Stratified Or Layered Articles Patents (Class 264/112)
  • Publication number: 20120141763
    Abstract: A curable prepreg comprising a structural layer of conductive fibres and a first outer layer of thermosetting resin, the resin layer comprising thermoplastic particles and glassy carbon particles provides improved electrical conductivity and excellent mechanical properties.
    Type: Application
    Filed: September 2, 2010
    Publication date: June 7, 2012
    Applicant: HEXCEL COMPOSITES, LTD.
    Inventors: John Cawse, Martin Simmons
  • Patent number: 8192658
    Abstract: The present invention provides exterior building products, such as roofing and siding, shake, shingles, siding, sheathing, panels, planks, vertical siding, soffit panels, fencing, decking, fascia, corner posts, column corners and trim boards in which a plurality of cementitious layers are provided with an improved interlaminar bond by employing a resinous bond promoter, a rheological agent, mechanical means to distribute fibers in a direction which is perpendicular to the machine direction so as to bridge between layers in the product, or a combination thereof. These techniques help to increase interlaminar bond strength to improve the mechanical properties of the product. When certain resinous bond promoters are used, the additional benefits of water absorption resistance and pigmentation throughout the product can be provided with minimal expense. Improvements in interlaminar bond strength of about 10 46% were observed with a percent elongation improvement of about 7%.
    Type: Grant
    Filed: November 29, 2006
    Date of Patent: June 5, 2012
    Assignee: Certainteed Corporation
    Inventor: William Paul Bezubic, Jr.
  • Patent number: 8192672
    Abstract: A method for fabricating a device provided with one or more cavities filled with at least one liquid, comprising the steps of: (a) forming one or more microcavities on a support separated from each other by one or more walls, and filled with at least one given porous material; (b) filling, in at least one cavity filled with said porous material, by means of at least one given functional liquid; and (c) forming a sealing layer enabling said cavities to be sealed.
    Type: Grant
    Filed: November 19, 2009
    Date of Patent: June 5, 2012
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Eric Fribourg-Blanc, Stéphanie Le Calvez, Bruno Mourey
  • Publication number: 20120135083
    Abstract: A dried product of an extract from inflammatory rabbit skin inoculated with vaccinia virus having an inhibitory activity for the production of a kallikrein-like substance is produced by admixing the extract with a saccharide, sugar alcohol or ascorbic acid before reaching dryness, and then drying the admixture to a solid form such as granules. The dried product may be employed to produce a solid preparation for oral administration, such as tablets, having an inhibitory activity for the production of a kallikrein-like substance.
    Type: Application
    Filed: February 2, 2012
    Publication date: May 31, 2012
    Applicant: NIPPON ZOKI PHARMACEUTICAL CO., LTD.
    Inventors: Masaharu KUROHASHI, Yoji Shibayama
  • Publication number: 20120118214
    Abstract: A floating island comprising one or more modules each comprised of one or more layers of permeable and porous matrix comprised of post-consumer carpet fibers and a top covering and a bottom covering around each layer. Alternate embodiments include layers comprised of polyethylene terephthalate bottle-fiber matrix and/or jute or coir fibers. A method of manufacturing the floating island module described above.
    Type: Application
    Filed: November 17, 2010
    Publication date: May 17, 2012
    Applicant: Fountainhead L.L.C.
    Inventors: Bruce G. Kania, Frank M. Stewart, Jeffrey Hanson
  • Patent number: 8178016
    Abstract: A method for manufacturing a multilayered composite molded part in a pressing tool, comprises: for a lower layer, particles provided with binder are poured into a mold in a lower part of the pressing tool; a pre-pressed molded part, which has coarser particles than those of the lower layer, is inserted into the first layer; the layers are compressed together with the pre-pressed, inserted molded part under the influence of pressure and heat so as to form the multilayered composite molded part, via the inserted molded part corresponding to the lower layer by means of an upper part of the pressing tool which is guided onto the upper layer. A product manufactured thereby has the form of a multilayered composite molded part with high strength and finely structured outer surfaces or layers and combines within it advantages of various conventional individual products.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: May 15, 2012
    Assignee: Werzalit GmbH + Co. KG
    Inventors: Robert H. Sefton, Jochen Werz, Alan Ramsey, Martin Dietz
  • Patent number: 8172562
    Abstract: There are provided a device and a method for layer-wise generative manufacturing of three-dimensional objects by selective solidification of a solidifiable building material in liquid or powder form. By a rotational movement of the building region (2), in which the objects are manufactured, with respect to a material application device (7) for applying layers of the building materials and a solidification arrangement (1) the material application device (7) and the solidification arrangement (1) can be used simultaneously at different places in the building region.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: May 8, 2012
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Thomas Mattes
  • Publication number: 20120100214
    Abstract: A method for producing a sustained-release tablet having improved stability and content uniformity is provided. The method involves first preparing a core tablet by granulating, drying, milling, blending, and compressing a mixture of active and inactive ingredients. Four coating layers are applied to the core tablet: an inner layer, an enteric coating layer, an active layer, and an outer layer. The active ingredient may be a tetracycline, such as doxycycline. A sustained-release tablet prepared according to the method is also described.
    Type: Application
    Filed: October 21, 2011
    Publication date: April 26, 2012
    Applicant: Galderma S.A.
    Inventors: Sandrine SEGURA, Ludovic BUSSARD, Jean-Pierre ETCHEGARAY
  • Patent number: 8153183
    Abstract: A platform assembly for use in a digital manufacturing system, where the platform assembly comprises a deformable platform having a surface configured to operably receive a deposited material from a deposition head, and at least one mechanism configured to adjust at least a portion of the first surface to compensate for at least one vertical deviation from at least one horizontal axis that the deposition head is directed to move in.
    Type: Grant
    Filed: October 21, 2008
    Date of Patent: April 10, 2012
    Assignee: Stratasys, Inc.
    Inventors: Robert L. Skubic, James W. Comb
  • Patent number: 8147947
    Abstract: A man-made, molded article is provided. The article includes a profile including a planar wall, and an adjacent integral molded depression having a contoured wall extending downwardly from the planar wall. The contoured wall includes a bead portion, a cove portion, and a ledge between the bead and cove portions. The articles are stackable, one above another for transport, in a nestable relationship in which multiple contact zones are present between the contoured walls of an adjacently stacked pair of the molded articles. The contact zones include an arcuately extending contact interface zone between the bead exterior and interior surfaces. The depression has a substantially uniform thickness varying by no more than about +1 percent to about ?11 percent in relation to a thickness of the planar wall. Related methods and assemblies are also provided.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: April 3, 2012
    Assignee: Masonite Corporation
    Inventor: Steven K Lynch
  • Publication number: 20120058849
    Abstract: In a friction drive belt (B), a belt body (10) made of a rubber composition is wrapped around pulleys to transmit power. A powder layer (16) is combined and integrated with a pulley contact-side surface of the belt body (10) located on a side that is to contact the pulleys, so that the powder layer (16) covers the pulley contact-side surface.
    Type: Application
    Filed: May 11, 2010
    Publication date: March 8, 2012
    Applicant: BANDO CHEMICAL INDUSTRIES, LTD
    Inventor: Keisuke Yoshida
  • Patent number: 8119045
    Abstract: The invention relates to a method for test pressing tablets with at least two layers.
    Type: Grant
    Filed: February 13, 2006
    Date of Patent: February 21, 2012
    Assignee: Fette GmbH
    Inventors: Ingo Schmidt, Ulrich Gathmann, Bernd Malner
  • Patent number: 8114322
    Abstract: An improved friction material includes inorganic fibers formed from a melt of volcanic black rock and additives. The black rock comprises silica oxide, magnesium oxide, potassium permanganate, aluminum oxide, iron oxide, silicon dioxide, titanium dioxide, sodium oxide, and boron. The additives include potassium permanganate and boron. As a result of their composition, the fibers are temperature resistant and lightweight, yet strong. The fibers exhibit a melting point between 1500 degrees centigrade and 1650 degrees centigrade, a working range of ?130 degrees centigrade to 700 degrees centigrade, a density of 1.8 g/cc, a surface density between 160 g/m2 and 350 g/m2, and a tensile strength between 500 lbf/in2 and 1800 lbf/in2. The friction material is made from layers of the inorganic fibers and a bonding material and has a working temperature between 250 degrees centigrade and 650 degrees centigrade, with a melting point of approximately 1200 degrees centigrade.
    Type: Grant
    Filed: October 8, 2008
    Date of Patent: February 14, 2012
    Inventor: Lilo Ben-Zicron
  • Patent number: 8105513
    Abstract: The present invention relates to a pipette tip which is fitted with a porous organic monolith which is doped with active particles. Due to a unique polymerization method, the extraction tips stay highly permeable which allows sample to pass through the monolithic bed. The extraction tip represents an ideal tool for solid phase extraction, especially for desalting, isolating and purifying biomolecules such as peptides and proteins.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: January 31, 2012
    Inventors: Alexander Bonn, Guenther Bonn, Christian Huck, Bernhard Maerk, Harald Sonderegger, Mathias Rainer, Douglas T. Gjerde
  • Patent number: 8105517
    Abstract: It is an object of the present invention to provide a figure-forming composition which enables the initiation of hardening even with a small amount of water and can attain a prescribed hardness, and which is suitable particularly for the production of three-dimensional living body models for surgical training by a rapid prototype process; and provide a three dimensional figure and a three-dimensional structure which are formed by using the composition. The figure-forming composition, for example, comprises a calcium-based material such as hemihydrate gypsum and polyvinyl alcohol resin, wherein the content of the polyvinyl alcohol resin is 2 to 20 weight parts when the total weight of the calcium-based material and the polyvinyl alcohol resin is 100 weight parts.
    Type: Grant
    Filed: April 10, 2007
    Date of Patent: January 31, 2012
    Assignee: Next21 K.K.
    Inventors: Shigeki Suzuki, Koutaro Shimizu, Shinya Wasada, Hironobu Okamoto, Shinro Takai
  • Publication number: 20120009373
    Abstract: Provided is a hybrid silicon wafer made of a wafer comprised primarily of two or more types of concentric single-crystal silicon or polycrystalline silicon prepared by mutually integrating one in a molten state and another in a solid state, and having specific resistances that differ by two orders of magnitude or more. Additionally provided is a method of manufacturing a hybrid silicon wafer, wherein high specific resistance silicon or an ingot comprised primarily of silicon is disposed at a central portion or a decentered position in a crucible, a nugget or powdered silicon having a specific resistance that is lower by two orders of magnitude or more than the ingot is filled in a void part around the ingot in the crucible, the nugget or powdered silicon is selectively melted and integrated with the ingot to form a complex, and a wafer shape is cut out therefrom.
    Type: Application
    Filed: July 8, 2010
    Publication date: January 12, 2012
    Applicant: NIPPON MINING & METALS CO., LTD.
    Inventors: Hiroshi Takamura, Ryo Suzuki
  • Publication number: 20120009037
    Abstract: A coated cemented carbide insert is particularly useful for wet or dry milling steels at high cutting speeds, milling of hardened steels, and high feed copy milling of tool steels. The insert is formed by a cemented carbide body including WC, NbC and TaC, a W-alloyed Co binder phase, and a coating including an innermost layer of TiCxNyOz, with equiaxed grains, a layer of TiCxNyOz with columnar grains and a layer of ?-Al2O3.
    Type: Application
    Filed: September 22, 2011
    Publication date: January 12, 2012
    Applicant: SECO TOOLS AB
    Inventors: Andreas LARSSON, Anna SANDBERG
  • Publication number: 20110316185
    Abstract: An apparatus for manufacturing a three-dimensional netted structure, the three-dimensional netted structure including a plurality of filaments of resin, the filaments being helically and randomly entangled and thermally bonded together, the apparatus including: an extrusion molding machine including a plurality of dies each having a mouthpiece with a plurality of holes; a pair of endless conveyors provided with endless members; a motor adapted to drive the endless members; and a tank adapted to partly submerge the endless conveyors therein. A method of manufacturing a three-dimensional netted structure using the apparatus by extruding molten filaments of a thermoplastic resin downward from the dies via the mouthpiece, helically entangling the molten filaments by entangling actions of the endless members, and cooling the entangled filaments in a liquid in the tank.
    Type: Application
    Filed: September 8, 2011
    Publication date: December 29, 2011
    Applicant: C-ENG CO., LTD.
    Inventor: Nobuyuki TAKAOKA
  • Patent number: 8083976
    Abstract: The present invention provides a device, in particular within the aeronautical and aerospace fields, comprising a first and second tool and guide means, which guide the first and second tools in such a way that they press a preliminary fabric arranged in a pressing zone of the device along a second axis as said fabric moves along a first axis through the pressing zone, said second axis being substantially transverse to the first axis, so as to form a consolidated preliminary fabric, the guide means guiding the first and second tools parallel to one another, in part, along the first axis in the pressing zone.
    Type: Grant
    Filed: August 26, 2009
    Date of Patent: December 27, 2011
    Assignee: Airbus Operations GmbH
    Inventors: Hauke Lengsfeld, Hans Marquardt
  • Publication number: 20110278757
    Abstract: Method for manufacturing a unitary mat on site includes placing loose fill material into a defined area in which the mat is to be formed, mixing rubber particles with at least one binder to form a mixture, placing the mixture over the loose fill material, and allowing the mixture to dry whereby the dried mixture in combination with the loose fill material forms the unitary mat. In one embodiment, the loose fill material includes only rubber particles, without a binder. The mixture placed over these loose rubber particles seals and contains the loose rubber particles. The mixture may incorporate color, e.g., by adding a colorant to the mixture and/or using colored rubber particles. Alternatively or additionally, an additional, colored mixture may be prepared and placed over the dried mixture.
    Type: Application
    Filed: July 26, 2011
    Publication date: November 17, 2011
    Applicant: Playsafer Surfacing LLC
    Inventor: Keith Sacks
  • Patent number: 8042696
    Abstract: Reactive geocomposite mats, and their method of manufacture, for treating contaminants in soil or water that allow the passage of essentially non-contaminated water therethrough. The geocomposite mat includes a pre-formed woven or non-woven geotextile, having a thickness of about 6 mm to about 200 mm, and having, a porosity sufficient to receive a powdered or granular contaminant-reactive material, contaminant-sorptive material, or a contaminant-neutralizing material (hereinafter collectively referred to as “contaminant-reactant material” or “contaminant-reactive material”) throughout its thickness, or in any portion of the thickness across its entire major surface(s). The powdered or granular contaminant-reactive material is disposed within the pores of the previously formed, high loft geotextile mat to surround the fibers, e.g.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: October 25, 2011
    Assignee: AMCOL International Corporation
    Inventors: James T. Olsta, Charles J. Hornaday, Robert J. Trauger, Jerald W. Darlington, Jr.
  • Patent number: 8021588
    Abstract: A process for forming a reinforced product suitable for use as a roofing material is provided, comprising: (a) providing a composition comprising a matrix material; and (b) extruding the composition with an extruder to form a reinforced product, wherein a plurality of fibers is combined with the matrix material prior to or during the extrusion step. Also provided is a process for forming a reinforced product suitable for use as a roofing material, comprising: (a) forming a first layer comprising a first matrix material; (b) providing a plurality of fibers on the first layer; (c) forming a second layer comprising a second matrix material, above the plurality of fibers; and (d) combining the plurality of fibers with the first matrix material and/or the second matrix material, to form a reinforced product.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: September 20, 2011
    Assignee: Johns Manville
    Inventors: Klaus Friedrich Gleich, Walter Alexander Johnson, Raymond C. Swann
  • Patent number: 8021592
    Abstract: A process of production of a monolithic article from a web of fibres of oriented polypropylene polymer, comprising the steps of subjecting the web to elevated temperature and pressure sufficient to melt a proportion of the polymer and compact it, and then cooling the compacted web, wherein an accelerated rate of cooling is employed down to 100° C. The process is of particular benefit when the weight average molecular weight (Mw) of the fibers is 250,000 or below. The resultant articles have good stiffness and strength, yet with reasonable ductility. Similar articles cooled slowly are brittle.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: September 20, 2011
    Assignee: Propex Operating Company LLC
    Inventors: Ian M Ward, Peter J Hine
  • Patent number: 8012382
    Abstract: Chemically or biochemically active agents or other species are patterned on a substrate surface by providing a micromold having a contoured surface and forming, on a substrate surface, a chemically or biochemically active agent or fluid precursor of a structure. A chemically or biochemically active agent or fluid precursor also can be transferred from indentations in an applicator to a substrate surface. The substrate surface can be planar or non-planar. Fluid precursors of polymeric structures, inorganic ceramics and salts, and the like can be used to form patterned polymeric articles, inorganic salts and ceramics, reactive ion etch masks, etc. at the surface. The articles can be formed in a pattern including a portion having a lateral dimension of less than about 1 millimeter or smaller. The indentation pattern of the applicator can be used to transfer separate, distinct chemically or biochemically active agents or fluid precursors to separate, isolated regions of a substrate surface.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: September 6, 2011
    Assignee: President and Fellows of Harvard College
    Inventors: Enoch Kim, Younan Xia, Milan Mrksich, Rebecca J. Jackman, Xiao-Mei Zhao, Stephen P. Smith, Christian Marzolin, Mara G. Prentiss, George M. Whitesides
  • Patent number: 8003028
    Abstract: A method of forming a thermally insulating body that may involve co-depositing onto a substrate, particles containing aerogel material, particles containing phase change material, and a solution containing a binder and a carrier. The phase change material may have encapsulated phase change material particles in which a phase change substance encapsulated within durable capsules transitions from a solid to a liquid at a temperature greater than about 100 degrees Fahrenheit. The carrier may be removed after the co-deposition to form a solid thermally insulating body on the substrate.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: August 23, 2011
    Assignee: The Boeing Company
    Inventor: Stanley A. Lawton
  • Patent number: 7998382
    Abstract: The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
    Type: Grant
    Filed: April 7, 2010
    Date of Patent: August 16, 2011
    Assignee: Masonite Corporation
    Inventors: Geoffrey B. Hardwick, Henry M. Coghlan, John Peter Walsh, Allen Ray Hill
  • Publication number: 20110184136
    Abstract: The present invention relates to a process for the production of fibres and filaments with polypropylene having a broad polydispersity index. The present invention also relates to high elongation nonwoven prepared from such fibres and filaments. It further relates to films and laminates prepared from high elongation nonwoven.
    Type: Application
    Filed: February 20, 2009
    Publication date: July 28, 2011
    Applicant: Total Petrochemicals Research Feluy
    Inventors: Hugues Haubruge, Guillaume Pavy, Alain Standaert
  • Patent number: 7967904
    Abstract: The present invention provides an improved method and materials for forming biodegradable containers that can hold food products in dry, damp or wet conditions and provides the biodegradable containers prepared according to the disclosed process. The containers are produced through the use of a pre-gelled starch suspension that is unique in its ability to form hydrated gels and to maintain this gel structure in the presence of many other types of materials and at low temperatures.
    Type: Grant
    Filed: February 9, 2009
    Date of Patent: June 28, 2011
    Assignee: New Ice Limited
    Inventors: Joe A. Bowden, Christine C. Johnston
  • Patent number: 7959837
    Abstract: A method of compacting material such as but not limited to cathode material for electrochemical cells. A mixture is inserted into a die cavity and the mixture is compacted into a disk shape by the action of a first plunger pressing down on the material and a second plunger pressing upwardly on the material. Flashing of material during ejection of the disk from the die is prevented by fitting a polymeric sleeve around the outer surface of the first plunger. The sleeve flexes to bulge outwardly and does not enter the die cavity during compaction of material and returns to its original position during ejection of the compacted disk from the die. Contact between the disk and sleeve prevents flashing during ejection. Alternatively, a polymeric seal ring is placed around the outer surface of the first plunger. The disk presses against the seal ring preventing flashing of material during ejection.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: June 14, 2011
    Assignee: The Gillette Company
    Inventors: Albert A. Andrews, Robert D. Freeman, Otis Neil Taylor, David Leon Watson, Eric V. Ball
  • Patent number: 7955536
    Abstract: A method of making absorbent pads is disclosed. The method includes homogeneously mixing superabsorbent material and fluff in a forming chamber of an online drum former and wrapping a porous fabric over a forming screen on a forming drum of the drum former. The method further includes forming an absorbent pad from the homogeneously mixed superabsorbent material and fluff pulp as the homogeneously mixed superabsorbent material and fluff pulp exits the forming chamber onto the forming screen and compacting the absorbent pad to a density of at least 0.28 grams per cubic centimeter after the absorbent pad leaves the forming screen.
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: June 7, 2011
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Lawrence Howell Sawyer, Michael John Niemeyer, Lori Tassone Holmes
  • Patent number: 7957830
    Abstract: A customer transmits their 3D CAD file for a part to be total profile machined. Computer analysis of the transmitted CAD file produces CNC machining instructions, which are transmitted back to an address defined by the customer. The customer can then use the transmitted CNC machining instructions to total profile machine their own part using their own CNC mill at the location where the part is likely needed. The transmitted instructions include not only the tool paths for CNC machining of the total profile of the part, but also for additional features formed into the encircling portion of a material block from which the part is to be total profile machined. For instance, the CNC machining instructions transmitted back to the customer can define a registration recess and/or channels or undercuts for fluid support material on an A-side of a material block. After the A-side of the block is machined, the customer adds and solidifies fluid support material into the machined recess.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: June 7, 2011
    Assignee: Proto Labs, Inc.
    Inventors: Lawrence J. Lukis, Yuri A. Dreizin, Gregory M. Bloom
  • Publication number: 20110115113
    Abstract: A glass fiber reinforced article can be manufactured by: applying a mixture of glass fiber and binder over a mold surface of a first mold section to form a glass fiber matrix, wherein the binder comprises an organic solvent based binder capable of holding the glass fiber in place at room temperature; closing a second mold section over the first mold section to form a plenum between the first mold section and the second mold section, wherein the glass fiber matrix is provided in the plenum between the first mold section and the second mold section; injecting a reactive polymer forming composition into the plenum; and allowing the reactive polymer forming composition to react and form a thermoset resin. A glass fiber reinforced article is provided according to the invention.
    Type: Application
    Filed: January 24, 2011
    Publication date: May 19, 2011
    Applicant: VEC Industries, Inc.
    Inventors: Edward M. Malle, Jay J. Hood
  • Publication number: 20110109006
    Abstract: A method for making a carbon nanotube film is provided. First, a carbon nanotube array is formed on a grown substrate. The carbon nanotube array is pressed with a first substrate using a first pressing force to form a carbon nanotube film precursor. Then the first substrate and the grown substrate are separated, and the carbon nanotube film precursor is transferred onto the first substrate. After that, the carbon nanotube film precursor is pressed using a second substrate with a second pressing force. Lastly, the first substrate and the second substrate is separated, with part of the carbon nanotube precursor transferred to the second substrate to form the carbon nanotube film.
    Type: Application
    Filed: July 21, 2010
    Publication date: May 12, 2011
    Applicants: TSINGHUA UNIVERSITY, HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: GANG ZHENG, QUN-QING LI, JING XIE, SHOU-SHAN FAN
  • Patent number: 7935299
    Abstract: A method and apparatus for forming a wad of particulate material which may be used in an absorbent article. The apparatus may include a laydown drum having a plurality of vacuum zones, a plurality of fence zones, and a plurality of blow-off zones. The plurality of vacuum zones may be substantially permeable to permit vacuum air to pass through and into the laydown drum. The plurality of fence zones may be substantially impermeable to inhibit air to pass through. The plurality of blow-off zones may be substantially permeable to permit blown air to pass out of and through said laydown drum. The apparatus may also include a deposition chute for depositing particulate material on a web of material in close proximity to the laydown drum. A shield may also be attached to the deposition chute.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: May 3, 2011
    Assignee: The Procter & Gamble Company
    Inventors: Bradley Edward Walsh, Horst Blessing, Darrell Ian Brown, John Glasgow Burns, Jr., Joseph Allen Eckstein, Volker Maier
  • Patent number: 7935223
    Abstract: A panel includes about 0.1% to about 95% by weight of a renewable component. The panel has at least one of a CAC value of at least about 25, an NRC value of at least about 0.25 and an STC of at least about 25. A method for manufacturing such panels is also provided.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: May 3, 2011
    Assignee: ISG Interiors, Inc.
    Inventors: Bangji Cao, Te Hua Lau, Curt Malone, W. David Song, Martin W. Brown
  • Publication number: 20110092937
    Abstract: The instant invention is a polyethylene composition, method of producing the same, fibers made therefrom, and method of making the same. The polyethylene composition according to instant invention comprises: (a) less than or equal to 100 percent by weight of the units derived from ethylene; and (b) less than 20 percent by weight of units derived from one or more ?-olefin comonomers. The polyethylene composition according to instant invention has a density in the range of 0.920 to 0.970 g/cm3, a molecular weight distribution (Mw/Mn) in the range of 1.70 to 3.5, a melt index (I2) in the range of 0.2 to 1000 g/10 minutes, a molecular weight distribution (Mz/Mw) in the range of less than 2.5, vinyl unsaturation of less than 0.1 vinyls per one thousand carbon atoms present in the backbone of the composition.
    Type: Application
    Filed: July 9, 2009
    Publication date: April 21, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Randy E. Pepper, Mridula Kapur, Gert J. Claasen, Edward N. Knickerbocker, Nathan J. Wiker, William J. Michie, JR., Mark B. Davis
  • Publication number: 20110091343
    Abstract: A stator for use with a drill rotor, the stator formed at least in part by a ceramic and/or cermet reinforced alloy material.
    Type: Application
    Filed: April 17, 2009
    Publication date: April 21, 2011
    Inventor: Geoffrey Frederick Archer
  • Publication number: 20110089594
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 22, 2010
    Publication date: April 21, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Publication number: 20110089595
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 22, 2010
    Publication date: April 21, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Publication number: 20110065973
    Abstract: The invention is directed to effective means for joining materials having dissimilar coefficients of thermal expansion, such as advanced ceramics with metallic compounds. Moreover, the present invention relates to furnace tubes and methods of fabricating a joint between two different materials, which is compositionally graded to provide a substantially graded coefficient of thermal expansion between the joint materials.
    Type: Application
    Filed: September 11, 2009
    Publication date: March 17, 2011
    Applicant: STONE & WEBSTER PROCESS TECHNOLOGY, INC
    Inventors: John Andrew Fernie, Martyn David Roberts, Yong Wang, Narayanan Rajesh Kavilveedu
  • Patent number: 7906065
    Abstract: A method and apparatus for forming a batt of particulate material which may be used in an absorbent article. The apparatus may include a vacuum zone, an air impermeable fence zone adjacent to the vacuum zone, and an air permeable fence zone adjacent to the vacuum zone. The air permeable fence zone may comprise an ambient air entry conduit in communication with an ambient air exit port. The method may include providing a laydown drum and a first web of material, positioning the first web of material substantially adjacent to the laydown drum, generating a vacuum through the laydown drum, depositing particulate matter onto the first web of material, and rotating the laydown drum.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: March 15, 2011
    Assignee: The Procter & Gamble Company
    Inventors: Darrell Ian Brown, Bradley Edward Walsh, Joseph Allen Eckstein, Horst Blessing, Volker Maier, Siegfried Link
  • Publication number: 20110057346
    Abstract: Processes for producing non-woven materials from regenerated cotton and other fibers are disclosed. In one embodiment, the processes involve first regenerating cotton fibers from post-consumer or post-industrial waste. These regenerated fibers can be blended with other fibers, and intimately blended to provide a uniform blend of fibers. The fibers can then be subjected to a carding process to orient the fibers, and bound together using mechanical, chemical, or thermal binding processes to form a non-woven material. This material can then be used to form finished goods.
    Type: Application
    Filed: October 25, 2009
    Publication date: March 10, 2011
    Inventor: Kayren J. Nunn
  • Patent number: 7897246
    Abstract: A man-made, molded article is provided. The article includes a profile including a planar wall, and an adjacent integral molded depression having a contoured wall extending downwardly from the planar wall. The contoured wall includes a bead portion, a cove portion, and a ledge between the bead and cove portions. The articles are stackable, one above another for transport, in a nestable relationship in which multiple contact zones are present between the contoured walls of an adjacently stacked pair of the molded articles. The contact zones include an arcuately extending contact interface zone between the bead exterior and interior surfaces. The depression has a substantially uniform thickness varying by no more than about +1 percent to about ?11 percent in relation to a thickness of the planar wall. Related methods and assemblies are also provided.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: March 1, 2011
    Assignee: Masonite Corporation
    Inventor: Steven K Lynch
  • Publication number: 20110045266
    Abstract: An environmentally friendly composite material for use in the manufacture of professional grade skateboard decks and other high quality equipment and sporting gear. In the one embodiment, a skateboard deck is manufactured from a composition of recycled hard rock maple wood fibers, a polyvinyl acetate adhesive, a cross-link catalyst and water. The malleable nature of the composite material prior to curing, allows the skateboard deck to attain virtually any desired shape. Differing composites and adhesives may be employed to achieve the a similar product when properly cured. Once cured, the composite material is light weight, strong, durable, and requires no lacquers or other sealers.
    Type: Application
    Filed: August 24, 2009
    Publication date: February 24, 2011
    Inventor: Robert Gangemi
  • Publication number: 20110024938
    Abstract: Methods for imparting a texture to a cured powder coated surface are provided. These methods involve heating the cured powder coating to a temperature greater than its glass transition point (Tg), then imparting a texture to the cured powder coating under pressure using a release medium having a replicative surface. After the texture is imparted to the cured powder coating, the release medium can be removed. Examples of suitable release media include, for example, engraved plates, engraved rolls, release papers, release films, and release webs.
    Type: Application
    Filed: August 3, 2009
    Publication date: February 3, 2011
    Applicant: S.D. Warren Company
    Inventors: Michael J. Tripp, David H. Juers
  • Publication number: 20100320004
    Abstract: Subterranean drill bits having good erosion resistance, strength, toughness, and thermal stability are disclosed. The drill bits comprise a bit body carrying at least one cutting element and having an infiltrated metal matrix. The infiltrated metal matrix comprises a matrix powder composition bound together by an infiltrant. The matrix powder mixture includes cast tungsten carbide powder having a particle size of ?30 (600 micron) +140 mesh (106 micron), a second component powder consisting of one or more other types of tungsten carbide particles, and a metal powder.
    Type: Application
    Filed: June 19, 2009
    Publication date: December 23, 2010
    Applicant: KENNAMETAL, INC.
    Inventors: Xin Deng, Jonathan W. Bitler
  • Patent number: 7854330
    Abstract: Reactive geocomposite mats, and their method of manufacture, for treating contaminants in sediment, soil or water that allow the passage of essentially non-contaminated water therethrough. The geocomposite mat includes a pre-formed woven or non-woven geotextile, that is needlepunched to an outer geotextile sheet layer to provide a high loft, structurally secured, pre-formed geotextile having a thickness of about 6 mm to about 200 mm, and having, a porosity sufficient to receive a powdered or granular contaminant-reactive material, contaminant-sorptive material, or a contaminant-neutralizing material (hereinafter collectively referred to as “contaminant-reactant material” or “contaminant-reactive material”) throughout its thickness, or in any portion of the thickness across its entire major surface(s). The powdered or granular contaminant-reactive material is disposed within the pores of the previously formed, high loft geotextile mat to surround the fibers, e.g.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: December 21, 2010
    Assignee: AMCOL International Corporation
    Inventors: James T. Olsta, Charles J. Hornaday, Robert J. Trauger, Jerald W. Darlington, Jr.
  • Patent number: 7850884
    Abstract: A method of compacting material such as but not limited to cathode material for electrochemical cells. A mixture is inserted into a die cavity and the mixture is compacted into a disk shape by the action of a first plunger pressing down on the material and a second plunger pressing upwardly on the material. Flashing of material during ejection of the disk from the die is prevented by fitting a polymeric sleeve around the outer surface of the first plunger. The sleeve flexes to bulge outwardly and does not enter the die cavity during compaction of material and returns to its original position during ejection of the compacted disk from the die. Contact between the disk and sleeve prevents flashing during ejection. Alternatively, a polymeric seal ring is placed around the outer surface of the first plunger. The disk presses against the seal ring preventing flashing of material during ejection.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: December 14, 2010
    Assignee: The Gillette Company
    Inventors: Albert A. Andrews, Robert D. Freeman, Otis Neil Taylor, David Leon Watson, Eric V. Ball
  • Patent number: 7850885
    Abstract: A device and a method for the manufacturing of a three-dimensional object (3) by solidifying of layers (25, 26) of a powder material at locations corresponding to the respective cross-section of the object (3) is provided. The device comprises a recoater (24) for applying the layers of the powder material (27) in the building area (5) which is moveable across the building area (5). The recoater (24) is designed with a rigid blade (21a, 21b) which is rigidly connected to the recoater (24). For preheating the powder material (27), the recoater (24) is provided with a heating device (20, 23) which is at least partially integrated into the recoater. In this way it is possible to preheat the powder already during or prior to applying it as a layer and thereby shortening the whole building time for the three-dimensional object (3).
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: December 14, 2010
    Assignee: EOS GmbH Optical Systems
    Inventors: Jochen Philippi, Hans Perret, Helmar Langer
  • Publication number: 20100300609
    Abstract: The present invention relates to a method to produce a polymeric sheet comprising the steps of providing an acid-based polymer, providing a neutralizing agent, the neutralizing agent being selected from the group consisting of an organic metallic compound, a metallic salt of a fatty acid, and an ionomer, or a mixture thereof, providing a processing oil, mixing said acid-based polymer, said neutralizing agent, said processing oil, to obtain a polymeric composition, and processing said polymeric composition to form a polymeric sheet. The polymeric sheet may be used as a component, or as a substrate, of a surface covering. The polymeric sheet may also be used to form polymeric particles which are component of so-called “homogenous”, or substrate-free, surface covering.
    Type: Application
    Filed: May 29, 2009
    Publication date: December 2, 2010
    Applicant: TARKETT INC.
    Inventors: Victor Caldas, Daniel Tremblay, Marcus Hyde, Jean-François Courtoy