Abstract: A compacted particulate polymer additive composition in a dry granular form formed from a substantially uniform mixture of the following components: (a) at least one particulate sterically-hindered phenolic compound, and (b) one or more particulate polymer additives other than a sterically-hindered phenolic compound; wherein the particles of said composition are held together in compacted dry granular form exclusively or substantially exclusively by contact with dried surfaces of in situ desolvated particles from particles of one or more at least partially solvated components of (a), and optionally by contact with dried surfaces of in situ desolvated particles from particles of one or more at least partially solvated components of (b). Compositions of this type except that there is no component (b) are also described.

Abstract: Sterically hindered phenol antioxidant additive granules are formed from a paste comprising an organic processing agent comprising a friability reduction agent. The friability reduction agent preferably is an alcohol, more preferably an alkanol having up to about 8 carbon atoms, most preferably methanol, ethanol, and/or isopranol. After drying, the granules consist essentially of the sterically hindered phenol antioxidant additive system. The granules have a balanced hardness that provides sufficient abrasion resistance while permitting ready dispersion into a polymer host.

Abstract: A method for manufacturing plastic-substitute goods by using natural materials is disclosed. Agricultural byproducts and wood byproducts such as rice husks, rice plant stems, corn plant stems, bean plant stems, wheat plant stems, saw dust and the like and the washed and dried sludge produced from the alcoholic factory are crushed into a particular size, then the crushed particles are mixed with natural adhesives (such as corn starch, potato starch and the like), and are coated with melamine resin or urea resins, and then a molding is carried out by applying a pressure in a molding machine, thereby manufacturing the plastic-substitute goods. The raw materials of the present invention are readily available from the rural areas, and the molding is carried out at a temperature of 100-300 degrees C.

Abstract: A method of making a low friction bearing for use when immersed in a liquid particularly water is provided comprising a synthetic resin composition which includes powders of a rice bran ceramic, carbon rice bran ceramic or both which are uniformly dispersed in a synthetic resin. The weight ratio between the RBC or CRBC powders and the synthetic resin is 30:90 to 70:10.

Abstract: A method and a production plant for production of sheets with substantially stiff structure of paper material comprise the steps of paper grinding to obtain paper flakes, spreading the flakes to obtain a carpet of flakes, sprinkling the carpet with gluing liquid, accomplishing a first compacting of the flakes and accomplishing a second compacting of the carpet during which is executed a simultaneous forming to obtain a sheet with a plurality of stiffening dishes.

Abstract: A method of manufacturing a component in which a cellulosic material is mixed with a plastic material to form a cellulosic reinforced plastic composite. The cellulosic reinforced plastic composite is then formed into irregular shaped granules, such as by grinding. The granules are then molded into the component.

Abstract: A method for the preparation of pigment granules includes mixing at least one pigment selected from the group consisting of iron oxide and chromium oxides with 1-25 wt. % water to form a damp powder. The damp powder is then pressure extruded through at least one die to form granules. The granules are then dried so that the final water content of the granules is less than about 1%, crumble and sieved to form the final product.

Abstract: A method of producing molded wood flake or strand three-dimensionally curved products using draft angles of 10 degrees or larger with little or no blistering or wood flake springback from over densification. A loosely felted mat of wood flakes is placed between top and bottom molds which slidably engage one another at pinch points to pinch and sometimes remove excess flashing/pinch trim.

Abstract: Uniformly sized granules are formed using the present extruder and granulation process. The extruder contains a spiral worm screw for guiding a granulation material to an apertured plate. The spiral worm screw is rotated within a chamber and is formed from a guiding slant which terminates at a blunt edge near the apertured plate. The blunt edge rubs the granulation material against the apertured plate which softens the material foming a semi-solid material. The semi-solid material is then gently pushed through the apertured plate using just the required pressure. The granules are formed when the semi-solid material hardens after exiting the apertured plate.

Abstract: An apparatus for fabricating small compacts of formulations of a drug candidate, and a method for determining if a drug candidate, alone or in a formula mix, is suitable for dry granulation by a roller compactor based on physical measurements generated in part from such small compact.

Abstract: A method and system for manufacturing a consolidated cellulosic article having first and second surfaces of a desired contour, a uniform density and variable caliper and basis weight are disclosed. The method and system employ a primary press having first and second similarly contoured platens to consolidate a mat of cellulosic material and a binding agent to a softboard having first level of density with first and second opposed sides of similar contour. A removal tool is then employed to remove cellulosic material from one or both of the first and second sides in a planar fashion. The resulting mat is then compressed a second time by a secondary press having first and second platens corresponding in shape to a higher density level while maintaining a substantially uniform caliper and basis weight.

Abstract: Particle fiber agglomerates comprise fibers having the structure of individual fibers, fiber bundles, fiber tufts or mixtures thereof with firmly adhering particles.

Abstract: In a method of manufacturing a friction member used for a vibration wave driving apparatus including a vibration member, a contact member which is brought into frictional contact with the vibration member and relatively moved by vibrations produced in the vibration member, and the friction member formed on one of friction portions of the vibration member and contact member, a molded member is formed by compression molding of a plastic powder and an additive, a sintered member is formed by sintering the molded member, a sheet is formed by cutting the sintered member in the form of a sheet, and a modified layer formed by cutting is removed from the friction surface of the sheet.

Abstract: A method for manufacturing a combustion resistant and water resistant large container is disclosed. A starch or cereal powders are mixed with water at a certain ratio, and the mixture is heated to a certain temperature so as to form a glue. A drying is carried out, a powderizing is carried out, and then it is mixed with powders of a natural resin (rosin). Then this mixture is mixed with water, and then, it is fabricated by using a fabricator.

Abstract: Decorative surface material having a decorative pattern in which a combination of domains of varying sizes and colors are defined by shading variations at the interfaces of adjoining domains, the decorative pattern being provided by a process in which a flowable thermosettable molding formulation having orientable particles mixed therein is divided into fragments which are mixed together, the mixture is fed into a hot mold and pressure is applied to form the solid surface material.

Abstract: A process for forming particulate materials and binders into articles that are reusable after comminution, wherein the particulate materials are treated with a binder composition containing. A) one or more copolymers containing one or more comonomer units selected from the group consisting of vinyl esters of branched or unbranched alkyl carboxylic acids of 1 to 18 carbon atoms, acrylic or methacrylic esters of branched or unbranched alcohols of 1 to 15 carbon atoms, dienes, olefins, vinyl aromatics and vinyl halides, and further containing 4 to 60% by weight, based on the total weight of the copolymer, of one or more comonomer units containing polar groups, and B) one or more fillers having a polar surface capable of interaction with the polar groups of copolymer A), and formed into articles and consolidated, and, if appropriate, the formed article obtained thereby is comminuted for recycling and the material obtained thereby is reused for forming new articles.

Abstract: A method to produce an electrically conductive floor covering made of first particles of a polymer material which are surrounded with electrically conductive second particles and compressed in the intermediate space between the top and bottom sides of the floor covering, with the floor covering having at least one cut surface and the electrically conductive second particles forming conductive paths which connect the upper side and the lower side of the floor covering in an electrically conductive way, in which the first particles comprise at least one granulated elastomer material and form a matrix, in which the second particles form electric conductive paths along the particle boundaries of the first particles.

Abstract: Used and manufacturing scrap asphalt shingle material is processed into a relatively coarse material comprising pieces or flakes of a maximum predetermined size. The flakes are finish processed into a composite board product in a method that includes (i) mixing the flakes with a relatively high percentage content of solvent suffused fiber, (ii) grinding and heating the flakes and fiber to form a homogenous semi-liquid mixture, (iii) extruding and conveying the homogenous mixture to a board forming station, and (iv) compressing the mixture into the composite board product.

Abstract: Two types of synthetic resin are used with fibers (2) made from a wide range of bamboo canes from undried to dried. An appropriate amount of special thread (4) comprising a core thread (5) having a high melting point and a core-thread covering skin (6) having a low melting point are added to the fibers and kneaded together. When molding the kneaded material, it is heated to the temperature at which the skin starts to melt and pressed. Then the skin works as a binder that binds the fibers and the core thread. The core thread supplements the strength and the flexibility of the bamboo fiber board.

Abstract: A reinforced continuous molded article which is equally reinforced in all aspects is suitable for molding into automobile exterior trim. The article comprises at least one thermoplastic, having essentially homogeneously mixed therein about 2% to about 15% by volume reinforcing particles having one or more layers of 0.7 nm-1.2 nm thick platelets, wherein more than about 50% of the reinforcing particles are less than about 20 layers thick. A method of producing reinforced articles comprising these reinforcing particles is also disclosed. Optionally, such articles may have embossed surfaces or may have a decorative film laminated thereto.

Abstract: A method of manufacturing disposable tableware products is taught using a degradable composite material including the following components by weight in parts: a plant fiber, 60-90 parts; a urea-formaldehyde resin, 10-35 parts; a melamine resin, 3-10 parts; and a food coloring agent, 1-10 parts; wherein the molecular weight of said urea-formaldehyde resin is 300-600, including: (1) pulverizing the plant fiber into 60 mesh or over and thoroughly mixing the plant fiber with the urea-formaldehyde resin and the melamine resin proportionately to form a mixture of the degradable composite material; (2) feeding the mixture of the degradable composite material into a concave molding mould positioned in an operating platform of a hydraulic press wherein the press is capable of moving in an upward direction in a fixed quantity and position; maintaining the temperature of the mould at 125-190° C.

Abstract: A method of manufacturing sheets, films, and articles of manufacture from a corn zein resin. A wet corn zein resin is formed including corn zein and a fatty acid, and the wet zein resin is cold rolled into sheets. The sheets are dried, and the dried zein resin is processed to form sheets, films, and/or articles of manufacture.

Abstract: A method of preparing wood and plastic to produce a composite material.

Abstract: FIGS. 25 and 26 show in sequence a 270° bending of a tile predisposed on a bottom surface thereof in which surface a straight groove has been made at a position where a bend is to be performed. FIG. 5 is a detailed illustration showing the groove after having been filled following bending. In the illustrated example, the bend of the tile is obtained, after making the groove in the opposite surface to the upper surface, by subjecting the tile to overall or localized heating as it is resting on a support made of refractory material which support has two surfaces which are reciprocally perpendicular and inclined with respect to a vertical, at a suitable angle for the tile to be stable thanks to a part thereof resting on the surface, and a projecting part of the tile to be able, when softened, to fall by gravity until it reaches and rests perfectly on the other surface 10″ of the support.

Abstract: According to the invention, a synthetic resin composition having a desirable a low coefficient of friction when submersed in a liquid is provided. In addition, a method of making a low friction bearing for use under liquid is provided as well as a low friction bearing or use underwater.

Abstract: A method and apparatus (20) for scarfing a fibrous web (22) can include a scarfing housing (24) which has been provided with a web entrance portion (26), a web exit portion (28), a discharge conduit (30), and an air flow inlet (32, 54). A rotatable scarfing roll (34) can be located in the scarfing housing (24), and in a particular feature, the discharge conduit (30) can be configured with a distinctive conduit angle (36).

Abstract: A method of making expanded graphite. The method comprises grinding flexible graphite foil, preferably recycled material, to a small particle size, wetting the graphite foil with a water solution, thermally shocking the particles to expand them, mixing the expanded graphite with a thermoset phenolic resin, heating the mixture under pressure to form a solid sheet and then heat treating the solid sheet.

Abstract: A method of compacting aerogels into larger aerogel particles is disclosed. The method provides for molding small aerogel particles into larger aerogel particles and selecting a desired granular range of the molded aerogel particles. Additives, fillers, and binders may be added to the aerogel particles to achieve specific desired properties of the molded aerogel particles.

Abstract: Methods for making ceramic aggregate particles comprising forming a plurality of ceramic aggregate precursor particles from a composition by forcing the composition through at least one orifice in a substrate, at least partially curing the ceramic aggregate precursor particles, and heating the ceramic aggregate precursor particles to provide ceramic aggregate particles wherein solid particulates are bonded together by ceramic binder.

Abstract: A decomposable product fabrication method includes the steps of a) preparing a plant powder obtained by crushing plant fibers and a viscous fluid additive containing a bonding agent, (b) mixing the prepared materials into a viscous mixture, c) drying the viscous mixture by baking, d) using a compression molding machine to mold the viscous mixture into a green ware and discharging steamy air out of the mold during compression molding, e) covering the green ware with a layer of waterproof coating, and f) baking the semi-finished product thus obtained from step e) to a dry status, so as to obtain a finished product after cooling.

Abstract: Methods for making high wet performance webs. A polymeric anionic reactive compound is applied heterogenously to a cellulosic fibrous web followed by curing of the compound to crosslink the cellulose fibers. The resulting tissue has high wet resiliency, high wet strength, and a high wet:dry tensile strength ratio.

Abstract: The invention provides pellets of a saponified ethylene-vinyl acetate copolymer which are excellent in feedability, cause little fluctuation of extruder torque or discharge during molding, and yield shaped articles with high dimensional accuracy such as the high accuracy of form and thickness. The pellets of the invention are such that the differential curve representing the magnitude of change in the cumulative pore volume curve generated by measuring the fractional volume of surface pores by the mercury intrusion method has no peak within the pore diameter range of 1×102˜1×104 Å.

Abstract: A composition for substrate materials according to the present invention includes 70-95 wt. % of inorganic powder and 5-30 wt. % of thermosetting resin composition and is in a finely crushed condition. The composition for substrate materials is prepared, for example, by crushing into fine pieces and mixing the inorganic powder and the thermosetting resin composition. A heat conductive substrate is provided with an insulator body formed by heating and pressurizing said composition for substrate materials and a wiring pattern is provided in such a condition that it is exposed on the surface of the insulator body. A process for manufacturing the heat conductive substrate comprises forming said composition for substrate materials into the insulator body by casting the above mentioned composition for substrate materials into a metal mold to be heated and pressurized so that said thermosetting resin is cured.

Abstract: The invention provides a method of producing styrenic resin granulates including dry-compression-molding a powder of styrenic resin having a syndiotactic configuration at a compression pressure of 1-20 t/cm and at a molding temperature falling within the range of the glass transition temperature of the powder of styrenic resin to the melting point thereof, inclusive; and crushing the resultant molded product. High-quality styrenic polymer granulates can be produced in an industrially advantageous manner by means of a large-scale apparatus for producing styrenic polymer having a syndiotactic configuration.

Abstract: An unvulcanized raw rubber is provided, to which magnetic ferrite powder is added. A resulting mixture composed of the unvulcanized raw rubber and magnetic ferrite powder is passed through a rolling machine or an extruding machine such that the mixture is formed into a sheet blank that contains the magnetic ferrite powder aligned regularly in a particular orientation. Alternatively, the resulting mixture may be first passed through an extruding machine and then through a rolling machine. The sheet blank is then stamped across a planar direction such that a ring-like sheet is formed. The ring-like sheet, along with a supplemental ring, is placed inside a metal mold, where the ring-like sheet and supplemental ring are compressed in an axial direction, while applying heat thereto, so that the ring-like sheet is vulcanized and joined to the supplemental ring. Finally, the vulcanized ring-like sheet is magnetized so that S poles and N poles appear alternately around its circumference.

Abstract: Wood particleboard is produced by a process wherein wood particles, optionally comminuted, are treated with a crosslinkable thermoplastic binder comprising A), a copolymer of one or more comonomer units selected from vinyl esters of optionally branched C1-18 alkylcarboxylic acids (meth)acrylic esters of optionally branched C1-15 alcohols, dienes, olefins, vinylaromatics and vinyl halides, and from 0.1 to 50% by weight, of one or more units comprising carboxyl, hydroxy or NH groups, and B), a compound having at least two reactive groups which can react with carboxyl, hydroxy or NH groups, and selected from epoxy, N-methylol, isocyanate and ethylene carbonate groups.

Abstract: A method of wet granulation of fertilizer and other materials into granules. The method involves formation of the granule directly on the pan from the feedstock without intermediate steps or the use of seed materials. The result is a product having a completely uniform cross section. The feedstock is initially in the size distribution of −150 mesh with 90% or greater in the size range of 200 mesh. Moisture is maintained to facilitate a steady process without cycling. The method has the advantage of allowing granulation of materials either known to be hazardous or inherently difficult to granulate in a safe and expedient manner. The process permits the formation of multiple feedstock granules. The initial feedstock may be augmented with a different feedstock in a second pan having a different composition and size from the initial feedstock.

Abstract: The present invention describes a process of using agricultural biomass to make particle or fiberboards. The preferred biomass is selected with high cellulose and hemicellulose concentration and low silica content. The process utilizes short refining time and low steam pressure.

Abstract: Method of production of molded wood strand three-dimensionally curved articles of manufacture using at least one hole punch comprised of a base and a funnel shaped hole-defining portion having a funnel angle of 20 degrees or greater to vertical for producing molded holes at angles of 20 degrees or greater to vertical, to facilitate insertion of items such as a T nut within the molded hole in an assembly-line like fashion.

Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.

Abstract: A granulator comprising a perforate screen located within a housing, a roller having a curved convex outer surface wherein the roller is pivotable relative to the screen so that in operation plastic material is able to be forced through the perforate screen by the roller surface so the roller pivots. The granulator is useful for wet and dry granulation.

Abstract: Methods of randomly dispersing chopped carbon fiber and consolidating the materials together to make a fiber reinforcement mat are disclosed. The term “Z-mat” is used to describe the claimed random fiber mat in which the chopped fibers are not preferentially oriented in either the x or y direction in the in-plane directions of the mat. The stiffness in the Z-mat is substantially independent of the test direction in the plane of the mat. The Z-mat offers the distinct advantages of higher stiffness and lighter weight.

Abstract: A method is provided for making ligneous material boards into an endless board strand with a continuously operating press. The press includes two flexible endless steel belts which take the press material between them and carry it through the press. The steel belts thrust with friction-reducing elements against heated press plates of the press table and press ram and a cooling system that follows. The cooling system is configured as a double-belt holding apparatus with an applicable holding pressure up to a maximum of 0 to 0.05 N/mm2. A diagonal sawing apparatus, which is disposed directly behind the continuously operating press and ahead of the cooling system, divides the board strand into single boards. Several rows of coolant spray nozzles disposed on the backs of the holding belts making contact with the single boards.

Abstract: The present invention provides a method for the preparation of pigment granules that are readily dispersible, robust, and have a reduced liability to dusting, preferably without the use of substantial quantities of binder, if any at all. The method comprises mixing at least one pigment selected from the group consisting of iron oxides, chromium oxides, cobalt blues, mixed metal oxides, carbon blacks and titanium oxides, with water to form a mixture having a dough-like consistency. The mixture is then extruded through at least one die to form extruded granules, thereby also compacting the mixture, which increases the strength of the granules. The extruded granules are then dried so that the final water content of the granules is less than substantially 5%.

Abstract: The present invention provides a method of preparing a cellulose solution suitable for extrusion as a seamless tubular film by providing a pulp of substantially open-ended fibrillated softwood fibers having a mean fiber length less than 2.0 mm and then dissolving the pulp in a suitable solvent to produce the cellulose solution. In addition, the present invention provides a method of preparing a cellulose food casing from a cellulose solution of the present invention.

Abstract: An apparatus for fiberizing bales of pulp into substantially dry fibers and fiber aggregates. One embodiment includes: a bale support member for supporting a bale of pulp, the bale support member defining two openings; two rotatable fiberizing assemblies having disrupting elements protruding through the openings an adjustable distance above the bale support member to contact a surface layer of the bale of pulp, the surface layer having a dimension parallel to the longitudinal axis of the fiberizing assembly, a transportation assembly for moving the bale of pulp back and forth along the bale support member and over the openings so that the disrupting elements contact a surface layer in the bale, an adjustable reciprocating assembly permitting adjustment of the frequency by which the transportation assembly moves back and forth over the opening.

Abstract: A pair of compression rollers 38a and 38b parallel with each other are provided and powder grains are supplied to a powder grain introduction/compression part 50 formed between the rollers 38a and 38b and, thereby, compression moldings of the powder grains are formed. A powder grain press/feed means 20 is provided in a front stage of the rollers 38a and 38b. The press/feed means 20 has a deaerating barrel 24 and previously presses the powder grains supplied between the rollers 38a and 38b. In side surfaces of the rollers 38a and 38b, side seals 37 are arranged with clearances 72 maintained from the rollers 38a and 38b. During pressing the powder moldings, the powder grains enter into the clearances so that closer layers are formed between the side surfaces of the compression rollers 38a and 38b and the side seals 37, thereby sealing the powder grain introduction/compression part 50.

Abstract: A process and an apparatus for the production of paper products, such as “cat litter” or paper fuel, comprising reducing paper to a particulate form by shredding and grinding, conveying the particles of paper from a hopper as a layer on a first conveyor firstly beneath a leveling and compacting roller and thereafter beneath a set of water sprayers, before discharging from the conveyor onto a second conveyor with the assistance of a rearwardly baffle plate to invert the layer during transfer. The inverted layer on the second conveyor passes to a third conveyor belt which moves through a ring with has the effect of wrapping the belt over itself and around the mix to form a tunnel enveloping and compacting the mix to form an extrusion. The paper product as extruded is cut into pellets before subjecting the pellets to dehydration. In the case of paper product to be used as paper fuel, the paper is mixed with coal dust.

Abstract: The present invention relates to a system for managing the heat from a heat source like an electronic component. More particularly, the present invention relates to a system effective for dissipating the heat generated by an electronic component using a heat sink formed from a compressed, comminuted particles of resin-impregnated flexible graphite mat or sheet.

Abstract: A method and apparatus for making pellets of wood meal compound according to the present invention is constructed in such a manner that synthetic resin material and wood meal material are supplied into a hopper (3) in a most upstream position, and kneaded in a long kneading section (6) having no side feeder (2), thereby to obtain pellets from mixed material having more uniform properties than in the prior art.