Abstract: Processes for manufacturing hollow structures such as spars for helicopter rotor blades, fixed wings for aircraft, and other aerostructures can include the provision of a path for gases to exit the material from which the spar is formed as the material is heated and cured, to help eliminate voids within the material caused by the presence of such gases.

Abstract: A method of vacuum-assisted RTM includes disposing a resin distribution medium on one surface of a reinforcing-fiber substrate, covering the whole with a bag material, reducing the pressure inside the bag material, and injecting a resin into the resin distribution medium to distribute the resin substantially in in-plane directions and then impregnate the resin into the reinforcing-fiber substrate in the thickness direction.

Abstract: A fuel tank baffle assembly is provided for installation in a fuel tank, the baffle assembly comprising a main body having a first end section, a second end section, and an intermediate section interconnecting the first and second end sections. Operably associated with the main body is at least one deployable auxiliary baffle structure. The auxiliary baffle structure is configured to be positioned in an undeployed state during installation into a fuel tank, thereby defining a first installation width of the baffle assembly. Following installation, the auxiliary baffle structure is deployed into an extended position, thereby defining an operational width for subsequent usage. The operational width is greater than the installation width.

Abstract: An endoscope flexible tube comprises: a tubular structure having flexibility; and a shell layer on an outer peripheral surface of the tubular structure, wherein the shell layer has a two-layer structure including a rigid resin layer of a rigid resin and a soft resin layer of a soft resin, and wherein the two-layer structure is maintained over the entire flexible tube in its length direction.

Abstract: A cryotherapeutic device having an integral multi-helical balloon section and methods of making the same. A method of forming the cryotherapeutic device can include forming an extruded integral shaft having first and second substantially parallel lumens. The method can further include twisting a distal section of the shaft such that the first and second lumens form intertwined helical portions. The first and second helical portions can be plastically enlarged to form an inflatable body configured to deliver therapeutically effective cryogenic cooling to a treatment site.

Abstract: Methods of fabricating a culture container include: (a) forming a parison; (b) introducing flowable (e.g. colorimetric) sensor material into the parison; (c) blow molding the parison into a container body; and (d) curing the sensor material so that it attaches to an inner surface of the container body. The methods can also include adding sterile growth media into the container and sealing the container shut with an elastomeric stopper and crimped seal/cap. The process can be aseptic so that autoclaving the container is not required.

Abstract: A catheter balloon and method involves extruded tubing with multiple layers of different durometer values, selected such that the blow up ratio (BUR) at the balloon's inner surface is increased. In one method a two stage blow mold process uses a small radius initial stage where radial growth is limited, followed by a second stage to a final dimension. A single stage blow mold process is also disclosed where the materials and processing are selected to approach the elongation to failure limit of the material. The single stage approach is preferably followed by a modified post-expansion heat set treatment to promote greater axial strength, leading to a preferred failure mode in the axial rather than radial direction.

Abstract: A method of making a personal care product that is capable of dispensing a composition onto a surface in the form of a film without the use of an additional applicator. The method includes providing a collapsible bag at least partially surrounded by an elastically deformable member and, optionally, an outer container body. Potential energy is generated by stretching the elastically deformable member, which is used to dispense the composition in lieu of a propellant or pump. The personal care composition may be a skin care composition, an antifungal, or an enzyme inhibiting composition.

Abstract: A method for enabling a lining (14) to be applied to a pipe elbow or bend C comprises the steps of connecting a tie member (12) to an end of a flexible elongate mandrel (1), drawing the tie member through the elbow or bend so as to draw the mandrel therethrough and locate opposing ends of the mandrel adjacent to opposing respective ends of the elbow or bend, and securing the mandrel ends in relation to the respective ends of the elbow or bend. The mandrel can be adapted to the elbow or bend by locating the elbow or bend in a given orientation and deriving a profile S of the elbow or bend while in that orientation, removing the elbow or bend and then locating the mandrel in the given orientation, and adjusting the mandrel in relation to the profile of the elbow or bend to adapt it thereto.

Abstract: The present invention provides a method for producing a filled hollow structure, preferably a cushion for a breathing mask. According to said method, a hollow structure of a first material having a cavity is produced, wherein the hollow structure has an inlet to and an outlet from the cavity. The hollow structure is positioned on a tool for holding the hollow structure. Subsequently a second material is inserted through the inlet into the cavity, while gas present in the cavity can escape through the outlet. Finally, the inlet and/or the outlet is sealed. During the step of inserting the second material through the inlet into the cavity the outlet resists flow of said second material.

Abstract: Method for stake-fastening an accessory (4) into a plastic fuel tank, whereby : the accessory (4) is equipped with at least one orifice (5) which passes right through the accessory (4); at least some of the plastic of which the wall of the tank (1) is made is melted; and some of the molten plastic is forced through the orifice (5) of the accessory without becoming detached from the remainder of the molten plastic; the protruding molten plastic is given an appropriate shape (8) to obtain a self-formed plastic rivet, and is left to solidify; the size and shape of the orifice (5) and/or of the solidified plastic (8) being such that the accessory (4) is mechanically fastened to the tank by at least some of the solidified plastic (8), the stake-fastening of the accessory (4) occurring at the time of manufacture of the tank (1) through the moulding of a split or at least two-part parison.

Abstract: A V-ribbed belt that includes a ribbed surface covered with fabric is provided. The fabric is stretchable in two predetermined directions. A method for manufacturing the V-ribbed belt is also provided. The method includes placing a belt matrix about a mandrel, placing a fabric about the external circumference of the belt matrix which wraps around the mandrel, placing the mandrel inside a shell having a plurality of grooves on the internal circumference, expanding the belt matrix and the fabric toward the internal circumference of the shell and thus pressing the fabric onto the internal circumference having the multi-ribbed structure, and curing the belt matrix with the fabric. The fabric is stretchable to accommodate itself to the multi-ribbed structure.

Abstract: The present invention relates to a method for the manufacture of a composite article comprising a composite plate (1) and at least one fitting (4). The method is characterized by the steps of arranging at least one former on said composite plate (1), arranging at least one fitting (4) on said composite plate (1), producing a lay-up by applying a composite material layer (9) least partly covering an external surface of the former and of the fitting, and curing the layup in a curing process. After curing, said composite material layer (9) forms the walls of a stiffener and at least partly encloses the fitting so as to support it in a predetermined position.

Abstract: A method for manufacturing a resonator is disclosed in which a sleeve insert is placed into a fixture within a blow molding apparatus. The sleeve insert has a wall with a first plurality of apertures in the wall at a first axial distance and a second plurality of apertures in the wall at a second axial distance. A parison is slid over the sleeve insert; the mold is clamped over the parison causing the parison to press into the sleeve insert at three locations: near the ends of the sleeve insert and at a location between the pluralities of apertures; and air is blown into the sleeve insert, via a blow pin, to expand the parison into the walls of the mold to form cavities proximate the first and second pluralities of aperatures. After cooling, the mold opens to release the newly formed resonator.

Abstract: A fabrication process using an integrated form includes assembling at least two independent sections of composite laminate about a form, such that at least a portion of the sections overlap. A bonding agent is applied between the sections, at the overlap, and the form and laminate assembly are vacuum-bagged. The bag is sealed around a vent in the form, and about the laminate assembly. A vacuum is applied within the bag, to bond the sections, and the bagged assembly is autoclaved, to cure the bonded laminate sections. The vent allows equalization of autoclave pressures within and outside of the form, to prevent crushing or deformation of the form during cure. The form becomes an integral and permanent part of the final composite product.

Abstract: A method for fastening a component to a lower internal wall of a fuel tank includes providing the tank with a fastening point close to the opening of the tank and located on an upper internal wall of the tank, and with one or more reliefs. The method also includes inserting the component into the tank via the opening, and the component is positioned on the lower internal wall with the aid of the one or more reliefs, and creating a mechanical connection between the fastening point and the component with the aid of a support. A fastening ring or disc is welded to the upper internal wall of the tank and is provided with one or more reliefs that enable the rapid and detachable fastening of a part provided with one or more complementary reliefs.

Abstract: A process for manufacturing a composite block of closed geometry, in the form of a continuous ring, based on fibers and on a crosslinkable resin, by continuous winding and superposition of several layers of a tape of reinforcement fibers embedded in a matrix based on a composition comprising a crosslinkable resin. The process comprises from upstream to downstream, the following steps: producing a rectilinear arrangement (12) of reinforcement fibers (11) and conveying this arrangement in a feed direction (F); degassing the arrangement (12) of fibers by the action of a vacuum (13); after degassing, impregnating said arrangement (12) of fibers under vacuum with said resin composition in the liquid state (17); passing the pre-preg thus obtained through a die (20) to make said pre-preg into the form of a tape (21) composed of reinforcement fibers (11) in their liquid resin (17) matrix, the thickness of said tape being less than 0.

Abstract: A multi-layered balloon is provided where each layer is formed such that each layer is made from tubing that optimizes the inner wall stretch thus providing maximum balloon strength. The high pressure, multi-layer balloon is provided with layers that allow for slipping, such that the balloon has a very high pressure rating and toughness, yet excellent folding characteristics. Methods for producing such multi-layer balloons using existing balloon forming equipment are also provided. The multi-layer balloons can have alternating structural and lubricating layers, or layers with low-friction surfaces. The multi-layer balloons are preferably manufactured using a variety of methods including nesting, co-extrusion, or a combination of nesting and co-extrusion. The multi-layer balloons have balloon layers having substantially similar, or the same, high degree of biaxial orientation of their polymer molecules such that each balloon layer of the multi-layer balloon will fail at approximately the same applied pressure.

Abstract: A medical balloon of a balloon catheter has at least first and second layers in which the second, outer, layer is made of a material having a lower melting or softening temperature than the inner layer. The outer layer is provided with texturing or roughening on its outer surface, thereby to provide a textured roughened medical balloon. The inner layer supports the outer layer and in particular the texture or roughening of the outer surface of the outer layer. This support prevents or substantially reduces any flattening of any texture or roughening on the outside surface of the balloon when inflated.

Abstract: A molded thermoplastic article including a hollow body is provided, the article comprising a first layer, and a foamed second layer, the first layer and foamed second layer defining a wall structure, the foamed second layer having a lighter density relative to the first layer. In the wall structure, the ratio of the first layer to foamed second layer varies along the length of the article.

Abstract: A method of securely mounting a stent on a balloon of a catheter. The method generally includes crimping a stent on a balloon of a catheter at least one time, and positioning the balloon with the stent thereon within a polished bore of a mold formed at least in part of a metallic material. The balloon is pressurized and heated within the mold, or within a sheath, in two stages as the stent is restrained from radially expanding. The method may include crimping the stent onto the balloon one or two times during processing. The method increases retention of the stent on the balloon catheter following sterilization.

Abstract: Method of making a multilayer balloon for a catheter having a nominal working diameter comprises forming a tube having at least a first layer and a second layer having a combined wall thickness. The first layer is made of a first polymer material having a first maximum blow-up-ratio and the second layer is made of a second polymer material having a second maximum blow-up-ratio greater than the first maximum blow-up-ratio. The second layer is an inner layer relative to the first layer. The method also comprises forming the multilayer balloon from the tube in a balloon mold having an inner diameter corresponding to the balloon's nominal working diameter. The at least first and second layers of the multilayer balloon define a compliance less than that of a single layer balloon made of the first polymer material with a wall thickness equal to the combined wall thickness.

Abstract: An implant and process for manufacturing the implant for a joint of a patient comprises determining a dimension of a bone in the joint, generating a three-dimensional image of the bone, converting the image into a CAD model, determining a three-dimensional design for the implant according to the dimension of the bone, activating an electron beam melter, and additive-manufacturing the implant with the electron beam melter, the implant having a dimension equal to the dimension of the bone, the implant comprising a porous material. The porous material can be an osteoconductive material or an osteoinductive material or a combination thereof.

Abstract: The preform of the biaxially drawn, blow-molded bottle comprises polyethylene terephthalate layers 2 and at least a gas barrier layer 3 laminated with the polyethylene terephthalate layers. The gas barrier layer 3 extends downward from a level halfway to the height of the neck 4 including the neck ring 5, or at least from above the neck ring 5, down virtually to the lower end of body 6. The gas barrier layer 3 inside the wall of the neck 4 has an average thickness corresponding to a third (?) or less of the maximum thickness of the gas barrier layer 3 inside the wall of the body 6, allowing most of the gas barrier material to be located in the wall of the body 6. Thus, the gas barrier material is effectively utilized, and in the case of the heat-resistant bottle, the neck has the predetermined dimensions without fail after the whitening treatment.

Abstract: The present disclosure is directed to a golf ball and a method for manufacturing a golf ball including a bladder core. In at least one embodiment, the bladder core includes an ethyl vinyl alcohol copolymer layer combined with multiple layers of thermoplastic polyurethane or other material to prevent leakage. In addition, it is contemplated that the bladder core may include a one-way valve for adjusting the pressure of a fluid within the bladder core to produce different performance characteristics.

Abstract: A double-sided, slip resistant material is produced using a blown film process which produces a film having an interior heat sealable layer, a core layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent and optionally grit to produce a double-sided slip resistant material. A number of rollers are provided after nip rollers have fused the film together, and which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies in the film) prior to the film being wound onto a roll for storage.

Abstract: A method and part forming apparatus configured for forming an aircraft stringer. The part forming apparatus may comprise a forming tool, a rigid plate, and a hollow bladder. The forming tool may comprise a material trough, a bladder extension trough laterally aligned with and open to the material trough, and a recessed pocket extending from either side of the bladder extension trough and adjacent to the material trough. The method comprises placing composite material into the material trough, placing the bladder onto the composite material and through the bladder extension trough, placing the rigid plate into the recessed pocket and over the bladder, and then placing skin laminate over the bladder and the composite material. Once each of these components is in place, the forming tool may be vacuum bagged and the composite material and skin laminate may be co-cured to form the stringer.

Abstract: A preventative maintenance method of strengthening the connection between high pressure, in situ piping. An encapsulation mold is installed over a properly functioning, non-leaking coupling or joint interconnecting pipe sections carrying gas in excess of 60 psi. A resin sealant having tensile strength in excess of 3000 psi fills the mold, so that it circumscribes the coupling and adjacent portions of the pipe sections extending from the coupling, forming a permanent bond to the coupling and pipe sections. The method prevents high pressure pipe connection pullout, which otherwise could lead to catastrophic failure.

Abstract: A biodegradable polymer stent with radiopacity and a method of making and using a stent with enhanced mechanical strength and/or controlled degradation for use in a bodily lumen is described.

Abstract: Processes for manufacturing hollow structures such as spars for helicopter rotor blades, fixed wings for aircraft, and other aerostructures can include the provision of a path for gases to exit the material from which the spar is formed as the material is heated and cured, to help eliminate voids within the material caused by the presence of such gases.

Abstract: An insertion plunger for inserting at least one wrap-around label and at least one bottom label into an injection mold for producing a plastic container has an outer plunger and an inner plunger that is movable relative to the outer plunger. In a method for insertion of a wrap-around label and a bottom label into an injection mold, the labels are inserted by an insertion plunger in that the wrap-around label and the bottom label are inserted in a single stroke performed by the insertion plunger into the injection mold.

Abstract: Polyester compositions described herein have properties which are particularly suitable for extrusion blow molding (EBM). These properties relate primarily to the rate of crystallization and melt strength or melt viscosity. Articles prepared from the polyester compositions exhibit good clarity, aesthetics, and other physical properties. The polyester compositions also exhibit broad molecular weight distribution (MWD), resulting in improved processability and melt strength. The crystallization rate allows for good drying characteristics while also enabling the use of regrind. In addition, the compositions exhibit improved recyclability, such as in existing PET recycling streams. In one aspect, articles are prepared in an extrusion blow molding method by combining a dry first polyester copolymer component, a dry second polyester component, and a chain extender to form a feed material suitable for extrusion blow molding.

Abstract: A method to create a hollow ornamental structure utilizing an inflatable balloon, the ornamental structure features an inner shell layer created by inflating the inflatable balloon to the predetermined size and shape with a filler material, allowing said filler material to harden and pouring out access filler material when a desirable thickness of hardened filler material is attained; and a textured and colored outer shell layer. The basic form of the hollow ornamental structure can be further modified to form a container such as a vase and other decorative pieces.

Abstract: The present invention relates to multilayer films made of fluoro polymers, which have properties that make them suitable for use in the agricultural field, especially as greenhouse covering films. According to a first aspect, the invention relates to multilayer fluorinated films comprising at least three layers, including a layer A made of a first vinylidene fluoride copolymer with a crystallization temperature TcA, and a layer B made of a second vinylidene fluoride copolymer with a crystallization temperature TcB, TcA being greater than TcB, layers A and B being alternating, layer A being placed to the exterior and layer B between two layers A. Another subject of the invention relates to the use of the film according to the invention as an agricultural covering material, especially as a greenhouse covering.

Abstract: Improved blow-molded wheels, methods for producing the same, and children's ride-on vehicles including the same are disclosed. The blow-molded wheels may include a blow-molded body that has a tread surface, first and second sidewalls and an axis. The body may be configured to rotate about the axis. The tread surface may extend circumferentially around the body and may extend between the first and second sidewalls. A first region of the tread surface may be disposed between the first sidewall and the central circumference of the blow-molded body. A second region of the tread surface may be disposed between the second sidewall and the central circumference of the blow-molded body. A recessed region may be positioned between the first region and the second region with the radial distance to the recessed region being less than the radial distances to the first and second regions.

Abstract: The invention is directed to a process for producing a plastic container with a barrier coating comprising a) applying at least one coating layer of a first polyvinyl acetal on at least a part of the plastic container; b) applying at least one coating layer of polyvinyl alcohol on the first polyvinyl acetal layer; c) applying at least one top coating layer of a second polyvinyl acetal on the polyvinyl alcohol layer. The surface of the plastic container may be pre-treated before coating. In addition to the barrier coating, the surface energy of at least a part of the inside surface of the plastic container may be increased by applying at least one inner hydrophilic coating layer.

Abstract: A method for manufacturing a resonator is disclosed in which a sleeve insert is placed into a fixture within a blow molding apparatus. The sleeve insert has a wall with a first plurality of apertures in the wall at a first axial distance and a second plurality of apertures in the wall at a second axial distance. A parison is slid over the sleeve insert; the mold is clamped over the parison causing the parison to press into the sleeve insert at three locations: near the ends of the sleeve insert and at a location between the pluralities of apertures; and air is blown into the sleeve insert, via a blow pin, to expand the parison into the walls of the mold to form cavities proximate the first and second pluralities of aperatures. After cooling, the mold opens to release the newly formed resonator.

Abstract: A method for forming a receptacle may include providing a mold having a forming surface and a recessed area defining part of the forming surface, the mold having sections that may be separated to open the mold and closed together to close the mold. A molten plastic parison may be provided into the mold when the mold is open, the mold may be closed and the parison may be expanded against the forming surface so that a portion of the parison enters the recessed area. The portion of the parison within the recessed area may be formed by moving a secondary forming feature relative to the mold and parison to define a mount feature.

Abstract: Valve and method for using it to insert a gas and punch orifices in plastic in moulds used for making hollow footwear soles. The valve is linearly actuated, includes a helical spring and a stop such that the valve body head seals against a seat in the valve casing. Its configuration is thus simple, inexpensive and reliable, while the method is efficient as it is performed during the processing cycle of the plastic.

Abstract: Embodiments of the present techniques provide electrolyzers made using thermoformed electrode assemblies and diaphragm assemblies. Each electrode assembly is made from two plastic rings and an electrode plate using a twin sheet thermoforming technique. A first plastic ring is laid in a mold having the appropriate shape to form the electrode assembly. The electrode plate is laid on top of the first plastic ring and is generally centered on the ring. The second plastic ring is laid over the electrode plate, and is generally centered over the electrode plate. The plastic is heated to soften the plastic, and a vacuum is pulled on the mold to pull the softened plastic into the shape of the mold. The mold is closed over the assembly to seal the two plastic rings together. After cooling, the molded part may be removed, resulting in a hollow plastic rim surrounding an electrode plate.

Abstract: Disclosed is a large seamless belt which is prevented from being curled in a width direction of the belt.

Abstract: A system for imaging one or more items produced by rapid prototyping may include, but is not limited to: control electronics including a memory containing a plurality of data sets representing design items; a user interface coupled to the control electronics and operative to select one or more of the data sets representing design items and operative to receive user view selections; a rapid prototyping device coupled to the control electronics and responsive to the selected one or more data sets representing design items to produce physical items; a positioning mechanism operable to accept the produced physical items from the rapid prototyping device and to position the produced physical items in a field; and an image capture device responsive to the received user view selections electronics to selectively image at least a portion of the field corresponding to the received user view selection.

Abstract: Multi-layered drink-containers including an inner liquid-container and an outer shell in an at least partially overlapping, telescopic relation relative to the inner-liquid-container and methods of assembling the same. In some examples of multi-layered drink-containers, the inner liquid-container includes a lower portion having an outer cross-sectional area, an orthogonal projection of which at least partially overlaps an orthogonal projection of an inner cross-sectional area of an upper portion of the outer shell. Some examples of methods of assembling multi-layered drink-containers include reducing a resiliently deformable restrictive-portion of an inner liquid-container, positioning an outer shell in an at least partially overlapping, telescopic relation relative to the inner liquid-container, and returning the resiliently deformable restrictive-portion to a neutral, un-deformed and un-reduced state.

Abstract: A container that includes a substantially rigid body having a neck defining an opening providing access to the body cavity, and a bag positioned in the interior of the body. The bag is formed of thermoplastic material and has a neck from which there radially extends a flange which rests on the body and which defines a hole for providing access to the cavity of the bag and for sealedly housing the body of a hermetic pump (P) operable manually to withdraw the fluid substance (F) from the bag and feed it to the outside through its dispensing stem (S). The bag is formed by hot blow-moulding a preform positioned directly on the inside of the container. The preform surface presents at least externally a plurality of microspheres which roughen its surface.

Abstract: A preform can be made from two different materials that do not bond together by a bi-injection process, using the same mold. An outer preform can be fashioned first, then an inner preform molded through a center hole in the outer preform's bottom. The preforms are then connected. Inner/outer preform materials can be different, e.g., PET/polyolefin or polyamide, or the same, e.g., PET/PET—if mutual bonding during the molding of the second is prevented. A non-stick coating can be sprayed on a surface portion of the first preform touching the second perform, then the second container molded. Manufacturing order can be either outer/inner, or inner/outer, and the non-stick coating sprayed on the inside/outside of the perform first molded, followed by molding of the other.

Abstract: Provided is a production method for a container, including the steps of: inflating a material in a mold by direct blowing, the material including a polyamide resin composition containing 0.01 to 2 parts by mass of a crystallization promoter and 100 parts by mass of a polyamide resin obtained by polycondensation of a diamine component containing 70 mol % or more of m-xylylenediamine and a dicarboxylic acid component including an ?,?-linear aliphatic dicarboxylic acid having 4 to 12 carbon atoms and an aromatic dicarboxylic acid at a molar ratio of 97:3 to 90:10; and retaining the material in the mold whose temperature is controlled to 0 to 60° C., for a time beginning immediately after the direct blowing and lasting for 30% or more of a semi-crystallization time at cooling of the polyamide resin composition under a constant temperature of 160° C.

Abstract: Method of making a multilayer balloon for a catheter having a nominal working diameter comprises forming a tube having at least a first layer and a second layer having a combined wall thickness. The first layer is made of a first polymer material having a first maximum blow-up-ratio and the second layer is made of a second polymer material having a second maximum blow-up-ratio greater than the first maximum blow-up-ratio. The second layer is an inner layer relative to the first layer. The method also comprises forming the multilayer balloon from the tube in a balloon mold having an inner diameter corresponding to the balloon's nominal working diameter. The at least first and second layers of the multilayer balloon define a compliance less than that of a single layer balloon made of the first polymer material with a wall thickness equal to the combined wall thickness.

Abstract: A method and apparatus for blow molding an article wherein a parison is positioned between substantially opposed mold closures. The opposed mold closures and at least one other mold closure are advanced, wherein the at least one other mold closure is advanced into abutment with at least one of another of the substantially opposed mold closures, and another of the at least one other mold closure. Thereafter, a gas may be injected within the interior of the parison to form a molded article, the mold closures retracted along their respective axes, and the molded article removed.

Abstract: Method for manufacturing a cuff on a plastic tube comprising an inner tube and an outer sheath covering said inner tube. The outer sheath comprises at least a portion to be molded for producing a cuff. The method comprises a covering step including an injection operation in which air is intermittently or continuously injected between the inner tube and sheath.

Abstract: A process for bonding aircraft components with a surface, such as an aircraft skin, includes positioning the skin on a tool surface and placing a floorless component on the skin, with bonding agent therebetween. A vacuum bag is placed within the floorless component via a vent in the component, and sealed with opposing inner, lower walls of the component, creating a sealed surface over the skin within the component. Additional vacuum bags seal between lower, exterior legs of the floorless component and either (a) the tool surface (enclosing the skin) or (b) lower walls of adjacent aircraft components. Lower, opposing sides of the adjacent component are also bagged, and loose bag ends are sealed to the tool surface, such that the skin and all feet of the aircraft components are enclosed in vacuum bagging material. The bagged assembly is autoclave cured to bond the aircraft components with the skin.