Of Trenches Having Shape Other Than Rectangular Or V Shape, E.g., Rounded Corners, Oblique Or Rounded Trench Walls (epo) Patents (Class 257/E21.549)
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Patent number: 7981806Abstract: A method for forming a trench includes providing a substrate, and forming the trench in the substrate using a gas containing chlorine (Cl2) gas as a main etch gas and SiFX gas as an additive gas, wherein a sidewall of the trench has a substantially vertical profile by virtue of reaction of the Cl2 gas and the SiFX gas.Type: GrantFiled: November 30, 2007Date of Patent: July 19, 2011Assignee: Hynix Semiconductor Inc.Inventor: Tae-Woo Jung
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Patent number: 7977204Abstract: A method of forming a fine pattern of a semiconductor device uses a double patterning technique. A first mask pattern is formed on a first hard mask layer disposed on a substrate. A conformal buffer layer is formed over the first mask pattern. A second mask pattern is formed such that segments of the buffer layer are interposed between the first and second mask patterns, and each topographical feature of the second mask pattern is disposed between two adjacent ones of each respective pair of topographical features of the first mask pattern. A first hard mask pattern is formed by etching the first hard mask layer using the first mask pattern, the second mask pattern, and/or the buffer layer as an etch mask. A trench is formed by etching the substrate using the first hard mask pattern as an etch mask. An isolation layer, of a material that is different from that of first hard mask pattern, is formed in the trench.Type: GrantFiled: June 17, 2009Date of Patent: July 12, 2011Assignee: Samsung Electronics Co., Ltd.Inventors: Yong-il Kim, Hyeong-sun Hong, Makoto Yoshida, Bong-soo Kim
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Patent number: 7964910Abstract: Disclosed is a transistor that incorporates epitaxially deposited source/drain semiconductor films and a method for forming the transistor. A crystallographic etch is used to form recesses between a channel region and trench isolation regions in a silicon substrate. Each recess has a first side, having a first profile, adjacent to the channel region and a second side, having a second profile, adjacent to a trench isolation region. The crystallographic etch ensures that the second profile is angled so that all of the exposed recess surfaces comprise silicon. Thus, the recesses can be filled by epitaxial deposition without divot formation. Additional process steps can be used to ensure that the first side of the recess is formed with a different profile that enhances the desired stress in the channel region.Type: GrantFiled: October 17, 2007Date of Patent: June 21, 2011Assignee: International Business Machines CorporationInventor: Thomas W. Dyer
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Publication number: 20110117724Abstract: A method and system is disclosed for forming an improved isolation structure for strained channel transistors. In one example, an isolation structure is formed comprising a trench filled with a nitrogen-containing liner and a gap filler. The nitrogen-containing liner enables the isolation structure to reduce compressive strain contribution to the channel region.Type: ApplicationFiled: January 25, 2011Publication date: May 19, 2011Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chih-Hsin KO, Yee-Chia YEO, Wen-Chin LEE, Chung-Hu GE
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Patent number: 7935602Abstract: The invention includes methods of forming isolation regions. An opening can be formed to extend into a semiconductor material, and an upper periphery of the opening can be protected with a liner while a lower periphery is unlined. The unlined portion can then be etched to form a widened region of the opening. Subsequently, the opening can be filled with insulative material to form an isolation region. Transistor devices can then be formed on opposing sides of the isolation region, and electrically isolated from one another with the isolation region. The invention also includes semiconductor constructions containing an electrically insulative isolation structure extending into a semiconductor material, with the structure having a bulbous bottom region and a stem region extending upwardly from the bottom region to a surface of the semiconductor material.Type: GrantFiled: June 28, 2005Date of Patent: May 3, 2011Assignee: Micron Technology, Inc.Inventors: Hongmei Wang, Fred D. Fishburn, Janos Fucsko, T. Earl Allen, Richard H. Lane, Robert J. Hanson, Kevin R. Shea
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Patent number: 7867845Abstract: A transistor gate forming method includes forming a metal layer within a line opening and forming a fill layer within the opening over the metal layer. The fill layer is substantially selectively etchable with respect to the metal layer. A transistor structure includes a line opening, a dielectric layer within the opening, a metal layer over the dielectric layer within the opening, and a fill layer over the metal layer within the opening. The metal layer/fill layer combination exhibits less intrinsic less than would otherwise exist if the fill layer were replaced by an increased thickness of the metal layer. The inventions apply at least to 3-D transistor structures.Type: GrantFiled: September 1, 2005Date of Patent: January 11, 2011Assignee: Micron Technology, Inc.Inventors: Sanh D. Tang, Gordon A. Haller, Prashant Raghu, Ravi Iyer
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Patent number: 7868361Abstract: A semiconductor device having a core device with a high-k gate dielectric and an I/O device with a silicon dioxide or other non-high-k gate dielectric, and a method of fabricating such a device. A core well and an I/O well are created in a semiconductor substrate and separated by an isolation structure. An I/O device is formed over the I/O well and has a silicon dioxide or a low-k gate dielectric. A resistor may be formed on an isolation structure adjacent to the core well. A core-well device such as a transistor is formed over the core well, and has a high-k gate dielectric. In some embodiments, a p-type I/O well and an n-type I/O well are created. In a preferred embodiment, the I/O device or devices are formed prior to forming the core device and protected with a sacrificial layer until the core device is fabricated.Type: GrantFiled: June 21, 2007Date of Patent: January 11, 2011Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chung Long Cheng, Sheng-Chen Chung, Kong-Beng Thei, Harry Chuang, Mong Song Liang
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Patent number: 7858476Abstract: A method for fabricating a semiconductor device includes forming a hard mask pattern over a substrate, forming a first recess in the substrate and a passivation layer on sidewalls of the first recess using the hard mask pattern as an etch barrier, and forming a second recess by etching a bottom portion of the first recess using the passivation layer as an etch barrier, wherein a width of the second recess is greater than that of the first recess.Type: GrantFiled: October 30, 2007Date of Patent: December 28, 2010Assignee: Hynix Semiconductor Inc.Inventors: Yong-Tae Cho, Suk-Ki Kim, Sang-Hoon Cho
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Patent number: 7816720Abstract: A trench MOSFET structure having improved avalanche capability is disclosed, wherein the source region is formed by performing source Ion Implantation through contact open region of a thick contact interlayer, and further diffused to optimize a trade-off between Rds and the avalanche capability. Thus, only three masks are needed in fabrication process, which are trench mask, contact mask and metal mask. Furthermore, said source region has a doping concentration along channel region lower than along contact trench region, and source junction depth along channel region shallower than along contact trench, and source doping profile along surface of epitaxial layer has Gaussian-distribution from trenched source-body contact to channel region.Type: GrantFiled: July 8, 2009Date of Patent: October 19, 2010Assignee: Force Mos Technology Co., Ltd.Inventor: Fu-Yuan Hsieh
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Patent number: 7812409Abstract: A trenched semiconductor power device that includes a trenched gate disposed in an extended continuous trench surrounding a plurality of transistor cells wherein the layout of the trenched gate surrounding the transistor cells as closed cells having truncated corners or rounded corners. In an exemplary embodiment, the closed cells further includes a contact metal to contact a source and a body regions wherein the contact metal the trenched gate surrounding the transistor cell have a uniform space between them. In another exemplary embodiment, the semiconductor power device further includes a contact dopant region disposed below the contact metal to enhance an electrical contact between the metal contact and the source region and the body region, and the contact dopant region having substantially circular shape to achieve a uniform space between the contact dopant region and the trenched gate surrounding the closed cells.Type: GrantFiled: December 4, 2006Date of Patent: October 12, 2010Assignee: Force-MOS Technology Corp.Inventor: Fwu-Iuan Hshieh
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Patent number: 7803689Abstract: A method for manufacturing a semiconductor device includes forming a device isolation film by a double Shallow Trench Isolation (STI) process, forming a first active region having a negative slope and a second active region having a positive slope. Additionally, the method includes applying a recess region and a bulb-type recess region to the above-extended active region so as to prevent generation of horns in the active regions. This structure results in improvement in effective channel length and area.Type: GrantFiled: October 26, 2009Date of Patent: September 28, 2010Assignee: Hynix Semiconductor Inc.Inventor: Seung Joo Baek
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Patent number: 7799636Abstract: A method of forming a semiconductor device includes the following. A masking layer with opening is formed over a silicon layer. The silicon layer is isotropically etched through the masking layer openings so as to remove bowl-shaped portions of the silicon layer, each of which includes a middle portion and outer portions extending directly underneath the masking layer. The outer portions form outer sections of corresponding trenches. Additional portions of the silicon layer are removed through the masking layer openings so as to form a middle section of the trenches which extends deeper into the silicon layer than the outer sections of the trenches. A first doped region of a first conductivity type is formed in an upper portion of the silicon layer. An insulating layer is formed within each trench, and extends directly over a portion of the first doped region adjacent each trench sidewall.Type: GrantFiled: September 25, 2009Date of Patent: September 21, 2010Assignee: Fairchild Semiconductor CorporationInventors: Robert Herrick, Becky Losee, Dean Probst
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Patent number: 7781320Abstract: The present invention is directed to a method for manufacturing a semiconductor device by forming an ultraviolet radiation absorbing film of a silicon-rich film above a semiconductor substrate, measuring an extinction coefficient of the ultraviolet radiation absorbing film of a silicon-rich film for ultraviolet radiation, and etching the ultraviolet radiation absorbing film of a silicon-rich film under an etching condition using an oxygen gas flow rate corresponding to the extinction coefficient.Type: GrantFiled: October 16, 2008Date of Patent: August 24, 2010Assignee: Spansion LLCInventors: Seiji Yokoyama, Yuuichirou Sekimoto, Shinichi Imada
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Patent number: 7781293Abstract: A method of fabricating a semiconductor device includes etching a silicon oxide film, a silicon nitride film, a polycrystalline silicone film, and a gate insulating film in a predetermined pattern including a first opening width corresponding to a first trench and a second opening width corresponding to a second trench, the second opening width being larger than the first opening width, and etching the semiconductor substrate to simultaneously form the first and second trenches so that a first depth of the first trench is equal to a second depth of the second trench, and a first angle between a first side surface and a first bottom surface of the first trench is smaller than a second angle between a second side surface and a second bottom surface of the second trench, and the first trench includes a curved portion at an upper portion of the first side surface.Type: GrantFiled: December 14, 2006Date of Patent: August 24, 2010Assignee: Kabushiki Kaisha ToshibaInventor: Takanori Matsumoto
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Patent number: 7772103Abstract: In a method of forming a wire structure, first active regions and second active regions are formed on a substrate. Each of the first active regions has a first sidewall of a positive slope and a second sidewall opposed to the first sidewall. The second active regions are arranged along a first direction. An isolation layer is between the first active regions and the second active regions. A first mask is formed on the first active regions, the second active regions and the isolation layer. The first mask has an opening exposing the first sidewall and extending along the first direction. The first active regions, the second active regions and the isolation layer are etched using the first mask to form a groove extending along the first direction and to form a fence having a height substantially higher than a bottom face of the groove. A wire is formed to fill the groove. A contact is formed on the wire. The contact is disposed toward the second active regions from the fence.Type: GrantFiled: June 26, 2008Date of Patent: August 10, 2010Assignee: Samsung Electronics Co. LtdInventors: Ho-Jun Yi, Yong-Il Kim, Bong-Soo Kim, Dae-Young Jang, Woo-Jeong Cho
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Patent number: 7759215Abstract: The method of manufacturing a semiconductor device has the steps of: etching a semiconductor substrate to form an isolation trench by using as a mask a pattern including a first silicon nitride film and having a window; depositing a second silicon nitride film covering an inner surface of the isolation trench; forming a first silicon oxide film burying the isolation trench; etching and removing the first silicon oxide film in an upper region of the isolation trench; etching and removing the exposed second silicon nitride film; chemical-mechanical-polishing the second silicon oxide film; and etching and removing the exposed first silicon nitride film.Type: GrantFiled: March 19, 2007Date of Patent: July 20, 2010Assignee: Fujitsu Semiconductor LimitedInventor: Hiroyuki Ohta
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Patent number: 7741223Abstract: A method for fabricating a semiconductor device includes etching a substrate to form a first recess having a micro trench, etching the substrate disposed under the first recess to form a second recess having a profile substantially vertical and a width greater than a portion of the first recess where no micro trench is formed, etching the substrate disposed under the second recess to form a third recess having a profile substantially spherical, and forming a gate pattern over a resultant recess including the first to third recesses.Type: GrantFiled: June 26, 2007Date of Patent: June 22, 2010Assignee: Hynix Semiconductor Inc.Inventors: Hyun-Sik Park, Ky-Hyun Han
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Patent number: 7737017Abstract: Disclosed herein is a semiconductor device including an isolation structure and a recess gate and a method for fabricating the same. The method for fabricating a semiconductor device includes: forming a trench by selectively etching an isolation region of a semiconductor substrate to define an active region; forming a first SOD partially filling the trench; forming a stress shielding layer, which is denser than the first SOD, over the first SOD; forming a second SOD that fills the trench over the first SOD including the stress shielding layer; forming a recess groove by selectively etching a portion of the active region, wherein an upper surface of the first SOD is spaced downwardly from a bottom of the recess groove, and an upper surface of the stress shielding layer is spaced upwardly from the bottom of the recessed groove; and forming a gate of a transistor that fills the recess groove.Type: GrantFiled: December 23, 2008Date of Patent: June 15, 2010Assignee: Hynix Semiconductor Inc.Inventor: Byung Soo Eun
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Patent number: 7687370Abstract: A method for forming a semiconductor isolation trench includes forming a pad oxide layer over a substrate and forming a barrier layer over the substrate. A masking layer is formed over the barrier layer and is patterned to form at least one opening in the masking layer. At least a part of the barrier layer and at least a part of the pad oxide layer are etched through the at least one opening resulting in a trench pad oxide layer. Etching of the trench pad oxide layer stops substantially at a top surface of the substrate within the isolation trench. An oxide layer is grown by diffusion on at least the top surface of the substrate corresponding to the at least one isolation trench. The method further includes etching the oxide layer and at least a portion of the substrate to form at least one isolation trench opening.Type: GrantFiled: January 27, 2006Date of Patent: March 30, 2010Assignee: Freescale Semiconductor, Inc.Inventors: Toni D. Van Gompel, John J. Hackenberg, Rode R. Mora, Suresh Venkatesan
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Patent number: 7682991Abstract: A method of manufacturing a silicon carbide semiconductor device includes forming a trench for a MOS gate in an SiC substrate by dry etching. Thereafter, the substrate with the trench is heat treated. The heat treatment includes heating the substrate in an Ar gas atmosphere or in a mixed gas atmosphere containing SiH4 and Ar at a temperature between 1600° C. and 1800° C., and thereafter in a hydrogen gas atmosphere at a temperature between 1400° C. and 1500° C. The present manufacturing method smoothens the trench inner surface and rounds the corners in the trench to prevent the electric field from localizing thereto.Type: GrantFiled: December 19, 2007Date of Patent: March 23, 2010Assignee: Fuji Electric Device Technology Co., Ltd.Inventors: Yasuyuki Kawada, Takeshi Tawara, Tae Tawara
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Patent number: 7670895Abstract: A process of forming an electronic device can include patterning a semiconductor layer to define an opening. After patterning the semiconductor layer, the opening can have a bottom, and the semiconductor layer can have a sidewall and a surface. The surface is spaced apart from the bottom of the opening. The sidewall can extend from the surface towards the bottom of the opening. The process can also include forming a layer over the semiconductor layer and within the opening, and removing a part of the first layer from within the opening. After removing the part of the layer, a remaining portion of the layer may lie within the opening and adjacent to the bottom and the sidewall, and the remaining portion of the layer may be spaced apart from the surface. In another aspect, the electronic device can include a field isolation region including the first layer.Type: GrantFiled: April 24, 2006Date of Patent: March 2, 2010Assignee: Freescale Semiconductor, IncInventors: Toni D. Van Gompel, Peter J. Beckage, Mohamad M. Jahanbani, Michael D. Turner
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Patent number: 7666755Abstract: A method of forming a device isolation film of a semiconductor device is provided. The method of forming a device isolation film of a semiconductor device according to an embodiment includes forming the device isolation film by ion-implanting insulation materials inside of a trench formed on a semiconductor substrate.Type: GrantFiled: August 21, 2007Date of Patent: February 23, 2010Assignee: Dongbu Hitek Co., Ltd.Inventor: Jin Ha Park
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Patent number: 7651933Abstract: A method of fabricating a semiconductor device includes providing a semiconductor substrate in which a gate insulating layer and a pad layer are formed in an active region. A first trench is formed in an isolation region of the substrate. A passivation film is formed to cover the pad layer and fill the first trench. A second trench is formed by patterning the pad layer and removing an exposed semiconductor substrate, the second trench being formed within the first trench. An ion implantation process is performed on the semiconductor substrate exposed through the second trench.Type: GrantFiled: December 5, 2007Date of Patent: January 26, 2010Assignee: Hynix Semiconductor Inc.Inventor: Guee-Hwang Sim
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Patent number: 7648921Abstract: A method of forming a dielectric layer is provided. A first dielectric layer is formed on a substrate having metal layers formed thereon. The first dielectric layer includes overhangs in the spaces between two neighboring metal layers and voids under the overhangs. The first dielectric layer is partially removed to cut off the overhangs and expose the voids and therefore openings are formed. A second dielectric layer is formed on the dielectric layer to fill up the opening.Type: GrantFiled: September 22, 2006Date of Patent: January 19, 2010Assignee: MACRONIX International Co., Ltd.Inventors: Hsu-Sheng Yu, Shing-Ann Lo, Ta-Hung Yang
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Patent number: 7645679Abstract: A method for forming an isolation layer for a semiconductor device is provided. The preferred method is capable of securing a gap fill margin during formation of an isolation layer. A device isolation layer formed according to a preferred method includes a trench formed in a device separation area of a semiconductor substrate; a thermal oxidation layer formed in a part of the trench; an oxidation silicon layer formed on the thermal oxidation layer; and an oxidation isolation layer formed on the oxidation silicon layer and filling the trench.Type: GrantFiled: December 19, 2006Date of Patent: January 12, 2010Assignee: Dongbu Electronics Co., Ltd.Inventor: In Kyu Chun
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Publication number: 20090325359Abstract: An integrated circuit system that includes: providing a substrate; forming a trench within the substrate; forming a liner on a sidewall of the trench; and forming a dielectric material at a trench bottom with a dielectric width dimension that exceeds that of a width dimension of the trench.Type: ApplicationFiled: June 30, 2008Publication date: December 31, 2009Applicant: CHARTERED SEMICONDUCTOR MANUFACTURING LTD.Inventors: Huang Liu, Johnny Widodo, Jeff Shu, Luona Goh Loh Nah, Jack Cheng, Wei Lu, Jingze Tian, Xuesong Rao
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Patent number: 7638853Abstract: A solid state imaging device includes: an imaging region formed in an upper part of a substrate made of silicon to have a photoelectric conversion portion, a charge accumulation region of the photoelectric conversion portion being of a first conductivity type; a device isolation region formed in at least a part of the substrate to surround the photoelectric conversion portion; and a MOS transistor formed on a part of the imaging region electrically isolated from the photoelectric conversion region by the device isolation region. The width of the device isolation region is smaller in its lower part than in its upper part, and the solid state imaging device further includes a dark current suppression region surrounding the device isolation region and being of a second conductivity type opposite to the first conductivity type.Type: GrantFiled: July 17, 2007Date of Patent: December 29, 2009Assignee: Panasonic CorporationInventors: Mitsuyoshi Mori, Takumi Yamaguchi, Toru Okino
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Patent number: 7633102Abstract: Merging together the drift regions in a low-power trench MOSFET device via a dopant implant through the bottom of the trench permits use of a very small cell pitch, resulting in a very high channel density and a uniformly doped channel and a consequent significant reduction in the channel resistance. By properly choosing the implant dose and the annealing parameters of the drift region, the channel length of the device can be closely controlled, and the channel doping may be made highly uniform. In comparison with a conventional device, the threshold voltage is reduced, the channel resistance is lowered, and the drift region on-resistance is also lowered. Implementing the merged drift regions requires incorporation of a new edge termination design, so that the PN junction formed by the P epi-layer and the N+ substrate can be terminated at the edge of the die.Type: GrantFiled: October 2, 2007Date of Patent: December 15, 2009Assignee: Fairchild Semiconductor CorporationInventor: Jun Zeng
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Patent number: 7625805Abstract: Trenches are formed in an SOI wafer to isolate low-voltage and high-voltage elements in the wafer. The isolation trenches are formed with trench coverings that do not protrude above the trenches. Vertical in-trench and horizontal out-of-trench isolation layers are formed and the trenches are then filled to above the planar surface formed by the isolating layers. The filling is planarized and a portion of the filling located in the trench interior is removed. A portion of the isolation layers are then removed and a portion of the filling is removed so that the filler and the isolation layers in the trenches are at about the same level. A covering layer is then deposited. The covering layer extends above the surface of the wafer and into the trenches down to the filler and the isolation layers. The covering layer is additionally planarized to about the top of the trenches.Type: GrantFiled: January 31, 2005Date of Patent: December 1, 2009Assignee: X-FAB Semiconductor Foundries AGInventors: Ralf Lerner, Uwe Eckoldt
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Patent number: 7622369Abstract: A method of forming device isolation regions on a trench-formed silicon substrate and removing residual carbon therefrom includes providing a flowable, insulative material constituted by silicon, carbon, nitrogen, hydrogen, oxygen or any combination of two or more thereof; forming a thin insulative layer, by using the flowable, insulative material, in a trench located on a semiconductor substrate wherein the flowable, insulative material forms a conformal coating in a silicon and nitrogen rich condition whereas in a carbon rich condition, the flowable, insulative material vertically grows from the bottom of the trenches; and removing the residual carbon deposits from the flowable, insulative material by multi-step curing, such as O2 thermal annealing, ozone UV curing followed by N2 thermal annealing.Type: GrantFiled: May 30, 2008Date of Patent: November 24, 2009Assignee: ASM Japan K.K.Inventors: Woo Jin Lee, Atsuki Fukazawa, Nobuo Matsuki
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Patent number: 7622778Abstract: In one embodiment, a semiconductor device has an active region defined by an isolation layer formed inside an STI trench that includes an upper trench and a lower trench having a substantially curved cross-sectional profile under the upper trench so that the lower trench is in communication with the upper trench. Since the upper trench has a sidewall tapered with a positive slope, a good gap filling property can be obtained when filling the upper trench with an insulating layer. By forming a void in the lower trench, a dielectric constant at the bottom of the isolation layer is lower than a dielectric constant at an oxide layer, thereby improving the isolation property. The isolation layer includes a first insulating layer formed inside only the upper trench and covering an inner wall of the upper trench in the form of a spacer.Type: GrantFiled: May 12, 2006Date of Patent: November 24, 2009Assignee: Samsung Electronic Co., Ltd.Inventors: Sung-Sam Lee, Gyo-Young Jin, Yun-Gi Kim
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Patent number: 7611962Abstract: A method for fabricating a semiconductor device can prevent a leakage current and the decrease of threshold voltage by rounding corners of a trench. The method may include the steps of forming a pad insulating layer in a semiconductor substrate defined with an active region and a device isolation region, forming a first trench, forming polymer at inner sidewalls of the first trench, forming a second trench, removing the polymer, forming an oxide layer by thermally oxidizing the semiconductor substrate, and forming insulating layers for device isolation in the first and second trenches.Type: GrantFiled: December 30, 2005Date of Patent: November 3, 2009Assignee: Dongbu Electronics Co., Ltd.Inventor: Sung Ho Kwak
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Patent number: 7608518Abstract: A method for fabricating a semiconductor device is provided. The method includes forming a pad oxide layer on a semiconductor substrate, forming a pad nitride layer on the pad oxide layer, forming a capping layer on the pad nitride layer, patterning the capping layer, the pad nitride layer, and the pad oxide layer by a photolithography method to expose portions of the semiconductor substrate, forming a field oxidation layer having bird's beaks, the bird's beaks being formed under the pad nitride layer, forming trenches in the semiconductor substrate by anisotropically etching the field oxide layer and the semiconductor substrate using the pad nitride layer as a mask, removing the capping layer, the pad nitride layer, the pad oxide layer, and the bird's beaks, and forming an isolation region in the trenches.Type: GrantFiled: December 6, 2007Date of Patent: October 27, 2009Assignee: Dongbu Hitek Co., Ltd.Inventor: Yong Wook Shin
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Patent number: 7608878Abstract: A method for manufacturing a semiconductor device includes forming a device isolation film by a double Shallow Trench Isolation (STI) process, forming a first active region having a negative slope and a second active region having a positive slope. Additionally, the method includes applying a recess region and a bulb-type recess region to the above-extended active region so as to prevent generation of horns in the active regions. This structure results in improvement in effective channel length and area.Type: GrantFiled: December 29, 2006Date of Patent: October 27, 2009Assignee: Hynix Semiconductor Inc.Inventor: Seung Joo Baek
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Patent number: 7572712Abstract: Embodiments for FET devices with stress on the channel region by forming stressor regions under the source/drain regions or the channel region and forming a selective strained Si using lateral epitaxy over the stressor regions. In a first example embodiment, a lateral epitaxial layer is formed over a stressor region under a channel region of an FET. In a second example embodiment, a lateral S/D epitaxial layer is formed over S/D stressor region under the source/drain regions of an FET. In a third example embodiment, both PFET and NFET devices are formed. In the PFET device, a lateral S/D epitaxial layer is formed over S/D stressor region under the source/drain regions. In the NFET device, the lateral epitaxial layer is formed over a stressor region under a channel region of the NFET.Type: GrantFiled: November 21, 2006Date of Patent: August 11, 2009Assignees: Chartered Semiconductor Manufacturing, Ltd., International Business Machines Corporation (IBM)Inventors: Yung Fu Chong, Zhijiong Luo, Judson R. Holt
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Patent number: 7563720Abstract: A wafer for use in a MEMS device having two doped layers surrounding an undoped layer of silicon is described. By providing two doped layers around an undoped core, the stress in the lattice structure of the silicon is reduced as compared to a solidly doped layer. Thus, problems associated with warping and bowing are reduced. The wafer may have a pattered oxide layer to pattern the deep reactive ion etch. A first deep reactive ion etch creates trenches in the layers. The walls of the trenches are doped with boron atoms. A second deep reactive ion etch removes the bottom walls of the trenches. The wafer is separated from the silicon substrate and bonded to at least one glass wafer.Type: GrantFiled: July 23, 2007Date of Patent: July 21, 2009Assignee: Honeywell International Inc.Inventor: James F. Detry
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Patent number: 7538009Abstract: A method for fabricating an STI gap fill oxide layer in a semiconductor device is provided. The method can include: forming a shallow trench for forming an STI on a semiconductor substrate; forming an STI liner oxide layer in the shallow trench for the STI; depositing an APCVD oxide layer at an upper portion of the STI liner oxide layer for an oxide layer gap fill in the shallow trench of the STI; d) performing a densifying annealing process to densify the APCVD oxide layer; and depositing an HDP-CVD oxide layer at an upper portion of the APCVD oxide layer so that the STI shallow trench is completely gap-filled.Type: GrantFiled: December 27, 2006Date of Patent: May 26, 2009Assignee: Dongbu Electronics Co., Ltd.Inventor: Sung Rae Kim
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Patent number: 7510894Abstract: In producing an integrated sensor, regions of silicon between compensating electronics and a sensor are electrically isolated, while the sensor is delineating and released. The described process can be performed at the end of a fabrication process after electronics processing (i.e., CMOS processing) and compensating electronics are formed. In an aspect, the sensor and a conductive bridge are simultaneously developed from a silicon-on-insulator (SOI) substrate. In an aspect, the sensor is undercut from a silicon substrate utilizing a lateral etch. A cavity is concurrently defined by the same lateral etch in the silicon layer, forming the conductive bridge connecting the sensor to a logic component. An isolation trench is defined in the silicon layer between the sensor components and the logic component. A polymer masks vertical surfaces from the lateral etch, and an insulator layer and photosensitive film mask horizontal surfaces from the lateral etch.Type: GrantFiled: April 3, 2007Date of Patent: March 31, 2009Assignee: Delphi Technologies, Inc.Inventors: John C. Christenson, Dan W. Chilcott
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Patent number: 7494894Abstract: A method including, prior to a plasma heat-up operation, forming a liner on a structure coated with an insulator. And a method including forming a trench on a substrate, forming an insulator on the trench, and after forming a liner having a thickness of between about 50 angstroms and about 400 angstroms on the insulator, applying a plasma heat-up operation to the substrate.Type: GrantFiled: August 29, 2002Date of Patent: February 24, 2009Assignee: Micron Technology, Inc.Inventors: Neal R. Rueger, William Budge, Weimin Li
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Patent number: 7479688Abstract: A method for modulating the stress caused by bird beak formation of small width devices by a nitrogen plasma treatment. The nitrogen plasma process forms a nitride liner about the trench walls that serves to prevent the formation of bird beaks in the isolation region during a subsequent oxidation step. In one embodiment, the plasma nitridation process occurs after trench etching, but prior to trench fill. In yet another embodiment, the plasma nitridation process occurs after trench fill. In yet another embodiment, a block mask is formed over predetermined active areas of the etched substrate prior to the plasma nitridation process. This embodiment is used in protecting the PFET device area from the plasma nitridation process thereby providing a means to form a PFET device area in which stress caused by bird beak formation increases the device performance of the PFET.Type: GrantFiled: January 5, 2004Date of Patent: January 20, 2009Assignee: International Business Machines CorporationInventors: Sadanand V. Deshpande, Bruce B. Doris, Werner A. Rausch, James A. Slinkman
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Patent number: 7476610Abstract: A method for forming semiconductor devices is provided. A gate stack is formed over a surface of a substrate. A plurality of cycles for forming polymer spacers on sides of the gate stack is provided, where each cycle comprises providing a deposition phase that deposits material on the sides of the polymer spacer and over the surface of the substrate, and providing a cleaning phase that removes polymer over the surface of the substrate and shapes a profile of the deposited material. Dopant is implanted into the substrate using the polymer spacers as a dopant mask. The polymer spacers are removed.Type: GrantFiled: November 10, 2006Date of Patent: January 13, 2009Assignee: Lam Research CorporationInventors: Ji Soo Kim, Conan Chiang, Daehan Choi, S. M. Reza Sadjadi, Michael Goss
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Publication number: 20080290448Abstract: Semiconductor devices and methods of manufacture thereof are disclosed. In a preferred embodiment, a semiconductor device includes a workpiece and a trench formed within the workpiece. The trench has an upper portion and a lower portion, the upper portion having a first width and the lower portion having a second width, the second width being greater than the first width. A first material is disposed in the lower portion of the trench at least partially in regions where the second width of the lower portion is greater than the first width of the upper portion. A second material is disposed in the upper portion of the trench and at least in the lower portion of the trench beneath the upper portion.Type: ApplicationFiled: May 22, 2007Publication date: November 27, 2008Inventors: Armin Tilke, Frank Huebinger, Hermann Wendt
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Patent number: 7456067Abstract: A method of performing an STI gapfill process for semiconductor devices is provided. In a specific embodiment of the invention, the method includes forming an stop layer overlying a substrate. In addition, the method includes forming a trench within the substrate, with the trench having sidewalls, a bottom, and a depth. The method additionally includes forming a liner within the trench, the liner lining the sidewalls and bottom of the trench. Furthermore, the method includes filling the trench to a first depth with a first oxide. The first oxide is filled using a spin-on process. The method also includes performing a first densification process on the first oxide within the trench. In addition, the method includes depositing a second oxide within the trench using an HDP process to fill at least the entirety of the trench. The method also includes performing a second densification process on the first and second oxides within the trench.Type: GrantFiled: October 6, 2006Date of Patent: November 25, 2008Assignee: Semiconductor Manufacturing International (Shanghai) CorporationInventor: Ting Cheong Ang
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Patent number: 7456102Abstract: Disclosed is a procedure for bottom-up fill of electroless copper film in sub-micron integrated circuit features. By repeatedly placing an integrated circuit wafer in an electroless bath, a transient period of time of accelerated growth in the feature is repeated to achieve many small layers of deposition, each of which is thicker near the base of the feature. The net result is filing of the feature from the bottom-up fill without formation of voids. The electroless bath employed to form the continuous electroless copper film may include a reducing agent, a complexing agent, a source of copper ions, a pH adjuster, and optionally one or more surfactants and/or stabilizers.Type: GrantFiled: October 11, 2005Date of Patent: November 25, 2008Assignee: Novellus Systems, Inc.Inventors: Seshasayee Varadarajan, Jian Zhou
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Patent number: 7453134Abstract: An integrated circuit device has a substrate with first and second portions. One or more first active regions are formed in the first portion of the substrate. Each of the one or more first active regions has rounded corners. One or more first circuit elements are formed on the one or more first active regions after the corners of the one or more first active regions have been rounded. One or more second active regions are formed in the second portion of the substrate. One or more second circuit elements are formed on the one or more second active regions.Type: GrantFiled: January 12, 2007Date of Patent: November 18, 2008Assignee: Micron Technology, Inc.Inventors: Sukesh Sandhu, Kevin Torek
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Publication number: 20080277714Abstract: A nonvolatile memory device includes a control gate formed along a first direction over a substrate, an active region formed over the substrate, the active region being defined along a second direction crossing the control gate and including a fin type protruding portion having rounded top corners at a region where the control gate and the active region overlap, a floating gate formed over a surface of the protruding portion of the active region below the control gate and formed to a substantially uniform thickness along the surface profile of the protruding portion of the active region, a tunneling insulation layer formed between the floating gate and the active region, and a dielectric layer formed between the floating gate and the control gate.Type: ApplicationFiled: December 27, 2007Publication date: November 13, 2008Applicant: Hynix Semiconductor Inc.Inventor: Jae-Hong KIM
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Patent number: 7449392Abstract: A semiconductor device has a silicon substrate, in which an active region is formed between two device isolation films and a gate is formed on the surface of the active region. The silicon substrate has a laterally etched portion in the active region below the surface of the active region on the side near the device isolation film. An insulating film is formed on the laterally etched portion of the silicon substrate. A conductive electrode is formed on the insulating film, through which an external voltage is applied to adjust a threshold voltage. The device isolation film is formed on the conductive electrode. None or some pockets of vacant cavity is present between the device isolation film and the conductive electrode.Type: GrantFiled: October 24, 2007Date of Patent: November 11, 2008Assignee: Hynix Semiconductor Inc.Inventors: Yil Wook Kim, Jun Hee Cho, Sung Eon Park, Jin Hong Ahn, Sang Don Lee
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Patent number: 7442618Abstract: Structures and methods for forming keyhole shaped regions for isolation and/or stressing the substrate are shown. In a first embodiment, we form an inverted keyhole shaped trench in the substrate in the first opening preferably using a two step etch. Next, we fill the inverted keyhole trench with a material that insulates and/or creates stress on the sidewalls of the inverted keyhole trench. In a second embodiment, we form a keyhole stressor region adjacent to the gate and isolation structures. The keyhole stressor region creates stress near the channel region of the FET to improve FET performance. The stressor region can be filled with an insulator or a semiconductor material.Type: GrantFiled: July 16, 2005Date of Patent: October 28, 2008Assignees: Chartered Semiconductor Manufacturing, LtdInventors: Yung Fu Chong, Brian Joseph Greene, Siddhartha Panda, Nivo Rovedo
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Patent number: 7442620Abstract: A process for forming STI regions comprises performing an In Situ Steam Generation (ISSG) radical conversion on a SiN liner layer within an STI trench in order to expose the top corner of the trench and simultaneously cause rounding the top corner of a liner oxide layer within the trench. The rounding of the liner oxide layer can prevent thinning of a subsequently formed gate oxide.Type: GrantFiled: June 13, 2006Date of Patent: October 28, 2008Assignee: Macronix International Co., Ltd.Inventors: Chia-Wei Wu, Jung-Yu Shieh, Ling-Wuu Yang
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Publication number: 20080247148Abstract: A semiconductor device 10 includes a first transistor 11 placed on a substrate 16, a second transistor 12 placed on the first transistor 11 via a heat radiation layer 17, a third transistor 13 placed on the substrate 16, and a fourth transistor 14 placed on the third transistor 11 via a heat radiation layer 17. The first transistor 11 has a first region corresponding to a region where the second transistor is placed, and a second region which is formed so as to surround the first region and in which the rate of area occupied by the emitter region in the base region is higher than in the first region. Likewise the first transistor 11, the third transistor 13 has a region in which the rate of area occupied by the emitter region in the base region is varied.Type: ApplicationFiled: February 17, 2006Publication date: October 9, 2008Applicant: SANKEN ELECTRIC CO., LTD.Inventors: Katsuyuki Torii, Masaki Kanazawa