From Strands Patents (Class 264/143)
  • Publication number: 20030021991
    Abstract: Waste plastics including solid plastics, thin plastics, and foamy plastics are fed into a ring die of an extrusion molding machine. The waste plastics are either semi-melted or melted, and are then extruded onto an outer circumferential surface the ring die through die cavities. Thus, granular plastic moldings are extruded onto the outer circumferential surface of the ring die through the die cavities, and are then cut or scraped from the outer circumferential surface of the ring die. The pellets have a melt-solidified surface, and have a strength sufficient to reach a predetermine zone in a raceway of a furnace and a grain diameter sufficient to be fed at a velocity higher than a limiting velocity thereof during injection to the furnace.
    Type: Application
    Filed: April 25, 2002
    Publication date: January 30, 2003
    Inventors: Tetsuro Sugayoshi, Koichi Tomioka, Hiroki Ishiguro, Yoji Ogaki, Hideo Nakamura, Takeshi Konishi, Kaneo Terada, Kenichi Nemoto, Shinichi Wakamatsu, Hiroshi Nakatani, Yasuaki Oyanagi, Genji Kanatani, Minoru Asanuma, Ichiro Tohma, Seiichi Abe
  • Publication number: 20030008026
    Abstract: A pelletizing die includes a pelletizing die member with a die exit side exposed to cooling fluid and a die entry side for receiving polymer fed thereto. The die member has a plurality of polymer channels and a plurality of extrusion orifices connected to a respective one of the channels to form a extrusion orifice section. A heating medium system has additional heating medium conduits between channels and a supply and intermediate header for heating the channels (radially from each side) and providing once in and once out heating medium flow. The die member may be formed by high temperature brazing of components using coordinated solder (Ni based or gold-nickel) and component heat treatment temperature. A thin hard face coating may be provided on raised extrusion orifice ring faces around each extrusion orifice section.
    Type: Application
    Filed: July 9, 2001
    Publication date: January 9, 2003
    Inventors: Clifton T. Knight, Judeth Brannon Corry, Jurgen Blum, Andreas Grundmann, Dieter Bormann, Andreas Forster
  • Publication number: 20020190437
    Abstract: A method for maintaining polycarbonate pellets by maintaining the potential of electrostatic charge of polycarbonate pellets (A) having adhering foreign matter having a particle diameter of 0.5 to 10 &mgr;m in an amount of 10,000 pieces/g or less in a range of ±10 kV in steps up to the step of melting the polycarbonate pellets (A) for producing a polycarbonate molded article.
    Type: Application
    Filed: October 22, 2001
    Publication date: December 19, 2002
    Inventors: Wataru Funakoshi, Hiroaki Kaneko, Katsushi Sasaki
  • Patent number: 6495080
    Abstract: The present invention is directed to thermoformable ion-sensitive compositions having improved processability. In addition, the present invention is directed to a process of making water-dispersible fibers, films and fabrics, which maintain their structural integrity and strength when in use, but dissolve and disperse when placed in contact with large amounts of water, such as in a conventional sink or toilet. Moreover, the present invention is directed to water-dispersible products, including flushable products such as personal care products, diapers, incontinence devices, release liners, feminine napkins, product packaging, etc., which contain fibers, films and fabrics formed from the water-sensitive compositions.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: December 17, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fu-Jya Tsai, William S. Pomplun, Pavneet S. Mumick
  • Publication number: 20020185768
    Abstract: A process prepares expandable propylene polymer beads by mixing propylene polymer melt with a volatile organic blowing agent and with a nucleating agent in an extruder, whereupon the extrusion and pelletization of the extrudate takes place in a water bath under conditions of temperature and pressure at which practically no foaming of the pellets takes place.
    Type: Application
    Filed: November 5, 2001
    Publication date: December 12, 2002
    Applicant: BASF Aktiengesellschaft
    Inventors: Christian Maletzko, Klaus Hahn, Isidor De Grave, Gerd Ehrmann, Franz-Josef Dietzen
  • Patent number: 6491853
    Abstract: The present application relates to storage-stable plastics additives which are prepared by cooling a mixture of 99.9 to 10% by weight of molten additive material and 0.1 to 90% by weight of crystalline additive material after a shaping process. The shaping process is carried out by forcing the mixture out of a tool provided with die openings, and cooling can be carried out on a cooled conveyor belt. Even after prolonged storage and/or handling, these plastics additives remain free-flowing and do not stick.
    Type: Grant
    Filed: November 6, 1996
    Date of Patent: December 10, 2002
    Assignee: Clariant GmbH
    Inventors: Karl Gaa, Günter Nowy, Gerhard Pfahler, Matthias Zäh
  • Publication number: 20020180095
    Abstract: The present invention discloses the extrusion of a thermally conductive polymer composition containing a continuous core of carbon fiber reinforcing. The material is created in a machine that is configured to hold a spool containing a continuous strand of carbon fiber core material. The carbon fiber strand is unrolled off the spool and is fed into a preheating chamber to bring the temperature of the strand to a pre-designated level. The strand is then fed into a port in an extruding head on a pressure extruding machine. A molten polymer matrix is also fed into the extruding head thereby extruding the polymer matrix onto, around and between the individual carbon fibers contained in the strand. The singular extruded composite strand that emerges from the extrusion head is then cooled and deionized before cutting the composite strand into pellets of a desired length for further processing and use as injection molding feedstock.
    Type: Application
    Filed: May 29, 2002
    Publication date: December 5, 2002
    Inventor: Steven O. Berard
  • Patent number: 6479001
    Abstract: A thermoplastic composition that includes an unreacted mixture of a polyethylene oxide polymer, a polyolefin polymer, an aliphatic polyester polymer, and, optionally, a compatibilizer for the polymers. One embodiment of such a thermoplastic composition is a mixture of polyethylene oxide polymer, poly(lactic acid) polymer, and polyethylene polymer. The thermoplastic composition is capable of being extruded into fibers that may be formed into nonwoven structures that may be used in a disposable absorbent product intended for the absorption of fluids such as body fluids.
    Type: Grant
    Filed: June 12, 2000
    Date of Patent: November 12, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fu-Jya Tsai, Brian T. Etzel
  • Patent number: 6475418
    Abstract: A disposable article including a biodegradable nonwoven material having improved fluid management properties. The nonwoven material may be produced using thermoplastic compositions which comprise an unreacted mixture of a poly(lactic acid) polymer; a polybutylene succinate polymer or a polybutylene succinate adipate polymer, or a mixture of such polymers; and a wetting agent. The thermoplastic composition exhibits substantial biodegradable properties yet is easily processed. The biodegradable nonwoven materials may be used in a disposable absorbent product intended for the absorption of fluids such as body fluids.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: November 5, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fu-Jya Daniel Tsai, Brigitte C. Wertheim
  • Publication number: 20020153641
    Abstract: The invention relates to webs or batts comprising polytrimethylene terephthalate crimped staple fibers and fiberfill products comprising such webs and batts, as well as the processes of making the staple fibers, webs, batts and fiberfill products. According to the preferred process of making a web or batt comprising polytrimethylene terephthalate staple fibers, comprising polytrimethylene terephthalate is melt spun at a temperature of 245-285° C. into filaments. The filaments are quenched, drawn and mechanically crimped to a crimp level of 8-30 crimps per inch (3-12 crimps/cm). The crimped filaments are relaxed at a temperature of 50-130° C. and then cut into staple fibers having a length of about 0.2-6 inches (about 0.5-about 15 cm). A web is formed by garnetting or carding the staple fibers and is optionally cross-lapped to form a batt. A fiberfill product is prepared with the web or batt.
    Type: Application
    Filed: August 22, 2001
    Publication date: October 24, 2002
    Inventors: Ismael A. Hernandez, Geoffrey David Hietpas, James M. Howell
  • Publication number: 20020140133
    Abstract: The invention discloses different methods of creating bichromal spheres and cylinders by using both printing techniques and creating a sheet or fiber of the bichromal material and cutting the sheet or fiber into small sizes. To create spheres the small particles are heated to a point where their surface tension creates bichromal spheres. The bichromal fiber can be created by drawing the fiber from a bichromal preform or the bichromal fiber can be formed using a pulltrusion process, where a large bichromal fiber is extruded and is drawn down as it exits the extruded. Coating the bichromal fiber with a coating during the fiber draw process or before the fiber is cut into shorter lengths can create microencapsulated cylinders or spheres.
    Type: Application
    Filed: March 28, 2002
    Publication date: October 3, 2002
    Inventor: Chad Byron Moore
  • Publication number: 20020135098
    Abstract: The present invention provides a method for producing an ethylene-vinyl alcohol copolymer resin composition, said method comprising: a) introducing into an extruder an ethylene-vinyl alcohol copolymer resin having a water content of at least 0.5 weight % and an additional component; b) kneading the resin and the additional component whereby to form an ethylene-vinyl alcohol copolymer resin composition; and c) discharging said resin composition from the extruder; wherein said method further comprises feeding water in a liquid state to the extruder and/or removing water in a liquid state from the extruder. Thereby, strand-breakage or cutting errors are suppressed and thus, molded products such as pellets can be provided with a stable shape.
    Type: Application
    Filed: January 22, 2002
    Publication date: September 26, 2002
    Applicant: KURARAY CO. LTD.
    Inventors: Hiroshi Kawai, Masao Hikasa, Takaharu Kawahara, Toshio Tuboi
  • Publication number: 20020135097
    Abstract: Biodegradable starch-based extruded products and methods of manufacturing those products are provided. In particular, extruded starch products processed by compression, stretching or compression and stretching provide excellent flexibility, pliability, dimensional stability, resiliency, abrasion resistance and other properties making them attractive for use as packaging materials.
    Type: Application
    Filed: October 25, 2001
    Publication date: September 26, 2002
    Inventors: Hans G. Franke, Donald R. Bittner
  • Patent number: 6451236
    Abstract: A method of making photochromic thermoplastic wherein the material is extruded into a length or lengths having at least one relatively small cross-sectional dimension. The length or lengths are treated with a solution of photochromic dye dissolved in a solvent, for example, cyclohexanone, which attacks the material. The length or lengths have a surface area-to-volume ratio sufficiently large to absorb an effective amount of the dye at their surface or surfaces. The length or lengths are dried to evaporate the solvent. The length or lengths are heated during the treating and drying steps. The dried length or lengths are cut into smaller pieces which may be introduced directly into a molding machine to form photochromic articles. Where a plurality of lengths are provided, the surfaces thereof are maintained separated from one another during the treating and drying steps.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: September 17, 2002
    Assignee: Gentex Optics, Inc.
    Inventors: Robert A. Sallavanti, Michael J. Lubianetsky
  • Publication number: 20020121722
    Abstract: A method of making a pultruded part having a uniform cross-section using a novel reinforcing mat. The method comprises orienting a plurality of longitudinal rovings along a longitudinal axis of a pultrusion die; providing a reinforcing structure comprising a permeable transport web of staple fibers attached to a plurality of first reinforcing fibers oriented so that the portion of the first reinforcing fibers oriented in a direction transverse to the longitudinal axis comprises at least 40% of a volume of materials comprising the reinforcing structure; shaping the reinforcing structure to generally conform with a profile of the pultrusion die; combining a resin matrix with the longitudinal rovings and the reinforcing structure in the pultrusion die so that the longitudinal rovings and the reinforcing structure are substantially surrounded by the resin matrix; at least partially curing the resin matrix in the pultrusion die; and pulling the pultruded part from the pultrusion die.
    Type: Application
    Filed: December 11, 2001
    Publication date: September 5, 2002
    Applicant: Pella Corporation
    Inventors: Laurence W. Davies, Peter J. Fritz, Kenneth D. Beer
  • Publication number: 20020121720
    Abstract: A method of preparing a reinforcing structure for use in manufacture a pultruded part where the reinforcing structure is pulled through a pultrusion die in a continuous longitudinal pull direction. The method includes arranging a plurality of first reinforcing fibers in a transverse direction and attaching a permeable transport web of staple fibers to the first reinforcing fibers such that the portion of the first reinforcing fibers oriented in the direction transverse comprises at least 40% of a volume of materials comprising the reinforcing structure.
    Type: Application
    Filed: December 11, 2001
    Publication date: September 5, 2002
    Applicant: Pella Corporation
    Inventors: Laurence W. Davies, Peter J. Fritz, Kenneth D. Beer
  • Publication number: 20020119310
    Abstract: A process and apparatus for making densified glass fiber pellets substantially encapsulated in a polymeric shell from chopped segments of multi-filament glass strand is described. The densified pellets may be advantageously produced by hydrating chopped glass strands and then pelletizing them by tumbling in a rotary drum, densifying the resulting pellets by tumbling in a rotating zig-zag or undulating tube, drying the pellets and encapsulating them in a polymeric composition. The resulting pellets exhibit enhanced degradation resistance during bulk storage and handling.
    Type: Application
    Filed: November 13, 2001
    Publication date: August 29, 2002
    Inventors: Michael A. Strait, Homer G. Hill, Robert A. Schweizer, Stephen Seng, Leonard J. Adzima
  • Patent number: 6436323
    Abstract: Staple fiber is produced by extruding a solution of a polymer through a spinneret to form continuous filaments, gathering the continuous filaments to form a tow and continuously cutting the filaments in a cutter to form staple fiber. At least one jet of gas is blown at the tow before it enters the cutter to reduce smearing of polymer on the cutter. The process is particularly advantageous for treating water-soluble or water-absorbent filaments.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: August 20, 2002
    Assignee: Technical Absorbents Limited
    Inventors: Anthony Grahame North, William Brunskill, Paul Jonathan Bradley, Geoffrey Pitchford
  • Patent number: 6428298
    Abstract: An apparatus for pelletizing strands of polymer emerging in molten form from dies with a pelletizer, in which apparatus a cooling section carrying a coolant flow and a dewatering section are provided between the dies and the pelletizer, a running-in rest being arranged upstream of the pelletizer, adjoining the dewatering section and provided with at least one air-nozzle arrangement, which is arranged transversely to the running direction of the strands, is designed as a step in the running-in rest and is intended for generating a stream of air directed essentially parallel to the running direction of the strands, which takes with it the strands supplied to the running-in rest.
    Type: Grant
    Filed: July 5, 2000
    Date of Patent: August 6, 2002
    Assignee: Rieter Automatik GmbH
    Inventors: Michael Clauss, Dirk Nissen, Jochen Scheurich, Werner Steinbacher, Rainer Zahn, Michael Schuler
  • Patent number: 6426026
    Abstract: Disclosed is a process for pelletizing high melt flow crystalline polymers to produce crystalline pellet products. The process includes feeding a polyolefin granular or pelleted polymer into a melting/mixing mechanism to provide a molten polymer material. The molten polymer material is optionally passed through a melt pump and through a die to form a plurality of molten polymer strands. The plurality of molten polymer strands then are passed through or along a water trough declined with respect to the direction of the horizontal arrays where they are sprayed with cool liquid a plurality of times in such a manner that the sprayed cool liquid creates turbulent flow and disturbs a thin film of hot water and/or steam that forms around each molten polymer strand as it is cooled without undesirable axial acceleration of the polymer strands. Subjecting the molten polymer strands to such a cooling procedure produces cooled polymer strands, which then are fed to a cutting mechanism and cut into pellets.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: July 30, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Marios Avgousti, Edward Allen Leach, Alex Kharazi
  • Patent number: 6419864
    Abstract: A method of preparing filled, modified and fiber reinforced thermoplastics is distinguished by the fact that polymer as matrix material together with blend polymer is fed to a twin screw extruder in a single manufacturing process, filler being supplied through a feeder device after the melting. Then fiber rovings are fed in and cut into long fiber sections in a fiber incorporation zone.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: July 16, 2002
    Assignee: Krupp Werner & Pfleiderer GmbH
    Inventors: Bernhard Scheuring, Erwin Häring, Daniel Schwendemann
  • Patent number: 6410141
    Abstract: Spherical particles having a diameter between 0.007″ and 0.040″ are formed from melt extruded thermo-plastic material suitable for casting on a heated mold surface and melting thereon to form a thin layer of material having a nominal thickness of 0.040″ that is cooled and removed from the mold surface as a part having a porosity less than a visually observable threshold. The process includes the steps of providing microspheres formed of blended and melt extruded thermo-plastic, plasticizers and pigment additives that constitute less than 5% by weight of the blend and shaped as a smooth round spherical particle; providing a heated casting surface and distributing a predetermined charge of such microspheres against the heated casting surface; melting the microspheres as a layer of thermoplastic material having a porosity less than 0.003 inches and thereafter cooling and removing the non-porous layer from the casting surface.
    Type: Grant
    Filed: September 16, 1999
    Date of Patent: June 25, 2002
    Assignee: Davidson Textron Inc.
    Inventor: Robert A. Grimmer
  • Publication number: 20020074680
    Abstract: A process prepares expandable propylene polymer beads by mixing propylene polymer melt with a volatile organic blowing agent and with a nucleating agent in an extruder, whereupon the extrusion and pelletization of the extrudate takes place in a water bath under conditions of temperature and pressure at which practically no foaming of the pellets takes place.
    Type: Application
    Filed: November 5, 2001
    Publication date: June 20, 2002
    Applicant: BASF Aktiengesellschaft
    Inventors: Christian Maletzko, Klaus Hahn, Isidor De Grave, Gerd Ehrmann, Franz-Josef Dietzen
  • Publication number: 20020071951
    Abstract: A process of making polytrimethylene terephthalate staple fibers, comprising (a) providing polytrimethylene terephthalate, (b) melt spinning the melted polytrimethylene terephthalate at a temperature of 245-285° C. into filaments, (c) quenching the filaments, (d) drawing the quenched filaments, (e) crimping the drawn filaments using a mechanical crimper at a crimp level of 8-30 crimps per inch (3-12 crimps/cm), (f) relaxing the crimped filaments at a temperature of 50-120° C., and (g) cutting the relaxed filaments into staple fibers having a length of about 0.2-6 inches (about 0.5-about 15 cm), and polytrimethylene terephthalate staple fibers, yarns and fabrics. Further, a process of optimizing the crimp take-up of a polytrimethylene terephthalate staple fiber comprising determining the relationship between denier and crimp take-up and manufacturing staple fibers having a denier selected based upon that determination.
    Type: Application
    Filed: August 22, 2001
    Publication date: June 13, 2002
    Inventors: Ismael A. Hernandez, Geoffrey David Hietpas, James M. Howell, Claudia Schultze
  • Patent number: 6391239
    Abstract: This invention provides an apparatus and method for injecting an additive directly into a polymer melt stream. The method comprises supplying a melt flow of a polymeric host material to a die assembly having a thin-plate assembly and injecting at least one additive into at least one predetermined location in a cross-section of the melt flow of the polymeric host material while the melt flow passes through the die assembly. The method achieves uniform dosing of the one or more additives in the extrusion direction in the polymeric host material without homogeneously mixing the one or more additives and the polymeric host material. The apparatus for directly injecting one or more additives into a polymer melt stream comprises a pumping system, a die assembly having a thin-plate assembly, and a distribution line.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: May 21, 2002
    Assignee: BASF Corporation
    Inventors: Charles F. Helms, Jr., Dominick A. Burlone, James L. Huff, Thomas Kessler, Herman Brandt, Walter Gotz, Jürgen Hofmann
  • Publication number: 20020053752
    Abstract: A method for producing powder of a thermoplastic elastomer having a sphere-reduced average particle diameter of 700 &mgr;m or less by an under water cut method which comprises discharging the thermoplastic elastomer in melt state through a plurality of orifice in a dice in into water, and cutting the discharged matter with a cutter blade rotating along the dice surface to obtain powder of the thermoplastic elastomer, wherein the method satisfies the following conditions (a) and (b):
    Type: Application
    Filed: September 14, 2001
    Publication date: May 9, 2002
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Tsuyoshi Takei, Hikaru Shimizu
  • Publication number: 20020048676
    Abstract: Low density composite particles made of a binder and filler material are provided for use in subterranean formations. The filler includes low density filler and optionally other filler. The binder includes a polymer and optionally cement. The particles may be employed as proppants useful to prop open subterranean formation fractures. The particles are also useful for gravel packing in subterranean formations, water filtration and artificial turf for sports fields. Methods of making the composite particles are also disclosed.
    Type: Application
    Filed: February 1, 2001
    Publication date: April 25, 2002
    Inventors: Robert R. McDaniel, Johannes A. Geraedts
  • Publication number: 20020041049
    Abstract: A new die insert for an extrusion machine and a method of using the invention that includes a continuous strand of fiber reinforcing material to be statically drawn directly to the center of the molten flow of polymer base matrix. The insert is placed in line with the discharge end of an injection molding apparatus. A molten flow of polymer base matrix proceeds in a straight linear fashion through the die. A fiber feed tube is centered on the interior of the die. As the polymer flows past the feed tube the molten polymer draws a continuous strand of fiber reinforcing into the center of the flow. The polymer is then extruded and cooled and the extrusion is further pelletized to produce injection molding feed stock material having continuous fiber reinforcing. The result provides a continuous extrusion process that allows the formation of a continuous fiber-reinforced product employing brittle fibers in one-step process.
    Type: Application
    Filed: September 13, 2001
    Publication date: April 11, 2002
    Inventor: Kevin A. McCullough
  • Patent number: 6365090
    Abstract: A process and apparatus for making densified glass fiber pellets substantially encapsulated in a polymeric shell from chopped segments of multi-filament glass strand is described. The densified pellets may be advantageously produced by hydrating chopped glass strands and then pelletizing them by tumbling in a rotary drum, densifying the resulting pellets by tumbling in a rotating zig-zag or undulating tube, drying the pellets and encapsulating them in a polymeric composition. The resulting pellets exhibit enhanced degradation resistance during bulk storage and handling.
    Type: Grant
    Filed: July 16, 1999
    Date of Patent: April 2, 2002
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventors: Michael A. Strait, Homer G. Hill, Robert A. Schweizer, Stephen Seng, Leonard J. Adzima
  • Patent number: 6365079
    Abstract: A process for preparing a starch-based thermoplastic hydroxy-functionalized polyetheramine comprising continuously feeding from about 40 to about 98 weight percent starch and from about 2 to about 60 weight percent of a thermoplastic hydroxy-functionalized polyetheramine into a mixing screw extruder at a temperature of from about 30° C. to about 120° C. while maintaining a water content in the extruder of from about 7 to about 50 percent, continuously removing the compounded mixture from the extruder in the form of strands at a rate of from 13.5 to 2725 kg/hour, and forming the strands of compounded mixture into pellets.
    Type: Grant
    Filed: May 11, 2000
    Date of Patent: April 2, 2002
    Assignee: Dow Chemical Company
    Inventors: Marie S. Winkler, Tricia S. Berry, Donald E. Kirkpatrick
  • Publication number: 20020036361
    Abstract: In a process for upgrading cleaned used plastic material to be reclaimed, all steps are performed in a continuous way so as to extrude continuously the plastic material to provide elongated strands thereof, cutting the strands continuously as they are supplied by extrusion to convert them into pellets. Then, the pellets are fed without any intermediate storage to a continuous crystallizer in a stream of hot gas to heat the pellets to crystallizing temperature.
    Type: Application
    Filed: June 12, 2001
    Publication date: March 28, 2002
    Inventors: Camille Borer, Brent Allen Culbert
  • Publication number: 20020031657
    Abstract: A resin molding product of the present invention is a sandwiched molding product provided with a core layer and a skin layer having at least an electrophotographic toner. Further, it is preferable that the core layer contains an additive resin, which is compatible with a binder resin that is used for the electrophotographic toner and can give an elasticity to the core layer when the additive resin and the binder resin are dissolved with each other. According to the arrangement, it is possible to utilize as a raw material a nonstandard toner, which is produced during a manufacturing process of the electrophotographic toner, but cannot be used as a commercial product, and a discard toner, which has been used in an image forming apparatus of an electrophotographic method, thereby realizing a resin molding product of a high quality at a low cost, while the resin molding product can improve its impact resistance by use of the additive resin.
    Type: Application
    Filed: June 5, 2001
    Publication date: March 14, 2002
    Inventors: Satoshi Kimura, Shoichi Itoh, Hiroshi Ishii
  • Publication number: 20020005601
    Abstract: A method is designed to make a plastic product capable of absorbing electromagnetic waves. The method comprises a first step in which a Barium Strontium Titanate powder is formed of aqueous solutions of titanium oxalate, strontium oxalate, and barium oxalate. The Barium Strontium Titanate powder is then mixed with a plastic organic compound to form a mixture, which is heated at a temperature corresponding to the melting point of the plastic organic compound, thereby resulting in formation of a molten mixture. A plurality of strips are formed of the molten mixture by extrusion. The strips are cut into granular pieces capable of absorbing electromagnetic waves of low and intermediate frequencies.
    Type: Application
    Filed: December 4, 2000
    Publication date: January 17, 2002
    Inventor: Ding Chung Liou
  • Patent number: 6337138
    Abstract: The present invention is a cellulosic, inorganic-filled plastic composite. The composite includes about 30% to about 70% by weight of the composite of cellulosic material, about 1% to about 20% by weight of the composite of talc, and about 25% to about 40% by weight of the composite of polyethylene. An extruded article and a method of making the cellulosic, inorganic-filled plastic composite are also disclosed.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: January 8, 2002
    Assignee: Crane Plastics Company Limited Partnership
    Inventors: Burch E. Zehner, Bryan K. Buhrts
  • Patent number: 6332993
    Abstract: A method for making heat-retaining fiber and fabrics. According to the present invention, the white conductive particles and the white particles with good radiating efficiency of far-infrared radiation are added in fiber-forming polymers to obtain the mixed composition. The fiber and fabrics made of the mixed composition is characteristic of excellent effect of heat-retaining usable for the use of requiring good heat-retaining effectiveness.
    Type: Grant
    Filed: September 16, 1999
    Date of Patent: December 25, 2001
    Assignee: Nan Ya Plastics Corporation
    Inventor: Zo-Chun Jen
  • Publication number: 20010048176
    Abstract: Biodegradable starch-based extruded products and methods of manufacturing those products are provided. In particular, extruded starch products processed by compression, stretching or compression and stretching provide excellent flexibility, pliability, dimensional stability, resiliency, abrasion resistance and other properties making them attractive for use as packaging materials.
    Type: Application
    Filed: January 15, 1997
    Publication date: December 6, 2001
    Applicant: HANS G. FRANKE
    Inventors: HANS G. FRANKE, DONALD R. BITTNER
  • Patent number: 6315931
    Abstract: A method for producing a foamed granulate, wherein a thermoplastic synthetic material is placed in an extruder, the synthetic material is melted, a pressurized expanding agent is fed through one or several injection nozzles, the molten material enriched with the expanding medium is foamed as it exits through a perforated plate arranged at the outlet of the extruder and is granulated by a cutting device arranged behind the perforated plate. Also disclosed is a device for implementing the method and the foamed granulate.
    Type: Grant
    Filed: November 5, 1999
    Date of Patent: November 13, 2001
    Assignee: Gefinex Polymerschaeume GmbH
    Inventors: Juergen Bruning, Otto Deseke, Joachim Meyke
  • Patent number: 6258503
    Abstract: A process is provided for producing a colored fine particulate composition by dissolving or dispersing a coloring matter or a coloring matter and charge control agent in a condensation-polymerized resin component and forming the resultant resin composition into fine particles. The coloring matter or the coloring matter and charge control agent are added to a raw material component for the production of the resin component, or to the resin component in a period from initiation to completion of polymerization of the resin component or while the resin component is in a molten state subsequent to the completion of the polymerization, whereby the coloring matter or the coloring matter and charge control agent are dissolved or dispersed in the resulting resin component. A colored composition obtained subsequent to the dissolution or the dispersion is cooled. The colored composition so cooled is then formed into fine particles.
    Type: Grant
    Filed: June 1, 1998
    Date of Patent: July 10, 2001
    Assignee: Dainichiseika Color & Chemicals Mfg. Co., Ltd.
    Inventors: Michiei Nakamura, Hiroyuki Shimanaka, Kazuo Kanou, Masayuki Takahashi, Yukio Kanbara, Masayuki Kinnou, Chikamasa Nakamura, Keiji Nakajima
  • Patent number: 6251321
    Abstract: A homogeneous floor covering composed of elastomer, varicolored granular particles contains 3 to 20 per cent by weight of a copolymer of ethylene, including at least one comonomer of vinyl esters of saturated carboxylic acids having up to 4 C-atoms in the acid group, or including at least one unsaturated mono- or dicarboxylic acid, or including at least one ester of unsaturated mono- or dicarboxylic acids having up to 8 C-atoms in the alcohol portion. In this context, the ethylene content of the copolymer is 40 to 95% per cent by weight, the rest is comonomer, and the melt-flow index of the copolymer must lie between 0.1 and 50. A corresponding manufacturing process is specified.
    Type: Grant
    Filed: June 28, 1999
    Date of Patent: June 26, 2001
    Assignee: Carl Freudenberg
    Inventors: Hans-Michael Kühl, Gerhard Graab, Klaus Heckel
  • Patent number: 6241168
    Abstract: Carpet scrap containing mixtures of polyesters and/or polyamides and polyolefins are compatiblized with ultralow density polyethylene (ULDPE) to make homogeneous thermoplastic blends having useful properties.
    Type: Grant
    Filed: June 10, 1999
    Date of Patent: June 5, 2001
    Assignee: Lear Corporation
    Inventors: Dennis C. Young, Stanley J. Chlystek, Jeffrey Lynn Rice
  • Patent number: 6238606
    Abstract: In the method of continuously producing pellets by continuously extruding a saponified ethylene-vinyl acetate (EVOH) solution in a strand form into a coagulation liquid and then cutting the resulting strand, the ratio between the weight X of the coagulation liquid and the weight Y of the strand of the saponified ethylene-vinyl acetate copolymer, namely the ratio X/Y, is set at 50 to 10,000. The coagulation liquid preferably contains 1 to 10,000 ppm of a carboxylic acid, 1 to 50,000 ppm of a carboxylic acid ester, or 1 to 15,000 ppm of a carboxylic acid salt. It is preferred as well that the water content of the continuously produced EVOH pellets be adjusted to 20 to 80% by weight and then brought into contact with an aqueous solution, having at least one boron compound, an acetic acid salt and a phosphoric acid compound.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: May 29, 2001
    Assignee: Nippon Gohsei Kagaku Kogyo
    Inventors: Makoto Kunieda, Koji Izumi, Kenji Ninomiya
  • Patent number: 6228302
    Abstract: Process for the crystallization of aromatic polyester resins having IV between 0,5 and 0.7 dl/g wherein the resin is extruded in the form of a strand at extruder exit or the chips obtained by cutting the strand are crystallized maintaining them at temperature between 160° C. and 220° C. for sufficient time to obtain a crystallized product wherein the DSC curves do not show the presence of practically any premelt peaks.
    Type: Grant
    Filed: July 23, 1997
    Date of Patent: May 8, 2001
    Assignee: Sinco Engineering S.p.A.
    Inventor: Hussain Al Ghatta
  • Patent number: 6217804
    Abstract: In a recycling process, granulated plastic material coated with a paint film is melted in an extruder. During extrusion, the paint film is volatilized and removed by vacuum from the melted granulate stream. Additives are admixed with the particulates and any remaining paint film in an extruder. Water is introduced into the melted plastic stream in the extruder to neutralize toxic material levels discharged from the extruder and from the extruded plastic material.
    Type: Grant
    Filed: October 17, 1994
    Date of Patent: April 17, 2001
    Assignee: American Commodities, Inc.
    Inventor: Mark Lieberman
  • Patent number: 6218441
    Abstract: The present invention discloses, inter alia, a composition useful for producing a homogeneous, semipermeable membrane, the composition comprising (1) a polysulfone compound, (2) a solvent, such as sulfolane, antypyrine, &dgr;-valerolactam, diethyl phthalate, and mixtures thereof, and (3) a non-solvent, such as poly(ethylene glycol), di(ethylene glycol), tri(ethylene glycol), glycerol, and mixtures thereof. Another aspect of this invention discloses methods for fabricating semipermeable membranes by homogeneously mixing the composition of the polysulfone compound, solvent, and non-solvent, melting the composition, and melt-spinning the molten composition. Another aspect of the present invention includes homogeneous, melt-spun, semipermeable membranes useful for liquid separation processes, such as, but not limited to, microfiltration, ultrafiltration, dialysis, and reverse osmosis.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: April 17, 2001
    Inventors: Timothy B. Meluch, Chung-Yuan Chiang, Hamid Jaanine, Thanh Nguyen, John M. Radovich, Kees Ruzius, Lalith K. Silva, George Washington
  • Patent number: 6187232
    Abstract: An acoustical insulation foam having, either with or without elastification, an Asker C hardness of less than about 65, a density of about 5 to about 150 kg/m3, a cell size of about 0.05 to about 15 mm, an open cell content of 0 to about 100 volume percent, a thickness of about 1 to about 200 mm, and a width of about 100 to about 3000 mm; comprising; (A) one or more alkenyl aromatic polymers, (B) one or more substantially random interpolymers and (C) optionally, one or more nucleating agents and (D) optionally, one or more other additives; and (E) one or more blowing agents.
    Type: Grant
    Filed: January 19, 2000
    Date of Patent: February 13, 2001
    Assignee: The Dow Chemical Company
    Inventors: Bharat I. Chaudhary, Russell P. Barry, Chung P. Park, Martin Reimers
  • Patent number: 6183679
    Abstract: The invention provides an injection-molded product of polyglycolic acid obtainable by molding a thermoplastic resin material at an injection temperature ranging from the melting point, Tm of the polymer to 255° C., wherein the thermoplastic resin material comprises polyglycolic acid having a repeating unit represented by the following formula (1): and the following physical properties: (a) the melt viscosity, &eegr;* [as measured at a temperature of (the melting point, Tm of the polymer+20° C.) and a shear rate of 1,000/sec] being 30-10,000 Pa·s; (b) the melting point, Tm being at least 150° C.; (c) the melt enthalpy, &Dgr;Hm being at least 20 J/g; and (d) the density being at least 1.50 g/cm3 as measured in an unoriented, crystallized form, and a production process thereof.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: February 6, 2001
    Assignee: Kureha Kagaku Kogyo, K.K.
    Inventors: Yukichika Kawakami, Nobuo Sato, Mitsuru Hoshino, Toshitaka Kouyama, Zenya Shiiki
  • Patent number: 6177191
    Abstract: Hydrophobic polyolefin fibers are provided with an internal hydrophobic polysiloxane of the formula in which X, Y, R1, and R2, which may be the same or different, or substituted or unsubstituted independently of each other, are aliphatic groups having not more than about sixteen carbon atoms, R1 and R2 also being selected from among aryl groups, and z being a positive number sufficiently high that the polysiloxane is hydrophobic (z is generally a least 10). The invention also provides a novel polymer melt for spinning these hydrophobic fibers. The fibers can be cut into staple lengths and carded and bonded to form hydrophobic woven and nonwoven products suitable for use in hygiene devices such as diapers. Such devices are improved by these fibers, which, as spun, present a greater hydrophobicity than melt-spun polyolefin fibers lacking the internal siloxane lubricant, the improved hydrophobicity is evidenced by an advancing contact angle for the as-spun fibers of at least about 95°.
    Type: Grant
    Filed: February 18, 1998
    Date of Patent: January 23, 2001
    Assignee: Hercules Incorporated
    Inventors: Rakesh K. Gupta, James H. Harrington
  • Patent number: 6165399
    Abstract: A process for preparing thermoplastics or polymer blends comprising (A) from 5 to 95% of a water-moist elastomer component containing up to 60% of residual water, (B) from 5 to 95% of a thermoplastic polymer, (C) from 0 to 95% of a further polymer, and (D) from 0 to 70% of additives, said process comprising mixing the components A to D in an extruder with mechanical dewatering of component A, wherein the extruder has at least two rotating screws and, in the conveying direction, is essentially composed of a metering section into which component A is fed, a squeeze section which serves for dewatering component A and contains a retarding element and an associated dewatering orifice which is present upstream of the retarding element by a distance corresponding to at least one screw diameter, a feed section in which the thermoplastic polymer B is introduced as a melt into the extruder, a plastication section with mixing or kneading elements, a devolatilization section with an orifice and in which the remaining wat
    Type: Grant
    Filed: March 25, 1999
    Date of Patent: December 26, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Norbert Guntherberg, Jurgen Hofmann, Elmar Mailahn, Hilmar Ohlig, Bernhard Czauderna, Sven Grabowski, Klaus Bus
  • Patent number: 6136242
    Abstract: The invention relates to a process for the production of cyanuric chloride moldings, particularly in rod or flake form. Cyanuric chloride melt is cooled in a pressure cell equipped with a die capable of strand formation, wherein solidification takes place in the channel or channels of the die. The solidified cyanuric chloride is pressed out of the die in strand form at a temperature of 140.degree. C. or less, preferably 40 to 60.degree. C., and reduced in size as required. The process reduces the sublimation which is otherwise conventional during solidification and cooling.
    Type: Grant
    Filed: April 8, 1999
    Date of Patent: October 24, 2000
    Assignee: Degussa-Huls AG
    Inventors: Knut Ehrhardt, Ralf Goedecke, Rolf Moller, Juan Garcia
  • Patent number: 6126878
    Abstract: An apparatus for producing an extrudate (e.g., water-dispersable extruded rod-shaped granules) from an extrudable powder-based material (e.g., a finely-divided water-insoluble powder) includes a hopper for the extrudable material having at least one extrusion aperture at its lower end, a rotatable extruder tool at or near the lower end of a first drive shaft for forcing the extrudable material through the aperture(s) and a rotatable feeder at or near a lower end of a second drive shaft for feeding the extrudable material to the extruder tool. The first drive shaft is rotatably mounted within the second drive shaft by axially displaced bearings, the second drive shaft being mounted within a fixed bearing housing by further axially displaced bearings. Drive motors are connected by respective drive trains to the upper ends of the first and second drive shafts, respectively.
    Type: Grant
    Filed: January 30, 1998
    Date of Patent: October 3, 2000
    Assignee: Collag Limited
    Inventor: John Misselbrook