Abstract: An oriented polymer composition (OPC) article comprising a body having a length, which is greater than any perpendicular dimension, comprised of an OPC having a softening temperature, the body having an outer surface extending the length of the body, having polymer strands aligned in the lengthwise direction of the body, wherein the length dimension stability is greater than 99% when tested by heating the article for 24 hours at temperatures at least up to and including 71 degrees Celsius after completion of the manufacture of the article and processes for forming said article.

Abstract: 1. A plasticizing device includes a barrel including a resin material supply port portion and a fiber supply port portion which is formed on a distal side from the resin material supply port portion; and a screw that comprises a shaft body and a flight, and is received in the barrel. The barrel is disposed with a posture in which its axial line intersects a gravitational direction. A maximum length of an opening in the barrel of the fiber supply port portion along an axial direction of the barrel is 1 time or more and 2 times or less as much as a pitch of the flight disposed in a portion of the screw which faces the opening in the barrel of the fiber supply port portion in a direction perpendicular to the axial line of the barrel.

Abstract: A method for manufacturing an encapsulating material sheet for a solar battery of the invention includes a step of producing an additive-containing pellet by soaking an additive A into a pellet including a polyolefin-based resin as a main component, a step of injecting the additive-containing pellet into a cylinder from a supply opening in an extrusion molder, and melting and kneading a resin composition including the polyolefin-based resin and the additive A in the cylinder, and a step of molding by extrusion the resin composition from a die in the extrusion molder into a sheet shape.

Abstract: The present invention relates to encapsulated activated carbon and a method of preparing the same to protect the structure of the activated carbon and preserve the odor absorbing capability of the activated carbon particles. Particularly, the present invention is directed to a polymer article having odor absorption capabilities comprising a film comprising a matrix polymer and activated carbon particles at least partially encapsulated with a non-water soluble amorphous polymer, wherein the non-water soluble amorphous polymer is incompatible with the matrix polymer. The polymer article can be a bag.

Abstract: A method of making a passenger conveyor handrail includes forming a drive member having a plurality of longitudinally spaced drive surfaces. The drive member has a longitudinal stiffness for maintaining a desired spacing between the drive surfaces. The drive member is inserted into a molding device. A gripping surface portion of the handrail is formed using the molding device such that the gripping surface portion and the drive member are secured together. Another method includes forming a belt drive member having a plurality of teeth that establish a plurality of longitudinally spaced drive surfaces. The belt has a longitudinal stiffness for maintaining a desired spacing between the drive surfaces. Each of the teeth extends across an entire width of the belt. The belt is secured to a gripping surface portion of the handrail.

Abstract: Disclosed is a tacker construction panel made of wood plastic composite (WPC), and more particularly, to a tacker construction panel, which includes 50 wt % or more of wooden flour, has a thickness of 2 to 10 mm and shows a contractility of 0.1 to 3% along a longitudinal direction after lapse of 24 hours at a temperature of 60° C. and a humidity of 90% RH.

Abstract: Polymer films having hollow microspheres to simultaneously reduce the coefficient of friction and residue on ignition, and methods of making films and containers from the films. In a general embodiment, the present disclosure provides a film including at least one layer having hollow microspheres mixed within the layer. The microspheres can be in a concentration ranging from about 250 ppm to about 750 ppm within the layer.

Abstract: Compression molding methods of manufacturing a shaped article are provided. The methods include compression molding thermoplastic resin-based material to provide a molded article, where thermoplastic resin-based material comprises a plurality of controlled geometry pellets. The pellets include at least one generally flat face having a cross-sectional shape with a rectangular envelope having an aspect ratio of at least 1.5. The controlled geometry pellets may include a plurality of reinforcing particulates dispersed throughout the thermoplastic resin. The reinforcing particulates typically have a largest dimension which is no more than about 90% of the largest pellet dimension.

Abstract: The present invention relates to a process for producing shrink films comprising: A) from 20 to 90% by weight of a biodegradable, aliphatic-aromatic polyester and B) from 10 to 80% by weight of one or more polymers selected from the group consisting of: polylactic acid, polypropylene carbonate, polycaprolactone, polyhydroxyalkanoate, chitosan, gluten, and one or more aliphatic/aromatic polyesters, such as polybutylene succinate, polybutylene succinate adipate, or polybutylene succinate sebacate, or polybutylene terephthalate-co-adipate; and C) from 0 to 2% by weight of a compatibilizer, where a blow-up ratio smaller than or equal to 4:1 is selected.

Abstract: The present invention relates to a preparation method of polyurethaneurea elastic fiber, particularly a preparation method of high heat-resistant elastic fiber which retains unique physical properties of elastic fiber under the high temperature process. The polyurethaneurea elastic fiber of the present invention is characteristically prepared without using 1 functional mono-alcohol generally used to regulate the reaction speed and side-reaction during the prepolymer reaction to produce elastic fiber having excellent heat-resistance particularly for the dyeing processing or re-dyeing of polyester but using ethylenediamine alone as a chain extender for the polymerization. To reduce gel formation in polymer after the secondary polymerization and to regulate change of viscosity in the course of process, the ratio of the chain extender amine to the terminal group of prepolymer of the first polymerization is increased.

Abstract: A process for removing water and solutes from the lumens of green wood, while leaving the cell walls throughout the wood uniformly fully swollen, comprises subjecting the green wood to supercritical carbon dioxide.

Abstract: A method of forming a preform may include providing a layer of tackified fibrous material containing structural fibers and resin. The layer may be passed through a forming die set having a die cross-sectional shape. The thermoplastic resin may be heated. The layer may be formed into the die cross-sectional shape. The thermoplastic resin may be allowed to solidify in a manner such that a preform is formed having the die cross-sectional shape.

Abstract: The present invention relates to methods for reclaiming plastics and cellulose materials for use in a variety of applications, including as alternative fuel sources. According to one embodiment of the invention, waste is received which includes cellulose materials and plastics. Such materials are sorted from other materials and the cellulose and plastic materials are shredded or ground and then blended together. The blended materials can then be fed to an energy converter, such as a combustion unit or a gasifier, where they are burned as fuel source or used to create synthetic gas. In other embodiments, the blended materials are heated or have a binding element added thereto. Such mixture is then compressed to form a desired shape or sized object, and that object can then be packaged, distributed or used. The blended object can be used as a fuel source, or as a building, sound attenuation, or insulation material.

Abstract: The sliding material is obtainable by extrusion of a raw material containing an olefin-based polymer and a silicone compound as the essential components. A part of the olefin-based polymer forms a crosslinked material in the sliding material. The crosslinked material forms domains to disperse in the sliding material so as to prevent uneven distribution of the silicone compound in the extrusion direction. The residual fraction of hot xylene reflux of the sliding material is in a range from 33 to 75% by weight based on the total weight of the sliding material, and the content of the silicone compound based on the total weight of the sliding material is in a range from 5 to 35% by weight.

Abstract: According to the invention blends of wood particles and plant particles and plastic are generated in an extruder thereby that the plastic is converted separately into a liquid melt before the joining takes place.

Abstract: A structural filler is installed in a gap between at least first and second composite members by extruding a flowable filler material, placing the extruded filler on one of the composite structural members, and assembling the composite members.

Abstract: Disclosed is a tacker construction panel made of wood plastic composite (WPC), and more particularly, to a tacker construction panel, which includes 50 wt % or more of wooden flour, has a thickness of 2 to 10 mm and shows a contractility of 0.1 to 3% along a longitudinal direction after lapse of 24 hours at a temperature of 60° C. and a humidity of 90% RH.

Abstract: Disclosed herein are a method of manufacturing a wood plastic composite panel, including a panel manufacturing process of extruding and cooling a resin complex, such that wood fiber is uniformly dispersed into a synthetic resin matrix, to manufacture the resin complex into the form of a panel, an embossing process of forming a wood pattern corresponding to the cut-open surface of a natural lumber on the surface of the panel to a predetermined depth, and a brushing process of removing some of a synthetic resin layer from the surface of the panel to form linear micro concavo-convex parts to a predetermined depth, and an apparatus for manufacturing a wood plastic composite panel that is capable of efficiently performing the same.

Abstract: An oriented polymer composition containing thirty to 95 weight-percent inert inorganic filler and a continuous phase of at least one orientable polymer contains void spaces due to cavitation and has a density of less than 0.8 grams per cubic centimeter, a flexural modulus of 1.4 gigapascals or more, cross section dimensions all greater than 1.5 millimeters, a delamination force value of 44.5 Newtons (ten pounds force) or more and little or no blowing agent.

Abstract: A viscoelastic extrusion process (VEEP) for biopolymers such as polylactic acid is provided. The VEEP process removes many processing and performance limitations of PLA as well as creates performance sufficient to produce durable “nonbiodegradable” products as a direct replacement for PVC and other petrochemical profile and sheet extrusion applications. The VEEP process also retains a high degree of crystallinity within the PLA for increasing toughness and to lower its biodegradability. The invention also includes an integral process wherein rheology is highly modified to allow profile extrusion and higher melt strength wherein processing is lower than the melting point of the primary biopolymer and below the browning points of the natural fibers in the biopolymers viscoelastic state.

Abstract: The invention relates to biodegradable nano-polymer compositions, or nanocomposites, comprising poly(lactic acid) and co-polyester polymer with adipic acid compounded with nanoparticles of a mineral material having a degree of purity of at least 99.9%, preferably 99.99%, selected from the group of silica and magnesium silicate. In addition, the present invention refers to a process for manufacturing the said compositions as well as biodegradable articles made on the basis of such compositions, such as molded, formed and extruded articles.

Abstract: The present invention provides a method of producing porous structures, particles or matrixes, which may be comprised of one or a plurality of components, an apparatus for carrying out the method and particles formed in accordance with the method. The method is particularly suitable for producing porous composite or pure particles for pharmaceutical applications. In accordance with the method, a composite comprising a material such as a pharmaceutical, a biodegradable polymers and/or a biological agent is formed. The composite must further comprise a material that is soluble in supercritical fluid. Extraction of the supercritical fluid soluble material produces porous structures, which may be in the form of particles or matrixes.

Abstract: The invention relates to extracorporeal blood circuits, and components thereof (e.g., hollow fiber membranes, potted bundles, and blood tubing), including 0.005% to 10% (w/w) surface modifying macromolecule. The extracorporeal blood circuits have an antithrombogenic surface and can be used in hemofiltration, hemodialysis, hemodiafiltration, hemoconcentration, blood oxygenation, and related uses.

Abstract: A profile-extruded article is disclosed, made of a fiber-reinforced polymer of vinyl-chloride monomer, wherein the article has a ratio of actual specific gravity to theoretical specific gravity of nearly unity. A method of making the article is also disclosed.

Abstract: The present invention relates to a method for manufacturing an endless, fibre-reinforced plastic element, wherein a granulate based on a thermoplastic polymer, fibres and possibly other additives are extruded into the element via an extrusion process. The present invention further relates to a fibre-reinforced plastic element obtained by extruding a granulate based on a thermoplastic polymer, fibres and possibly other additives.

Abstract: The process serves for producing a sheetlike article, for example a climbing skin (1) for skis, a slide-mat or a velour. Said sheetlike article has at least one glidable surface (4) produced from fibres (5). At least a portion of these fibres (7) is produced from a base material (6) and a glide material (7) uniformly dispersed in said base material (6). The base material (6) is preferably a thermoplastic material. The glide material (7) is admixed to this base material (6) in an extruder. The article produced by this process has gliding properties which are preserved in use.

Abstract: The invention discloses an improved die assembly for the extrusion of thermoplastic resin cellulosic fiber composite profiles meant to minimize and substantially prevent the occurrence of melt fracture on the surface of the extruded composite profiles. Comprising the die assembly are a balanced flow passage having a heated compression zone, a heated transition zone, a heated converging die zone, a die land, which corresponds to at least a portion of the downstream end of the flow passage and is cooled to temperature below the melting point temperature of the thermoplastic resin. The invention also discloses a production process for composite profiles which include the steps of providing resin and fiber, producing a composite compound, processing the compound through an extrusion system, extruding the compound through the die assembly to form the desired profile, cooling the profile and cutting it to length. Also disclosed are products produced by the production process.

Abstract: A method for producing an environment protective foamed thermoplastic resin polymer comprises using an extruder with a helical rod to be driven to rotate. The extruder has a feeding section, a melting section, a mixing section and a heating-shaping section formed therein. The method includes a plurality of steps, in which thermoplastic resin is heated, melted in the melting section and moved into the mixing section, and hollow expansion balls are fed into the extruder to be evenly mixed with the melted thermoplastic resin. Then the hollow expansion balls are slightly heated and inflated, and moved into the heating-shaping section, and then the balls are heated at foaming temperature, foamed and inflated. After being injected through a nozzle, the melted thermoplastic resin and the hollow balls become a foamed thermoplastic resin polymer with a preset thickness and shape.

Abstract: Prepare an oriented polymer composition that is cavitated, has cross sectional dimensions all at least three millimeters and at least one de-oriented surface layer having a thickness of at least 80 microns and at least 50 microns less than half the thickness of the oriented polymer composition, the de-oriented surface layer having a lower degree of polymer orientation than a 100 micron thick portion of the oriented polymer composition adjacent to and below the de-oriented surface layer by sufficiently heat treating a surface of a cavitated oriented polymer composition.

Abstract: A method for manufacturing an ultra-thin polymeric film is disclosed. The method includes the steps of melt blending of a polymeric composition or a nanocomposite composition in an extruder. Next, the molten composition is conveyed through a flat die with a small die lip gap. A melt pump may also be used to provide a constant, non-pulsating flow of the melted composition through the die. The melted composition may be passed through a filtration device to remove contaminants that could adversely affect the dielectric performance of the film. Next, the film is stretched by passing the film through take-up rollers at relatively high take-up speeds. Then, the composition is cooled to form a film or sheet. The edges of the film may be trimmed, and the film wound up on a roll using a tension-controlled winding mechanism. A heated roll may be used to temper/anneal the film, thereby eliminating frozen-in internal stresses.

Abstract: The invention relates to a method and a device (2) for manufacturing splittable fibers (1), by means of which it is possible to conduct the melt streams of the two or more mutually incompatible polymer components (A, B) in the melt spinning process in such a way that the flow of one polymer stream around individual polymer streams, or intermingling of the various polymer streams, is prevented, in particular for greatly different weight proportions of the polymer components (A, B). For this purpose, distribution holes (6) are provided upstream from at least one spinning capillary (4), and the cross-sectional area of the at least one distribution hole (6) associated with a particular polymer component (A, B) is adjusted as a function of the volumetric flow of the particular polymer component (A, B).

Abstract: A process is provided for making thermoplastic-composites from recycled thermoplastics (polyolefins) together with phosphogypsum waste by-product from the phosphate fertilizer wet process or, in an equally preferred embodiment with fluorogypsum waste by-product from fluorine production wet process to produce lumber profiles. The process involves (a) admixing phosphogypsum (calcium sulfate) and/or fluorogypsum (calcium fluoride) waste byproduct and/or Flue Gas Desulfurization (FGD) gypsum and/or crude gypsum and/or calcined gypsum with thermoplastics and a functionalized compound with or without coupling agents to produce a filled thermoplastic-composite composition, and (b) melt processing the composition to produce a filled thermoplastic-composite article.

Abstract: A method of molding a rubber product from a rubber compound by a molding apparatus having a kneading region. A full amount of carbon black (CB) and a full amount of process oil, together with other auxiliary materials except vulcanizing chemicals, are compounded with raw rubber to thereby knead and prepare a granular master batch (granular MB) . The rubber product is extrusion-molded and vulcanized after vulcanizing chemicals (a vulcanizing agent and a vulcanization accelerator) are quantitatively supplied into the kneading region of the molding apparatus through a material supply port while the vulcanizing chemicals are mixed with the granular MB.

Abstract: A method of manufacturing a power transmission belt having a body with a length and a cushion rubber layer in which at least one carrying member is embedded so as to extend lengthwise of the body. The method includes the steps of: extrusion molding (a) a first rubber composition including rubber with short fibers therein and (b) a second rubber composition that is different than the first rubber composition to produce a first sheet in which the second rubber composition defines at least a part of the cushion rubber layer; applying the at least one load carrying member to the second rubber composition to produce a preform assembly; and processing the preform assembly to produce a power transmission belt.

Abstract: A gypsum wallboard core, and methods and apparatus for making the same are disclosed. Methods of making a gypsum wallboard core include extruding a gypsum slurry containing water, gypsum, slip agents, water-reducing agents, surfactants and, optional additives, through a die and onto a substantially flat, smooth, moving surface. The die has provisions at its outer sides for the introduction of slip agents into the slurry, and provisions at its lateral outer edges for the introduction of a strength-enhancing agent. Once extruded onto the conveyor belt, the slurry is chemically-activated to set and form a hardened board core which then may be easily removed from the conveyor belt and dried.

Abstract: The present invention provides a method for preparing flexible thermoplastic compositions that may be used separately or combined with up to fifty percent thermoplastic scrap. One embodiment of the invention comprises creating a melt-blend of blending composition, up to 50% by weight thermoplastic scrap and up to 15% by weight poly(ethyl-co-vinyl) acetate wherein the blending composition comprises an impact polypropylene, impact modifier and plasticizer. The polypropylene, impact modifier and plasticizer are selected to meet requirements of flexible thermoplastic compositions useful in vehicle interiors. In another embodiment of the invention a random polypropylene is used.

Abstract: This invention relates to a process and a device for producing components and semi-finished products from synthetic graphite or from ceramic granules, in particular for producing graphite tubes, involving shaping of a material to be mixed preferably containing petroleum coke or graphite granules, by means of an extrusion press (22) or an extruder, wherein the process provides the following steps: a) Pre-pressing the material (20) to be mixed in static or quasi-static manner, flow movements of the material (20) to be mixed being stopped or impeded in such a way that particles previously irregularly arranged in the material to be mixed are initially aligned transversely to the direction of pressing, b) Pressing out of the pre-pressed material (20) to be mixed through an outlet opening (28) of the extrusion press (22) or the extruder in such a way that owing to adjusted flow properties of the material (20) to be mixed, the particles within the pre-compressed material (20) to be mixed realign, starting from thei

Abstract: The invention is directed to a plastic fiber article of manufacture having composite-like high strength characteristics. The article of manufacture can be in the form of a panel or board. The panel or board is constructed from low cost fiber materials, industrial grade or high thermal plastic, and other additives to protect the board or panel from ultraviolet light, fugii growth, excessive heat, fire, insect infestation, and/or weathering. The plastic fiber panel or board may be textured and colored to resemble natural wood such as cedar, walnut, or oak. The plastic fiber panel or board is stronger more durable and may be cheaper than natural wood alternative panels or boards.

Abstract: A long-fiber-reinforced thermoplastic resin sheet comprises short strands, each of which has a width of from 0.2 to 5 mm and a length of from 10 to 150 mm and is made of a unidirectionally long-fiber-reinforced thermoplastic resin. The short strands are oriented at random and are fixed together at intersections thereof. The long-fiber-reinforced thermoplastic resin sheet has a basis weight of from 30 to 500 g/m2 and is provided with openings therein. The long-fiber-reinforced thermoplastic resin sheet can be produced by evenly spreading and piling up short strands of substantially circular or elliptical sections, and subjecting the short strands to pressureless hot-melt adhesion or to hot-melt compression bonding under pressure such that the sheet has a basis weight of from 30 to 500 g/m2 and is provided with openings therein. The short strands of the substantially circular or elliptical sections have an average diameter of from 0.1 to 1.

Abstract: A new die insert for an extrusion machine and a method of using the invention that includes a continuous strand of fiber reinforcing material to be statically drawn directly to the center of the molten flow of polymer base matrix. The insert is placed in line with the discharge end of an injection molding apparatus. A molten flow of polymer base matrix proceeds in a straight linear fashion through the die. A fiber feed tube is centered on the interior of the die. As the polymer flows past the feed tube the molten polymer draws a continuous strand of fiber reinforcing into the center of the flow. The polymer is then extruded and cooled and the extrusion is further pelletized to produce injection molding feed stock material having continuous fiber reinforcing. The result provides a continuous extrusion process that allows the formation of a continuous fiber-reinforced product employing brittle fibers in one-step process.

Abstract: The invention provides a method of manufacturing curveable reinforcement presenting a pattern comprising solid portions and open portions and intended for use in making a reinforced sealing section member, the method comprising: a) extruding a bead or preform of thermoplastic material; and b) calendering the bead or preform of thermoplastic material to impart said pattern thereto.

Abstract: A gypsum wallboard core, and methods and apparatus for making the same are disclosed. Methods of making a gypsum wallboard core include extruding a gypsum slurry containing water, gypsum, slip agents, water-reducing agents, surfactants and, optional additives, through a die and onto a substantially flat, smooth, moving surface. The die has provisions at its outer sides for the introduction of slip agents into the slurry, and provisions at its lateral outer edges for the introduction of a strength-enhancing agent. Once extruded onto the conveyor belt, the slurry is chemically-activated to set and form a hardened board core which then may be easily removed from the conveyor belt and dried.

Abstract: The present invention provides a process for manufacturing an molded article that involves the occurrence of reduced number of gels and less corrosion of the molding equipment in high-temperature molding, particularly extrusion molding onto such substrate as paper; an extruded article; and an olefin polymer composition suitable therefor. The olefin polymer composition comprises an olefin polymer containing 5 to 200 ppm of aluminum, as aluminum atom, 0 to not more than 1,000 ppm of a phenolic stabilizer and 50 to 2,000 ppm of a phosphoric stabilizer.

Abstract: A discontinuous lignocellulose fiber is described for use as a reinforcing filler for thermoplastic composite compositions. The fiber filler includes a significant percentage by weight of long, “hair-like” fibers. Specifically, at least about 20 percent by weight of the fiber filler is discontinuous lignocellulose fiber with a fiber length greater than about 15 millimeters and a fiber diameter less than about 0.5 millimeters. A moldable thermoplastic composite composition including the discontinuous lignocellulose fiber comprises about 20 to about 50 percent by weight of the fiber filler and about 50 to about 80 percent by weight thermoplastic. The discontinuous lignocellulose fiber filler yields thermoplastic composite compositions having improved physical properties over basic thermoplastic. The improved physical properties can be achieved without the use of coupling agents, although coupling agents may be used to further enhance the composite properties.

Abstract: This invention describes the use of organoclays as additives to plasticizers to provide a plasticizer composition, to allow the mixing of the plasticizers with thermoplastic resins in the same process used to convert the resin formulation to finished product. The use of this invention eliminates the need for a preliminary compounding step to incorporate plasticizers into thermoplastics prior to extrusion or molding.

Abstract: The present invention provides a process for manufacturing an molded article that involves the occurrence of reduced number of gels and less corrosion of the molding equipment in high-temperature molding, particularly extrusion molding onto such substrate as paper; an extruded article; and an olefin polymer composition suitable therefor.

Abstract: Multilayer articles, particularly multilayer articles having electrical or ionic conductivity, are made using an improved melt extrusion process. The process includes a combination step in which a macroscopically homogeneous mass is formed prior to introduction into an extruder. The multilayer article may include an electrode layer and a separator layer that are extruded onto a metal current collector. Such structures are particularly useful in lithium-ion batteries.

Abstract: The present invention provides a process for manufacturing an molded article that involves the occurrence of reduced number of gels and less corrosion of the molding equipment in high-temperature molding, particularly extrusion molding onto such substrate as paper; an extruded article; and an olefin polymer composition suitable therefor. The olefin polymer composition comprises an olefin polymer containing 5 to 200 ppm of aluminum, as aluminum atom, 0 to not more than 1,000 ppm of a phenolic stabilizer and 50 to 2,000 ppm of a phosphoric stabilizer.

Abstract: A tread band for vehicle tires is manufactured by conveying a primary elastomer material (4) through an extrusion path (11, 15) defined by a preforming channel (15) followed by an extrusion outlet (11) formed in a die (10). The preforming channel (15) is defined in a preforming device (9) comprising a drawer (12) operatively engaging a preformer (13). Formed in the drawer (12) is an auxiliary channel (17) the end length (17b) of which opens at right angles into the extrusion path (11, 15), close to the extrusion outlet (11). An auxiliary elastomer material (5) conveyed to the auxiliary feeding channel (17) is homogeneously distributed by a coating effect under the lower surface of the tread band (4a) crossing the extrusion outlet (11).

Abstract: A method and an apparatus for producing a shaped article or molding, which preponderantly includes plant material and a thermoplastic material, which are both introduced into an extruder. The plant material is compacted under pressure in a first extruder section and together with the thermoplastic material heated to an intended temperature at which the thermoplastic material melts. The pressure is then reduced to a value at which residual moisture of the heated material is transformed into water vapor or steam, which is removed from the extruder. The heated, dehumidified material is then compacted and extruded to the desired molding.