. A pair of source/drain regions formed from a wide bandgap semiconductor film or a metal is formed on opposite sides of the gate electrode and adjacent to the low bandgap semiconductor film.
    Type: Grant
    Filed: January 6, 2005
    Date of Patent: February 13, 2007
    Assignee: Intel Corporation
    Inventors: Robert S. Chau, Doulgas Barlage, Been-Yih Jin
  • Patent number: 7166506
    Abstract: A method of fabricating microelectronic structure using at least two material removal steps, such as for in a poly open polish process, is disclosed. In one embodiment, the first removal step may be chemical mechanical polishing (CMP) step utilizing a slurry with high selectivity to an interlevel dielectric layer used relative to an etch stop layer abutting a transistor gate. This allows the first CMP step to stop after contacting the etch stop layer, which results in substantially uniform “within die”, “within wafer”, and “wafer to wafer” topography. The removal step may expose a temporary component, such as a polysilicon gate within the transistor gate structure. Once the polysilicon gate is exposed other processes may be employed to produce a transistor gate having desired properties.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: January 23, 2007
    Assignee: Intel Corporation
    Inventors: Matthew J. Prince, Francis M. Tambwe, Chris E. Barns
  • Patent number: 7157378
    Abstract: A method for making a semiconductor device is described. That method comprises forming a dielectric layer on a substrate, forming a trench within the dielectric layer, and forming a high-k gate dielectric layer within the trench. After forming a first metal layer on the high-k gate dielectric layer, a second metal layer is formed on the first metal layer. At least part of the second metal layer is removed from above the dielectric layer using a polishing step, and additional material is removed from above the dielectric layer using an etch step.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: January 2, 2007
    Assignee: Intel Corporation
    Inventors: Justin K. Brask, Chris E. Barns, Mark L. Doczy, Uday Shah, Jack Kavalieros, Matthew V. Metz, Suman Datta, Anne E. Miller, Robert S. Chau
  • Patent number: 7157345
    Abstract: A memory charge storage device has regions of sacrificial material overlying a substrate (12). For each memory cell a first doped region (20) and a second doped region (24) are formed within the substrate and on opposite sides of one (16) of the regions of sacrificial material. A discrete charge storage layer (28) overlies the substrate and is between the regions of sacrificial material. In one form a control electrode (34) is formed per memory cell overlying the substrate with an underlying substrate diffusion and laterally adjacent one of the regions of sacrificial material. A third substrate diffusion (60) is positioned between the two control electrodes. In another form two control electrodes are formed per memory cell with a substrate diffusion underlying each control electrode. In both forms a select electrode (64) overlies and is between both of the two control electrodes.
    Type: Grant
    Filed: June 29, 2005
    Date of Patent: January 2, 2007
    Assignee: Freescale Semiconductor, Inc.
    Inventor: Gowrishankar Chindalore
  • Patent number: 7129152
    Abstract: A method for fabricating a short channel field-effect transistor is presented. A sublithographic gate sacrificial layer is formed, as are spacers at the side walls of the gate sacrificial layer. The gate sacrificial layer is removed to form a gate recess and a gate dielectric and a control layer are formed in the gate recess. The result is a short channel field-effect transistor with minimal fluctuations in the critical dimensions in a range below 100 nanometers.
    Type: Grant
    Filed: June 21, 2003
    Date of Patent: October 31, 2006
    Assignee: Infineon Technologies AG
    Inventors: Rodger Fehlhaber, Helmut Tews
  • Patent number: 6950362
    Abstract: A semiconductor memory device capable of enhancing a production yield is provided. A dummy control circuit activates a first dummy column including a plurality of dummy cells placed at a position close to a row decoder in a row direction and a second dummy column including a plurality of dummy cells placed at a position farthest from the row decoder in a row direction with a plurality of memory cells interposed between the first dummy column and the second dummy column, through first and second dummy word lines. A dummy column selector selects either one of a signal on a first dummy bit line connected to the first dummy column and a signal on a second dummy bit line connected to the second dummy column, and outputs the selected signal to an amplifier control circuit. The amplifier control circuit generates an amplifier startup signal with respect to an amplifier circuit based on a signal from the dummy column selector.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: September 27, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Marefusa Kurumada, Hironori Akamatsu