From Felt Or Batt Patents (Class 264/116)
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Patent number: 9856358Abstract: A process for the recycling of wastes from webs or strands made of prepreg wastes comprising a first reactive resin, having the following steps: homogenization of prepreg wastes, dispersion of fillers and/or additives in a second reactive resin, mixing of the second resin, homogenized prepreg wastes and further processing of the mixture of resin, fillers and/or additives and prepreg wastes to produce molded workpieces.Type: GrantFiled: December 16, 2016Date of Patent: January 2, 2018Assignee: Airbus Operations GmbHInventor: Tassilo Witte
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Patent number: 9732480Abstract: The invention relates to pelletizing thermoplastic road marking substance containing light-reflective agents, such as glass beads. A dry formulation of the ingredients is transported to a heating station, where the dry mix is heated to a molten state. The melted mix is extruded into form pockets of a moving conveyor. As the conveyor moves through a cooling station, the molten substance in the form pockets solidifies forming individual pellets. The pellets are then removed from the form pockets, packaged and shipped to customers.Type: GrantFiled: May 5, 2014Date of Patent: August 15, 2017Inventors: Daniel John Puffer, Sr., Lam Thanh Nguyen
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Patent number: 8273201Abstract: A fiber mixture of natural fibers and binder fibers are blown from a storage container onto a first transport belt with a three-dimensional alignment of the fibers resulting in a fiber fleece. Thermally activatable synthetic resin granules are blown onto the fiber fleece and the fleece is defibered and remixed. The remixed fiber mixture is blown onto a second transport belt with a three-dimensional alignment of the fibers resulting in a mat. The thickness of the mat is obtained by the circulating speed of the second transport belt. The mat is transferred to an oven belt and is moved through a heating/cooling oven, for softening of the binder fibers and the synthetic resin granules, resulting in an intimate bonding of the wood fibers, the binder fibers, and the synthetic resin granules. The final thickness and the bulk density are set to specified ranges.Type: GrantFiled: December 21, 2005Date of Patent: September 25, 2012Assignee: Kronotic AGInventor: Cevin Marc Pohlmann
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Publication number: 20120187323Abstract: The invention relates to a method for manufacturing an insulating composite containing mineral fibers, aerogel and binder. This method implies the step of suspending the fiber webs and aerosol in an air flow thereby disentangling the fiber webs and mixing fibers, aerosol and eventually binder homogeneously. The apparatus described combines spinning of the fibers, collecting them as webs, disentangling the fiber webs in suspended air, mixing the fibers with aerogel and cement as well as pressing and curing the mixture to a consolidated product of density 150 to 800 kg/m3.Type: ApplicationFiled: July 30, 2010Publication date: July 26, 2012Inventors: Kristian Skovgard Jorgensen, Ulrich Bauer, Gorm Rosenberg, Kenn Christensen
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Publication number: 20120161368Abstract: A method an apparatus for reclaiming face fibers and polypropylene and/or polyvinyl chloride backing material from rolls and pieces of post-consumer carpet. The system includes a separator for separating the face fibers from the backing and for separating latex and carbon calcium powder from polypropylene backing. An extruder is provided for extruding the face fibers separated from the backing into extrusions, and a pelletizer pelletizes the extrusions. A roller opener opens the polypropylene backing into fibrous portions and also cleans such fibrous portions. Alternately, a granulator can be provided that chops and grinds the polypropylene or PVC backing into fragments after the separation of the face fibers from the backing. A heat source heats the PVC fragments, and also the polypropylene fragments (thereby separating the latex therefrom), and ultimately melts such fragments. Reclaimed fibers can be pelletized, made into extrusions, used in non-woven products and in other manners.Type: ApplicationFiled: December 29, 2011Publication date: June 28, 2012Inventors: Frank Levy, Sergio Dell'Orco
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Patent number: 8182623Abstract: An absorbent body for use in an absorbent article includes: fragments of nonwoven fabric including heat-fusible fibers, the heat-fusible fibers being bonded to each other to have three-dimensional structure in advance of formation of the fragments; and hydrophilic fibers. The nonwoven fabric fragments and the hydrophilic fibers are blended.Type: GrantFiled: March 16, 2010Date of Patent: May 22, 2012Assignee: Uni-Charm CorporationInventor: Koichi Mori
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Patent number: 7803298Abstract: A method for manufacturing a molded part with an improved convenience and a high degree of efficiency in molding is provided, the molded part containing a biodegradable resin composite, which has the heat resistance in a wide temperature range and which is provided with the flexibility and the elongation in accordance with the use. A kneaded product of a biodegradable resin component and a cross-linkable monomer is prepared. The biodegradable resin component is cross-linked and ground to prepare a biodegradable resin cross-linking product powder. An impregnant at a temperature of 60° C. or higher, and lower than or equal to the melting point or degradation temperature of the biodegradable resin component is impregnated to prepare a molding material composed of a biodegradable resin composite powder. The molding material is heated to a temperature higher than or equal to the melting point of the biodegradable resin component to mold into pellets.Type: GrantFiled: July 24, 2007Date of Patent: September 28, 2010Assignee: Sumitomo Electric Fine Polymer, Inc.Inventor: Shinichi Kanazawa
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Patent number: 7514027Abstract: Products of mineral wool, in particular monolayer and multilayer products of rock wool, are manufactured wherein the mineral wool material of a primary mat is mechanically comminuted by a combined beating and cutting process into mineral wool flakes of a predetermined size and subsequently recombined for forming a final mat. By such a treatment of the mineral wool material, practically any inhomogeneities and imperfections in the primary mat are eliminated, i.e., they are not present any more in the final mat. The process of the invention thus results in the final mat in products having a three-dimensional, isotropic fiber structure, which brings about a noticeable economy in the bulk density, at an at least equivalent quality in comparison with conventional crimped products.Type: GrantFiled: February 17, 2005Date of Patent: April 7, 2009Assignee: Saint-Gobain IsoverInventors: Johannes Horres, Joachim Mellem
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Patent number: 7514026Abstract: The present invention concerns a method for recycling used floor covering. Post-consumer or post-industrial fibrous floor coverings are shredded to form a fibrous dispersion. The dispersion is maintained at a content of about 20-65% low-melt thermoplastic. The shredded fibrous dispersion is conveyed into a chute feeder which converts it into a batt that is heated, compressed, and cooled to form a durable backing particularly suitable for flooring applications. The batt comprises vertical layers or strata of fibers to provide additional cushion for the backing. Additionally, a portion of the shredded fibrous dispersion can also be diverted and used to form a face layer and/or adhesive layer for a reconstituted floor covering.Type: GrantFiled: November 30, 2007Date of Patent: April 7, 2009Assignee: DZS, LLC.Inventor: Dimitri Peter Zafiroglu
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Patent number: 7052635Abstract: Used and manufacturing scrap asphalt shingle material processed into a fine material comprising smaller sized pieces of shingle material with a relatively high aggregate content is finish processed into shaped products by grinding and heating the aggregate and smaller sized pieces of asphalt shingle material into a homogenous mixture, extruding the homogenous mixture, and forming the shaped products via molding or cutting the extruded mixture. A surface treatment material may be embedded into a softened surface of the shaped products.Type: GrantFiled: April 18, 2001Date of Patent: May 30, 2006Assignee: American Builders and Contractors Supply Co., Inc.Inventor: Donald J. Mischo
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Patent number: 7014804Abstract: This invention relates to an environmentally friendly insulating material, or more specifically an insulating mat for insulating buildings, houses etc. and a method for the manufacture thereof. The mat is non-allergenic and almost 100% recyclable, and is characterized in that it consists of fabric remnants which are shredded into shoddy, mixed with a fibrous polyester with a low melting point and flax fibres to form a homogeneous mass, which is then moulded into the desired shape and then heat-treated until the polyester fibres melt, bonding the fabric and flax fibres together.Type: GrantFiled: July 21, 2003Date of Patent: March 21, 2006Inventor: Fridtjov Johansen
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Patent number: 6939492Abstract: Disclosed herein is a method for making fibrous web materials which may be used in or as absorbent core materials for absorbent products. The method involves providing loose fibers, entraining the fibers in a moving airstream, treating the fibers with an energy-activatable pre-polymer composition and subjecting the fibers to activation energy to initiate cross-linking of the composition. The fibers are collected on forming surface to form a fibrous web. The fibers may be treated with the composition while entrained in the moving air or after being collected on the forming surface, or in an alternate embodiment by treating with the composition a mat of fibers from which the loose fibers are provided. The fibrous web material may comprise cellulosic fibers such as pulp, and/or synthetic fibers such as staple fibers, and/or super absorbent materials.Type: GrantFiled: December 26, 2002Date of Patent: September 6, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: David Martin Jackson, Jason Sybren Fairbanks, John Gavin MacDonald
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Publication number: 20040161996Abstract: A composite material comprising an inorganic filler material and a oriented fibrous polymeric material characterised in that the fibrous material has areas of adjacent fibres fused together to form a network or continuous matrix while retaining oriented fibrous structure in the composite.Type: ApplicationFiled: February 12, 2004Publication date: August 19, 2004Applicant: BTG International LimitedInventors: Ian MacMillan Ward, Noe Hugo Ladizesky
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Patent number: 6599454Abstract: A method of producing a building material uses bast fibers and shives of bast fiber plants as a starting material. The bast fibers and the shives of bast fiber plants are loosened, are metered, and are subsequently fed to an applicator device for liquid additives and/or to a spreading system for solid additives. The bast fibers and the shives of bast fiber plants are subsequently spread in the form of a fleece or a cake.Type: GrantFiled: August 24, 2000Date of Patent: July 29, 2003Assignee: Moeller Plast GmbHInventor: Rolf Hesch
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Patent number: 6500373Abstract: Fibers obtained by opening waste plastics of different kinds and fibers obtained by opening wastepaper are mutually woven, and molded under heat and pressure. As a result, different kinds of waste plastics can be recycled without requiring separation or classification.Type: GrantFiled: June 25, 1999Date of Patent: December 31, 2002Inventor: Masao Konishi
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Patent number: 6409856Abstract: An apparatus is described for smoothing out the surface weight distribution of one or multilayer mats containing lignocellulose and/or cellulose with a binding agent dispersed therein for manufacturing of shaped articles, in particular in the form of wood chipboard, wood fiberboard or the like, wherein at least one vertically adjustable reverse brushing unit which extends over the width of the web is associated with a mat carrier which is fed via at least one scattering head. This apparatus is characterized, above all, by the reverse brushing unit comprising at least one vertically adjustable brushing roller having flexible bristles of a plastic material such as polypropylene, Teflon or the like which cooperates with a cleaning brush or a cleaning strip.Type: GrantFiled: March 24, 1995Date of Patent: June 25, 2002Assignee: Bison-Werke Baehre & Greten GmbH & Co. KGInventor: Dieter Wiemann
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Patent number: 6310268Abstract: Soft wood pulp sheets, soft absorbent cores, and methods for making the soft wood pulp sheets or soft absorbent cores by addition of non-ionic plasticizers before, during or after the pulp or core manufacturing process are disclosed. Preferred non-ionic plasticizers are ethers or esters such as triacetin, citrates or glycol derivatives.Type: GrantFiled: August 21, 2000Date of Patent: October 30, 2001Assignee: Rayonier Products and Financial Services CompanyInventors: Krishnakumar Rangachari, Kays Chinai
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Patent number: 6123884Abstract: Methods for the continuous manufacture of board from lignocellulose-containing material are disclosed including disintegrating the lignocellulose material into particles or fibers, drying, coating with glue, forming the glued board into a mat, heating the mat with steam, compressing the heated mat to a predetermined thickness approximately equal to the final desired thickness of the board, and pressing the compressed mat into the board.Type: GrantFiled: October 7, 1997Date of Patent: September 26, 2000Assignee: Valmet Fibertech AktiebolagInventors: Goran Lundgren, Kurt Schedin, Lars-Otto Sisleg.ang.rd, Sven-Ingvar Thorbjornsson
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Patent number: 6017405Abstract: A method of making plates or profiled workpieces from annual plants such as flax, straw, hemp, rice, reed, sugar cane, cotton stem, includes the steps of pressing plant parts of annual plants into bales after harvesting and completely wrapping the bales with a liquid-tight, vapor-permeable sheet. The wraped bales can then be stored until further processing which can be effected without subjecting the bales to an additional drying operation. Unsuitable plant parts such as dust, foreign matters and the like may be separated after harvesting from the useful plant parts before the latter are pressed to bales and wraped by a sheet.Type: GrantFiled: April 29, 1998Date of Patent: January 25, 2000Assignee: Firma Theodor HymmenInventor: Werner Pankoke
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Patent number: 5776308Abstract: Wood pulp sheets treated with triacetin and other compounds, or solutions or emulsions of same, having increased softness while maintaining absorbency, and methods for producing same. More particularly, the invention relates to the treatment of wood pulp useful for making a fluff pulp using a softening agent including alkyl ethers or aryl ethers and esters of low molecular weight glycols, such as triacetin, propylene glycol diacetate and 2-phenoxyethanol.Type: GrantFiled: October 10, 1996Date of Patent: July 7, 1998Assignee: Rayonier Research CenterInventors: Karl D. Sears, Peter R. Abitz
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Patent number: 5772813Abstract: In a process of making an absorbent article such as a sanitary napkin or a disposable diaper, hydrophilic fibers and crimped or coiled synthetic fibers are supplied in a single fiberboard to a defiberising means such as a hammermill. The process results in a homogenous and resilient blended absorbent core that can be produced using a single defiberising unit. The crimped or coiled fibers pass through the defiberising means without their two or three-dimensional structure being adversely affected at a relatively low defiberisation energy.Type: GrantFiled: July 11, 1996Date of Patent: June 30, 1998Assignee: The Procter & Gamble CompanyInventors: Bruce Kevin Bitowft, Karsten Puchert
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Patent number: 5762844Abstract: A distinctive method and apparatus (20) for forming a composite fibrous web (22) includes a web supply (24, 25), which provides at least two appointed fiber layer sections (26, 28) of desired fiber material. Each of the layer sections (26, 28) has a selected composition. A fiberizer (30) disintegrates each of the fiber layer sections (26, 28) into individual, laterally adjacent fiber streams (32, 33) while substantially maintaining a lateral separation of the fiber streams while the fiber streams (32, 33) are moving through the fiberizer (30). A directing channel (34) delivers the fiber streams (32, 33) from the fiberizer (30) to a forming chamber (40). The forming chamber (40) is configured to substantially maintain the separation of the fiber streams.Type: GrantFiled: April 16, 1997Date of Patent: June 9, 1998Assignee: Kimberly-Clark Worldwide, Inc.Inventors: James George Van Himbergen, Thomas George Olsen, James Joseph Wiltzius, John Wallace de Vos, Leon Robert Flesburg, Ryan Joseph Roth, Brian Keith Costelic
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Patent number: 5593525Abstract: There is disclosed a structured fiber material with a three-dimensional network structure containing non-elastic crimped short fibers (A) and three-dimensionally crimped composite fibers (B), the fibers (B) being partially interlocked with each other, in which contact portions the fibers (B) are partially heat-bonded with each other; the fibers (B) being partially wound around the fibers (A) at their contact points, in which contact portions the fibers (A) and (B) are partially heat-bonded with each other; and the material having an apparent density of 0.005 to 0.10 g/cm.sup.3. Also disclosed is a process for producing the structured fiber material.Type: GrantFiled: May 8, 1995Date of Patent: January 14, 1997Assignee: Toyo Boseki Kabushiki KaishaInventors: Hideo Isoda, Tadaaki Hamaguchi, Mitsuhiro Sakuda, Yasushi Yamada
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Patent number: 5537718Abstract: A method for producing a material for a fiber-reinforced composite article is disclosed which comprises preparing an apparatus composed of a belt and at least one fiber-separating and throwing device, setting the belt in motion and the roller in rotation, feeding a mixture of matrix thermoplastic resin fibers (a) and reinforcing fibers (b) to the roller, causing the roller to separate the fibers and throw the separated, fibers, and allowing the thrown fibers to pile up on the moving belt, thereby giving rise to a mat wherein the ratio of the fibers (a) and (b) successively increases or decreases in the direction of thickness of the mat.Type: GrantFiled: November 3, 1994Date of Patent: July 23, 1996Assignee: Agency of Industrial Science & Technology, Ministry of International Trade & IndustryInventors: Yoshihiro Nagatsuka, Takeshi Kitano
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Patent number: 5476711Abstract: A fiber blending system includes an apparatus and method of forming a mat of cellulosic fibers and synthetic fibers, as well as a mat thereby formed. The method includes the steps of fiberizing cellulosic material into cellulosic fibers in a fiberizer, volumetrically metering a metered amount of synthetic fibers, and injecting the metered amount of synthetic fibers into the cellulosic fibers. The cellulosic fibers are blended with the metered amount of synthetic fibers in a blending chamber to form a fiber blend. The fiber blend is dispersed through a fiber disperser having apertures of a preselected size and shape to provide a dispersed fiber blend. A third type of fiber may also be mixed with the dispersed fiber blend. The dispersed fiber blend is collected as a mat on a fiber collector to provide a mat of blended cellulosic and synthetic fibers. The mat may be thermobonded by a thermobonder and sandwiched between a facing sheet and a backing sheet.Type: GrantFiled: March 30, 1994Date of Patent: December 19, 1995Assignee: Weyerhaeuser CompanyInventors: Carl Hebbard, Lee E. Perdelwitz, Jr., Paul G. Gaddis
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Patent number: 5414902Abstract: A defibrator which makes it possible to distribute defibrated cellulosic fibers directly onto a forming wire (5) includes ribs (33) extending inside a cylindrical housing (24). The ribs have outer curved surfaces which direct fibers into an area (35) in which beater plates (25). A grate (37) in front of an outlet (30) from the circular housing (24) is arranged at the periphery (35) for the rotation of the beater plates (25). The grate has an interspace between grate bars only allowing fibers to pass through. Accordingly, agglomerates are returned into the working area of the beater plates (25). As the beater plates (25) act several times on agglomerates, it is ensured that only individual fibers pass through the grate (37). Accordingly, fibers are discharged directly onto the forming wire (5) from a discharge opening (2) of the defibrator (1). Preferably, the discharge opening (2) has a width corresponding to the width of the product to be formed on the forming wire (5).Type: GrantFiled: October 28, 1993Date of Patent: May 16, 1995Inventor: Karl K. K. Kroyer
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Patent number: 5316601Abstract: A fiber blending system includes an apparatus and method of forming a mat of cellulosic fibers and synthetic fibers, as well as a mat thereby formed. The method includes the steps of fiberizing cellulosic material into cellulosic fibers in a fiberizer, volumetrically metering a metered amount of synthetic fibers, and injecting the metered amount of synthetic fibers into the cellulosic fibers. The cellulosic fibers are blended with the metered amount of synthetic fibers in a blending chamber to form a fiber blend. The fiber blend is dispersed through a fiber disperser having apertures of a preselected size and shape to provide a dispersed fiber blend. A third type of fiber may also be mixed with the dispersed fiber blend. The dispersed fiber blend is collected as a mat on a fiber collector to provide a mat of blended cellulosic and synthetic fibers. The mat may be thermobonded by a thermobonder and sandwiched between a facing sheet and a backing sheet.Type: GrantFiled: October 25, 1990Date of Patent: May 31, 1994Assignee: Absorbent Products, Inc.Inventors: Carl Hebbard, Lee E. Perdelwitz, Jr., Paul G. Gaddis
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Patent number: 5232771Abstract: A process for producing fiberglass reinforced molded articles of superior surface quality involves preparation of a mat of glass fiber comprised of a majority of fibers having a diameter of less than one micron and a minority of fibers having a diameter greater than one micron. A sizing is applied to the fibers. The sizing includes a coupling agent preselected to be compatible with the moldable material, e.g. nylon. The glass fiber mat is comminuted into pieces shaped and dimensioned for combination with the moldable material to form a composite having a range of to 50% of glass fiber by weight. The composite is then molded by a conventional process to yield a fiberglass reinforced article with superior surface quality.Type: GrantFiled: September 12, 1991Date of Patent: August 3, 1993Assignee: Manville CorporationInventors: James A. Fadell, Stephen E. Gross
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Patent number: 5219504Abstract: An article comprising compressed particles of polyolefin microfibers is provided. The article has a solidity of at least 20% is particularly suitable as a container for shipping and storing hazardous liquid materials or a cryogenic container.Type: GrantFiled: March 5, 1991Date of Patent: June 15, 1993Assignee: Minnesota Mining and Manufacturing CompanyInventor: Thomas I. Insley
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Patent number: 5160406Abstract: The present invention relates to a method and apparatus for producing a formed structural element of fiber material bonded with synthetic resin such that a fine-grained or flowable synthetic resin bonding agent is sprinkled on or sprayed on a nonwoven fabric made entirely or predominantly of natural fibers. The nonwoven fabric which is permeated with synthetic bonding agent is fragmented, whereupon the parts are stored in a tower on a perforated female mold which belongs to a molding press and are precompressed on the female mold by means of an air stream that is suctioned through the perforations. To produce formed structural elements with a stable shape, the synthetic resin bonding agent, after a similarly perforated male mold has been placed on top and pressed on, is hardened by means of a hot air stream that is conducted through the perforations in the male mold and the female mold.Type: GrantFiled: April 16, 1990Date of Patent: November 3, 1992Assignee: Matec Holding AGInventors: Eusebio Lucca, Paul H. Gillard
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Patent number: 5108678Abstract: This invention relates to a fiber reinforced plastic sheet having a gradient layer structure wherein the number of reinforcing fibers continuously varies and a process for producing the same by spreading a mixture of the fibers different in the number of filaments over the traveling zone of a conveyor and then pressing it while it contains a resin. The fiber reinforced plastic sheet of the invention is excellent in smooth appearance, fluidity during molding to an article, fiber filling ability into a complex form portion of an article and mechanical strength and can be produced inexpensively.Type: GrantFiled: April 27, 1990Date of Patent: April 28, 1992Assignee: NKK CorporationInventors: Masato Hirasaka, Yoshiaki Fujiwara
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Patent number: 4971540Abstract: An apparatus for laying a mat of fibrous material which includes an upwardly inclined belt onto which the fibrous material is fed, one or more combing roller located above the belt, a stripping roller at the upper end of the belt for removing the material from the belt and passing it into a mechanism for laying the material into a mat. The angle of inclination of the incline belt and the position of the first combing roller as such that the material can build up to reach a critical angle of repose and then slide back down. A second combing roller located upstream of the first combing roller serves to comb the material to a constant depth, and the speed of the incline belt is adjustable to determine the amount of material leaving the incline belt and thus regulate the thickness of the formed mat.Type: GrantFiled: December 22, 1988Date of Patent: November 20, 1990Assignee: Compak Systems LimitedInventor: Michael C. Barnes
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Patent number: 4952128Abstract: A web or structure is formed by feeding separate supplies of fibrous material into contact with two separate lickerins that are parallel to each other and rotated toward each other. The fibers from the two lickerins pass through a mixing zone and are accumulated on a moving conveying screen that is moved parallel to the axes of the lickerins. Segmented baffle plates may be inserted into the mixing zone to control the lateral or cross-sectional composition of a web formed by the fibers accumulated on the screen. A segmented feed may be used to advantageously deliver different fiber materials at different rates to each lickerin. Radially layered composite web structures having circular cross-sections may be formed with the same apparatus by forming the conveying screen into a U-shape and selectively controlling the air flow through the screen.Type: GrantFiled: September 22, 1987Date of Patent: August 28, 1990Assignee: ChicopeeInventors: Gerald M. Marshall, Allan P. Farrington
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Patent number: 4950444Abstract: The production of mineral fiber felt into which an additional product is introduced. The felt is made partly of freshly formed fibers and partly of recycled fibers which are conveyed into a receiving chamber in which the felt is formed. The additional product is introduced with the recycled fibers. One advantageous application includes applying a surface active agent to the recycled edges to form a supporting material for hydroponic culture.Type: GrantFiled: October 21, 1988Date of Patent: August 21, 1990Assignee: Saint-Gobain RechercheInventors: Fetit E. Deboufie, Daniel Nouvier
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Patent number: 4933129Abstract: A process for producing high performance, metallic coated staple fibers and nonwoven insulating webs made up of such fibers includes providing a nonwoven substantially two-dimensional web of fibers wherein at least a portion of 50 percent of the fibers are exposed to one or the other side of the web. This web is metallized with a low emissivity metal(s) and/or alloy(s) to produce a coated web wherein at least 50 percent of the surface area of the web fibers are coated with metal and or alloy. The coated web is shredded into individual, staple fibers which are thereafter united to produce a nonwoven, lofty three-dimensional insulating web having a density of between about 0.02 to 2 pounds per cubic foot.Type: GrantFiled: July 25, 1988Date of Patent: June 12, 1990Assignee: Ultrafibre, Inc.Inventor: William Huykman
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Patent number: 4921659Abstract: A web or structure is formed by feeding separate supplies of fibrous material into contact with two separate lickerins that are parallel to each other and rotated toward each other. The fibers from the two lickerins pass through a mixing zone and are accumulated on a moving conveying screen that is moved parallel to the axes of the lickerins. Segmented baffle plates may be inserted into the mixing zone to control the lateral or cross-sectional composition of a web formed by the fibers accumulated on the screen. A segmented feed may be used to advantageously deliver different fiber materials at different rates to each lickerin. Radially layered composite web structures having circular cross-sections may be formed with the same apparatus by forming the conveying screen into a U-shape and selectively controlling the air flow through the screen.Type: GrantFiled: January 17, 1989Date of Patent: May 1, 1990Assignee: ChicopeeInventors: Gerald M. Marshall, Allan P. Farrington
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Patent number: 4921650Abstract: Fibre material is defibrated and dispersed in an air flow and introduced through an inlet (2) into a forming head (1). In the forming head (1) the inlet transforms to a single-curved convex surface (5), which leads all the way to an accept outlet (6). A screen (7) is located at adjustable distance from the curved surface (5) for dividing ingoing fibre/air flow into accept and reject. An outlet (10) for the reject is located behind the screen (7). At a distance of 10-150 mm from the accept outlet (6) a running air-pervious support (27) is located, on which the web precipitates.Type: GrantFiled: July 16, 1987Date of Patent: May 1, 1990Assignee: Sunds Defibrator AktiebolagInventors: Kjell G. Eriksson, Bo R. Ek, Stig G. Wallin, Nils L. Eriksson
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Patent number: 4917762Abstract: A liquid absorbing pad, in particular for use in hygiene articles and sanitary products, such as diapers, bed pads, sanitary napkins, pads for incontinence, panty shields, nursing pads or the like, is produced in a dry and direct process on the basis of wet-strength and/or coated paper waste, especially originating from the production of food packages, milk carton packages, deep-freeze packages, disposable tableware and the like. The waste is cut and defibrated, and during the defibration or just before it a maximum of 25% by volume, based on the volume of the paper waste, of a mixture of water and a surfactant is added to reestablish the absorption capacity of the fibres. Starting materials otherwise difficult to process can thus be used in a dry and direct process.Type: GrantFiled: June 23, 1988Date of Patent: April 17, 1990Inventor: Peter Dalki r
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Patent number: 4915897Abstract: A pad is formed by feeding separate supplies of fibrous material into contact with two separate lickerins that are parallel to each other and rotated toward each other. The fibers from the two lickerins pass through a mixing zone and are accumulated in pocket molds moving on a conveying screen that is moved parallel to the axes of the lickerins. A baffle plate may be inserted into the mixing zone and acts to control the lateral or cross-sectional composition of a web formed by the fibers accumulated in the molds. When different fibrous materials are fed to the lickerin along their length, the vertical composition of the web is altered. Because of the pocket molds the pads are formed as individually shaped products.Type: GrantFiled: January 20, 1989Date of Patent: April 10, 1990Assignee: ChicopeeInventors: Allan P. Farrington, Gerald M. Marshall, Nicholas Wereson
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Patent number: 4907328Abstract: The invention relates to a method of making pieces of furniture, more particularly arm-chairs and the like, starting from flat sheets of felt or the like, and comprising the following phases:preparation of a flat sheet formed by a felt or similar compressed material including or adapted to be associated with a hardening substance;punching of the flat sheet in a pattern corresponding to the flat lay-out of the piece of furniture to be produced, arranging all the incisions and holes required for the successive foldings and applications of its parts;possible softening of the hardening substance included in the felt or the impregnation of the felt with a hardening substance;shaping of the flat sheet to the final form of the piece of furniture to be obtained;hardening of the hardening substance in the zones which must be given the required rigidity, leaving the other zones in the natural state;assembly of any further parts of the piece of furniture for its completion;finishing treatments of the piece of furniture.Type: GrantFiled: August 31, 1988Date of Patent: March 13, 1990Assignee: Cassina S.p.A.Inventor: Gaetano Pesce
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Patent number: 4904440Abstract: Apparatus for and methods of forming airlaid fibrous webs having a multiplicity of layers and/or discrete particles of absorbent gelling material dispersed through at least a portion of the web. The apparatus is of the type which includes a laydown drum having a foraminous forming element, a primary vacuum chamber, and a dusting layer vacuum chamber; a primary hood; and a dusting layer hood. The dusting layer of fibers formed on the laydown drum acts to block the passage of particles or fibers entrained in a first fiber stream which is airlaid over the dusting layer so as to minimize equipment plugging problems and the loss of particles or fibers through the foraminous forming element. The primary vacuum chamber of the laydown drum preferably spans the primary hood and a portion of the dusting layer hood so that the dusting layer is not sheared off, damaged, or destroyed as the laydown drum rotates to the position where the first fiber stream is deposited over the dusting layer.Type: GrantFiled: July 1, 1988Date of Patent: February 27, 1990Assignee: The Procter & Gamble CompanyInventor: John J. Angstadt
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Patent number: 4904439Abstract: A lickerin and feed mechanism create a supply of individual fibers which follow the rotation of the lickerin. These fibers are deflected from the lickerin in the form of a stream by means of a plate arranged parallel to the lickerin. A conveying screen intercepts the stream of fibers and accumulates them into a web without the use of a high velocity stream of air to doff the fibers from the lickerin or to capture fibers on the conveyor. Further, the housing for the apparatus is opened so that there are no seals to compress the web after it is produced. Multiple lickerins and feed mechanisms may be spaced along the conveying screen to create multiple-layer or blended products. The feed mechanisms may include devices for spraying particulate material on previously formed layers or blending it with fibers as a layer is formed.Type: GrantFiled: July 18, 1988Date of Patent: February 27, 1990Assignee: Johnson & JohnsonInventors: Allan P. Farrington, Gerald M. Marshall
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Patent number: 4886701Abstract: A tangled fibrous material from cut glass fibre bundles, with the cut glass fiber bundler being fed into a compressed air flow and a glass fibre-laden air being deflected into a turbulent eddy flow of varying direction, so that a tangled fibrous material of wadding-like consistency is formed. Through the simultaneous addition of dry polymer-based binder powder, it is possible to obtain a tangled fibrous material as a starting product for a production of glass fibre-reinforced plastic moundings, which can be compressed to a felt. This can be packed as an intermediate or further processed in a heated belt press to glass fibre-reinforced plastic plates.Type: GrantFiled: August 24, 1987Date of Patent: December 12, 1989Assignee: Menzolit GmbHInventors: Gerd Ehnert, Manfred Ehlers, Gerhard Sauer, Klaus Vogel
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Patent number: 4795335Abstract: A lickerin and feed mechanism create a supply of individual fibers which follow the rotation of the lickerin. These fibers are deflected from the lickerin in the form of a stream by means of a plate arranged parallel to the lickerin. A conveying screen intercepts the stream of fibers and accumulates them into a web without the use of a high velocity stream of air to doff the fibers from the lickerin or to capture fibers on the conveyor. Further, the housing for the apparatus is opened so that there are no seals to compress the web after it is produced. Multiple lickerins and feed mechanisms may be spaced along the conveying screen to create multiple-layer or blended products. The feed mechanism may include devices for spraying particulate material on previously formed layers or blending it with fibers as a layer is formed.Type: GrantFiled: July 20, 1987Date of Patent: January 3, 1989Assignee: Johnson & JohnsonInventors: Allan P. Farrington, Gerald M. Marshall
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Patent number: 4708900Abstract: To provide the perfume carrier of an artificial flower both with a high absorption capacity and with high mechanical stability, a random-fiber fleece of rayon staple fibers is mechanically stabilized by needle punching and then compressed in a press of which all the forming surfaces are heated.Type: GrantFiled: April 3, 1985Date of Patent: November 24, 1987Assignee: Henkel Kommanditgesellschaft auf AktienInventors: Hans-Peter Siegers, Wilfried Macke
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Patent number: 4701294Abstract: The present invention provides an improved apparatus and method for forming a fibrous web. In accordance with the invention, a distributor housing delimits a fiberizing zone, and a delivery mechanism supplies a fiberizable material into the fiberizing zone. A moveable striking mechanism located in the fiberizing zone contacts the fiberizable material to initially separate the material into individual fibers. A discharging mechanism exits the fibers from the fiberizing zone into a web forming zone and toward a foraminous web forming layer. A gas delivering mechanism forces a stream of gas into the fiberizing zone to entrain the fibers therein and to eject a moving stream of the gas and fibers through the discharging mechanism into the web forming zone. The gas-fiber stream moves at a velocity sufficient to draw an induced supplementary gas flow past the discharging mechanism and toward the foraminous forming layer.Type: GrantFiled: January 13, 1986Date of Patent: October 20, 1987Assignee: Kimberly-Clark CorporationInventors: Fred R. Radwanski, Jark C. Lau, James L. Post
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Patent number: 4676871Abstract: Dry laid board comprising peat moss is provided and made by harvesting peat moss having a degree of decomposition of H-1 value as measured by the Modified Von Post Scale, individualizing the harvested peat moss, drying the individualized peat moss and entraining the peat moss in a gas stream. The entrained peat moss is then condensed to form a low density peat moss containing board which is subsequently calendered for use in such products as dressings, diapers and sanitary napkins.Type: GrantFiled: August 29, 1985Date of Patent: June 30, 1987Assignee: Johnson & JohnsonInventors: Serge M. Cadieux, Martin Lemay
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Patent number: 4424247Abstract: A method of preparing fibrous hydrophilic fluff having increased absorbency is disclosed wherein an absorbent hydrophilic composite is mechanically disintegrated, either singly or in combination with a base fluffing material.Type: GrantFiled: November 9, 1981Date of Patent: January 3, 1984Assignee: The Dow Chemical CompanyInventor: Robert E. Erickson
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Patent number: 4368164Abstract: A method of dispersing glass fibers in a rubber solution comprises forming a rubber-bonded glass sheet and dissolving the rubberbond of the glass sheet in a rubber solution comprising rubber and a solvent compatible with that used to form the rubber-bonded glass sheet.Type: GrantFiled: October 29, 1981Date of Patent: January 11, 1983Assignee: Owens-Corning Fiberglas CorporationInventor: Clarence W. Charon
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Patent number: RE35984Abstract: A process for producing fiberglass reinforced molded articles of superior surface quality involves preparation of a mat of glass fiber comprised of a majority of fibers having a diameter of less than one micron and a minority of fibers having a diameter greater than one micron. A sizing is applied to the fibers. The sizing includes a coupling agent preselected to be compatible with the moldable material, e.g. nylon. The glass fiber mat is comminuted into pieces shaped and dimensioned for combination with the moldable material to form a composite having a range of to 50% of glass fiber by weight. The composite is then molded by a conventional process to yield a fiberglass reinforced article with superior surface quality.Type: GrantFiled: November 1, 1994Date of Patent: December 8, 1998Assignee: Johns Manville International, Inc.Inventors: James A. Fadell, Stephen E. Gross