Abstract: A method of making expanded fluoropolymer articles thermally bonds portions of expanded fluoropolymers together, without using an adhesive or crushing force, to produce stronger bonds at the joint between the expanded fluoropolymers than the bonds within the constituent expanded fluoropolymers. The method involves placing the portions of expanded fluoropolymers to be thermally bonded together in intimate contact with each other after wet-stretching the expanded fluoropolymers, and removing the wetting agent used to wet-stretch the expanded fluoropolymers, without subsequent expansion or stretching, to yield an expanded fluoropolymer article exhibiting unexpected and superior properties that can be used in a variety of medical and industrial applications.

Abstract: The invention relates to an additive mixture for addition to a building material covering mixture for forming a composite covering system for the floor, wall, or facade area, which additive mixture reduces the thermal conductivity or thermal dissipation of covering systems, in particular the thermal dissipation through objects and sub-bases coated with the covering system, in such a way that walking on the sub-base provided with the covering system is no longer associated with a sensation of cold feet. This is achieved in that the additive mixture has a proportion of between 50% wt and 95% wt of Muscovite mica.

Abstract: A medical appliance or prosthesis may comprise one or more layers of rotational spun nanofibers, including rotational spun polymers. The rotational spun material may comprise layers including layers of polytetrafluoroethylene (PTFE). Rotational spun nanofiber mats of certain porosities may permit tissue ingrowth into or attachment to the prosthesis. Additionally, one or more cuffs may be configured to allow tissue ingrowth to anchor the prosthesis.

Abstract: A helmet accessory is provided, the helmet having an outer surface shaped to cover at least a portion of a user's head, the accessory including a first layer disposed over the shell of the helmet, the first layer having a coefficient of friction less than the coefficient of friction of the outer surface of the shell.

Abstract: The invention relates to a method for the production of polyamide nanocomposites made from base polymers comprising aromatic components and organically-modified phyllosilicates in a double-screw extruder with a front-feeder and a side-feeder. Said method is characterised in that a portion (A) from 8 to 15 wt. % of a granulate of the base polymer is introduced in the front-feeder of the double-screw extruder and the main portion (B) of said granulate of the base polymer is introduced by means of the side feeder of the double-screw extruder and that 2 to 8 wt. % of the modified phyllosilicate is introduced into the melt of the granulate portion (A) of the base polymer, whereby the wt. % proportions relate to the finished polyamide nanocomposite. According to the invention, packaging materials with high UV absorption and improved gas and aroma barrier effect can be produced by said method. Furthermore, the corresponding packagings the use thereof and moulded bodies produced by means of said method are disclosed.

Abstract: A thermally sprayed gas heater comprises a gas flow apparatus that propels a gas through a housing; and a thermally sprayed heater bonded to a surface of the apparatus, the heater positioned to heat the gas flow in the housing. In other aspects, a heater system for a turbulent flow gas duct comprises a duct having a gas flow channel, the channel having a shaped surface providing turbulent gas flow in the channel, and a thermally sprayed heater positioned to heat the gas flow in the channel.

Abstract: The present invention relates to a reinforced thermoplastic resin composition comprising at least an amorphous thermoplastic resin (A), a flame retardant (B), fibrous calcium silicate (C) and an inorganic material (D) comprising talc and/or mica, the content of flame retardant (B) being 0.01 to 30 parts by weight based on 100 parts by weight of the amorphous thermoplastic resin (A); the content of fibrous calcium silicate (C) in said composition being 3 to 30% by weight, and the content of the inorganic material (D) comprising talc, mica or mixture thereof in said composition being 3 to 30% by weight.

Abstract: A colorization pellet includes a pellet body formed of a material having a predetermined color and a plurality of fibers in the pellet body. A plurality of reflective devices are attached to the fibers whereby when the colorization pellet is combined with a plastic molding compound during an injection molding process to form a part, the formed part has a metallic appearance.

Abstract: Substantially solid compositions are provided having therein a compound with the structure of Formula I wherein A is a saturated ring formed by a plurality of atoms in addition to the N1 atom, the saturated ring atoms including at least one carbon atom and at least one of O, S, and N atoms, the substituent R1 bound to the N1 atom of the Formula I structure including either (a) a C1-24 alkyl or alkoxylated alkyl where the alkoxy is C2-4, (b) a C4-24 cycloalkyl, (c) a C7-24 alkaryl, (d) a repeating or nonrepeating alkoxy or alkoxylated alcohol, where the alkoxy unit is C2-4, or (e) —CR2R3C≡N where R2 and R3 are each H, a C1-24 alkyl, cycloalkyl, or alkaryl, or a repeating or nonrepeating alkoxyl or alkoxylated alcohol where the alkoxy unit is C2-4, the R2 and R3 substituents being each H, a C1-24 alkyl, cycloalkyl, or alkaryl, or a repeating or nonrepeating alkoxyl or alkoxylated alcohol where the alkoxy unit is C2-4, Z is a value in the range of 0 to 10, and wherein Y is monovalen

Abstract: Decorative surface material having a decorative pattern in which a combination of domains of varying sizes and colors are defined by shading variations at the interfaces of adjoining domains, the decorative pattern being provided by a process in which a flowable thermosettable molding formulation having orientable particles mixed therein is divided into fragments which are mixed together, the mixture is fed into a hot mold and pressure is applied to form the solid surface material.

Abstract: A method to produce an electrically conductive floor covering made of first particles of a polymer material which are surrounded with electrically conductive second particles and compressed in the intermediate space between the top and bottom sides of the floor covering, with the floor covering having at least one cut surface and the electrically conductive second particles forming conductive paths which connect the upper side and the lower side of the floor covering in an electrically conductive way, in which the first particles comprise at least one granulated elastomer material and form a matrix, in which the second particles form electric conductive paths along the particle boundaries of the first particles.

Abstract: A high temperature, composite structure includes a blank of wire mesh material fabricated from drawn wire from a stainless steel rod. The drawn wire is annealed and mixed to create raw material. The mixed raw material is knitted to create the blank of wire mesh material, the blank of wire mesh material having voids formed therein. A dispersion comprising vermiculite as a binder is impregnated within the blank of wire mesh material. The dispersion substantially fills the voids of the blank of wire mesh material. A method of manufacturing the structure is further disclosed. Specifically, the method includes the steps of providing a blank of wire mesh material having voids formed therein, impregnating the blank of wire mesh material with a dispersion consisting of vermiculite, the dispersion substantially filling the voids, eliminating a water fraction of the dispersion, and pressing the impregnated blank of wire mesh material to a desired shape and density.

Abstract: A process is proposed for producing non-combustible moulded articles from blown vermiculite, the blown vermiculite granules being mixed with an inorganic binder and then pressed. The blown vermiculite granules are mixed with a solution of an inorganic binder, the vermiculite granules once mixed are pre-pressed, cut to the shape required and the cut blanks are pressed non-continuously at at least room temperature and preferably at temperatures of at least 100° C. and pressures of at least 0.3 N/mm2 to ensure that all solvent residues are removed from the finished noncombustible moulded article.

Abstract: Granules are provided that are useful for oxidizing applications when the granules are dissolved in the presence of an active oxygen source.

Abstract: Granules are provided that are useful for oxidizing applications when the granules are dissolved in the presence of an active oxygen source. These granules include a salt having the structure of Formula I ##STR1## wherein A is a saturated ring formed by a plurality of atoms in addition to the N.sub.1 atom, the saturated ring atoms including at least one carbon atom and at least one of O, S, and N atoms, the substituent R.sub.1 bound to the N.sub.1 atom of the Formula I structure including either (a) a C.sub.1-24 alkyl or alkoxylated alkyl where the alkoxy is C.sub.2-4, (b) a C.sub.4-24 cycloalkyl, (c) a C.sub.7-24 alkaryl, (d) a repeating or nonrepeating alkoxy or alkoxylated alcohol, where the alkoxy unit is C.sub.2-4, or (e) --CR.sub.2 R.sub.3 C.tbd.N where R.sub.2 and R.sub.3 are each H, a C.sub.1-24 alkyl, cycloalkyl, or alkaryl, or a repeating or nonrepeating alkoxyl or alkoxylated alcohol where the alkoxy unit is C.sub.2-4, the R.sub.2 and R.sub.3 substituents being each H, a C.sub.

Abstract: A method of preparing particles of an exfoliated vermiculite for the manufacture of a finished product, such as a particle board, includes the steps of, if necessary, chemically modifying the vermiculite by impregnating the vermiculite with a suitable anhydride in a non-aqueous solvent; if necessary, applying to the particles of vermiculite an adhesion promoter to promote the adherence of a resin to the surfaces of the particles of vermiculite; and resinating the particles of vermiculite either with a thermoplastic resin which has been surface modified by irradiation or by fluorination, or by an isocyanate thermosetting resin, or by a dry powder novolac thermosetting resin; and if necessary removing any solvent present.

Abstract: A novel modeling medium comprises a mixture of an organic ductile wax binder and a mica platelet filler which is mechanically worked while the material is in a semisolid state to evenly distribute the mica platelets throughout the mixture. The material exhibits the characteristics of non-ferrous metal with less density than conventional modeling mediums. It provides the bi-color visual characteristic of metal and may be worked at convenient temperatures.

Abstract: This invention relates to pillared micas, which comprise an active metal selected from the group consisting of Pt, Cr, Pd, It, Rh and mixtures thereof, and a first modifier metal selected from the group consisting of Sn, Ga and mixtures thereof. The mica may also be modified with a second modifier metal selected from the group consisting of alkali metals, alkaline earth metals, or rare earth metals and mixtures thereof. This invention further relates to a process for preparing such a catalyst.

Abstract: A process and device for the manufacture of plastic fiber boards made of balls of expanded glass, expanded clay, pumice granules, mica, or a similar material and a foamed organic binder, such as epoxy resin, PU phenol resin, or the like. The binder is mixed with the balls, foamed, and hardened in a matrix space formed between two mold plates (1, 2) positioned at a distance one from the other. In order to obtain a particularly light but stable plastic fiber board, uniformly distributed recesses opening toward the internal sides of the plates are provided to contain the mixture located between the two mold plates during compression and before hardening. The device employed to implement the process includes two mold plates (1, 2), which are brought together in a press to compact the introduced therebetween.

Abstract: The occurrence of efflorescence has been reduced or eliminated in ceramic articles formed from a novel vitreously bonded cement-containing composition. The articles also exhibit improved strength, reduced firing shrinkage and increased frost resistance. The articles are produced by combining hydraulic cement containing calcium silicate and/or calcium aluminate components, vitrifiable inorganic powders forming molten liquid-flowing substances, and reactive or sinterable mineral powders selected from the group consisting of magnesium silicates, aluminum silicates and mixtures thereof; combining the ingredients with water to form a mixture; molding the mixture into an article; hardening the article by hydration; and firing the molded article to a maximum temperature of between about 1000.degree. C. to 1400.degree. C.

Abstract: Lamellar-structured highly microporous silicate compositions are provided which can be used as insulative articles and insulation material. The silicate is in the form of lamellae selected from the group consisting of mica and vermiculite. The silicate lamellae form the microporous structure, by forming the pore walls with the lamellae. Processes are described which prepare these compositions by removing the water from flocculated or unflocculated aqueous dispersions of chemically delaminated silicates while the arrangement of the lamellae in the dispersion is largely preserved, resulting in the highly microporous lamellar structure.

Abstract: Mica-containing ceramic composite having excellent characteristics such as capability of machining work, a small thermal expansion coefficient, high heat-shock resistant temperature difference as well as high heat deformation temperature, is prepared by: a) preparing powder mixture by blending 20 to 50% by weight of mica powder, 15 to 40% by weight of zinc oxide powder, 10 to 20% by weight of silica powder, 8 to 20% by weight of boric acid powder, and 4 to 20% by weight of cordierite powder; b) heating the powder mixture at a temperature of from 940.degree. C. to 1,050.degree. C. to prepare baked product; c) pulverizing the baked product into very fine powder to thereby obtain a shaping material; d) adding an organic binder to the shaping material to prepare a shaping composition; and e) shaping the shaping composition into a shaped body and heating a shaped body at a temperature ranging from 940.degree. C. to 1,050.degree. C.

Abstract: Synthetic fluorhectorite films impregnated with polyimide resin are stacked, press-laminated and post-cured to produce a printed wiring board substrate with thermal expansion matching ceramic components. The substrate can be cleanly drilled for through-holes and plated without the need to remove residue as with glass/epoxy boards.

Abstract: Sheets and laminated composites are described which are prepared with epoxy and flocculated vermiculite and mica dispersions. Processes and procedures are also described to obtain film and sheet materials from the flocculated silicate and epoxy dispersions.

Abstract: An aqueous suspension of sheet silicate and the method of making the same are disclosed. The suspension is produced by treating crystals of 2:1 layer sheet silicates with a solution containing a water soluble salt of a cation of a secondary, tertiary or quaternary alkyl ammonium compound and thereafter dispersing the vermiculite crystals.

Abstract: Disclosed is a self-adhesive sheet of vibration damping and sound insulating material composed of a vinyl acetate homopolymer material together with a filler, a plasticiser, and a mineral filler in an amount up to 80% by weight wherein the composition comprises not more than 20% micaceous material by weight. The sheet is produced by a continuous process wherein mixing occurs at 170.degree. C. to 190.degree. C. and the continuous sheet is formed at 60.degree. C. to 120.degree. C.

Abstract: Two:One layered silicate flocs with homogeneously intermixed polymers and a method for the compositions's preparation is described. Preferred embodiment include co-flocculated homogeneously intermixed polymer and 2:1 layered silicate. The materials are prepared by contacting a co-dispersion of polymer and silicate with a cationic flocculant.

Abstract: Disclosed are compositions of flocced mineral materials combined with fibers and/or binders. These compositions may be utilized to prepare high temperature resistant, water resistant articles. These materials are prepared by utilizing, as a starting material, a gellable layered swelled silicate that has an average charge per structural unit that ranges from about -0.5 to -1 and which contains interstitial cations which promote swelling with a source of at least one species of an exchange cation that is derived from guanidine or compounds closely related thereto.

Abstract: A powder for use in compressing molding is made by coating a high amount of filler by weight, for example calcium metasilicate with a thermoplastic resin, for example, nylon. The amount of filler to nylon is typically above 60% to 98% by weight of the powder. The resultant powder is employed in a compressive molding process in a metallurgy press to manufacture an article which is structurally stable, and which is later solidified and strength increased by crystallizing the nylon or resin in an oven raised to the crystallization temperature of the resin to result in a compressively molded article having high strength characteristics and requiring a small amount of resin as compared to conventional molding processes.

Abstract: Disclosed are flocced mineral materials which may be utilized to prepare high temperature resistant, water resistant articles. These materials are prepared by utilizing, as a starting material, a gellable layered swelled silicate that has an average charge per structural unit that ranges from about -0.5 to -1 and which contains interstitial cations which promote swelling with a source of at least one species of an exchange cation that is derived from guanidine or compounds closely related thereto.

Abstract: A method for producing a thermoplastic resin sheet or a filler-containing thermoplastic resin sheet by which method a difficultly-workable thermoplastic resin as well as an ordinary thermoplastic resin can be formed into a sheet and various kinds of fillers can be compounded into the sheet. The method is characterized in that a thermoplastic resin or a composition of a thermoplastic resin and a filler is fed in powder or preformed sheet form between a pair of tensioned endless belts disposed parallel and travelling together around a set of rolls, the endless belts being heated by being brought into surface-to-surface contact with heating rolls while travelling along a path having at least one bend formed by the heating rolls, and the material is heated and compressed between the endless belts and melted into an integral body at or above the melting point or softening point of the thermoplastic resin.

Abstract: A method is disclosed for use in the finishing of sleeves (23) made by needle felting thermoplastics fibres. The sleeves (23) are placed over cylindrical supports (13) mounted for rotation about their axes and movable with a base such as a table (11) in a treatment path past heating means (17) where the outer fibres are heated to above their softening temperature to undergo at least partial melting. Simultaneously the sleeves (23) shrink generally onto the supports (13) which are identical, thus ensuring that all sleeves (23) treated have the same final inside diameter. If desired, the sleeves (23) after heating can be moved past and in pressure-loaded contact with a smooth surface (20) to give them a glazed or calendered outer surface.

Abstract: A filler material for thermoplastic polymers which increases the flexural modulus of the resulting filled system along with increasing the percent elongation to fracture is prepared by mixing a major amount of a mica-like, mineral sheet silicate and a minor amount of an additive such that the resulting surface of the sheet silicate possesses protrusions or nodules.

Abstract: A method and an arrangement for lining articles are disclosed which are particularly well-suited for use in the lining of melting ovens. The arrangement includes a mold member which has a surface with the configuration corresponding to the face of the inner wall of the oven chamber and comprises a plurality of circumferentially adjacent sections detachably connected to one another. A plurality of circumferentially adjacent flexible plate-like elements of a refractory material are arranged at the surface of the mold member and connected to one another to thereby form a circumferentially complete refractory member. The plate-like elements are connected to one another by refractory adhesive substance. They have adjacent end portions overlapping one another, which portions are connected to one another by the above refractory adhesive substance, and are fixed to one another by adhesive strips.

Abstract: Molding compounds in various forms for molding into high performance composites, are prepared from reinforcing mica platelets, preferably of high aspect ratio, and thermosetting unsaturated polyester resins. The unsaturated polyester solid and a solid vinylic monomer are blended, finely divided (e.g. to about -200 mesh), and the platelets are uniformly coated with these fine particles by dry blending. A compaction with partial coalescence of the fine resin particles in situ is carried out to densify and aggregate the coated platelets and shape the mixture. The resulting molding powders, bulk or sheet molding compounds are readily molded into the high performance composites, the platelets being substantially protected from degradation by the distributed resin.

Abstract: Method for the production of cement-bonded molded articles, particularly lightweight boards of wood fiber, wood chips or other lignocelluloses, of mineral fibers, glass fibers, plastic chips and fibers or various lightweight materials, like expanded silicates, expanded clay or expanded glass or granules of foamed plastics as a base material and portland cement as a binder, characterized in that the molded articles are produced in a heated molding duct formed of endless moving belts, for example, steel belts, using a portland cement as a binder in the molding compound which contains 1 to 30% by weight, perferably 15 to 25% by weight, of a calcium-halogen aluminate of the composition 11CaO.7Al.sub.2 O.sub.3.CaX.sub. 2 wherein X is any halogen. The cement with added calcium-halogen aluminate has such a short setting time, which is further accelerated by heating during molding, that boards may be successfully made on a continuous basis using a belt-molding machine.

Abstract: A method of making reconstituted mica sheet in which dry ground mica is blended together with dry ground thermoplastic polyester to produce a dry powder mixture having no more than about 90% mica by weight of mixture, the dry powder mixture is formed into a layer, and the layer of dry powder is subjected to heat and pressure for softening the polyester and bonding the mica into sheet form. The mica used preferably is scrap mica and the polyester used preferably is scrap polyethylene terephthlate, ground to have particle size distributions as set forth in detail hereinafter.