One Component Self-sustaining Prior To Compositing Patents (Class 264/246)
  • Patent number: 6598282
    Abstract: The present invention refers to a process for manufacturing a wrought triple-glazed stained-glass panel, in which are combining the single-glazed stained-glass panel techniques with the wrought-iron techniques for obtaining a final product with combined decorative and resistance features provided by the single-glazed stained-glass panel and the wrought-iron frame, respectively.
    Type: Grant
    Filed: September 18, 2001
    Date of Patent: July 29, 2003
    Inventor: Pablo Robles Gil-Bueno
  • Patent number: 6572805
    Abstract: A method is disclosed for producing a color-decorated injection molding. The method involves the steps of transferring a colored decoration having colored molecules to a plastics film, supporting the coated plastics film in an injection molding apparatus, back spraying the apparatus with plastic and increasing the temperature of the plastic to diffuse the colored molecules into the plastic.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: June 3, 2003
    Assignee: Bush Industries, Inc.
    Inventors: Thomas Walter, Maximilian Zaher
  • Patent number: 6524509
    Abstract: The present invention relates to an apparatus/method for making a joint line in a plastic article comprising the steps of providing a mold having a mold surface, providing a gasket in the mold wherein the gasket defines first and second mold spaces, and molding a layer of a plastic material within one of the mold first and second mold spaces. In addition, during molding, the gasket is laterally moved relative to the mold surface in a direction towards that mold space containing the plastic material to therein form a distinct joint line.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: February 25, 2003
    Assignee: Textron Automotive Company Inc.
    Inventors: Gene Shope, John Gray, Stephen D. Farrington
  • Patent number: 6508466
    Abstract: A gaming chip is provided that includes a rigid core element having an outer peripheral edge, and top and bottom surfaces. The core element is formed with at least one ventilating aperture extending from the top surface to the bottom surface. The ventilating aperture relieves any vacuum formed between the chip and an adjacent chip, allowing the chip to be more easily handled. In another embodiment, a method for making a gaming chip is provided. The method includes molding a rigid disk element having an outer peripheral edge, and top and bottom surfaces. At least one ventilating aperture is molded into the disk that extends from the top surface to the bottom surface. The molded ventilating aperture relieves any vacuum formed between the chip and an adjacent chip, allowing the chip to be more easily handled.
    Type: Grant
    Filed: October 29, 1999
    Date of Patent: January 21, 2003
    Assignee: Trend Plastics, Inc.
    Inventor: Thomas G. Rendleman
  • Patent number: 6506334
    Abstract: A film and heated plastic blank are sized to fit over a mold cavity and a combination of said film and blank formed. The combination is positioned over the mold cavity and formed in said mold cavity into the shape of said mold cavity.
    Type: Grant
    Filed: September 22, 2000
    Date of Patent: January 14, 2003
    Assignee: The University of Massachusetts
    Inventors: Thomas I. Ellison, Stephen P. McCarthy, Arthur K. Delusky
  • Publication number: 20020185216
    Abstract: Methods and systems consistent with the present invention can be used to assemble composite rotatable-element components and can be used to form a laminate substrate system, and use a plurality of rotatable-element components or rotatable-element component material of two classes. Each class is defined by a common response or responses to incident electromagnetic radiation of interest.
    Type: Application
    Filed: July 8, 2002
    Publication date: December 12, 2002
    Applicant: Xerox Corporation
    Inventors: David K. Biegelsen, Joseph M. Crowley, Alexander E. Silverman
  • Patent number: 6479005
    Abstract: A method of forming a soft casing sleeve having multi-colored and raised decorations is provided.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: November 12, 2002
    Inventor: Ming-Jen Hsien
  • Patent number: 6468458
    Abstract: A process for formation of a plastic composite includes providing a two part mold system wherein one of the parts is moveable and includes cavities and the other of the parts is stationary and includes cores each having less mass and sequentially moving the moveable mold part with respect to the stationary mold part to form an injection volume between each of said mold cavities of variable capacity.
    Type: Grant
    Filed: October 23, 1998
    Date of Patent: October 22, 2002
    Assignee: Textron Automotive Company Inc,
    Inventors: Terry L. Anderson, Nelson J. Morren, Glen J. Jeffrey
  • Patent number: 6461552
    Abstract: A device and a method for producing concrete paving stones. These paving stones can be made from coarse grained concrete and a series of layers of colored concrete material. These layers of colored concrete material are placed in a container on top of a slider that is transversely displaceable. There is also an additional slider and a closing member disposed at the bottom of the container. The first slider, can be moved to form a passage slot between the first slider and the housing. The second slider can be moved to form a passage slot between the second slider and the housing. In addition, between the first slider and the second slider is a first deflecting curve for the colored concrete to mix around and between the second slider and the closing member is a second deflecting curve for further mixing of the colored concrete. This colored concrete is then added to the coarse grained concrete and compacted with it to create paving stones.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: October 8, 2002
    Inventor: Peter Geiger
  • Patent number: 6444317
    Abstract: A decorative film for use in plastics molding, the decorative film being a laminate film prepared by outwardly and successively laminating a polyolefin film layer, a primer layer, optionally a topcoating layer and a releasable layer, the primer layer being a coating film formed from an isocyanate-curing type resin composition containing (A) a hydroxyl group-containing resin having a hydroxyl number of 30 to 200 KOH mg/g on an average and a weight average molecular weight of 1000 to 80000, (B) a polyolefin based resin and (C) a (blocked) polyisocyanate compound in such mixing amounts that a number of the isocyanate group in the component (C) is in the range of 0.1 to 0.9 per one hydroxyl group in the component (A) and that the component (B) is in the range of 1 to 90% by weight based on a total weight of the components (A), (B) and (C), and having a static glass transition temperature of 20 to 70° C., an elongation of 10% or more and a tensile strength of 0.
    Type: Grant
    Filed: August 6, 1999
    Date of Patent: September 3, 2002
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Naoya Haruta, Tadahiro Kato, Takesi Tomiyama, Koichi Seike
  • Patent number: 6440252
    Abstract: Methods and systems consistent with the present invention can be used to assemble composite rotatable-element components and can be used to form a laminate substrate system, and use a plurality of rotatable-element components or rotatable-element component material of two classes. Each class is defined by a common response or responses to incident electromagnetic radiation of interest.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: August 27, 2002
    Assignee: Xerox Corporation
    Inventors: David K. Biegelsen, Joseph M. Crowley, Alexander E. Silverman
  • Patent number: 6403004
    Abstract: A process for producing a decorative article having a face layer of multiple laminae is disclosed. A first curable resin is formed into a first lamina having a face layer with a relief and a substantially planar back layer. The first resin is cured and then a second curable resin is-applied to the face layer of the first lamina. The second resin is cured to produce a second lamina and the first and second laminae are then sanded to provide a decorative article of manufacture having a substantially planar face layer.
    Type: Grant
    Filed: July 21, 1995
    Date of Patent: June 11, 2002
    Assignee: Surface Technologies, Inc.
    Inventor: William M. Stecker
  • Patent number: 6383437
    Abstract: An improved rotational molding apparatus and method are provided for rotational molding of plastic articles having differently colored sections. The method and apparatus use a rotational mold having first and second mold shells separated by a removable partition member to form first and second interior spaces within the mold. A thin blade is held against the inner surface of at least one of the mold shells to define a plurality of compartments within the respective interior spaces. Differently colored molding materials, preferably plastic powders, are introduced into each of the compartments and caused to melt against the inner surfaces of the mold shells. The surfaces of the blade and the partition member are kept at a lower temperature than the inner surfaces of the mold shells to prevent the molding materials from melting against the surfaces of the blade and the partition member.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: May 7, 2002
    Inventor: Thomas G. Grieve
  • Patent number: 6368531
    Abstract: A forming method for a cup bottom containing an object. The method includes a first step of forming a cup body with a thick bottom provided with a large recess opening to a lower side, a second step of filling transparent resin in the large recess, a third step of burying an object such as a small insect, a plant, a flower, a grass, water, etc., and a fourth step of scraping a lower edge of the large recess flat and smooth so as to enable the cup to stand on something. This a cup is made with a three-dimensional object embedded therein.
    Type: Grant
    Filed: January 24, 2000
    Date of Patent: April 9, 2002
    Inventor: Li-Hsiu Shih Chen
  • Patent number: 6352663
    Abstract: A woodgrained member having at least a color clear layer 22 on a surface of a woodgrained urethane-based member 16, comprises concave portions formed at the surface of the urethane-based member 16, a wood filler 20 embedded into the concave portions and a color clear layer 22 provided on the surface of the urethane-based member into which the wood filler 20 has been embedded, wherein the depth of the concave portions is 0.02 mm ˜0.1 mm The urethane-based member 16 which has above structure and has a Shore A hardness of 75 or more, a Shore D hardness of 20 or more, an extensibility of 80˜300%, and a density of 0.3˜0.9 g/cm3 is a steering wheel.
    Type: Grant
    Filed: August 30, 2000
    Date of Patent: March 5, 2002
    Assignee: Kabushiki Kaisha Tokai-Rika-Denki Seisakusho
    Inventor: Hiroki Mori
  • Publication number: 20020015829
    Abstract: Disclosed is heat transfer paper for a label made of a thermosetting material and a method of manufacturing the same, and more particularly, to heat transfer paper for a label made of a thermosetting material and a method of manufacturing the same which is capable of providing a substantially complete three-dimensional effect to the label that is attached on various kinds of articles such as clothing and adopting heat adhesion manner on a material to which the label adheres. Generally, in case where a thermal bond is applied on the silicone rubber, however, there occurs a problem that the adhesive force is remarkably weakened due to the oil contained in the silicone rubber. Therefore, the heat transfer paper according to the present invention can be provided with a silicone rubber layer formed by a depressed mold and a color layer on the surface of the silicone rubber layer, thereby achieving a high quality of label having various colors and a sophisticated outer appearance line.
    Type: Application
    Filed: July 18, 2001
    Publication date: February 7, 2002
    Inventor: Kyu Hwan Kim
  • Publication number: 20020011689
    Abstract: A method for manufacturing a keypad, where the key of the keypad has a key body and a three-dimensional character; the manufacturing method utilizes the female mold corresponding to the key and the male mold having three-dimensional character. The light-colored transparent material is made for key body with reserved space for three-dimensional character. The female mold having the key body is then combined with the another male mode. The dark-colored material is injected into the reserved space of the key body to form the three-dimensional character in the key body. Applying the color contrast between the textures of the key body and three-dimensional character, it enables to display the three-dimensional character shown in the key body.
    Type: Application
    Filed: January 8, 2001
    Publication date: January 31, 2002
    Inventors: Ching-Shou Chi, Yang-Wei Wu, Hsi-Fu Chang
  • Publication number: 20010040312
    Abstract: A process for preparing a toilet bar having a decorative colored pattern in a transparent top layer. In one embodiment, the method comprises preparing a first transparent soap composition; pouring the first composition into a mold to partially fill the mold where one to four colored dye mixtures, each composed of a cosmetic dye, glycerin, and water, have been applied to various portions of the bottom and sidewalls of the mold; cooling the first composition; preparing a second soap composition; pouring the second composition into the mold to fill the mold; cooling the second composition; and removing the cooled soap article. In another embodiment, the mold is filled with a single transparent soap composition after the dye is applied to the mold.
    Type: Application
    Filed: May 7, 2001
    Publication date: November 15, 2001
    Inventor: John van der Hagen
  • Patent number: 6312635
    Abstract: Orthopaedic wires, cables, and methods of making them are based on the discovery that, in clinical orthopaedic applications, material toughness and fatigue strength are as important or more important than ultimate tensile strength. The wires and cables of the invention have a tensile strength lower than 280 ksi, but higher than 175 ksi. The presently preferred wires and cables have a tensile strength of 210-240 ksi. The fatigue strength of the wires and cables of the invention is between six and ten times that of other high strength cables used in orthopaedic applications. One method of making the wires and cables includes annealing high tensile strength wire or cable to reduce its tensile strength and thereby increase its fatigue strength. Another method is to cold work fully annealed wire or cable to the extent of decreasing its cross section by approximately 18%.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: November 6, 2001
    Assignee: Stryker Technologies Corporation
    Inventors: Kathy K. Wang, Larry J. Gustavson
  • Patent number: 6299817
    Abstract: A process which allows elastomeric materials of different colors, durometers and/or other material characteristics to chemically bond to one another so as to eliminate any possibility of delamination. Latex-based liquid elastomer solutions having different material characteristics are applied sequentially to a heated mold to form a series of layers making up the article, with rapid partial curing taking place between each application; the partial curing forms a skin coat over each layer which prevents intermixing of the different solutions, but which still permits a chemical bond to form during full curing of the materials. The process applies equally to dip (immersion) molded and flat molded goods. An example of the invention as it relates to flat-molded goods is an athletic shoe sole, and an example as it relates to dip-molded goods is a resilient, one piece watersports boot which can be fitted over a human foot without a zipper.
    Type: Grant
    Filed: December 30, 1997
    Date of Patent: October 9, 2001
    Inventor: Kevin G. Parkinson
  • Publication number: 20010011783
    Abstract: A method of producing a low stress, decorative article of manufacture having at least one relief portion extending therefrom includes casting a first thermosetting resin into recesses formed within a mold surface such that the first resin is not in contact with the mold surface. The first resin is partially cured to a “B” stage to provide an air inhibited out-of-mold surface. A coating of second thermosetting resin, such as unsaturated polyester, is then applied onto the partially cured first resin and onto the mold surface. A substrate having a face is placed in contacting relationship with the second thermosetting resin film and a progressively moving compressive force is applied to the second thermosetting resin via the substrate to prevent air from becoming entrained within the second thermosetting resin. The first and second thermosetting resins cure without the second thermosetting resin imparting shear stress on the first thermosetting resin.
    Type: Application
    Filed: April 3, 2001
    Publication date: August 9, 2001
    Inventor: William M. Stecker
  • Patent number: 6238609
    Abstract: A method of producing a low stress, decorative article of manufacture having at least one relief portion extending therefrom includes casting a first thermosetting resin into recesses formed within a mold surface such that the first resin is not in contact with the mold surface. The first resin is partially cured to a “B” stage to provide an air inhibited out-of-mold surface. A coating of second thermosetting resin, such as unsaturated polyester, is then applied onto the partially cured first resin and onto the mold surface. A substrate having a face is placed in contacting relationship with the second thermosetting resin film and a progressively moving compressive force is applied to the second thermosetting resin via the substrate to prevent air from becoming entrained within the second thermosetting resin. The first and second thermosetting resins cure without the second thermosetting resin imparting shear stress on the first thermosetting resin.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: May 29, 2001
    Inventor: William M. Stecker
  • Patent number: 6221298
    Abstract: The present invention provides apparatuses and methods for producing molded products such as floor mats, including automotive floor mats. In one embodiment, a molding process is provided for producing a molded product using a mold having a lower plate and an upper plate. The molding process includes steps of filling a first cavity of the lower plate with a liquid molding material of a first color, placing the upper plate on top of the lower plate such that a convex portion of the upper plate extends into the first cavity of the lower plate and contacts the molding material in the lower plate, and curing the liquid molding material.
    Type: Grant
    Filed: November 17, 1998
    Date of Patent: April 24, 2001
    Assignee: International Specialty Products, LLC
    Inventors: Fernando A. Ferreira, Antero Ferreira, Stephen P. Neri
  • Patent number: 6205697
    Abstract: A unitary or one-piece, integral soft bodied plastic fishing lure may be multi-layered and have two or more distinct colors. Soft bodied fishing lures may emit salt flavors directly into the adjacent water that dissolves salt grains exposed at the surface of the lures directly to the water. Methods of making the multi-colored and salt emitting lures by dipping mandrels into molten plastic and supplies of salt grains are disclosed.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: March 27, 2001
    Inventor: Wayne Kent
  • Patent number: 6183681
    Abstract: A multi-stage method of insert molding is described including the steps of: providing a vertically movable first mold member with a cavity formed therein; providing a second mold member having a substantially flat upper molding surface; providing a third mold member having an upper end with a cavity formed therein; positioning an insert directly on the flat upper molding surface of the second mold member; positioning the first mold member with respect to the second mold member so that the cavity of the first mold member receives the insert; injecting a first flowable plastic material into the cavity in the first mold member to partially encapsulate the insert; allowing the first flowable plastic material to cool and solidify, thereby creating a first stage molding; removing the first mold member and the second stage molding from the second mold member; positioning the first mold member with respect to the third mold member so that the first stage molding registers with the cavity of the third mold member; inj
    Type: Grant
    Filed: December 7, 1998
    Date of Patent: February 6, 2001
    Assignee: Centurion International, Inc.
    Inventors: Jonathan L. Sullivan, Douglas McKeown
  • Patent number: 6149852
    Abstract: A method for manufacturing a shoe, which includes the steps of:arranging an upper-insole assembly about a last;coupling an intermediate member comprising a toe portion and a heel portion to a lower region of the upper-insole assembly arranged about the last; andarranging the intermediate member in a mold and introducing plastic material into the mold so as to form an injected plastic material member which surrounds the intermediate member and which is integrally connected with both the intermediate member and the upper-insole assembly.
    Type: Grant
    Filed: January 15, 1998
    Date of Patent: November 21, 2000
    Assignee: Benetton Sportsystem S.p.A.
    Inventors: Mariarosa Romanato, Franco Priarollo, Riccardo Perotto, Alessandro Pozzobon
  • Patent number: 6106652
    Abstract: A method for making a decal structure includes the steps of: (a) providing a base paper having a top face and a bottom face; (b) printing a pattern on the top face of the base paper; (c) providing a looped spacing polymeric coating on the top face of the base paper around the pattern; (d) cutting the base paper into a dimension slightly greater than that of the looped spacing polymeric coating; (e) infusing a polyester into the looped spacing polymeric coating so as to form a transparent outer layer covering the pattern in the looped spacing polymeric coating (22); and (f) cooling the polyester to cure so as to form a final decal structure, wherein the decal structure includes a base paper having a top face and a bottom face, a pattern printed on the top face of the base paper, a looped spacing polymeric coating coated on the top face of the base paper around the pattern and having an inner edge and an outer edge, and a transparent outer layer mounted in the inner edge of the looped spacing polymeric coating
    Type: Grant
    Filed: July 15, 1998
    Date of Patent: August 22, 2000
    Inventor: Wei-Yin Chang
  • Patent number: 5944027
    Abstract: A method for forming a dual component ornamental accessory for a fingernail which includes an elongated overlay having a top surface and a bottom surface and first and second ends, the first end having a shape and size approximating the shape and size of at least the end of a fingernail. The base portion is fixed to, and substantially coextensive with, at least the second end of the overlay. In preferred embodiments, the overlay is transparent or translucent while the base is translucent or opaque, and the base also forms an abutment for use in fitting the accessory to the end of the nail of the user. Furthermore, the present ornamental accessory is preferably an artificial fingernail tip, and most preferably a French tip.
    Type: Grant
    Filed: December 2, 1998
    Date of Patent: August 31, 1999
    Assignee: KMC Exim Corp.
    Inventor: Sung Yong Chang
  • Patent number: 5938991
    Abstract: A process for placing a color graphic image in an ice structure requires a substrate of material which is suitable for use in a four-color (CMYK) printing method, which generally retains its shape upon exposure to water or aqueous solution, and which is air permeable. A decal is produced by printing the image on the substrate using the four-color printing method. The decal is placed onto a surface of the ice structure and coated with water which, once frozen, embeds the decal and image thereon within the ice structure. The substrate should become transparent or dissolve after being embedded in the ice structure. The process is suitable for ice hockey rinks, curling rinks, decorative ice sculptures, and the like.
    Type: Grant
    Filed: June 19, 1997
    Date of Patent: August 17, 1999
    Assignee: Big Color Creations Ltd.
    Inventor: Tom Pollock
  • Patent number: 5833914
    Abstract: A laminate molding method of fabricating a desired shape consisting of laminate layers having a first type layer in a completely solidified state, the method includes a first step of forming a second type layer on the first type layer, the first type layer having a viscosity larger than the second type layer, a second step of forming a slot groove in the second layer, the second type layer having first and second regions, a third step of printing a releaser on a predetermined region of the second type layer, a fourth step of forming a third type layer on the second type layer or on the first type layer, the second type having a viscosity larger than the third type layer, a fifth step of solidifying the third type layer to form the first type layer, and a sixth step of repeating the first, second, third, fourth, and fifth steps as desired.
    Type: Grant
    Filed: August 24, 1995
    Date of Patent: November 10, 1998
    Assignee: K-Net Systems, Inc.
    Inventor: Noboru Kawaguchi
  • Patent number: 5700414
    Abstract: The present invention relates to a heat-insulating panel formed of curly contracted pieces of tapes, for example thermally contracted pieces of magnetic tapes, and a method of manufacturing such a panel. In particular, the present invention concerns a heat-insulating panel which also serves as a concrete form. The heat-insulating panel has excellent strength characteristics such, as bending strength and bending rigidity, and dimensional stability, as well as characteristics of sound absorption, heat-insulation, electrostatic shielding and electromagnetic wave absorption, and is usable for a concrete form when placing concrete during the construction of a building formed of reinforced concrete or steelframe reinforced concrete. The present invention relates also to a method of manufacturing the panel.
    Type: Grant
    Filed: November 3, 1995
    Date of Patent: December 23, 1997
    Assignees: Nihon Cement Co. Ltd., Fuji Kasei Kogyo Kabushiki Kaisha
    Inventors: Yuukou Ishikawa, Noboru Nishimoto, Michio Ootani, Tooru Tanibe, Kazushige Suzuki, Kanesuke Kasahara
  • Patent number: 5576031
    Abstract: A molding apparatus for patterned shaped articles includes a form constituted of at least one partition member defining the boundary of the pattern to be produced, a peripheral frame surrounding the partition member at a prescribed spacing therefrom and a cover for closing the upper ends of the partition member and the peripheral frame; at least one feed port for supplying particles into a pattern space enclosed by the partition member: at least one suction port for sucking particles out of the pattern space; at least one feed port for supplying particles into a pattern space between the partition member and the peripheral frame; at least one suction port for sucking particle out of the pattern space; a charging mechanism for supplying particles to at least one of the pattern spaces by compressed air, and a suction mechanism for sucking particles from the pattern spaces.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: November 19, 1996
    Assignee: CCA Inc.
    Inventors: Hiroshi Uchida, Mituhiro Onuki, Hideo Watanabe
  • Patent number: 5554237
    Abstract: A fiber reinforced plastic (FRP) product having a label that includes information pertaining to the type of material of the product for recycling purposes. The label is covered on its back surface side with a transparent surface mat. The product is formed by coating a surface of a mold with a gel coating to become an outer surface through a mold release agent, laying a glass mat of unsaturated polyester resin-impregnated reinforced fiber on the gel coating, further laying a glass mat of the same material and applying pressure of a roller or a brush on the gel coating, laying a label with printed material for indicating the material at an arbitrary position on one of the glass mats, laying, for example, a transparent surface mat of unsaturated polyester resin-impregnated glass fiber by pressure of a presser such as a roller or a brush or the like on the label, and consolidating each of the components to form the final product.
    Type: Grant
    Filed: May 25, 1995
    Date of Patent: September 10, 1996
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Kuniyuki Harada, Kazutaka Sawada, Yoshiteru Hosoya, Tetsuo Shibusawa
  • Patent number: 5536458
    Abstract: It is object of the present invention to provide a method by which a variable property component, such as two-color parts, having the interior covered with a thin film of the surface area is molded from polyurethanes by RIM, eliminating the need for separately applying a mold release agent or colorants to the cavity surface. Greater latitude in design due to varying physical characteristics is provided.
    Type: Grant
    Filed: December 16, 1994
    Date of Patent: July 16, 1996
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Yukio Kawakita, Shogo Sugiyama, Naohisa Nagasaka
  • Patent number: 5514317
    Abstract: A method for making a molded applique product having backlighting capability is described. In the method, a printed applique substrate is formed into a three dimensional shape and placed into a mold whereupon a molten resin is injected into the mold cavity space located behind the formed substrate.
    Type: Grant
    Filed: September 1, 1993
    Date of Patent: May 7, 1996
    Assignee: Kaumagraph Flint Corporation
    Inventors: George B. Rosica, Vance E. Smith
  • Patent number: 5512226
    Abstract: A method for making a molded applique product having backlighting capability is described. In this method, a three dimensional printed applique substrate is formed and then placed into a mold following which there is injected into the mold cavity behind the formed substrate olefin resins which are metathesized to form a molded and highly cross-linked polymeric product.
    Type: Grant
    Filed: October 1, 1993
    Date of Patent: April 30, 1996
    Assignee: Kaumagraph Flint Corporation
    Inventors: George B. Rosica, Vance E. Smith
  • Patent number: 5494615
    Abstract: A method for manufacturing eyeglasses includes the steps of: forming a lens unit; providing a mold unit which includes first and second mold halves, the first mold half having a support surface which conforms to a rear surface of the lens unit and a first frame defining surface which extends around a portion of the support surface, the second mold half having a complementary surface which conforms to a front surface of the lens unit and which defines a lens receiving space with the support surface, and a second frame defining surface which extends around a portion of the complementary surface and which defines a frame forming cavity with the first frame defining surface, the first mold half being formed with an air passage having a first open end which opens at the support surface; placing the lens unit fittingly in the lens receiving space such that a first positioning unit formed on the rear surface engages a second positioning unit formed on the support surface; activating a vacuum pump connected operably
    Type: Grant
    Filed: September 28, 1994
    Date of Patent: February 27, 1996
    Inventor: Min-Young Wang Lee
  • Patent number: 5472655
    Abstract: A method and apparatus for molding casing halves of a magnetic tape cassette in which one or more-windows in the casing half are firmly retained by remaining portions thereof regardless of the solubility of the two plastic materials employed or other molding conditions. The window is formed with a projecting edge portion which extends well into the plastic of the remaining portions of the casing half. In one embodiment, the window is molded first and then the remaining portions are molded around the edge portions of the window. In another embodiment, the other portions are molded first using slidable cores to define the window portions, and then the windows are molded.
    Type: Grant
    Filed: August 31, 1994
    Date of Patent: December 5, 1995
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Kiyoo Morita
  • Patent number: 5427724
    Abstract: A process for making decorative articles. The process includes heating a polymeric substance up to its glass transition temperature and stretching in at least one direction from a first size to a second size. The substance is allowed to cool in the stretched condition. The stretched polymeric substance is thereafter heated locally at an intensity until surface cracks appear therein to a desired depth. The interior area of the cracks in the polymeric substance is then treated in various ways. Finally, the polymeric substance is heated further until the polymeric substance begins to retreat to its original dimensions and the cracks close.
    Type: Grant
    Filed: March 9, 1993
    Date of Patent: June 27, 1995
    Inventor: Rick Zimmerman
  • Patent number: 5273697
    Abstract: A foamed elastomeric polymer with a camouflage appearance on its surface and throughout its mass, characterized by distinct, randomly sized regions of various colors, having curved, non-angular borders with substantially no blend of colors, and being free from gas pockets and blisters. A process for manufacturing a foamed elastomeric polymer of the above description.
    Type: Grant
    Filed: April 13, 1993
    Date of Patent: December 28, 1993
    Inventor: Eduardo A. Raad
  • Patent number: 5262108
    Abstract: In the course of producing a multicolored slush skin in accordance with the powder-slush method, individual one-piece slush skins are produced in successive process steps, which extend over the entire mold, which is divided into individual color zones by means of separation fins. After the first slush skin with the first color has been produced, the area assigned to another color is cut off and this part taken out of the mold, the other part of the slush skin remaining in the mold. Subsequently a complete second slush skin is formed in the previously emptied partial area as well as in the area of the remaining first slush skin, etc. A multicolored slush skin, looking from the grain side, then is the result after it is finally taken out of the mold, which is distinguished by an exact and visually tidy separating seam between the individual color areas.
    Type: Grant
    Filed: September 6, 1991
    Date of Patent: November 16, 1993
    Assignee: J. H. Benecke AG
    Inventors: Jurgen Minke, Roland Wolff, Axel Bruder, Werner Wagner
  • Patent number: 5260009
    Abstract: A method and process for computer-controlled manufacture of three-dimensional objects involves dispensing a layer of liquid, insoluble material onto a platform at predetermined locations, which then hardens. A second media, preferably water soluble, is then sprayed onto this layer to thereby encapsulate the hardened insoluble media. The uppermost surface of this encapsulant is planed, thus removing a portion of the encapsulant to expose the underlying insoluble material for new pattern deposition. After the resulting planing residue is removed, another layer of liquid, insoluble media is dispensed onto the planed surface. The insoluble media can be of any color and may vary from layer to layer, and from location within a layer to location within a layer. These steps are repeated, until the desired three-dimensional object, surrounded by a mold, is completed. At this point, the object is either heated or immersed in a solvent, thereby dissolving the mold and leaving the three-dimensional object intact.
    Type: Grant
    Filed: June 24, 1992
    Date of Patent: November 9, 1993
    Assignee: Texas Instruments Incorporated
    Inventor: Steven M. Penn
  • Patent number: 5246634
    Abstract: A process of producing a one-piece intraocular lens in which the lens includes an optical portion and at least one support portion produced integrally with each other, the process including the steps of (a) forming a first polymerized material into a lens blank, the lens blank including a convex portion to provide the optical portion of the intraocular lens, and a flange portion surrounding the convex portion, (b) applying, to one of opposite surfaces of the flange portion on a side of a convex surface of the convex portion, a monomer composition which is polymerizable to produce a second polymerized material different from the first polymerized material, the monomer composition including at least one polymerizable monomer, (c) polymerizing the monomer composition on the flange portion to provide a double-layer portion defined by the flange portion and the second polymerized material produced integrally with the lens blank from the monomer composition, and (d) forming the convex portion and double-layer porti
    Type: Grant
    Filed: January 21, 1992
    Date of Patent: September 21, 1993
    Assignee: Menicon Co., Ltd.
    Inventors: Makoto Ichikawa, Yoshiyuki Ikeda, Kazuhiko Nakada
  • Patent number: 5234653
    Abstract: A method for moulding a two-colored material includes moulding a gasket such that it has a profile which is approximately the same as a profile of one of a plurality of possible corresponding regions of the inner surface of a mould. In addition, a rigid material is embedded in the gasket and the gasket is fixed to a separation wall. The gasket and the separation wall are then inserted into the mould with the gasket being aligned along the one of the plurality of possible corresponding regions of the inner surface of the mould, such that a seal between the inner surface of the mould and the separation wall is formed and first and second half-spaces are defined within the mould. The gasket is compressed against the inner surface of the mould to improve the sealing therewith and slush moulding of a layer of a first colored material within the first half-space is performed. The layer of the first colored material is consolidated and the gasket and the separation wall are removed from the mould.
    Type: Grant
    Filed: September 12, 1991
    Date of Patent: August 10, 1993
    Assignee: Industrie ILPEA S.p.A.
    Inventors: Giancarlo Buzzoni, Paolo Cittadini
  • Patent number: 5213854
    Abstract: The invention discloses a method of making articles and items with one or more surfaces with a solid stone-like appearance by filling a space with two materials, one of which is a finely cut-up material and the other of which is a filler. The method includes steps which eliminate the apparent thickness of the transparent medium through which the finely cut-up material is seen, thus enhancing the stone-like appearance.
    Type: Grant
    Filed: March 26, 1990
    Date of Patent: May 25, 1993
    Inventors: Michael J. Williams, Anna P. Williams
  • Patent number: 5192481
    Abstract: A method and apparatus for molding plastic articles in two colors, particularly, the bodies of magnetic tape cassettes, in which a strong bonding force is provided between the two portions without having to form a recess and projection on the joining edges of the two portions. A slide core, which is moved in and out of a primary mold cavity between the mold of the two portions of the article, is provided with a tubular passage having an opening within the primary mold cavity along edge portions of the slide core. The slide core is fully inserted into the primary mold cavity to mold the first portion, then partially withdrawn to form a seconary mold cavity in which the second portion is subsequently molded. After molding the first portion, an adhesive is injected through the tubular passage along the edges of the first portion which will join corresponding edges of the second portion to thereby firmly join the two portions.
    Type: Grant
    Filed: December 1, 1989
    Date of Patent: March 9, 1993
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Kiyoo Morita
  • Patent number: 5169573
    Abstract: The method of forming a three-dimensional pattern, wherein a pattern forming mold formed from an expanded polyethylene is attached to the work surface where a desired pattern is to be formed, a surfacing material of a specific acrylic resin concrete is cast onto the work surface, the surfacing material is allowed to harden, and the mold is detached and removed from the work surface.
    Type: Grant
    Filed: February 7, 1991
    Date of Patent: December 8, 1992
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Katsunori Tsuchida, Yasuo Watanabe, Yasuyuki Suzuki
  • Patent number: 5162130
    Abstract: A method of effecting the coloration of a restoration to be mounted on a tooth including the steps of forming a mixture of powdered dental porcelain and a photonucleable silicate glass and shaping the mixture into a dental restoration. The dental restoration is heated in an oven to its fusing temperature and allowed to cool. Selected areas of the restoration are exposed to ultra-violet light. The dental restoration is reexposed to high energy while the color of the selected areas changes.
    Type: Grant
    Filed: March 9, 1992
    Date of Patent: November 10, 1992
    Inventor: Gerald G. McLaughlin
  • Patent number: RE37506
    Abstract: A method and apparatus for molding plastic articles in two colors, particularly, the bodies of magnetic tape cassettes, in which a strong bonding force is provided between the two portions without having to form a recess and projection on the joining edges of the two portions. A slide core, which is moved in and out of a primary mold cavity between the mold of the two portions of the article, is provided with a tubular passage having an opening within the primary mold cavity along edge portions of the slide core. The slide core is fully inserted into the primary mold cavity to mold the first portion, then partially withdrawn to form a seconary mold cavity in which the second portion is subsequently molded. After molding the first portion, an adhesive is injected through the tubular passage along the edges of the first portion which will join corresponding edges of the second portion to thereby firmly join the two portions.
    Type: Grant
    Filed: January 26, 1995
    Date of Patent: January 15, 2002
    Inventor: Kiyoo Morita
  • Patent number: RE35484
    Abstract: A method of effecting the coloration of a restoration to be mounted on a tooth including the steps of forming a mixture of powdered dental porcelain and a photonucleable silicate glass and shaping the mixture into a dental restoration. The dental restoration is heated in an oven to its fusing temperature and allowed to cool. Selected areas of the restoration are exposed to ultra-violet light. The dental restoration is reexposed to high energy while the color of the selected areas changes.
    Type: Grant
    Filed: November 10, 1994
    Date of Patent: March 25, 1997
    Inventor: Gerald G. McLaughlin