Abstract: A biodegradable fiber that is formed from a thermoplastic composition that contains polylactic acid, a plasticizer, and a compatibilizer is provided. The compatibilizer includes a polymer that is modified with a polar compound that is compatible with the plasticizer and a non-polar component provided by the polymer backbone that is compatible with polylactic acid. Such functionalized polymers may thus stabilize each of the polymer phases and reduce plasticizer migration. By reducing the plasticizer migration, the composition may remain ductile and soft. Further, addition of the functionalized polymer may also promote improved bonding and initiate crystallization faster than conventional polylactic acid fibers. The polar compound includes an organic acid, an anhydride of an organic acid, an amide of an organic acid, or a combination thereof. Such compounds are believed to be more compatible with the generally acidic nature of the polylactic acid fibers.

Abstract: The invention relates to a pultrusion process in which a continuous reinforcement profile is formed by canting of at least one prepreg strip composed of a fiber-reinforced plastics material. The first shaping of the profile takes place in a preform device, which is downstream of a pressure-molding device for final shaping and prehardening. The movement of the profile takes place synchronously with respect to the operating cycle of the pressure-molding device by means of a traction device. By using a cutting device, it is possible to cut the profile to length and/or to subject edges to subsequent mechanical operations to ensure that correct dimensions are maintained. A continuous (pultrusion) gusset is inserted between the prepreg strips in a radius region of the profile. The gusset has an approximately triangular cross sectional geometry and it is formed by a plurality of continuous fibers braided with one another.

Abstract: Embodiments of the present invention relate to a method of making a biopolymeric material comprising contacting a biopolymer and a binder sufficient to form a mixture, heating the mixture and profile extruding the mixture sufficient to create a biopolymeric material. Embodiments also relate to a method of making a biopolymeric material comprising contacting a biopolymer and a reactive composite sufficient to form a mixture, heating the mixture and profile extruding the mixture sufficient to create a biopolymeric material.

Abstract: A profile-extruded article is disclosed, made of a fiber-reinforced polymer of vinyl-chloride monomer, wherein the article has a ratio of actual specific gravity to theoretical specific gravity of nearly unity. A method of making the article is also disclosed.

Abstract: A method for forming a microporous membrane having a microstructure is described. Dope and coagulant formulations are simultaneously cast, where the coagulant formulation diffuses into the dope formulation through an interface effecting a phase inversion forming a microstructure.

Abstract: Gussetless multi-wall sheets are prepared using a coextrusion process which entails feeding part of the base material directly into and via the male insert of the extrusion die, thereby producing the gussetless sheet.

Abstract: An extrusion-forming device 100 includes an extruding portion 21 having a drum 7 including a supply port 19 through which a clay flows into the inside, a screw 4 having a rotary shaft 6 and a rotary blade 5 and configured to convey the clay, and an extrusion port 20 through which the clay is discharged; and a forming portion 22 having a die provided with forming grooves. The device includes, as the screw 4 on the side of the supply port 19, supply port side screws 10 having two rotary blades 5 and, as the screw 4 on the side of the extrusion port 20, a extrusion port side screw 12 having one rotary blade 5, and a ratio P/D is in a range of 0.5 to 0.9.

Abstract: A self-supporting adhesive web 10 having a uniform thickness profile across at least 20% of its width as shown by areas A and B and a wedge-shaped thickness profile in areas C and D. As shown in FIG. 2, a laminate comprises sheets of glass 12 and 14 having sandwiched therebetween adhesive interlayer 16. Interlayer 16 has a uniform thickness profile extending from edge 18 to point 20 and a wedge-shaped thickness profile from point 20 to edge 22.

Abstract: A method for reinforcing, baffling and/or sealing components of an automotive vehicle is disclosed. The method includes providing a carrier and disposing masses of expandable material onto the carrier. The method further provides for providing a fastener connected to the carrier.

Abstract: The present invention provides a method of producing a polyethylene terephthalate graft copolymerized resin, comprising subjecting the following mixture to a homogeneous reaction at a temperature of 250° C. or higher to impart a high melt viscosity to the mixture, the mixture containing (A) 100 parts by weight of a polyethylene terephthalate polyester as a main material, (B) 0.01 to 2 parts by weight of a polymeric polyfunctional epoxy compound containing 7 to 100 epoxy groups in a molecule and having a molecular weight of 1,000 to 300,000 as a coupling agent, (C) 0.01 to 1 part by weight of a metal salt of an organic acid as a coupling reaction catalyst, and (D) 0 to 100 parts by weight of an aromatic alicyclic polyester and/or an aromatic aliphatic polyester each having a carboxyl group in an aromatic nucleus as an auxiliary material.

Abstract: Embodiments of the present invention relate to a method of making a biopolymeric material comprising contacting a biopolymer and a binder sufficient to form a mixture, heating the mixture and profile extruding the mixture sufficient to create a biopolymeric material. Embodiments also relate to a method of making a biopolymeric material comprising contacting a biopolymer and a reactive composite sufficient to form a mixture, heating the mixture and profile extruding the mixture sufficient to create a biopolymeric material.

Abstract: The instant invention is a polyethylene film, and method of making the same. The polyethylene film according to instant invention includes at least one heterogeneously branched ethylene/?-olefin copolymer having a density in the range of about 0.910 to about 0.930 g/cm3, a molecular weight distribution in the range of about 2.8 to 3.8, a melt index (I2) in the range of about 0.3 to about 4 g/10 min, and an I10/I2 ratio in the range of 6.5 to about 7.8. The film has a normalized dart impact strength of equal or greater than (6666-7012*density) g/mil, a normalized tear strength of equal or greater than (440*e?(density?0.915)2/2*(0.00949)2) g/mil, and a haze in the range of 3 to 10 percent. The method of making the polyethylene film according to instant invention includes the following steps: (1) providing at least one heterogeneously branched ethylene/?-olefin copolymer having a density in the range of about 0.910 to about 0.930 g/cm3, a molecular weight distribution in the range of about 2.8 to 3.

Abstract: Tyre tread comprising a rubber composition, the said composition comprising at least one diene elastomer, one reinforcing filler and one plasticizing system, characterized in that the said plasticizing system comprises, in combination: a plasticizing hydrocarbon resin, the glass transition temperature of which is greater than 0° C.

Abstract: A woven panel is formed from at least one first polymer yarn and at least one second polymer yarn wherein the second polymer yarn has a core. The core yarns provide mechanical strength for the woven material in supporting the coreless yarns when used in load bearing articles such as the seat or back portions of an article of furniture.

Abstract: A processing aid is used in the processing of thermoplastic polyurethanes to give various articles including a self-supporting film. The processing aid contains a) 10-50% by weight of hydrophobized, at least partially aggregated, metal oxide particles selected from the group consisting of aluminium oxide, silicon dioxide and mixtures thereof, b) 20-75% by weight of one or more thermoplastic polyurethanes, c) 0.5-25% by weight of one or more isocyanates, d) 0.5-15% by weight of one or more compounds which act as lubricant and dispersant, the sum of the constituents a) to d) amounting to at least 90% by weight, based on a total weight of said processing aid.

Abstract: A method for extrusion molding a medical tube from a soft thermoplastic resin. The method requires the use of a mold that provides flow paths sandwiching the axial portion. The mold comprises a mold body, a pin, and a land portion. The extrusion method involves three processes.

Abstract: A method that includes coextruding two or more thermoplastic resin streams through a profiled die plate, which die plate is shaped to form a nonplanar film (three dimensional) preferably with a regularly oscillating peak and valley structure that oscillates from a top surface to a bottom surface forming longitudinally extending ridges on both faces of the film. The film is formed by coextruding the film through the oscillating die plate opening causing partitioning of the resins in different zones in the width direction of the film. Flattening of the film results in a film with side-by-side zones formed of different polymers or relative proportions of polymers.

Abstract: The invention provides a process to deliver an elastomeric composition to a substrate. The elastomeric composition is cooled. The cooling also results in substantially complete transfer of the elastomeric composition from the pattern roll to the substrate with a resulting reduction in elastomer degradation.

Abstract: According to the present invention, a film is formed from a powdered cellulose acylate resin using a twin-screw extruder which has complete-mating-type screws and whose L/D is set in the range of 20 to 55, while setting the temperature of the resin in the extruder in the range of Tm+10° C. to Tm+70° C., keeping the average residence time of the cellulose acylate resin within 5 minutes, and drawing a vacuum so that the degree of vacuum in extruder after the powdered cellulose acylate resin has been melted is kept at 100 Torr or lower, whereby the color change or deterioration in mechanical strength of the resin can be decreased, and thus, a high-quality and high-functionality film which is good for the optical application can be provided.

Abstract: A coextruded polymer molding product includes a notched structural carrier and a polymer seal material over the structural carrier. The structural carrier has notches along its length A first plurality of specific regions of the structural carrier have notches. A second plurality of specific regions of the structural carrier are relieved from having notches. The notched regions and relieved regions are arranged with respect to each other such that consecutive notched regions are spaced apart at non-uniform intervals to provide desired bending characteristics for conforming to a specific molding application.

Abstract: A die and method for extruding an extrudable material to form an extruded member is described. In one embodiment, the die comprises a barrier member comprising a plurality of feed channels that extend through the barrier member. Furthermore, the die incorporates a passage forming member extending from the barrier member substantially in the direction of extrusion. The feed channels are arranged with respect to the passage forming member to allow the extrudable material to substantially flow about the passage forming member to form a corresponding passage in the extruded member.

Abstract: A method of making a touch fastener includes continuously introducing molten resin to a pressure zone at a peripheral surface of a rotating mold roll, such that pressure in the pressure zone forces some of the resin into an array of stem cavities defined in the mold roll to form resin stems while a remainder of the resin forms a base at the roll surface, interconnecting the stems. The method includes forming engageable heads on the stems to form fastener elements and introducing a quantity of discrete, loose particles to the resin at an entrance to the pressure zone, such that the particles become part of the base.

Abstract: The present invention is an extruded sheet of polyvinylbutyral having thick edges relative to the interior region, whereby the sheet can be taken up on a roll and aged in such a manner that the roll attains a cylindrical shape due to loss of circumference of the roll edge during aging.

Abstract: A method of producing a plastic sheet-strap includes the steps of providing first and second work rollers such that the work rollers rotate in opposite directions and at different lineal surface velocities. The work rollers are spaced apart with respect to each other so as to define a work roller nip therebetween. A pinch roller is provided that is operably associated with the first work roller. The pinch roller and the first roller defining a deaerating nip therebetween. A solid sheet of material having a thickness is fed into the deaerating nip. The material is pinched against the first work roller and moves with rotation of the first work roller to the work roller nip between the first and second work rollers. The material is simultaneously milled and stretched substantially at the nip during a single pass of the solid sheet material through the nip as the rollers rotate in opposite directions and at different lineal surface velocities to form a milled and stretched oriented sheet.

Abstract: Methods and apparatus for components according to various aspects of the present invention operate in conjunction with reaction bonded silicon nitride (RBSN). In one embodiment, a missile radome comprises a wall defining the radome body, including a base and a tip. The wall may comprise a core and one or more skins adjacent the core, such as in a sandwich configuration. The core and the skins may have different densities. The radome wall may be configured to transmit wideband RF signals. The RBSN may be extruded to form the radome.

Abstract: Disclosed herein are various processes, including a process for producing a film, comprising (including) forming a film from a blended polyolefin composition at a line speed of at least 170 feet per minute, wherein the blended polyolefin composition comprises: (a) a bimodal polyethylene component that includes a high molecular weight polyethylene component having a high average molecular weight (MWHMW) and a low molecular weight polyethylene component having a low average molecular weight (MWLMW), wherein the ratio of the high average molecular weight to the low average molecular weight (MWHMW:MWLMW) is 20 or more wherein the high and low molecular weight polyethylene components of the bimodal polyethylene component are formed in a single reactor; and (b) a unimodal polyethylene component that occupies more than 15 wt % of the composition.

Abstract: An extrusion molding system includes a die having a first opening with a unvariable shape and a second opening with a variable shape, an extruder which feeds resin to the die, and a gear pump arranged between the die and the extruder. An ECU conducts a first sequence control to change the shape of the second opening and a second sequence control to change the rotation speed of the first gear pump in synchronism with a change in the shape of the second opening.

Abstract: A micro-extrusion printhead assembly utilized in a micro-extrusion system to form parallel extruded gridlines of material on a substrate includes a nozzle having a tapered (e.g., triangular or trapezoidal) cross-section arranged such that a lower surface of each gridline is substantially wider than its upper edge, and such that side surfaces of the extruded gridlines reflect incident light beams into exposed surface areas of the substrate, thereby minimizing the effective shadowed surface area under the gridline. In one embodiment, the fluidic channels of each nozzle are fabricated by cutting or etching progressively wider channels into a series of rigid layers, and then stacking the rigid layers to form a layered nozzle structure. In another embodiment, a single layer is processed to include a tapered cross-section having the desired triangular or trapezoidal cross-section.

Abstract: A method of forming a thermoplastic vulcanizate by first providing a melt-blender having a die through which melt-blended thermoplastic vulcanizate passes to form a shaped article; wherein the die comprises a flow design having at least one flow branch having a taper angle and a flow reservoir at the end of each flow branch; and wherein the taper angle of the flow design ranges from 5 to 20 degrees; followed by melt-blending a thermoplastic and an elastomer with an organic peroxide curative in the melt-blender to form a thermoplastic vulcanizate; and finally, passing the melt-blended thermoplastic vulcanizate through the flow design to form the shaped article.

Abstract: Extrusion and lamination processes are provided for producing multi-layer constructions wherein metal and polyolefin layers are bonded through a tie-layer comprising a base resin and two functionalized ethylene polymers.

Abstract: Composite webs having one or more polymeric structures located on a substrate, closure systems comprising composite webs, and methods of attaching articles are disclosed. The polymeric structures are formed using thermoplastic compositions and are attached to a surface of a substrate. The polymeric structures include an area that is attached to the substrate and a detached area that is not attached to a surface of a substrate.

Abstract: A product made from an extruded sheet or web of material having a non-linear cross-section, and the process of making the product is provided. The extruded web or extrudate is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate is formed into a product having a plurality of cells. Optionally, the cells can include one or more openings, allowing access to an interior of the cell and reducing the weight of the product.

Abstract: A method for forming honeycomb structures, such as wall-flow honeycomb filters, which utilizes extrusion of multiple material supplies at once. Such methods may be used to form intermittent plugs or other structures in the cell channels during the extrusion process, for example. A die assembly is provided which includes secondary feedholes machined in the pins for intermittently or periodically injecting secondary material (e.g., plug material) into the cell channels of the honeycomb structure while it is being extruded.

Abstract: There is disclosed a member for sealing, baffling and/or reinforcing components of an automotive vehicle. The assembly generally includes a carrier, an expandable material and at least one fastener.

Abstract: Composite webs having one or more polymeric structures located on a substrate, methods of manufacturing the composite webs, and systems for manufacturing the composite webs are disclosed. The polymeric structures are formed using thermoplastic compositions deposited into one or more depressions on a forming tool. The forming tool is maintained at a temperature that is below the melt processing temperature of the thermoplastic composition.

Abstract: A method of making a removable refrigerator storage assembly is provided. The method includes feeding a polymeric or metal material into an extruder and directing the material through a die having an aperture with a first and second leg formed therein, thereby forming an intermediate shelf extrusion. The intermediate shelf extrusion is cut into a predetermined length to form the shelf extrusion having a bottom wall integrally formed with a side wall. The shelf extrusion is painted or plated to a specific finish. The method also encompasses attaching to both ends of the shelf extrusion end walls having brackets formed thereon for removably engaging supports formed on the door of a refrigerator.

Abstract: Composite webs having one or more polymeric structures located on a substrate, closure systems comprising composite webs, and methods of attaching articles are disclosed. The polymeric structures are formed using thermoplastic compositions and are attached to a surface of a substrate. The polymeric structures include an area that is attached to the substrate and a detached area that is not attached to a surface of a substrate.

Abstract: The invention relates to novel absorbable polyesters, produced by ring-opening polymerisation of hydroxycarboxylic acids in the presence of a polyol containing an electrolyte, in an extruder. In particular, the invention relates to novel polylactide glycolide polyesters which are essentially free of dextran sulphate and which are produced by ring-opening polymerisation of lactide and glycolide in the presence of dextran sulphate in the extruder; to the production of the same and to their use in depot medicaments.

Abstract: A hollow fiber microfiltration (MF) membrane is provided. The casting solution used to make this membrane includes a fiber-forming polymer having a degree of polymerization greater than about 1000, a water-soluble polymer, an anhydride with about 2 to 12 carbon atoms, and a solvent. The membrane is formed by mixing and heating these components to form a viscous dope and then extruding the dope through an annular orifice to form a hollow fiber MF membrane. The hollow fiber membrane is then fed through a coagulation bath and two leaching baths. The membrane is especially useful for filtering liquids, such as wine and juice, so as to remove bacteria, gel, and solid particles from the liquids.

Abstract: A gasket integrated with a cover wherein a gasket material composed of a thermoplastic elastomer composition is integrally fixed to the cover having a shape of multistep contraction over at least two contraction steps, a gasket wherein the cover and the gasket are integrally molded and after molding, are subjected to a heating treatment at a temperature not lower than the temperature at which an adhesive component in materials constituting the gasket initiates crystal fusion or glass transition, or a gasket wherein the cover and the gasket are integrally molded and a covering layer composed of a fluoropolymer is formed on the gasket surface on atmospheric side are proposed. According to the present invention, a gasket integrated with a cover for a hard disc device which gasket is excellent in adhesive property and productivity, and is minimized in permeability and penetration of substances is provided.

Abstract: In a method and a device for continuously manufacturing films, webs, and sheets of plastics capable of forming optical images a melted plastic mass, pre-shaped as a sheet, is guided into a roller gap of a calender, the roller gap formed between a shaping engraving cylinder roller and a smoothing strip surrounding partially the shaping engraving cylinder roller. The shaping engraving surface of the cylinder roller is heated to melting temperature in the roller gap, wherein the melted plastic mass is applied directly onto the shaping engraving surface of the heated cylinder roller. A profiling is provided by cooling the melted plastic mass in the roller gap by heat removal on a side facing the shaping engraving surface.

Abstract: A method of producing contoured vehicle floor mats having integrally formed nibs. The sheet is formed by a nib forming roll in an extrusion roll stack having a plurality of indentions. The nibbed sheet is placed onto the thermoform mold with the nibs directed away from the mold. The sheet is heated to a plastic state and stretched over the mold to form a contoured mat shaped to vehicle within a vehicle compartment, trunk or cargo area. The nibs on the underside of the mat contacts the floor covering and prevents the mats from sliding on the interior surface of the vehicle.

Abstract: The object of the present invention is to provide a method for manufacturing a product of thermoplastic resin and/or thermoplastic elastomer with materials of high recycle capability, preventing the productivity drop and the cost increase as well as the damage caused by the contact between semi-finished products and a drawing machine. A plurality of semi-finished moles and a drawing element are molded integrally by an extruder. The semi-finished moles are separated from the drawing element by cutting. The semi-finished moles separated from the drawing element are cut in accordance with a given length to produce a mole.

Abstract: The present invention relates to a filter element having a non-porous extrusion laminated strip formed on at least one edge and at least one side of a membrane. The strip is used to provide a means for ensuring a good bond between the filter element and the material into which it is potted. The strip is formed by the use of one or more extrusion heads that apply molten or softened polymer to one or both of the surfaces of the filter in a width and height desired. The strip is then subjected to pressure such as through a nip to at least partially embed the polymer strip into the filter pores so as to create a strong mechanical bond between the strip and the filter element. Additionally, it allows for the simultaneous formation of more than one membrane with the edge lamination at the same time.

Abstract: A process for preparing polyethylene thin films is disclosed. The process comprises extruding a blend that comprises a linear low density polyethylene (LLDPE) and a high molecular weight, high density polyethylene (HMW-HDPE) or high molecular weight, medium density polyethylene (HMW-MDPE). The blend has an LLDPE/HMW-HDPE or HMW-MDPE weight ratio at least 50/50. The blend is extruded through an annular die to form a molten material tube. The molten material tube is then pulled around a flexible internal orientation device (FIOD) to form the film. The FIOD makes it possible to prepare polyethylene thin films from LLDPE-rich LLDPE/HMW-HDPE or HMW-MDPE blends on a high stalk film line. The films have increased machine-direction (MD) tears.

Abstract: Novel window and patio door frame members are formed by an extrusion process that provide these members with at least one channel and with an outer weather resistant surface and an internal imitation wood surface together with integrated sealing strips formed in the channels for the doors, these components being fully integrated. The process is carried out by extruding a foamed profile with a channel through a first die therein having reduced dimensions where a protective shell is desired, co-extruding a plastic with said foamed profile in a second die to form a protective shell where the reduced dimensions occur, passing the co-extrusion though a calibration die, and then heating the co-extrusion at selected location where weather stripping is desired and then passing the co-extrusion through a final die where plastic weather stripping is extruded therewith and then cooling the integrated member.

Abstract: A forming apparatus to produce nonsymmetrical three-dimensional shaped products from a food extrusion device includes a vector drive controlling an induction motor through current flux control, which selectively actuates an iris diaphragm. Food product is pumped to the diaphragm, which shapes the product in accordance with settings from an encoder. The flux drive permits variable control of the diaphragm motor in segments of a 360° revolution. Alternatively, a servo drive may be used to drive a synchronous motor to operate in accordance with instructions from an encoder-shaping product from a food pump as it is forced through the diaphragm.

Abstract: A method for manufacturing a long molding having an axial bend, includes: forming a long first member; performing an axial bending process for the first member, when the first member passes through a gripping portion; and extruding a heated and molten liquid resin molding material for formation of a second member through a second member molding opening of a second member extrusion die while following a bend of the first member to integrate the second member made of the molding material with the first member. The second member extrusion die has a changeable substantial opening shape of the second member molding opening. The second member having a different cross sectional shape between one part and the other part in the longitudinal direction is extruded in accordance with a change of the opening shape.

Abstract: The present invention is an extruded hollow thermoplastic sheeting, which is made of a pair of flat and parallel sheets spaced apart and interconnected by extending ribs of shifted patterns, e.g. of a sigmoid pattern, is disclosed in this invention. The thermoplastic sheeting of the invention has stronger tear strength and balanced physical properties as compared to hollow thermoplastic sheeting with extending ribs of straight pattern of the same specification. The present invention also provides a method for production thereof, wherein a fixing and cooling assembly is oscillated relative to a die, or vice versa, to create the ribs of shifted patterns.

Abstract: The invention is a method of forming extrudate having substantially uniform thickness. A shim is formed which has a thickness variation of less than or equal to about 0.5 mil (13 microns) total indicated runout. This shim is disposed between a first die portion having a first surface and a second die portion having a second surface. A slot is formed between the first surface and the second surface. The slot has a height dimension substantially the same as the shim thickness. Flowable material is extruded through the slot.