Abstract: Methods for forming a keyboard case are provided. A mold cavity configured to provide a keyboard case having a plurality of apertures disposed therethrough can be at least partially filled with a molten material. At least one runner can traverse at least a portion of the apertures forming the plurality of apertures. The molten material can be at least partially solidified within the mold cavity to provide the keyboard case. The keyboard case can be removed from the mold cavity and the at least one runner can be removed from at least a portion of the apertures forming the plurality of apertures.

Abstract: For producing a plastic component (2) with an internal hollow space (3), at first plastic is injection molded into an injection mold (4) and its cavity (6) and then for displacing the plastic melt from the internal hollow space (3) to be formed, gas under pressure is injected into the still liquid plastic melt, after which for cooling the plastic, a cooling liquid is also introduced into this internal hollow space (3). So that this cooling can be performed as quickly as possibly, the gas is compressed with the help of the cooling liquid and inserted or injected into the plastic melt, so that the cooling liquid directly follows the gas, wherein it can already extend into the internal hollow space (3) before this space is completely formed by the gas, i.e., gas and cooling liquid can be present simultaneously in the internal hollow space (3) to be formed.

Abstract: The method of predicting the amount of deformation due to shrinkage of a molded article of the present invention finds a support point P of the bending moment M from a distribution of shrinkage rates of a molding material forming a molded article 10 and uses the support point P to predict the amount of deformation. At that time, it is preferable to use the support point P to find the bending moment M and to use the bending moment M to predict the amount of deformation.

Abstract: The present invention relates to a method for equalizing the orientation of fillers and/or distribution of fillers in a molding compound comprising filled plastic material of an injection molded part. A method of this type is required in particular during injection molding. The method according to the invention is characterized in that the injection mold and the molding compound are supplied with sound during injection molding in the injection mold. The sound has a frequency in the range of the spectrum of the first ten natural frequencies of the filler-matrix system. By supplying with this sound, the fillers, for example fibers, are distributed within the injection molding compound in a more isotropic manner with respect to their orientation and distribution so that significantly better mechanical and optical properties of the injection molded part are produced.

Abstract: An injection mold has a plurality of cavities and a runner system for injecting material into the cavities. The runner system includes a main-runner and a sub-runner. The sub-runner interconnects the main-runner and the cavities. The sub-runner includes a first runner and a pair of second runners. The first runner connects the main-runner, and the second runners respectively connects ends of the first runner. A buffer rejoin is formed around a joint of the first runner and each second runner for mixing material when the material flows from the first runner into the second runners to make the material have a symmetric speed distribution in the second runners.

Abstract: In at least certain embodiments, the present invention relates to a trim panel and an apparatus and method of making the same. In at least one embodiment, the trim panel comprises a first portion and a second portion with a transition portion extending therebetween with the first portion and the second portion having curved portions having radii of less than 5 mm.

Abstract: A metal mold is prepared, which has a gate, a cavity in which a virtual curve is formed, which forms at least a welding target part of a laser beam transmitting member along the virtual curve, and in which a filling terminal wall is formed along a curve parallel to the virtual curve, and a throttle part for reducing the flow of a resin flowing from the gate toward the cavity, which is connected to the cavity, and whose connection boundary is formed along a curve parallel to the virtual curve. Then, a resin is injected into the gate and a crystalline laser beam transmitting member is molded out of the injected resin using the metal mold.

Abstract: A displacement-injection molding system utilizes a plasticizing vessel with cylindrical heat transfer cores extending into the cavity of the plasticizing vessel to efficiently heat polymer granules to their injection temperature and a variable volume mold utilizing back pressure to maintain the injected polymer under pressure. A plunger for ejecting polymer from the plasticizing vessel incorporates openings for receiving the cylindrical cores. The plasticizing vessel is preferably sized to receive at least two shot sizes of polymer material to permit continuous heating of the granules of plastic material between shots as additional granules are added to replace the ejected material.

Abstract: In accordance with the present invention, there is provided a method of forming a molded plastic article (2) having a second surface (56) with molded extensions (59), e.g., structural supports, such as ribs, extending therefrom, and a first surface (69) that is substantially free of sink mark defects. The method involves forming, from a first plastic material, a first molded section (50) having at least one molded extension (59) extending from the second surface (56) thereof. The molded extension (59) is formed in a mold recess (23) having a reversibly positionable slide (14) therein. After formation of the first molded section (50), the slide (14) is retracted to a second slide position (B) thus forming within the molded extension a retainer cavity (74) that is in fluid communication with an aperture (71) in the first surface (53) of the first molded section (50).

Abstract: A knock sensor includes a resin mold having a first cylindrical resin mold section that encloses a base, annular constituent parts and a pressing member of the knock sensor; and a connector section that protrudes from a side of the first mold section and is integrally injection-molded at one time with the first mold section; wherein an injection gate for resin mold is located on the first resin mold circumference excluding portions thereof opposing the connector section, and forms a predetermined angle (45° to 120°) with respect to the center line connecting the center of the connector section with that of a through-hole of the base.

Abstract: Method whereby coinjection molding shooting pot actuation structure is configured to be installed in a coinjection hot runner with a coinjection nozzle, the coinjection nozzle having at least two melt channels ending at the same gate. The shooting pot is preferably disposed in one of a mold cavity half and a mold core half. A shooting pot piston is configured to discharge a melt from the shooting pot. A transmission structure is configured to (i) extend through one of the mold cavity half and the mold core half, and (ii) to transmit a force to the shooting pot piston. Actuation structure is disposed on the opposite side of the mold cavity half from the coinjection hot runner, and is configured to provide the force to the transmission structure. This configuration conserves space in the mold.

Abstract: A method and a device for feeding a molten resin capable of accurately feeding the molten resin without the delay of feed timing by preventing the molten resin from adhering to route members before it seats on a mold to increase the positioning accuracy of the molten metal in the mold, and a method of manufacturing a molded part by using the fed molten resin. Vibration is provided to the route members such as molten resin guide pins (10, 40, 50), throat members (62, 70, 85), and female mold positioned in a route in which the molten resin (25) passes before it seats on the female mold (7, 63) by a vibration imparting device (27) or a gas layer film is formed on the surfaces thereof. Thus, the molten resin can be fed while preventing it from adhering to the route members.

Abstract: The invention is directed to a method for manufacturing a thin-wall, single-piece optical obturator having an integral tip and shaft. The invention includes providing an injection mold defining a mold cavity having a core pin positioned within the mold cavity. The mold includes at least one gate and multiple core support pins between the core pin and the mold cavity walls, with at least one primary core support pin positioned on a side opposite the at least one gate. The method also includes injecting a transparent molten polymeric material having high flow properties into the injection mold such that the polymeric material flows between the surface of the mold cavity and the core pin. The core support pins substantially prevent the core pin from shifting while the polymeric material is injected into the mold. The high-flow nature of the polymeric material allows for complete filling of the mold cavity.

Abstract: A method for manufacturing a throttle valve unit having a housing part and a valve flap part that can move in relation to it includes the steps of injection molding the housing part of a first plastic material in a first cavity, transferring the molded housing part to a second cavity spatially decoupled from the first cavity, and injection molding the movable valve flap part out of a second plastic material in a second mold cavity inside the molded housing part. Before the molded housing part is transferred to the second cavity, it is subjected to an intermediate treatment in order to influence the shrinkage behavior, thereby selectively adjusting the gap geometries between the parts.

Abstract: Methods and apparatus adjustably control the repositioning of non-homogeneous fluid conditions across the stream of a laminar flowing fluid to a desirable circumferential position. The invention is particularly applicable to controlling non-homogeneous melt conditions in hot or cold runner systems. Various mechanisms are provided that enable simple adjustments of a flow diverter within a fluid rotation device, making either static or dynamic adjustments, so that the degree of fluid flow repositioning in a runner system can be changed without the need for mold disassembly or retooling. Various forms of actuators effect adjustment and may be manually manipulated or manipulated through various powered devices.

Abstract: A closure cap and method of making the same wherein an annular or ring-shaped gasket is injection molded onto the inner surface of a cap shell formed of plastic or metal. The annular or ring-shaped gasket includes at least one radially extending tab integrally formed therewith. A channel in the working surface of a mold core cooperates with the inside surface of the cap to form a mold cavity having the shape of the gasket to be formed therein. The cavity includes a melt inlet and a melt outlet which is in flow communication with a cold well through a connecting portion of reduced cross-sectional area with respect to the cross-sectional areas of both the gasket-defining mold cavity and the cold well.

Abstract: A method of manufacturing a composite molded member, which includes the steps of: setting the main body inside an injection mold; closing the injection mold to fix the main body inside the injection mold; and forming the cushion members on the edges of the main body through heat and pressure of the injected elastic polymer material. The elastic polymer material is injected from an injection gate into one of the first and second edges at the back surface side of the main body of the molding cavities to flow the elastic polymer material into one of the molding cavities. The elastic polymer material flows into the other of the molding cavities through the connecting flow path, and fills the molding cavities with the elastic polymer material.

Abstract: A method of fabricating a light duct includes making the light duct as a single piece by injection molding a thermoplastic material in a mold (1) presenting a cavity of shape identical to that of the duct, the injection taking place through a feed orifice disposed on one side of said cavity over a face that is substantially parallel to the plane defined by axes (A-A?, B-B?), the feed orifice presenting a height h lying in the range 0.2 Hmax and Hmax, and a length l lying in the range 0.2 Lmoy and 0.8 Lmoy, the thermoplastic material being injected at a rate lying in the range 400 mm3/s to 1500 mm3/s.

Abstract: A mold (1) includes an upper mold half (U) and a lower mold half (L). The mold (1) includes a gate (G), a pole vent pin (P), a support pin (S) and an intermediate vent pin (M). The support pin (S) has a latitude (?s) of 45 degrees to 85 degrees. Each of the upper mold half (U) and the lower mold half (L) has at least three support pins (S). The intermediate vent pin (M) has a latitude (?m) of 45 degrees to 85 degrees. Each of the upper mold half (U) and the lower mold half (L) has at least three intermediate vent pins (M). A difference between the latitude (?m) of the intermediate vent pin (M) and the latitude (?s) of the support pin (S) is equal to or smaller than 15 degrees. A clearance between the intermediate vent pin (M) and a pin hole (13) is 5 ?m to 50 ?m. By the mold (1), a cover having a thickness of 1.4 mm or less is formed.

Abstract: The invention provides a multilayer container that comprises a polyglycolic acid layer and a thermoplastic polyester resin layer and is much improved in terms of gas barrier properties, heat resistance, moldability, transparency and durability, and its production process. Polyglycolic acid is used as a gas barrier resin. At the body and bottom, the thermoplastic polyester resin forms an inner and an outer layer, and an intermediate layer comprising at least one polyglycolic acid layer is embedded in the thermoplastic polyester resin layer. The opening end of the container is formed of a thermoplastic polyester resin layer alone, and the body is biaxially oriented. The multilayer container has heat resistance enough to stand up to hot-filling at 93° C. for 20 seconds.

Abstract: An apparatus and process are provided for molding articles such as animal chew toys by providing mold cavities in series. Plasticated resin may flow through a runner system and gate to substantially fill a first cavity and then through a sub-gate to fill a second cavity of which may include a shape that is similar to the first cavity shape. This may result in substantially reduced offal, e.g. trim waste, in the molding process.

Abstract: A process is disclosed for making a closure having (i) a top portion, and (ii) a latch member that includes an actuator portion and a follower portion, the follower portion including a blocking structure. The process includes providing a mold assembly that defines a space therein which corresponds to the closure, the mold assembly including (i) a first mold portion that defines a first subspace which corresponds to the actuator portion, and (ii) a second mold portion that defines a second subspace which corresponds to the blocking structure. The process further includes advancing a material into the space so as to form the closure. The process also includes moving the second mold portion in relation to the first mold portion after the advancing step so as to remove the actuator portion from the first subspace.

Abstract: Methods and apparatus control the direction and/or magnitude of warpage in formed plastic parts through strategic repositioning of the non-homogeneous melt conditions across the stream of a laminar flowing fluid flowing through a flow channel to a desirable state. This may be used in combination with more conventional process variables, such as control of material temperature, pack pressure, and pack time. The invention is particularly useful in any solidifying or non-solidifying runner, or flow channel used to make products from laminar flowing fluids. The runner may be a cold-runner or hot-runner system that flow a stream of laminar flowing material, such as thermosetting or thermoplastic plastic (melt) through at least one runner flowing a non-homogeneous melt, and extruded or packed into a single or multiple-cavity mold.

Abstract: Molten resin supplied from a sprue to a runner in a mold closed state flows substantially radially in the runner and then flows from an entire circumferential edge portion of the runner into a cavity via a film gate. When the molten resin is filled in the cavity and molding is completed, the core part is slid while keeping the mold closed state to thereby cut a thin portion formed in the film gate in a manner of pulling the runner part by Z pins. After gate cutting, when the movable mold is opened with respect to the fixed mold, the resin molding (ring-shaped part) formed in the cavity is taken out.

Abstract: An injection molding die for a mold for fabricating a plastic filter component including a net, at least one supporting rib, and a frame. The molding die includes a plurality of net grooves including a first set of net grooves and a second set of net grooves intersecting at least some of the first set of net grooves. The plurality of net grooves are for receiving plastic for forming the net of the plastic filter component. At least one rib groove is contiguous and in flow communication with at least some of the net grooves. The at least one rib groove is deeper than the net grooves and is for forming the at least one supporting rib subdividing the net into at least two portions. A frame cavity around the net grooves is in flow communication therewith, for receiving plastic for forming the frame. At least one damming device extending into the mold and located to act as a restriction for controlling plastic flow therepast and into at least some of the net grooves.

Abstract: An injection molding apparatus having a manifold and several manifold melt channels communicating with several hot runner nozzles includes a melt redistribution element. The melt redistribution element is placed at specific locations along the melt channels to balance the uneven shear stress profile accumulated during the flow of a melt along the manifold channels. The melt redistribution element has an unobstructed central melt bore having at its inlet a narrowing tapered channel portion. The melt redistribution element also includes a helical melt pathway portion that surrounds the central melt bore. The incoming melt is first subjected to a pressure increase by the tapered portion that causes the melt to flow at a higher velocity through the central melt bore. The outer portion of the melt is forced to flow along the helical path and thus it changes direction multiple times and partially mixes with the melt flowing through the central melt bore.

Abstract: A side gate type injection molding die prevents a weld line from being generated on a molded component made of a resin material to which a brightening agent is added, avoiding inferior appearance. The side gate type injection molding die including a product portion 7, which is a space for molding, and a side gate 8, which is used to inject the material into the product portion 7, in which the side gate 8 is formed so as to have a rectangular transverse cross section in a contact part 9 between the product portion 7 and the side gate 8, is configured so that at least one of corner parts 9e of the transverse cross section formed into a rectangular shape in the contact part 9 of the side gate 8 is formed in a curved shape; and the resin material to which the brightening agent is added is injected into the product portion 7 from the side gate 8 to manufacture a molded component 1.

Abstract: In a method of injection molding a plastic product having a base wall and a sidewall (24), wherein plastic injected into a base-wall section of the mold cavity is conducted through a flow guide (28) in the base-wall section and thence into a sidewall section (24) of the mold cavity, a portion of a base-wall section flow guide is shaped by partially opposing a row of successive recesses (33) in a first mold part with a series of successive recesses (34) in a second mold part, with the recesses in the first mold part being so staggered with respect to the recesses in the second mold part as to provide a chain of overlapping recesses that form a sequence of variable-opening throttles (30) having openings that can vary whenever the alignment between the first and second mold parts varies. The recesses (34) in the second mold part are more than the recesses (33) in the first mold part.

Abstract: A molding apparatus is configured with article molding regions that receive a direct flow of a molding material feed such that external flow channels are not needed. The article molding regions are formed into front sides of opposed “A” and “B” surface mold tools that, when moved into a mating relationship with one another, form closed molding cavities within which molded articles are generated from molding material feed. The article molding regions each generally have a body bounded by a perimeter that establishes an outer edge for an article molded in the one of the closed molding cavities. With at least the “A” surface mold tool, a port is coupled with the body of each article molding region to establish a direct pathway is through which the molding material feed flows to enter the article molding regions, and thus the closed molding cavity, without having to flow along the tool front sides outside of the article molding regions.

Abstract: There is disclosed a boot for a constant-velocity universal joint, in which a secondary molded portion including a thick portion is formed in a large-diameter side end portion of a primary molded member, and the boot is easily pulled out of a core mold. The boot is downsized and lightened to reduce costs.

Abstract: An encapsulation technique for leadless semiconductor packages entails: (a) attaching a plurality of dice (411) to die pads in cavities (41-45, 51-55) of a leadframe, the cavities arranged in a matrix of columns and rows; (b) electrically connecting the dice to a plurality of conducting portions (412-414) of the leadframe; and (c) longitudinally injecting molding material into the cavities along the columns via a plurality of longitudinal gates (46-49, 56-59) of the leadframe to package the dice in the cavities, the longitudinal gates situated between the cavities along the columns.

Abstract: A mold for molding an optical element, in particular using a reaction injection molding method (RIM). The mold comprises a generally circular shaped, mold cavity having a geometrical center and a main plane, a sprue base with a longitudinal axis and a feed connection that makes the sprue base communicate with a feed sill of the mold cavity, the longitudinal axis of the sprue base and the geometrical center of the mold cavity defining a mold symmetry plane orthogonal to the main plane of the mold cavity, which intersection with said main plane defines a mold main axis, characterized in that the longitudinal axis of the sprue base together with a line perpendicular to the main plane of the mold cavity forms an angle ranging from 0 to 30°, preferably from 0 to 15°. Methods of using the mold and objects made thereby are also disclosed.

Abstract: Apparatus for controlling the rate of flow of fluid material through an injection molding flow channel leading to a mold cavity, the apparatus comprising: a pin having a longitudinal length being adapted for back and forth axial movement through the flow channel; the pin having a protrusion at a selected position along its length, the protrusion having an upstream end and a downstream end and a maximum diameter circumferential surface intermediate the upstream and downstream ends; the channel having an interior surface area portion which is complementary to the maximum diameter circumferential surface of the protrusion of the pin; and the pin being slidable to a position within the channel such that the maximum diameter circumferential surface of the protrusion forms a seal with the complementary interior surface portion of the channel to stop flow of the fluid material.

Abstract: A food patty molding machine has a reciprocating mold plate. A moldable food product is pumped through a fill passage into a cavity of the mold plate when the mold plate is in its fill position. A fill plate, interposed in the fill passage immediately adjacent the mold plate, has a multiplicity of fill apertures distributed in a predetermined pattern throughout an area aligned with the mold cavity when the mold plate is in its fill position. A fill block is fixed to the fill plate and includes a plurality of inverted L-shaped passages corresponding one-for-one with the fill apertures. The mold plate includes a longitudinal slot to accommodate relative longitudinal movement between the mold plate and the stationary fill block. The mold plate includes a transverse slot open into the longitudinal slot that defines the molding cavity. Loose ground meat can be filled in a horizontal direction into the cavity to provide a customary appearance to the packaged ground meat.

Abstract: A through hole (50) with an annular groove (52) provided about its periphery is formed in a resin case (10). The through hole (50) is covered with a water/oil-repellent film (40) comprising a porous film (44). The through hole (50) makes the resin case (10) gas-permeable, and the water/oil-repellent film (40) prevents entry of external water and oil, etc.

Abstract: An interior panel for a motor vehicle provides a deployment door for an airbag assembly supported behind the panel. The deployment door has a peripheral end surface connected to the surrounding panel substrate, the connection being formed by a knit line. In this manner, a seamless deployment door for an airbag assembly is provided with a clean and consistent appearance, while at the same time quickly and easily breaking free from the surrounding panel.

Abstract: The method of predicting the amount of deformation due to shrinkage of a molded article of the present invention finds a support point P of the bending moment M from a distribution of shrinkage rates of a molding material forming a molded article 10 and uses the support point P to predict the amount of deformation. At that time, it is preferable to use the support point P to find the bending moment M and to use the bending moment M to predict the amount of deformation.

Abstract: A brush is injection molded in a multipart mold. The bristles of the brush are sequentially molded integrally with the base or handle. The bristles are extremely small and are injection molded in a unique molds. The bristle portion of the mold consists of a series a plates or semi-sphere cups, each of which is drilled with a diminutive drill bit. The plates and cups are then assembled so that the bores of the plates and cups are aligned to form the bristle containing portion of the mold. The mold portion for the bristles is injection molded with a first resin material. Then base or handle producing portion of the mold is injected with a second resin material. The selection of applicable resins, seize of bristles, spacing of bristles, viscosity of the to-be-dispensed fluid all considered in the defining of the amount of liquid to be carried and dispensed by the brush.

Abstract: A breather air and food product fines pumping system for a reciprocating mold plate food product forming machine pumps air and fines to a collection area. A pumping surface is provided by a rearward facing surface of the mold plate. A pumping chamber is arranged between the pumping surface and a food product fines collection area. The rearward facing surface of the mold plate defines a movable limit of the pumping chamber. A valve element of a first valve is arranged between the pumping chamber and the collection area to create suction in the pumping chamber when the rearward facing surface of the mold plate is moving forward, and to allow the pumping chamber to pump air and fines into the collection area when the rearward facing surface of the mold plate is moving rearward. Breather holes in a breather plate are in communication with a breather passage that is in communication with the pumping chamber and with outside air through further valve arrangements.

Abstract: A method is provided for forming a net shape molded component that includes an integral metallized coating or layer on the exterior surface thereof. The method includes injecting a carefully matched mixture of a molten polymer resin and a molten metallic alloy into a mold cavity under pressure. Due to the differential in material viscosities, the metal tends to migrate to the outer surface of the molded part when placed under pressure, ultimately creating a net shape molded part having a polymer core with a metallic layer at the exterior surfaces thereof. Further, the present invention provides for the compounding of a feedstock suitable for use in conjunction with the method described above.

Abstract: During injection molding of a plastic product having a base wall and a sidewall, fluid plastic material is injected into a base-wall section of a mold cavity. The base-wall section of the mold cavity includes at least one flow guide that is defined by a first mold part, a second mold part, and a third mold part that is movable relative to the first and second mold parts to either decrease or increase the conduction of injected plastic material through the at least one flow guide. Conduction within the at-least-one flow guide is adjusted dynamically while the injected plastic material is being conducted into the sidewall section of the mold cavity by moving the movable third mold part in response to sensed variations in injection pressures in different portions of the sidewall section of the mold cavity.

Abstract: The present invention provides a component molding method for increasing the strength of a resin component, such as a lens holder, used in manufacturing a lens drive unit, and also provides a resin component, and a component molding die. An initial flow direction of a resin injected from a gate 9G, from which a resin is injected into a cavity C, is set to extend substantially along a direction in which stiffness and strength of the resin component is needed to be higher than that in any other direction, by hitting the resin injected from the gate 9G against an inclined inner wall surface 33a of an inner wall of the cavity C to thereby change the flow direction almost 90° .

Abstract: A synthetic resin guide for a transmission device comprises an elongated rail for longitudinal sliding engagement with a power transmission medium, and a rail supporting member molded as a unit with the rail. The supporting member comprises a plurality of reinforcing ribs which support the rail. The ribs are distributed along the length of the transmission device from a location adjacent one end of the rail to a location adjacent the opposite end of the rail. The guide is formed by injection molding and the reinforcing ribs extend in directions following the flow of synthetic resin during injection molding. Preferably the synthetic resin is a glass fiber reinforced resin. By forming the reinforcing ribs in this manner, high strength and toughness are imparted to the guide, and warpage and torsion, which would otherwise be encountered in a high temperature transmission environment, are reduced.

Abstract: A co injection manifold assembly for injecting two different materials into a common mold cavity includes a housing that defines a first passage, a second passage and an outlet. The first and second passages communicate with a bore having a valve member for controlling flow of the material through the outlet. A first temperature control element in thermal contact with the first passage and a second temperature control element are in thermal contact with the second passage. Each of the first and second temperature control elements are separately controllable to provide separate temperatures for each of the first and second passages. Separate temperatures in each of the first and second passages provide for the use of materials having dissimilar molten temperatures.

Abstract: The present invention discloses a material-feeding structure for a mold and a casing fabrication method using the same structure. The material-feeding structure for a mold of the present invention comprises: a mold, at least one runner and a channel. The runner is disposed in the mold and has an gate at a narrower face of the runner, and the channel is connected to the gate of the runner. After molten plastic has been injected into the channel, the molten plastic moves through the channel and enters the runner via the corresponding gate to occur the reflux of the molten plastic inside the runner, whereby the colder molten plastic deposits on the bottom of the runner, and the hotter molten plastic continues to flow into the mold. After the mold is filled with the molten plastic, the molten plastic inside the mold is cooled and solidified to form a casing.

Abstract: The present invention provides an injection molding method which intends to lower a mold clamping force in view of both of a projected area of a molded article and an injection pressure, and contributes to an energy saving and a reduction in a cost of equipment and a manufacturing cost. In a cavity (13) formed in a metal mold (5) for an injection molding, there are arranged a first gate (21) injecting a first molten resin (101) anteceding in one end side (a charging start side) in a longitudinal direction, and a second gate (22) injecting a second molten resin (102) following in another end side (a charging finish side). The second molten resin (102) is newly injected from the second gate (22) before a fluid head portion of the first molten resin (101) injected from the first gate (21) reaches a position of the second gate (22).

Abstract: The present invention is an injection molding apparatus having a cast manifold. The manifold is made from a cast block and includes at least one pipe and a junction component fixed therein. The junction component has an axial bore having a first end and a second end, and at least one radial bore fluidly connected to the axial bore and having an opening to an outer surface of the junction component. A melt is introduced into the manifold and travels through the radial and axial bores of the junction component and through at least one pipe connected thereto to an injection molding nozzle for injection into a mold cavity. A manifold of the present invention may have a plurality of pipes and junction components to form a branched multi-level cast manifold.

Abstract: An injection molding apparatus includes a manifold having a manifold channel for receiving a melt stream of moldable material under pressure and delivering the melt stream to a nozzle channel of a nozzle. The manifold includes a manifold plug fit within a bore thereof and having a plug melt channel for fluidly connecting the manifold melt channel and the nozzle melt channel. The manifold plug further includes a valve/pressure disk portion that abuts with a back plate of the injection molding apparatus to maintain the spacing therebetween and to accommodate thermal expansion of the manifold relative to the back plate. In an injection molding application utilizing a valve-gated nozzle, the manifold plug may further include a valve pin receiving/guiding bore that functions as a valve pin bushing for a valve pin. A mold cavity communicates with the nozzle channel of the nozzle to receive melt through a mold gate.

Abstract: A method and apparatus for rotating a cross-sectional asymmetrical condition of a laminar flowing material is provided in a hot runner system for supplying a laminar flowing material. The hot runner system has (i) an upstream melt passage, (ii) a pair of intermediary melt passages downstream from the upstream melt passage, and (iii) for at least one intermediary melt passage, an associated pair of downstream melt passages downstream from the at least one intermediary melt passage. The cross-sectional asymmetrical condition of a laminar flowing material is rotated by providing a bending path for orienting at least one path outlet relative to a path inlet to rotate the cross-sectional asymmetrical condition of the laminar flowing material such that the cross-sectional asymmetrical condition is substantially equally divided between the two downstream portions.

Abstract: The invention relates to a method of making a part (2) of thermoplastic material covered on the surface by an electrically conductive foil (4) of thickness less than 0.1 mm, the part also including a rib (6), and the method comprising a step of depositing on an inside surface of a mold defining the shape of the part (2), an electrically conductive foil (4) in such a manner as to cover at least part of a blind orifice of the mold opening out into its inside surface and defining the shape of the rib (6), a step of forming at least one opening (14) through the foil (4) leading to the orifice and shaped to allow the fluid thermoplastic material to pass therethrough, and to ensure that the foil (4) remains in a single piece, and a step of filling the mold with fluid thermoplastic material.