Projecting Particles In A Moving Gas Stream Patents (Class 264/121)
  • Patent number: 4247362
    Abstract: Wet-laid sheets of softwood high yield fibers in combination with hardwood high yield fibers. The sheets, which are strong enough to be handled by commercial equipment, are formed on conventional papermaking machines using a furnish comprising a major proportion of softwood high yield fibers in admixture with a minor proportion of hardwood high yield fibers. The hardwood high yield fibers are specially prepared by a procedure comprising treating hardwood with relatively high levels of chemicals under relative stringent conditions and defibrating the treated hardwood with relatively high levels of power input. Airfelts made from these sheets exhibit low wet densities. Processes for making the sheets and the airfelts are also provided.
    Type: Grant
    Filed: May 21, 1979
    Date of Patent: January 27, 1981
    Assignee: The Buckeye Cellulose Corporation
    Inventor: James C. Williams
  • Patent number: 4237591
    Abstract: A sanitary napkin is provided containing a perfume composition and means for inhibiting migration of components of the perfume composition. Means comprise providing within the napkin at least one elongated narrow strip element. The strip element carries the perfume composition and extends generally longitudinally within the napkin. Preferably, the strip element is a cellulosic string.
    Type: Grant
    Filed: February 5, 1979
    Date of Patent: December 9, 1980
    Assignee: Personal Products Company
    Inventor: James A. Ginocchio
  • Patent number: 4233368
    Abstract: A fiber-reinforced cementitious sheet is formed by first co-mixing in an air current reinforcing fibers such as glass fibers, and cementitious mineral materials in finely particulate form such as calcium sulfate hemihydrate, both in substantially dry form, depositing the mixture on a moving foraminous surface by means of the air current to form a sheet, applying water as by spraying in at least an amount which is stoichiometrically sufficient to hydrate the calcium sulfate hemihydrate to the dihydrate form and to provide the necessary degree of plasticity to the mixture, densifying the sheet by compression, and setting and drying the sheet. A pair of sheets may be utilized as face sheets and, prior to setting, combined with a core formed of for example a calcium sulfate hemihydrate slurry, and the sheets and core then set and dried to form a paper-free gypsum board having excellent strength, surface hardness, and fire-resistant properties.
    Type: Grant
    Filed: June 5, 1978
    Date of Patent: November 11, 1980
    Assignee: United States Gypsum Company
    Inventors: Donald O. Baehr, David G. Izard
  • Patent number: 4229397
    Abstract: A method for forming a uniformly mixed fibrous mat which comprises feeding a continuous high tensile modulus reinforcing fibrous material and a pre-cut thermoplastic fibrous material with a lower melting point or softening point than the temperature at which the reinforcing fibrous material melts or is damaged to a rotating rotor which is provided with projections to thereby cut the continuous fibrous material and pluck the pre-cut fibrous material, dispersing the thus treated fibrous materials into an air flow to mix the same and thereafter collecting the resulting mixed materials on a net to yield the mat. The product can thereafter optionally be compressed under heat to melt only the thermoplastic fibrous material to thereby consolidate the mat.
    Type: Grant
    Filed: December 12, 1977
    Date of Patent: October 21, 1980
    Assignees: Agency of Industrial Science & Technology, Toho Beslon Co., Ltd.
    Inventors: Kenji Fukuta, Ryuzo Ono-Oka, Masatoshi Yoshida, Kazuhisa Saito, Hiroyuki Kosuda
  • Patent number: 4221752
    Abstract: A sand molded plant receptacle, specifically a flowerpot, made of a non-wetting resin-bonded sand characterized by smooth inside and outside surfaces, a density of about 100 lbs. per cu. ft., a permeability of about 60 to 160, and by being impervious to water and pervious to air. A method of making a sand molded flowerpot which comprises blowing resin-coated sand under pressure into a closed, heated mold.
    Type: Grant
    Filed: March 3, 1977
    Date of Patent: September 9, 1980
    Assignee: Shells, Inc.
    Inventor: James W. Bray
  • Patent number: 4217169
    Abstract: A distinguishing feature of the method lies in that the moist fibrous raw material is constituted by a suspension of a fibrous material with a fibre concentration of 5-30 wt. %; said suspension is heated before dispersion to 102.degree.-145.degree. under a pressure of 1.1-4.0 atm abs and fed in the form of a stream into a moulding chamber where pressure in the stream is sharply reduced to 0.8-1.0 atm abs in the course of 10.sup.-1 -10.sup.-3 seconds.
    Type: Grant
    Filed: November 1, 1978
    Date of Patent: August 12, 1980
    Inventors: Sergei V. Baburin, Vladimir A. Gorbushin, Alexandr P. Muraviev, Valery N. Nepein, Mikhail V. Frolov, Sergei A. Aizenberg, Evgeny H. Golovko, Alexandr F. Kamenev, Igor A. Sergeev
  • Patent number: 4216265
    Abstract: In a process for aftertreating thermally presintered polymers of tetrafluoroethylene the optionally comminuted powders are subjected, at temperatures below +80.degree. C., to the action of a gas jet mill. Preferred starting materials are tetrafluoroethylene polymers containing a small proportion of a modifying monomer. By the aftertreatment the bulk density and the flow index of the powders are considerably improved without a noticeable disintegration taking place. The aftertreated powders are used in the first place for the manufacture of shaped articles in extrusion devices with automatic feeding means.
    Type: Grant
    Filed: September 27, 1978
    Date of Patent: August 5, 1980
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Reinhard A. Sulzbach
  • Patent number: 4202852
    Abstract: A process for coloring nonwoven webs of fibrous material, particularly air-layed webs, in which solid, water insoluble particulate pigments are introduced and intermixed with the fibers of the web to provide the coloring thereof. An initial formed web of fibrous material has a suspension of insoluble pigment in a liquid applied thereto, is fiberized, and is reformed into a web and bonded with a binding liquid. Alternatively, the pigment may be mixed with the separated fibers after the fibrous material is fiberized and before reforming.
    Type: Grant
    Filed: October 13, 1978
    Date of Patent: May 13, 1980
    Assignee: American Can Company
    Inventors: Walter L. Pauls, Fredric N. Miller
  • Patent number: 4197267
    Abstract: A web is formed from particulate material, for example, wood fibers, by depositing the fibers on a conveyor surface in a distribution chamber. The particulate material is introduced into the distribution chamber at its top by a carrier air stream which is caused to oscillate across the surface by impulses from separate control blow boxes on the opposite sides of the stream. The particulate material is thoroughly dispersed in the air stream by passage through a transition zone where the carrier air stream is deflected into a zigzag path and its flow velocity is reduced. The effect of static electricity on the particles in the carrier stream is reduced by lining the transition zone with nonconductive material and providing ionizing devices in the blow boxes for the air flow passing through the control boxes, or in the chamber adjacent the boxes.
    Type: Grant
    Filed: March 9, 1978
    Date of Patent: April 8, 1980
    Assignee: Aktiebolaget Svenska Flaktfabriken
    Inventor: Lennart Gustavsson
  • Patent number: 4191726
    Abstract: A process of manufacturing molded parts using a mold with relatively movable parts enclosing a mold cavity which is fed with plasticizable material, comprises directing grains of the plasticizable material into a vertically elongated vestibule having a lower end connected to the feed of the mold cavity and directing hot gases into the lower end of the vestibule and upwardly through the plasticizable material therein to make the material weldable and, thereafter, directing the weldable material into the cavity under pressure. The device for carrying out the process includes a feed conduit which is connected into the cavity which is disposed below a vertically elongated vestibule which has a closed top and a bottom opening into the conduit.
    Type: Grant
    Filed: March 17, 1978
    Date of Patent: March 4, 1980
    Assignee: Gebrueder Buehler AG
    Inventors: Bruno Stillhard, Hans Naf
  • Patent number: 4174417
    Abstract: Webs are formed by mixing chemically modified cellulose fibers in a carrier and dewatering to form a mixture of gel-like consistency having a minimum of external water wherein the fibers have not lost their individual structures. This mixture is sprayed or injected into a gas stream of volume and velocity such that the individual fibers are separated. These fibers are collected into highly-absorbent webs having varying structures. Due to the rapid separation of fibers and subsequent drying, reduced interfiber hydrogen bonding takes place resulting in good tactile properties such as softness and drape. By controlling the direction and velocity of the fibers, webs can be produced having structures ranging from very dense mats to loose, fluffy batt-like products. The webs of the invention possess high absorbency, good wicking, and strength sufficient for handling. They may be used as components for wipers, surgical sponges, and personal care products such as sanitary napkins, tampons, and disposable diapers.
    Type: Grant
    Filed: December 19, 1977
    Date of Patent: November 13, 1979
    Assignee: Kimberly-Clark Corporation
    Inventor: Theodore B. Rydell
  • Patent number: 4168959
    Abstract: In the manufacture of glass fibrous products wherein gaseous streams of fibers are directed through conduits from a generally horizontal direction downwardly in a generally vertical direction towards a moving collection surface, the improvement wherein forming tubes are telescopically associated with downwardly sloping portions of the conduits and supported so that the forming tubes may be positioned at various distances above the collection surface and at various angular orientations relative to the moving collection surface. Also, the shaping of the forming tubes allows additional gaseous streams of fibers to be produced. By selectively manipulating the height and orientation of the forming tubes, the ability to produce a uniform deposition of material onto the moving collection surface is greatly improved. A method and apparatus for the application of binder is also disclosed.
    Type: Grant
    Filed: October 17, 1977
    Date of Patent: September 25, 1979
    Assignee: Johns-Manville Corporation
    Inventor: Romain E. Loeffler
  • Patent number: 4169003
    Abstract: A novel battery separator for a flat-pack or planar battery is disclosed wherein a nonwoven fabric is disposed on and across a plastic frame or grid, the outer edges of the fabric being disposed on said plastic frame are of extremely low fiber density and being oriented predominantly in a direction normal to each side of the frames so as to facilitate the more complete thermal pressurized bonding of a stack of separators and similarly electrodes by a sealing of the outer edges of the respective plastic frames. A more complete seal is thus formed insuring against the leaking or escaping of the liquid electrolyte contained therein.
    Type: Grant
    Filed: November 17, 1977
    Date of Patent: September 25, 1979
    Assignee: The Kendall Company
    Inventors: Phoenix N. Dangel, Preston F. Marshall
  • Patent number: 4167404
    Abstract: A method and apparatus for collecting fibrous material, particularly small diameter glass fibers, i.e. within the range of 0.05 to 2.60 microns, from a gaseous medium in an efficient, environmentally sound manner is disclosed herein. The apparatus includes a collection chamber which partially encloses a rotating drum having a perforated peripheral surface and having a fine mesh collection screen superimposed thereover. The drum is positioned in such a manner that the screen intercepts a gaseous stream of fibers, e.g. glass microfibers. A suction force established interiorly of the peripheral surface of the drum draws the gaseous stream through the collection screen in order to thereby continuously collect a layer of fibers upon a portion of the rotating screen. The layer of fibers is removed from the drum and wound on a mandrel at a point outside the collection chamber. In a preferred embodiment of the present invention the drum surface is cleaned of any residual fibers.
    Type: Grant
    Filed: July 3, 1978
    Date of Patent: September 11, 1979
    Assignee: Johns-Manville Corporation
    Inventors: Romain E. Loeffler, Samuel R. Genson, Jack L. Brunk
  • Patent number: 4165352
    Abstract: The disclosure relates to the production of multi-ply battery separators utilizing mats of melt-blown, randomly laid, self-bonded thermoplastic resin fibers. The process involves the production of at least three separate plies of self-bonded, melt-blown thermoplastic fibers, which are joined in the absence of separate adhesive materials to form a cohesive, multi-ply material. The multi-ply material comprises an internal structure having fiber size, porosity and other characteristics particularly suitable for use in lead-acid battery separator application. The outer plies are formed to have characteristics more suitable for strength and abrasion resistance. In the process of the invention, the several plies are separately formed by melt-blowing techniques, in themselves known, and the several plies are joined in the presence of heat and/or heat and pressure, forming a multi-ply structure entirely free of external adhesive material.
    Type: Grant
    Filed: December 21, 1977
    Date of Patent: August 21, 1979
    Assignee: James River Corp.
    Inventor: Roy G. Volkman
  • Patent number: 4164532
    Abstract: A process and an apparatus for substantially uniformly distributing glass fibers onto a forming bed. The apparatus is mounted above the bed for movement relative thereto along the length of the bed and is receptive of glass fibers for chopping same into desired lengths. A hood structure is downstream of the chopping and comprises three chambers. A first chamber defining a receiving zone in the process receives the chopped glass fibers which are dropped into the hood and a second chamber defining a dispersing zone is in communication with the first chamber and downstream thereof and disperses the glass fibers received from the first chamber to effect a random uniform matrix thereof along the width of the bed. The dispersion is carried out by a turbulence that is created within the chamber. The third chamber defining a distributing zone is disposed downstream of the second chamber and has an adjustable length elongated outlet aperture which extends across a desired width of the bed.
    Type: Grant
    Filed: June 19, 1978
    Date of Patent: August 14, 1979
    Assignee: Maso-Therm Corporation
    Inventor: Matthew R. Piazza
  • Patent number: 4164534
    Abstract: Short filaments, or strands near filaments, of, for example, glass are introduced into a vessel such as a cyclone in which whirls around a gas such as air, resulting in entanglement of the filaments into ball-like lumps. Preferably the whirling of the gas and the introduction of the filaments into the vessel are made such that the fiber lumps are discharged downwards from the vessel while the gas is discharged upwards. The product is useful as a stuffing for heat- and/or sound insulation.
    Type: Grant
    Filed: March 13, 1978
    Date of Patent: August 14, 1979
    Assignee: Central Glass Company, Limited
    Inventor: Kiyoshi Ogino
  • Patent number: 4155790
    Abstract: This invention constitutes an improvement upon the existing practice of manufacturing reinforced automotive heater hose and the like in a continuous operation which comprises continuously extruding an elastomeric tube, continuously applying to the outer surface of the tube an appropriate reinforcing layer of textile yarns or the like, continuously extruding over the reinforcing layer an elastomeric covering layer, and continuously curing the elastomeric components in an elongated chamber containing heat exchange elements the improvement residing in the provision of a method and means for elongating within certain limits the uncured or partially cured hose during the curing process whereby reduction of pressure and temperature within the extruding units and other advantages in production of reinforced automotive heater hose and the like may be realized.
    Type: Grant
    Filed: January 12, 1977
    Date of Patent: May 22, 1979
    Assignee: H. K. Porter Company, Inc.
    Inventor: Frederick M. Galloway
  • Patent number: 4155968
    Abstract: An improved method or process for the continuous manufacture of mats to be processed into composition boards is disclosed, the board-forming process being a dry process involving hot-pressing of the mats and curing of the binder. The mats comprise a fibrous or particulate material or materials, and a binder, the mats being dry. The mat material is laid onto a conveyor by formers or felters. In order to ensure that the resulting composition board has a uniform strength distribution and uniform specific gravity or density, a beta ray density measuring device measures successively the weight of air-borne material passing through a conduit or conduits to the forming apparatus, and the measured value is used to regulate the speed of the conveyor.
    Type: Grant
    Filed: July 20, 1977
    Date of Patent: May 22, 1979
    Assignee: Hokushin Gohan Kabushiki Kaisha
    Inventors: Teruo Yamamoto, Tutomu Shimabayashi, Yoichi Eumi, Fumikatsu Ishii, Miyoji Fujiki
  • Patent number: 4146564
    Abstract: A process for forming a mineral wool, resin-bound acoustical insulating fiberboard product is described, which includes steps for mixing mineral wool fibers and powdered thermosetting binder, the introduction of the mixture into an air stream, and the directing of the entrained mixture into a mat-forming zone formed by converging upper and lower forming wires, the exhausting of air through the wires to build up layers of fiber and binder thereon and the consolidation and heating of the layers to form a fiberboard product, the amounts of air exhausted through the forming wires being adjusted so that a resin-enriched layer of predominantly fine fibers is initially deposited on the upper forming wire. A preferred embodiment is disclosed wherein an open mesh glass fabric is positioned between the lower forming wire and the layer of fibers and resins being formed thereover, said fabric acting as a carrier for the board-forming mat.
    Type: Grant
    Filed: January 16, 1978
    Date of Patent: March 27, 1979
    Assignee: Armstrong Cork Company
    Inventors: John R. Garrick, Richard E. Kottmeyer
  • Patent number: 4141772
    Abstract: A continuous in-line method for forming an airlaid fibrous fluff web adjacent the uppermost and lowermost surfaces of a substantially planar internal reinforcing ply having substantially the same width as said fibrous web, said ply being substantially impervious to the passage of fibers from one surface thereof to the other, in a continuous fiber deposition zone is disclosed. In a preferred embodiment, a unique ply folding board is employed to permit continuous formation of an airfelt web having a reinforcing ply comprised of wet strength tissue paper located approximately mid-way between its uppermost and lowermost surfaces. Two adjacent vacuum chambers are preferably employed in the continuous forming zone to compensate for the increased airflow restriction encountered when forming the uppermost fibrous web portion over the reinforcing ply and the lowermost fibrous web position.
    Type: Grant
    Filed: June 27, 1977
    Date of Patent: February 27, 1979
    Assignee: The Procter & Gamble Company
    Inventor: Kenneth B. Buell
  • Patent number: 4140508
    Abstract: This invention relates to a method and apparatus for collecting strands formed from streams of molten material issuing from orifices in a feeder having a blower positioned to direct gas into contact with streams of molten material to attenuate the streams into filaments. A walled passageway is positioned for the passage therethrough of the gas from the blower and the filaments. The passageway is adapted with a plurality of apertures adapted for the passage of a gas therethrough. Means for collecting the filaments into a continuous strand is positioned for contact with the filaments passed through the walled passageway.
    Type: Grant
    Filed: October 25, 1977
    Date of Patent: February 20, 1979
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: Gregory A. Pelagio
  • Patent number: 4134948
    Abstract: A nonwoven, self-sustaining, absorbent fabric comprising a batt of randomly arranged, intermingled cellulosic fibers has a plurality of high loft, loosely compacted regions separated from each other by highly compressed regions. An adhesive material penetrates through the compressed regions to form bonded fiber networks extending completely through the batt, and said adhesive material only partially penetrates through said high loft regions whereby the fibers in the interiors of said high loft regions are unbonded by said adhesive so that said regions are highly absorbent. A method of manufacturing the above-described nonwoven fabric by moistening opposed surfaces of a loosely compacted, randomly oriented cellulosic fiber batt, embossing said moistened batt for providing a pattern in said surfaces, applying an adhesive to the patterned surfaces of the batt and setting said adhesive.
    Type: Grant
    Filed: April 16, 1975
    Date of Patent: January 16, 1979
    Assignee: Scott Paper Company
    Inventor: John H. Baker, Jr.
  • Patent number: 4129633
    Abstract: An improved process for making a gas diffusion electrode which comprises heating of the mixed electrode material prior to forming the electrode. Because of the stickiness or self adhesion characteristics of the electrode mixture, the invention includes special transport apparatus having a fluidized bed that uniformly disperses the sticky electrode material onto a conveyor belt for forming the electrode without subsequent heating.
    Type: Grant
    Filed: November 3, 1975
    Date of Patent: December 12, 1978
    Assignee: Gould Inc.
    Inventor: Royce E. Biddick
  • Patent number: 4129637
    Abstract: An apparatus for forming a mineral wool fiberboard product is described in copending application, Ser. No. 780,419, filed Mar. 23, 1977. This invention constitutes an improvement thereover in that an open porous thermoplastic netting is utilized as the laminating adhesive for bonding the open mesh glass fabric to the mineral wool fiberboard. The thermoplastic netting is fed into the forming chamber immediately over the open mesh glass fabric and beneath the layer of fibers and resins being formed thereover.
    Type: Grant
    Filed: June 8, 1977
    Date of Patent: December 12, 1978
    Assignee: Armstrong Cork Company
    Inventor: Wayne C. Kennedy
  • Patent number: 4128404
    Abstract: A method and apparatus for removing a resiliently compressible material from an air stream is the subject of the present invention. By utilizing a screw conveyor within a cyclone separator, the material is first separated and then removed. As a result of compaction, removal from the separator is facilitated and subsequent handling is made practical as a result of the increased density. The screw conveyor is provided with flights of increasing size to conform generally to the configuration of the cyclone separator. Baffle plates on the cyclone itself tend to scrape the material off the screw conveyor. The invention also contemplates passing the compacted material through an air lock and into a pneumatic conveying path. To this end, a multiple compartment air lock wheel is placed with its axis perpendicular to the axis of the screw conveyor for receiving material from the latter. Another feature of the invention is the use of novel screening means within the separator to filter the separated air stream.
    Type: Grant
    Filed: December 8, 1977
    Date of Patent: December 5, 1978
    Assignee: Pneumatic Force Feeder, Inc.
    Inventors: Dimitri S. Stamatiou, Lila D. Stamatiou
  • Patent number: 4117067
    Abstract: A liquid binder forming material is added to a preform mold, dispersed chopped glass fiber strand is allowed to free fall into the preform mold to build up a layer of chopped fibers wherein substantially all of the strand is horizontal but otherwise randomly oriented, and the layer of chopped strand is forced down into the resin until completely immersed therein. Preferably, thereafter, the preforms so produced are stacked into tubular magazines with separator sheets between the preforms in each magazine; and the magazines are transported first to a maturation room where the viscosity of the binder forming material is increased to above 20 million centipoise, and then to matched metal dies where the preforms are sequentially fed out of the magazine to between the dies which shape and cure the preforms.
    Type: Grant
    Filed: December 31, 1975
    Date of Patent: September 26, 1978
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: Kenneth F. Charter, John R. Miller, David W. Garrett
  • Patent number: 4117065
    Abstract: A method of forming a conductive carbon-plastic material having increased surface area and enhanced surface conductivity characteristics is described. A conductive carbon-plastic material is molded from a mixture containing particulate conductive carbon and plastic material. The surface of the resulting conductive carbon-plastic material is simultaneously abraded and embedded with carbon particles by the projection of a dry mixture of compacted carbon and metal particles against the surface by means of propulsion. This dry mixture of compacted carbon and metal particles is obtained by ball milling a mixture of specified amounts and sizes of carbon and metal particles. Zinc metal particles are preferred.
    Type: Grant
    Filed: May 2, 1977
    Date of Patent: September 26, 1978
    Assignee: Exxon Research & Engineering Co.
    Inventors: Hsue C. Tsien, Agustin F. Venero
  • Patent number: 4115490
    Abstract: A mixture of a fibrous material and a hot-setting binder is formed and subjected to the action of a high-frequency electromagnetic field. The mixture is subsequently cold molded and may then be hot molded. The alternating field slightly heats the binder thereby lowering its viscosity and, in addition, causes the moisture and the binder which are entrapped in the fibers of the fibrous material to be displaced towards the surfaces of the fibers. These effects lead to an improvement in the cold-adhesiveness of the mixture.
    Type: Grant
    Filed: December 12, 1975
    Date of Patent: September 19, 1978
    Assignee: Furnier- und Sperrholzwerk J. F. Werz Jr. KG Werzalit-Pressholzwerk Oberstenfeld
    Inventor: Edmund Munk
  • Patent number: 4113812
    Abstract: The description describes a process for forming a composite mat of directionally oriented lignocellulosic material in which elongated small pieces of the material are caused to descend individually as separate and discrete objects through an electric field orienting zone. A horizontal mat-support surface is moved immediately below the orienting zone to receive the descending pieces thereon with the elongated pieces overlapping each other to form a composite mat. An electric current is passed through the mat to produce a directional electric field immediately above the mat in which the electric field is directed in the direction of movement of the mat and parallel with the mat to exert forces on the elongated small pieces to cause the pieces to orient their long dimensions in the direction of the electric field as the pieces descend through the orienting zone in the formation of the composite mat.
    Type: Grant
    Filed: December 3, 1976
    Date of Patent: September 12, 1978
    Assignee: Washington State University Research Foundation
    Inventors: John W. Talbott, James D. Logan
  • Patent number: 4104348
    Abstract: The nonflowing molding materials are blown into the mold cavity which has a screen defining one surface of the article to be molded. The materials first fill up the remote areas of the cavity as the carrying air vents through the screen. As the cavity fills up to the feeding nozzle, a vent flap in the nozzle body opens up, allowing the carrying air to vent through the screened opening exposed by the flap until the mold is completely filled and the air is cut off.
    Type: Grant
    Filed: May 21, 1976
    Date of Patent: August 1, 1978
    Assignee: Werzalit-Pressholzwerk J.F. Werz Jr. KG
    Inventors: Edmund Munk, Herbert Haas, Gerd Weinberg
  • Patent number: 4102963
    Abstract: Resin treated lignocellulosic fibers are conveyed by a stream of air downwardly to a separator containing one or more doffing rolls, which rotate adjacent a perforated scroll assembly. At the side opposite the doffers the assembly is connected to a vacuum supply which draws dust and foreign particles out of the fibers as they fall downwardly through the separator and into a hopper located in the rear of a feeder assembly housing. From here the fibers are fed by endless belts or aprons to an expansion chamber formed in the rear of a condenser housing containing one above the other a pair of endless condensers or screens. The fibers cascade downwardly in the expansion chamber to a generally wedge-shaped air bridge formed at the inlet end of the space formed between the confronting runs of the condensers.
    Type: Grant
    Filed: August 2, 1976
    Date of Patent: July 25, 1978
    Assignee: Rando Machine Corporation
    Inventor: Dennis E. Wood
  • Patent number: 4100324
    Abstract: A nonwoven fabric-like material having a unique combination of strength, absorbency and hand consists essentially of an air-formed matrix of thermoplastic polymer microfibers having an average fiber diameter of less than about 10 microns, and a multiplicity of individualized wood pulp fibers disposed throughout the matrix of microfibers and engaging at least some of the microfibers to space the microfibers apart from each other. The wood pulp fibers are interconnected by and held captive within the matrix of microfibers by mechanical entanglement of the microfibers with the wood pulp fibers, the mechanical entanglement and interconnection of the microfibers and wood pulp fibers alone forming a coherent integrated fibrous structure. The coherent integrated fibrous structure may be formed by the microfibers and wood pulp fibers without any adhesive, molecular or hydrogen bonds between the two different types of fibers.
    Type: Grant
    Filed: July 19, 1976
    Date of Patent: July 11, 1978
    Assignee: Kimberly-Clark Corporation
    Inventors: Richard A. Anderson, Robert C. Sokolowski, Kurt W. Ostermeier
  • Patent number: 4096311
    Abstract: Wipe-dry characteristics of non-woven, dry-formed webs are improved by a post-treatment process that adds water and a surfactant to the web followed by wet-working the web. The effectiveness of the surfactant for improving the wipe-dry capability is noticeably enhanced by working the web while it is still wet with the water and the surfactant. Preferred surfactant addition is from about 0.5% to about 3% by weight surfactant based upon the weight of the web.
    Type: Grant
    Filed: October 31, 1975
    Date of Patent: June 20, 1978
    Assignee: Scott Paper Company
    Inventor: Eugene J. Pietreniak
  • Patent number: 4095001
    Abstract: A bland protein product having a texture and mouth feel simulating animal meat is prepared from a dough-like mixture of proteinaceous material and water. The proteinaceous material can comprise relatively low protein content blends or even single ingredients such as soy flour. The process comprises continuously extruding the protein dough in the form of a relatively thin sheet of semi-rigid protein material into a confined treating zone while simultaneously subjecting the thin sheet in the extrusion die to externally applied heat to texturize both surfaces of the sheet before it enters into the confined zone. In the confined zone a stream of heated gas is directed at the thin sheet of surface-texturized protein to break off the leading segment of the sheet and further to propel the segments through the confined zone where additional texturization takes place. Finally, the protein segments are passed through a back pressure means at the end of the confined zone, and recovered in usable form.
    Type: Grant
    Filed: December 31, 1975
    Date of Patent: June 13, 1978
    Assignee: Campbell Soup Company
    Inventors: William M. Hildebolt, Murray T. Hundt
  • Patent number: 4091161
    Abstract: A nonwoven uniform web is formed from particulate material and a binding agent in a moving conveyor belt. The material is fed to the belt through a cowl in a random fashion and air is removed from the material; the layer of material is subsequently thinned by a peak removal device and is precalendered, rolled and then heated to activate the binding agent. The resulting web has similar mechanical properties in length direction and width direction, and has a high elastic recovery.
    Type: Grant
    Filed: January 30, 1976
    Date of Patent: May 23, 1978
    Assignee: Cefilac
    Inventor: Jean Desverchere
  • Patent number: 4087267
    Abstract: System for suppression of pollution in fiber attenuating operations, especially in mineral fiber insulation blanket production. The system disclosed provides gas blast attenuation of the attenuable material in a fiber forming chamber and for recirculation of attenuating gases and for discharge of a portion of the gases by means of a controllable blower. The operation of the blower is regulated by a pressure sensor responsive to the pressure in the forming section.
    Type: Grant
    Filed: December 30, 1976
    Date of Patent: May 2, 1978
    Assignee: Saint-Gobain Industries
    Inventors: Rene Goutte, Jean A. Battigelli, Marie-Pierre Barthe
  • Patent number: 4087506
    Abstract: A method of producing a fluid absorbent web for the manufacture of disposable absorbent articles is provided, such as diapers, underpads, sanitary napkins or similar articles. The method includes the step of forming a uniform moving web of fiberized wood pulp having a central zone, applying hydrocolloid polymer particles onto the surface of the central zone, and distributing the applied particles into the body of the moving web by air pressure means. Apparatus for producing such articles is also provided featuring means for incorporating absorbent polymer particles within a central zone of a moving web of the matrix.
    Type: Grant
    Filed: August 5, 1976
    Date of Patent: May 2, 1978
    Assignee: Parke, Davis & Company
    Inventors: Roy Gordon Cook, James Patrick Jackson
  • Patent number: 4086313
    Abstract: In manufacturing pressed boards, a flowable mixture of thermosetting resinous material and filler is blown through one or more nozzles into a converging throat formed by a pair of relatively inclined perforated conveyor bands in which the mixture is compacted into a continuous, coherent but preferably still pliable web by the application of heat to preset the resinous material thereof. The web may be immediately converted into a rigid board by being led, without intermediate cooling, into a continuously working press for final condensation of the resin; on the way to that press it may be subjected to a finishing operation, as by adhesion of preheated strips of paper or other coverings to its still tacky surfaces.
    Type: Grant
    Filed: December 13, 1974
    Date of Patent: April 25, 1978
    Assignee: G. Siempelkamp & Co.
    Inventors: Heinrich Axer, Gerd Roth
  • Patent number: 4083913
    Abstract: Air-laid fibrous webs are formed from randomly-oriented mixed fibers containing a minor proportion of short, flock-length, thermoplastic and thermoretractile fibers. The air-laid web is then heated, without pressure, to cause melting of the thermoplastic fibers to the point of substantially complete loss of fiber identity. The relative orientation of the web thus formed is stabilized so that the fibers therein maintain their general positional relationships through subsequent stresses incurred during the operations of printing, saturating, drying, winding into roll form and the like.
    Type: Grant
    Filed: December 17, 1973
    Date of Patent: April 11, 1978
    Assignee: The Kendall Company
    Inventor: Preston F. Marshall
  • Patent number: 4081501
    Abstract: Dry, odor absorbent and adsorbent particulate is injected into an air pervious mat of randomly overlaid fibers by a first stream of pressurized air, and is distributed among the fibers for bonding thereto by a second stream of pressurized air. Particulate which fails to bond to the fibers is withdrawn and collected, preferably from both sides of the mat. Distribution of the odor absorbent particulate among the mat fibers is controlled by controlling air stream directions, volumes and pressures and by reflecting back into the mat a selected portion of the pressurized air which has traveled through the mat.
    Type: Grant
    Filed: July 9, 1976
    Date of Patent: March 28, 1978
    Inventor: John P. Muther
  • Patent number: 4062147
    Abstract: A horticultural container assembly including a container which has an open end pot and a hollow sub-base defined by an annular wall provided by an extension of the annular wall of the pot beyond the normal perforated base of such a pot, the annular wall of the sub-base terminating at a base rim for supporting the pot on a support surface with an inner peripheral wall thereof extending upward from the base rim to the perforated base and, a cup shaped saucer of a size to be telescopically received fully within the hollow sub-base by the inner peripheral wall. The perforated base, inner peripheral wall and base rim of the pot have means associated therewith for cooperatively providing with the saucer at least one drain-vent passage that is open at one end to the exterior of the sub-base of the container and having its other end in communication with the perforated base and with the interior of the saucer.
    Type: Grant
    Filed: April 7, 1976
    Date of Patent: December 13, 1977
    Inventor: Ronald L. Phillips
  • Patent number: 4054688
    Abstract: Improved process for applying locking patches of resilient resin to internally threaded articles such as nuts having openings at both ends of the threaded portions in which process there is used apparatus including, a support and treating member, preferably a rotatable, circular table with edge notches complementary to a portion of the exterior of a threaded article to be treated, which receives a succession of threaded articles heated to a temperature above the melting point of the resin to be applied and moves the articles along a path for treatment with the axes of the threaded articles in an up and down position and with the openings at the upper and lower ends of the threaded portions substantially uncovered, conduits on the support and treating member are associated with each threaded article to direct particles of heat fusible resin upwardly through the opening at the lower end of the article against a portion of the threaded surface of the article to form a first deposit of resin on an area of the thr
    Type: Grant
    Filed: July 12, 1976
    Date of Patent: October 18, 1977
    Assignee: USM Corporation
    Inventors: Richard J. Duffy, Philip J. Rodden
  • Patent number: 4046622
    Abstract: A process and apparatus for forming a multi-ply sheet of cellulosic fibrous material. A dry-laid mat and a wet-laid web of cellulosic fibers are joined together and concurrently the dry-laid mat is consolidated by the concurrent application of heat, pressure and moisture, the moisture being derived from the wet-laid web.
    Type: Grant
    Filed: June 15, 1976
    Date of Patent: September 6, 1977
    Assignee: Karl Kroyer St. Anne's Limited
    Inventors: Brian William Attwood, Dennis Raymond Hicklin
  • Patent number: 4045531
    Abstract: The temperature distribution through the thickness of a layer of particulate matter formed by air screening and by compressing in a press for forming a particle board therefrom is made more nearly uniform by heating the air stream or air streams used for the air screening of the particulate matter.
    Type: Grant
    Filed: June 24, 1975
    Date of Patent: August 30, 1977
    Assignee: BISON-Werke Bahre & Greten GmbH & Co. KG
    Inventor: Berndt Greten
  • Patent number: 4032274
    Abstract: A non-woven fibrous web is continuously air-laid by directing a fluid stream of fibers from a rotating spinner against the inner surface of a moving foraminous belt which travels in an arc substantially around the circumference of the spinner, with suction being applied to the outer surface of the foraminous belt to facilitate uniform fiber lay-down and to remove the fluid.
    Type: Grant
    Filed: March 10, 1976
    Date of Patent: June 28, 1977
    Assignee: Union Carbide Corporation
    Inventors: Marion Frank Troy, Ewald Albert Kamp
  • Patent number: 4022861
    Abstract: A method of manufacturing a water-repellent, fluffy lightweight batt of wood pulp fibers comprising applying a water-repellent material to a surface of a dry wood pulp board so that the water-repellent penetrates through only a portion of the board. The treated board is ground to individualize the fibers, and the ground fibers are collected in a batt with the water-repellent treated fibers distributed uniformly throughout to produce a fluffy, water-repellent batt of wood pulp fibers.
    Type: Grant
    Filed: June 10, 1975
    Date of Patent: May 10, 1977
    Assignee: Johnson & Johnson
    Inventor: Yvon George Levesque
  • Patent number: 4012348
    Abstract: A mixture to be used making an extruded resin article, specifically extruded polyvinyl chloride pipe, and a method of preparing this mixture are disclosed herein. The mixture includes a resin, specifically polyvinyl chloride (PVC), in particulate form and a nonresinous filler material, for example, calcium carbonate, also in particulate form dispersed throughout the PVC. The particles of filler material are adhered to adjacent PVC particles to reduce segregation of the two types of particles. The method by which these particles are adhered to each other includes the use of a second resin which is also in particulate form and which has a lower melting point than that of the PVC resin.
    Type: Grant
    Filed: November 29, 1974
    Date of Patent: March 15, 1977
    Assignee: Johns-Manville Corporation
    Inventors: Joseph John Chelland, Fred Everett Love
  • Patent number: 4009234
    Abstract: A method for high speed sinter molding having endless chains mounted side by side. Mold halves are attached at spaced intervals down the chains. The paired mold halves come next to each other to form a female mold into which is deposited a polymeric material. A treating core extends inside the mold and as the mold traverses its path, it surrounds the core and the core deposits polymeric powder, heats the polymeric powder, and then cools it. At the end of the mold path, the finished article is ejected and is ready for the next operation.Another embodiment of the same essential process is to place the paired mold halves in juxtaposition as they moved down over the core. This will result in the fabrication of a continuous conduit. A container may be fabricated by using hollow mold halves with heating and deposition accomplished before the hollow mold halves are pressed together to form a hollow container.
    Type: Grant
    Filed: September 15, 1975
    Date of Patent: February 22, 1977
    Assignee: Continental Can Company, Inc.
    Inventors: Paul M. Erlandson, Richard R. Szatkowski
  • Patent number: RE29592
    Abstract: A composition for filling a mold with abrasive grits and bond making use of resin bond particles and abrasive grains of approximately the same size intimately mixed together for use in a blow molding procedure.
    Type: Grant
    Filed: September 10, 1976
    Date of Patent: March 28, 1978
    Assignee: Norton Company
    Inventor: Daniel Robert Vinard