Abstract: A multi-layer bladder includes: a first bladder layer; a mask including a plurality of apertures; a second bladder layer bonded to the first bladder layer within the apertures in the mask and where the mask is not present between the first and second bladder layers, where the mask is configured to prevent bonding of the second bladder layer to the first bladder layer where the mask is present; and a fluid channel that is located between the first and second bladder layers and that extends to the mask from an outer edge of the multi-layer bladder.

Abstract: The present invention relates to a process for the production of an abuse-proofed dosage form containing, apart from one or more active ingredients with potential for abuse and optionally physiologically acceptable auxiliary substances, at least one synthetic or natural polymer (C) with a breaking strength of at least 500 N, wherein the formulation mixture is combined with a solvent for the polymer (C) at least in quantities such that the formulation mixture is at least uniformly moistened, the at least moistened composition is optionally divided into sub-portions, dried and shaped to yield the dosage form.

Abstract: A cabinet security assembly includes a housing that is mountable to a cabinet door such that the housing is positioned within a cabinet when the cabinet door is closed. A light emitter is coupled to the housing and the light emitter emits light outwardly from the housing when the light emitter is turned on. A receiver is coupled to and extends away from the housing. The receiver is comprised of a translucent material to pass light therethrough. The receiver insertably receives a handle of the cabinet door to transfer the light from the light receiver into the handle for ornamental purposes. A lock is movably coupled to the housing and the lock is actuatable into a locking position to engage the cabinet for locking the cabinet door in a closed position.

Abstract: The purpose of the present invention is to provide: a microneedle array that does not readily break during puncture and thereby improves the reliability of puncturing, the microneedle array being capable of administering the desired amount of the target substance; and a microneedle manufacturing method for manufacturing a microneedle array of such description. To achieve the above purpose, the invention is characterized in being provided with: a substrate; a plurality of microneedle base sections formed integrally in a protruding manner on the substrate; and microneedle end sections installed at the ends of the microneedle base sections to form microneedles and provided with in vivo solubility or biodegradability, the microneedle end sections holding the target substance, a recess for admitting the microneedle end sections being provided to the microneedle base sections, and a part of the microneedle end sections being admitted into the recess for admitting the microneedle end sections.

Abstract: A digital door lock assembly which includes an exterior assembly is disclosed. The exterior assembly includes a PCB which includes an RF chip for receiving and processing an RF signal, a controller chip for receiving and processing signals output from number keypads, and a regulator supplying an operating voltage to the RF chip and the controller chip, wires which are connected to the RF chip, the controller chip, and the regulator through the PCB, and a housing which has a storage space into which a key lock cylinder including a spindle and first screw holes is inserted, and includes a first hole and second holes that are formed at a bottom of the storage space SS and through which the spindle passes.

Abstract: A method of preparing an aluminum alloy resin composite comprises: providing an aluminum alloy substrate having an oxide layer on a surface thereof, wherein the oxide layer has one or more nanopores; forming one or more corrosion pores on an outer surface of the oxide layer by using a corrosion agent, wherein the corrosion agent is at least one selected from a group of ammonia, ammonium salt, hydrazine, hydrazine derivative, and water-soluble amine compound; and injection molding a resin composition to the surface of the aluminum alloy substrate.

Abstract: The present invention relates to a method of decorating an element. This method includes the following steps: a) taking the element (1, 11, 21, 31), said element including anchoring means (7) for improving the securing of the decoration (5) to said element; b) making a mask (4) of the desired thickness of the decorations (5), and having at least one opening (4?); c) placing said at least one opening in the mask (4) against the place to be decorated so as to form at least one mold (4?, 6, 6?, 6?, 100); d) filling said at least one mold with an at least partially amorphous material via hot forming; e) removing the mask (4).

Abstract: A surgical implant (10) comprises an areal, flexible, porous basic structure (12) having a first face and a second face. At least one resorbable dyed film piece (20) is attached to the basic structure (12) and comprises a plurality of solid protrusions emerging from the dyed film piece (20) in a direction away from the basic structure (12). The at least one dyed film piece (20) is arranged in a shape structure which is asymmetric (“E”) in the area of the basic structure (12). Optionally, the implant (10) further comprises an adhesion barrier sheet (16).

Abstract: A method of manufacturing electronic package module is provided. The method provides selective molding by attaching tapes on the circuit substrate on which electric components are mounted thereon, forming molding compound to cover the circuit substrate, and removing tapes along with the molding compound thereon.

Abstract: Methods and apparatuses disclosed herein relate to a recyclable thermoplastic unit that includes a casing body composed of a first thermoplastic having a first melting point. The casing body also includes a first locking mechanism that is configured to mate with a second locking mechanism of a sacrifice layer. The sacrifice layer is composed of a second thermoplastic and includes the second locking mechanism. The sacrifice layer has a melting point that is greater than the melting point of the casing body.

Abstract: Methods, apparatuses, and computer program products for forming an overmolded dual in-line memory module (DIMM) cooling structure are provided. Embodiments include identifying, by a tagging module, contextual information indicating circumstances in which the photograph was taken; based on the contextual information, selecting, by the tagging module, candidate profiles from a plurality of friend profiles associated with a profile of a user; and suggesting, by the tagging module to the user, the selected candidate profiles as potential friends to tag in the photograph.

Abstract: The present invention is a template treatment apparatus forming a film of a release agent on a template having a transfer pattern formed on a front surface thereof, the template treatment apparatus including: a treatment station forming a film of a release agent on the front surface of the template; and a template carry-in/out station capable of keeping a plurality of the templates, and carrying the template into/out of the treatment station, wherein the treatment station includes: a cleaning unit cleaning the front surface of the template; a coating unit applying a release agent to the cleaned front surface of the template; a heating unit baking the applied release agent; and a carry unit carrying the template to the cleaning unit, the coating unit, and the heating unit.

Abstract: A method of manufacturing together a support (10) and frame (20) of a container assembly (1), the method comprising: providing a single mold (100) with a first cavity (110) defining the support (10) and a second cavity (120) defining the frame (20); injecting first material into the first cavity (110); and injecting second material into the second cavity (120); wherein the first and second materials are different materials.

Abstract: A process to effect random color variation in multi-color molded articles includes feeding individual colors to molding equipment in a pre-established sequence and manner that prevents substantial mixing of the colors, and at pre-established ratios in relation to a non-integer multiple of volume associated with the molded article.

Abstract: A three-dimensional filter includes a filter frame having a three-dimensional skeletal structure with a filter media connected to the skeletal structure. The filters are nestable. The skeletal structure may be trimmed and provided with walls to create standard sized filters. Methods for making the three-dimensional filter include injection molding of the skeletal structure onto the filter media, injection molding the filter media and the filter frame together in a single molding process, thermoforming a molded or extruded skeletal structure and the filter media, and needle punching a molded or extruded skeletal structure to create filter media within the skeletal structure.

Abstract: A composite of a metal part and a resin composition part that is improved so that the metal and resin are integrally joined to have strong bonding properties, and a method for manufacturing the composite. A magnesium alloy part is inserted into a mold, a resin composition is injected and joined to the part, and a composite is obtained. A part having, formed thereon, a surface layer of a metal oxide, a metal carbonate, or a metal phosphate in use of a usual conversion treatment or a modification method thereof can be used for the magnesium alloy plate 1. The surface that has a larger amount of crystal-like objects of a nanolevel on the surface layer composed of the metal oxide, metal carbonate, or metal phosphate has a higher level of hardness, microscopic roughness, and good injection joining force, and these parameters can be controlled by a conversion treatment method. A resin composition 4, containing PBT or PPS as the main component, is used as the resin composition part.

Abstract: Stretch film is treated by passing a web of tackifier-containing, unbloomed thin polymer film through a heater so that the web is heated to a temperature sufficient to cause tackifier bloom prior to the web reaching a next stage in an in-line process. Also, a pattern can be applied to a thin polymer film. An oriented web of thin polymer film is passed across at least one heated roller having the pattern engraved thereon to define face regions and relief regions collectively conforming to the pattern. As the web contacts each roller surface, portions of the web positioned over the relief regions receive less heat than portions of the web positioned over the face regions, thereby causing the respective portions of the web to undergo differential, heat-induced shrinkage which imparts the pattern to the thin polymer film.

Abstract: Release agents with increased affinity toward nano-imprint lithography template surfaces interact strongly with the template during separation of the template from the solidified resist in a nano-imprint lithography process. The strong interaction between the surfactant and the template surface reduces the amount of surfactant pulled off the template surface during separation of a patterned layer from the template in an imprint lithography cycle. Maintaining more surfactant associated with the surface of the template after the separation of the patterned layer from the template may reduce the amount of surfactant needed in a liquid resist to achieve suitable release of the solidified resist from the template during an imprint lithography process. Strong association of the release agent with the surface of the template facilitates the formation of ultra-thin residual layers and dense fine features in nano-imprint lithography.

Abstract: A method for producing an injection-molded product includes steps of placing, in an injection mold, a heat-shrinkable resin sheet having region A and region B which have different surface temperatures when irradiated with infrared rays; integrating the resin sheet with an injection molding resin by injecting the injection molding resin into the mold; and, before the resin sheet is placed in the injection mold or before the integration step after the placing of the resin sheet in the injection mold, irradiating the resin sheet with infrared rays so that the surface temperatures of region A and region B are different from each other and the surface temperature of at least region A is equal to or higher than an orientation release stress inflection point temperature T of the resin sheet, thereby forming a difference in thickness between regions A and B.

Abstract: A method for manufacturing a separated tip catheter having a separated tip configuration includes the steps of: extruding an extrusion material through a die to form a catheter including a catheter body having a proximal end and a distal end and defining a first lumen and a second lumen, the catheter body having a septum positioned between the first and second lumens; and feeding a strip into the die so that the strip is positioned between the first lumen and the second lumen along a length of the catheter, the strip having a first proximal section formed of a first material capable of bonding with the extrusion material and a second distal section formed of a second material incapable of bonding with the extrusion material.

Abstract: According to the method: an IML label produced from a film of between 30 and 50 ?m thick is obtained; on at least one face of the film, an area is printed with an ink or varnish; in the cavity of a mold, the film is arranged so that the printed area is not in contact with the mold; in the cavity equipped with the film, plastics material is injected simultaneously with an expansion agent, so that the printed area does not adhere to the melted plastics material. The expansion agent is trapped between the label and the plastics material, creating a raised effect in the printed area.

Abstract: A method for bonding a composite multi-layer shell having complex curvature by the delta-alpha high temperature bonding process uses a novel tool. The tool includes a plurality of segments that combine to form a mandrel assembly having a substantially continuous outer surface. The outer surface has a substantially axisymmetric shape including a complex curvature. When the segments are combined to form the mandrel assembly, at least one of the segments is configured to be movable in a substantially inward direction without substantial obstruction by any other segment. The segments are constructed of a first material have a first coefficient of thermal expansion that is greater than a second coefficient of thermal expansion of a second material of a composite multi-layer shell to be bonded together using the tool.

Abstract: A process for producing a thermoplastic resin molded product, comprising: a placement step of placing a thermoplastic resin particle composition 6A into a cavity 22 of a rubber die 2 made of a rubber material; a particle heating step of irradiating the thermoplastic resin particle composition 6A in the cavity 22 with electromagnetic waves having wavelengths ranging from 0.78 to 2 ?m through the rubber die 2, thereby heating to melt the thermoplastic resin particle composition 6A; a filling step of filling a thermoplastic resin 6 in a molten state into a space 220 left in the cavity 22; and a cooling step of cooling a thermoplastic resin 6 in the cavity 22 thereby obtaining a thermoplastic resin molded product.

Abstract: For a skin, a non-formed polyurethane resin layer at the surface side and a foamed polyurethane resin layer between the non-foamed polyurethane resin layer and a base member are configured to form an integral and uniform layer over and extent from an injection point to a distant point on a surface of the base member, so that an integral skin foam in which such skin layer and foamed layer are laminated can be molded, under an atmospheric pressure, in a single process, allowing for manufacture of a laminate article with a high degree of uniformity over an appreciable wide range of the article, as well as for provision of a laminate mold goods having the skin and foamed layers formed with a high uniformity along the base member, over the length in a flow direction of skin forming material.

Abstract: Use of propylene copolymers with up to 50 wt % of units derived from at least one linear or branched alpha-olefin having from 2 to 10 carbon atoms other than propylene for producing injection-molded coating on a metallic pipe.

Abstract: A first separator to which a resin film is joined beforehand is set in a cavity formed between a lower die and an upper die of an injection molding machine. At the time of die locking by moving the upper die toward the lower die, in the case where the total thickness of the resin film and the first separator is larger than a predetermined dimension, the resin film is pressed by the lower die or the upper die, and thus, the resin film is deformed by compression within its elastic deformation range.

Abstract: The present invention is directed to novel methods of imprinting substrate-supported or freestanding structures at low cost, with high pattern transfer yield, and using low processing temperature. Such methods overcome many of the above-described limitations of the prior art. Generally, such methods of the present invention employ a sacrificial layer of film.

Abstract: A filter cartridge includes a one-piece housing having a port and a filtration element disposed in the housing. The filtration element is a coherent filter block that can be larger in cross dimension than the port. The filtration element can be a coherent filter block that generally conforms to the shape of the hollow interior, but is slightly smaller than the hollow interior so as to define a gap between the filtration element and the inner surface. One method for constructing a filter cartridge includes providing a housing having a hollow interior and at least one port, introducing a granular material into the hollow interior via the port, and transforming the granular material in the hollow material into a coherent filter block. Another method for constructing a filter cartridge includes providing a filtration element in the form of a coherent filter block, and overmolding a housing around the filtration element.

Abstract: A method for making a pocket filter assembly is provided. Two side and two end header elements each having a pair of longitudinally extending side walls and a longitudinally extending bottom wall forming a longitudinally extending channel are joined at ends forming a rectangular header with two opposing sides and two opposing ends. The bottom wall and side walls of each of the opposing sides and the bottom walls and said side walls of each of said opposing ends become adjacent forming a rectangular header with a continuous bottom wall and continuous inner and outer side wall having a continuous channel therein. An upstream perimeter portion of a pocket filter element is inserted in the continuous channel and a liquid polymeric material is placed therein. The polymeric material is solidified forming a header frame having the upstream perimeter portion of the filter element unitary therewith.

Abstract: A process for producing a thermoplastic resin molded product, comprising: a placement step of placing a thermoplastic resin particle composition 6A into a cavity 22 of a rubber die 2 made of a rubber material; a particle heating step of irradiating the thermoplastic resin particle composition 6A in the cavity 22 with electromagnetic waves having wavelengths ranging from 0.78 to 2 ?m through the rubber die 2, thereby heating to melt the thermoplastic resin particle composition 6A; a filling step of filling a thermoplastic resin 6 in a molten state into a space 220 left in the cavity 22; and a cooling step of cooling a thermoplastic resin 6 in the cavity 22 thereby obtaining a thermoplastic resin molded product.

Abstract: A rotor blade or rotor blade element for a wind power installation is provided having a surface film and a hardenable resin, wherein the surface film has been reacted with the resin to form an integral portion of the rotor blade or rotor blade element. Production and repair processes for the rotor blade or the rotor blade element are also provided.

Abstract: The invention concerns a single-use dental floss holder that includes a base portion, first and second spaced-apart arms integral with and extending from the base portion, each spaced-apart arm having a distal section, and a length of dental floss secured between the distal sections of the spaced-apart arms, where the length of dental floss include applied thereto about 10 percent by weight or more of a wax composition, based on the weight of the length of dental floss and to methods of making the single-use dental floss holder, the method including the steps of providing a mold having a cavity for receiving molten plastic and a groove having an aspect ratio of about 10:1 or greater for receiving a length of wax coated dental floss, positioning the length of dental floss in the groove of the mold, injecting the cavity of the mold with the molten plastic and cooling the molten plastic about the length of dental floss having the wax composition applied thereto.

Abstract: The present invention is directed to micro- and nano-scale imprinting methods and the use of such methods to fabricate supported and/or free-standing 3-D micro- and/or nano-structures of polymeric, ceramic, and/or metallic materials. In some embodiments, a duo-mold approach is employed in the fabrication of these structures. In such methods, surface treatments are employed to impart differential surface energies to different molds and/or different parts of the mold(s). Such surface treatments permit the formation of three-dimensional (3-D) structures through imprinting and the transfer of such structures to a substrate. In some or other embodiments, such surface treatments and variation in glass transition temperature of the polymers used can facilitate separation of the 3-D structures from the molds to form free-standing micro- and/or nano-structures individually and/or in a film.

Abstract: Systems and methods for securely attaching a screen or mesh to a pre-stressed or precast concrete wall panel are provided. A screen or mesh is embedded in a concrete form when the concrete form is poured. Portions of the concrete form can be stripped and the wall panel can be easily removed from the form without binding on the form itself and without requiring removal of the portion of the form which creates the window opening.

Abstract: The present invention is to provide a process for producing a composite of an aluminum material and a synthetic resin molding that can be produced at a high efficiency and to provide a stable and fast composite that is large in a peel strength and a mechanical strength. The process for producing a composite according to the present invention is characterized in that an aluminum raw material is oxidized in an electrolytic bath of phosphoric acid or sodium hydride, thereby an anodic oxidation coating provided with innumerable pores 3 having a diameter of 25 nm or more made open in the surface thereof is formed thereon, and a synthetic resin mold 6 is coupled with the anodic oxidation coating 2 in such a condition that the part 6a thereof is intruded in the innumerable pores.

Abstract: The present invention is directed to novel methods of imprinting substrate-supported or freestanding structures at low cost, with high pattern transfer yield, and using low processing temperature. Such methods overcome many of the above-described limitations of the prior art. Generally, such methods of the present invention employ a sacrificial layer of film.

Abstract: A process for making a medicinal vial in which a vial and a closure are moulded in parallel in respective vial and closure moulds, then the closure and vial are automatically assembled together, all in a sterile environment. An apparatus for performing this process is also provided. By the process and apparatus of the invention sealed vials with a sterile interior may be made.

Abstract: A fabrication method of forming a thermoplastic composite laminate material with tailored and varying thickness in a continuous process. This process utilizes automated equipment or hand lay-up to collate parts or components into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. The consolidation tooling contains all necessary part features and is coordinated to the customized multiple ply stacks to form a single integrated thermoplastic composite laminate potentially having areas of differing thickness from these multiple ply stacks.

Abstract: A method for manufacturing a throttle valve unit having a housing part and a valve flap part that can move in relation to it includes the steps of injection molding the housing part of a first plastic material in a first cavity, transferring the molded housing part to a second cavity spatially decoupled from the first cavity, and injection molding the movable valve flap part out of a second plastic material in a second mold cavity inside the molded housing part. Before the molded housing part is transferred to the second cavity, it is subjected to an intermediate treatment in order to influence the shrinkage behavior, thereby selectively adjusting the gap geometries between the parts.

Abstract: An adhesive agent is uniformly applied to a back surface of a window pane, the application made to an area where a covering member is planned to be adhered and to an area where a positioning fixture and a holding portion are planned to be adhered, the application is also made continuously such that adhesive agent layers of both planned adhesion areas being continuous with an adhesive agent continuous area in between. After that, the window pane and the positioning fixture are set in an injection mold and a polymer material is injected in the mold. This results that the covering member and the holding portion are formed into a shape where they are connected by a connection portion for material flow, which connection portion is formed at a position other than the adhesive agent continuous area. The forming results that the covering member and the holding portion are adhered and fixed to the back surface of the window pane with the adhesive agent layers in between.

Abstract: An imprint lithographic method for making a polymeric structure comprising the steps of: (a) providing a mold having a shape forming a mold pattern; (b) providing a substrate having a higher surface energy relative to said mold; (c) providing a polymer film on said mold, said polymer film having a selected thickness, wherein the selected thickness of the polymer film on the mold pattern is capable of forming at least one frangible region in the polymer film having a thickness that is less than the remainder of the polymer film; (d) pressing the mold and the substrate relatively toward each other to form said frangible region; and (e) releasing at least one of said mold and said substrate from the other, wherein after said releasing, said frangible region remains substantially attached to said mold while the remainder of said polymer film forms the polymeric structure attached to said substrate.

Abstract: A method of forming a composite article having a decal occurs in a mold. The mold includes a surface that defines a mold cavity. A decal is introduced to the surface of the mold. A polyurethane elastomer composition is applied into the mold cavity to form an elastomeric layer over the decal. The composite article including the elastomeric layer and the decal may then be demolded from the mold. Alternatively, a paint composition is applied into the mold cavity to form a paint layer over the decal. The polyurethane elastomer composition is applied into the mold cavity to form an elastomeric backing layer over the paint layer. The composite article including the paint layer, the decal, and the elastomeric backing layer may then be demolded from the mold. The composite article may be a seat for an all-terrain vehicle.

Abstract: The present invention is directed to micro- and nano-scale imprinting methods and the use of such methods to fabricate supported and/or free-standing 3-D micro- and/or nano-structures of polymeric, ceramic, and/or metallic materials, particularly for pixel segregation in OLED-based displays. In some embodiments, a duo-mold approach is employed in the fabrication of these structures. In such methods, surface treatments are employed to impart differential surface energies to different molds and/or different parts of the mold(s). Such surface treatments permit the formation of three-dimensional (3-D) structures through imprinting and the transfer of such structures to a substrate. In some or other embodiments, such surface treatments and variation in glass transition temperature of the polymers used can facilitate separation of the 3-D structures from the molds to form free-standing micro- and/or nano-structures individually and/or in a film.

Abstract: The invention provides a method for production of a decorative article comprising a body having at least one engagement stage, and a decorative member made of a decoration material capable of being thermally softened and having at least one surface which is engageable with the engagement stage of the body. The said method comprises the steps by placing softened decoration material into a mold shaped and sized to correspond to the decorative member to be produced and having at least one surface that is brought into surface-contact with the engagement stage of the body and then press-molding; taking the semi-finished decorative member out of the mold to cool down slowly to room temperature; and placing the surface of the cooled semi-finished decorative member over the engagement stage of the body and splicing them together. By using the method of the present invention, a decorative article can be produced.

Abstract: A method and apparatus for molding composite articles can include a pair of opposed mold sections having first and second molding membranes that define a mold plenum. The mold sections have a thin-skin mold section configuration. Each mold section can be filled with a gas backing. The temperature of the mold plenum can be controlled by regulating the temperature of the gas backing.

Abstract: A sliding bearing for axial and/or radial arrangement of a first bearing member in relation to a second bearing member, comprises a second bearing member, which has a bearing recess provided with a second slide face; a first bearing member, which is lodged in the bearing recess and which is mounted axially and/or radially, the first bearing member having a first slide face, which is opposite the second slide face and spaced therefrom by a clearance; at least one sliding/guiding element, which is disposed between the first and the second bearing members and fixed in relation to one bearing member, for guidance of a motion of the first relative to the second bearing member; an equalizing compound, which is disposed between the at least one sliding/guiding element and the bearing member relative to which is fixed the at least one sliding/guiding element, for adaptation of the guide clearance between the at least one sliding/guiding element and the slide face that is displaceable in relation thereto, the equalizi

Abstract: A method and apparatus for delivering a medicine to a patient via the patient's respiratory system with control and efficiency. A nebulization catheter is positioned in the patient's respiratory system so that a distal end of the nebulization catheter is in the respiratory system and a proximal end is outside the body. In a first aspect, the nebulization catheter may be used in conjunction with an endotracheal tube and preferably is removable from the endotracheal tube. The nebulization catheter conveys medicine in liquid form to the distal end at which location the medicine is nebulized by a pressurized gas or other nebulizing mechanism. The nebulized medicine is conveyed to the patient's lungs by the patient's respiration which may be assisted by a ventilator. By producing the aerosol of the liquid medicine at a location inside the patient's respiratory system, the nebulizing catheter provides for increased efficiency and control of the dosage of medicine being delivered.

Abstract: A durable colored article having fluorescent properties comprises a substantially solventless polyvinyl chloride matrix, a thioxanthene fluorescent dye, and a secondary or tertiary hindered amine light stabilizer having a molecular weight less than about 1000 grams/mole. The invention has the advantage in that it provides a flexible polyvinyl chloride film that exhibits durable fluorescent colors.

Abstract: A nano-imprinting process is described, comprising: providing a substrate including an imprinting material layer covering a surface of the substrate; providing a mold including protruding features set on a surface of the mold covered with an anti-adhesion layer; forming a transferring material layer on a top surface of each protruding feature; embedding the transferring material layer into a first portion of the imprinting material layer; removing the mold and separating the mold and the transferring material layer simultaneously to transfer the transferring material layer into the first portion of the imprinting material layer and to expose a second portion of the imprinting material layer; using the transferring material layer as a mask to remove the second portion of the imprinting material layer and a portion of the substrate; and removing the first portion of the imprinting material layer and the transferring material layer.

Abstract: A method of manufacturing a protective cover (24) for a component of a vehicle includes assembling multiple layers to form a charge (22). The charge (22) is formed within a mold (50) of the component to form a multi-contoured laminate (58). The protective cover (24) is separated from the multi-contoured laminate (58). A method of forming a down stream part structure or mold (167) for a component includes assembling multiple layers to form a charge (78). The charge (78) is formed within an original mold of the component to form a multi-contoured laminate (76). A splash is separated from the multi-contoured laminate (76). A protective cover, such as the cover (24), is for a vehicle component and includes a contour holding layer (36) and a protective laminate layer (34). The contour holding layer (36) and the protective laminate layer (34) are formed within a mold of the vehicle component to form the protective cover.