Abstract: A system for forming a product with different size particles is disclosed. The system comprises at least one print head region configured to retain a first group of print heads configurable to additively print at least a first portion of the product with a first material and a second group of print heads configurable to additively print at least a second portion of the product with a second material. The described system may also comprise a processor configured to regulate the first group of print heads and the second group of print heads to distribute the first material and the second material. A method of making an object by ink jet printing using the disclosed system is also disclosed.

Abstract: An improved multilayered ceramic capacitor is provided wherein the capacitor has improved heat dissipation properties. The capacitor comprises first internal electrodes and second internal electrodes wherein the first internal electrodes are parallel with, and of opposite polarity, to the second internal electrodes. Dielectric layers are between the first internal electrodes and second internal electrodes and a thermal dissipation channel is in at least one dielectric layer. A thermal transfer medium is in the thermal dissipation channel.

Abstract: In certain exemplary embodiments of the present invention, three-dimensional micro-mechanical devices and/or micro-structures can be made using a production casting process. As part of this process, an intermediate mold can be made from or derived from a precision stack lamination and used to fabricate the devices and/or structures. Further, the micro-devices and/or micro-structures can be fabricated on planar or nonplanar surfaces through use of a series of production casting processes and intermediate molds. The use of precision stack lamination can allow the fabrication of high aspect ratio structures. Moreover, via certain molding and/or casting materials, molds having cavities with protruding undercuts also can be fabricated.

Abstract: Ceramic implants, such as spinal implants, may comprise a dense shell and a porous core. In some implementations, methods for manufacturing the implants may comprise one or more stages at which the core material abuts the shell so as to form a mechanical attachment therewith while both the core and the shell are in a green state. The core and the shell may be fired together, and the resultant implant may, in some embodiments, comprise a unitary piece of ceramic material. Some embodiments may comprise silicon nitride ceramic materials.

Abstract: Monoblock orthopedic and/or dental implants are disclosed. The monoblock implants include a ceramic articulating surface and an osseointegrative bone-contacting surface. Methods of making such implants also disclosed.

Abstract: In certain exemplary embodiments of the present invention, three-dimensional micro-mechanical devices and/or micro-structures can be made using a production casting process. As part of this process, an intermediate mold can be made from or derived from a precision stack lamination and used to fabricate the devices and/or structures. Further, the micro-devices and/or micro-structures can be fabricated on planar or nonplanar surfaces through use of a series of production casting processes and intermediate molds. The use of precision stack lamination can allow the fabrication of high aspect ratio structures. Moreover, via certain molding and/or casting materials, molds having cavities with protruding undercuts also can be fabricated.

Abstract: In certain exemplary embodiments of the present invention, three-dimensional micro-mechanical devices and/or micro-structures can be made using a production casting process. As part of this process, an intermediate mold can be made from or derived from a precision stack lamination and used to fabricate the devices and/or structures. Further, the micro-devices and/or micro-structures can be fabricated on planar or nonplanar surfaces through use of a series of production casting processes and intermediate molds. The use of precision stack lamination can allow the fabrication of high aspect ratio structures. Moreover, via certain molding and/or casting materials, molds having cavities with protruding undercuts also can be fabricated.

Abstract: Methods, processes, and systems for producing bulk ceramics from agglomerations of partially cured gelatinous polymer ceramic precursor resin droplets, without using sponge materials to form gas pathways in the polymer bodies. Ceramics can be formed in hours. Resin droplets can be produced with a sprayer where liquid polymer precursors, mixed with a curing agent, are sprayed forming droplets which are partially cured, collected, and compressed into shapes. Ceramic porosity can be varied, droplet particle sizes can be controlled by adjusting liquid and gas pressure, orifice size, during spraying. Partially cured droplets can be formed via an emulsion process and size controlled by emulsion liquid and surfactant selection parameters.

Abstract: A filter which is particularly suitable for filtration of molten metal, and method of making the filter, is described. The filter comprises a ceramic core comprising a primary component selected from the group consisting of alumina and magnesium oxide. A coating is on the ceramic core wherein the coating is selected from the group consisting of BN and Y2O3.

Abstract: A hollow silicon-based particle including silicon (Si) or silicon oxide (SiOx, 0<x<2) particle including a hollow core part therein, wherein a size of the hollow core part is from 5 nm to 45 ?m, and a novel preparation method thereof are provided. Hollow is formed in the silicon-based particle, and volume expansion to the inward/outward of the silicon-based particle may be induced. Thus, the volume expansion of the silicon-based particle to the outward may be decreased, and the capacity properties and the life characteristics of a lithium secondary battery may be improved. According to the novel preparation method of the hollow silicon-based particle of the present invention, mass production is possible, producing rate is faster when compared to a common chemical vapor deposition (CVD) method or a vapor-liquid-solid (VLS) method, and the preparation method of the present invention is favorable when considering processes and safety.

Abstract: A ceramic conversion element includes a multiplicity of first regions and a multiplicity of second regions, wherein the first regions vitreous, ceramic or monocrystalline fashion, at least either the first regions or the second regions are columnar and have a preferred direction forming an angle of at most 45° with a normal to a main surface of the conversion element, the first regions convert electromagnetic radiation in a first wavelength range into electromagnetic radiation in a second wavelength range different from the first wavelength range, the second regions convert electromagnetic radiation in the first wavelength range into electromagnetic radiation in a third wavelength range different from the first and second wavelength ranges, wherein the second regions are formed by a resin into which phosphor particles are embedded.

Abstract: The present invention relates to a porous alpha-SiC-containing shaped body with a gas-permeable, open-pored pore structure comprising platelet-shaped crystallites which are connected to form an interconnected, continuous skeletal structure, wherein the skeletal structure consists of more than 80 wt.-% alpha-SiC, relative to the total weight of SiC, a process for producing same and its use as a filter component.

Abstract: A method is of producing a circular saw blade having cooling channels. In that case, placing of a plurality of thread-shaped bodies on a first circular disc of plastic material is carried out in such a manner that each of the thread-shaped bodies is oriented in radial direction. A second circular disc of plastic material is then placed on the first disc and the thread-shaped bodies. Subsequently, pressure is exerted on the second disc in the direction of the first disc. Removal of the plate-shaped bodies from the compressed disc pair is thereafter carried out, whereby cooling channels are created. Finally, sintering of the disc pair in order to obtain a circular saw blade having cooling channels running in radial direction is carried out.

Abstract: Cellular ceramic materials, for example closed cell glass ceramic materials, for use in construction of buildings comprising a clay material, carbon, and water used to form the cellular ceramic blocks, slabs and beams by expansion of the particles inside the ware. The cellular ceramic materials are produced by first mixing the clay, carbon and about 40% to about 70% water by weight of the clay in the mixture, allowing the mixture to cure, drying the cured mixture, then firing the dried mixture at a temperature and for a period of time sufficient to melt the surface of the mixture. The clay material can be, for example, surface clays, ball clays, kaolin, shale, fly ash and/or bentonite. In another embodiment a mixture of volcanic ash, carbon and water can be formed and layered with the mixture of clay, carbon and water.

Abstract: An oxide/oxide composite material turbomachine blade including a fiber reinforcement obtained by weaving a first plurality of threads and a second plurality of threads, with the threads of said first plurality of threads being arranged in successive layers and extending in the longitudinal direction of the fiber blank corresponding to the longitudinal direction of the blade is disclosed. The reinforcement is densified by a matrix, with the blade further including one or several internal channels having a coiled shape extending in the longitudinal direction of the blade.

Abstract: A process for producing a honeycomb ceramic article includes providing a green honeycomb body including ceramic-forming materials and organic pore forming materials and subjecting the green honeycomb body to a firing cycle in a kiln in which steam is added to the kiln atmosphere in an amount from about 10% to about 100%, based on volume. Also provided are ceramic articles produced by the process.

Abstract: The invention relates to a method for producing a resistance heating element and also to a resistance heating element (10), wherein the resistance heating element has a tubular shape, wherein the resistance heating element is formed in one piece, wherein the resistance heating element is produced from silicon carbide, the method comprising at least the following method steps: forming a one-piece molded body from a powder of a sintering material, wherein the powder is pressed, annealing the pressed molded body, pyrolyzing the material of the molded body, and sintering the molded body, wherein the molded body is formed into the resistance heating element.

Abstract: A ferrite magnet with salt includes 40 to 99.9 weight % of ferrite and 0.1 to 60 weight % of salt, wherein the salt has a melting point lower than a synthetic temperature of the ferrite, and the salt is melted to form a matrix between the ferrite particles, and a manufacturing thereof. The ferrite magnet with salt has advantages in terms of process conditions due to fast synthesis reaction at low temperatures compared to typical magnets, easily obtaining nano-sized particles having high crystallinity, preventing cohesion between particles and particle growth by molten salt, allowing sintering at temperatures lower than typical during the molding and sintering processes for producing a ferrite magnet with salt due to synthesized ferrite magnetic powder with salt thus preventing the deterioration of magnetic characteristics due to particle growth, and allowing alignment in the direction of magnetization easy axis to obtain higher magnetic characteristics.

Abstract: A process for manufacturing a ceramic filter includes mixing silicon, yttrium oxide-doped zirconia, magnesium-aluminum spinel, silicon nitride, a pore-forming material, and a binder to form a ceramic precursor; extruding the ceramic precursor into a generally honeycomb shaped monolithic filter precursor or into a single filter tube precursor; drying the filter precursor or filter tube precursor to form a dried ceramic precursor; heating the dried ceramic precursor to remove the binder; and sintering to form the silicon nitride ceramic filter.

Abstract: A method of creating a foam pattern comprises mixing a polyol component and an isocyanate component to form a liquid mixture. The method further comprises placing a temporary core having a shape corresponding to a desired internal feature in a cavity of a mold and inserting the mixture into the cavity of the mold so that the mixture surrounds a portion of the temporary core. The method optionally further comprises using supporting pins made of foam to support the core in the mold cavity, with such pins becoming integral part of the pattern material simplifying subsequent processing. The method further comprises waiting for a predetermined time sufficient for a reaction from the mixture to form a foam pattern structure corresponding to the cavity of the mold, wherein the foam pattern structure encloses a portion of the temporary core and removing the temporary core from the pattern independent of chemical leaching.

Abstract: A ceramic body based on an aluminum titanate system has the following composition: i) approximately >95% by weight Al2O3.TiO2; ii) approximately 0.1-approximately 5.0% by weight SiO2; iii) approximately 0.1-approximately 5.0% by weight MgO; iv) approximately 0-approximately 2.0% by weight Fe2O3; v) approximately 0-approximately 1.0% by weight BeO, BaO or CaO; vi) approximately 0-approximately 1.0% by weight Li2O, Na2O or K2O; vii) approximately 0-approximately 2% by weight impurities. The ceramic body has a mass ratio TiO2:Al2O3 that is in a range between approximately 0.75 and approximately 0.95.

Abstract: A process for producing an internal cavity in a CMC article and mandrels used therewith. The process entails incorporating a mandrel made of a fusible material that is melted and drained during a thermal treatment of a CMC preform to form the CMC article. The mandrel material is preferably non-wetting and non-reactive with any constituents of the CMC preform during the thermal treatment. The mandrel is preferably tin or an alloy of tin.

Abstract: Methods are described to make strong, tough, and lightweight whisker-reinforced glass-ceramic composites through a self-toughening structure generated by viscous reaction sintering of a complex mixture of oxides. The invention further relates to strong, tough, and lightweight glass-ceramic composites that can be used as proppants and for other uses.

Abstract: A process for producing powder green compacts includes centrifugally compacting a slip containing a material powder, a binder resin and a dispersion medium in a mold, into a compact containing the material powder and the binder resin. A process for producing sintered compacts includes sintering the green compact. A powder green compact contains a material powder and a binder resin, the binder resin being present between particles of the material powder and binding the material particles. A sintered compact is obtained by sintering the green compact.

Abstract: The present disclosure provides a composite heat-dissipation substrate and a method of manufacturing the same. The composite heat-dissipation substrate includes a first ceramic layer having insulating properties, a second porous ceramic layer and a metal layer, wherein the first ceramic layer and the second ceramic layer are continuously connected to each other so as not to form an interface therebetween, and the metal layer is infiltrated into plural pores of the second ceramic layer to be coupled to the ceramic layers, whereby interfacial coupling force between the ceramic layers and the metal layer is very high, thereby providing significantly improved heat dissipation characteristics.

Abstract: A silica structure includes mesoporous silica spheres; and connection portions each of which includes metal oxide, and each of which connects the mesoporous silica spheres to each other.

Abstract: There is provided a method of manufacturing ceramic electronic components having excellent reliability. According to the present invention, pre-burning out is additionally performed prior to burning out. According to the present invention, the occurrence of cracks can be prevented and the ceramic electronic components having excellent reliability can be obtained.

Abstract: Composite materials and methods for making composites are provided. The method includes providing a nano-particulate-depletable material that includes a plurality of nano-particulates on or within a depletable material; positioning the nano-particulate-depletable material on or within a structural material; and depleting the depletable material such that the nano-particulates are selectively placed on or within the structural material. Depletion may include infusion of a resin into the structural material. The depletable material may be a polymeric foam, and the nano-particulates may be carbon nanotubes.

Abstract: Process for the generative preparation of a shaped body in which (a) ceramic slips are applied in layers to a support and cured, (b) a further layer is applied to the cured layer from step (a) and cured, (c) step (b) is repeated until a body with the desired geometric shape is obtained, (d) the body is then subjected to a chemical treatment or a heat treatment to remove the binding agent (debindering), and (e) the body from step (d) is sintered, wherein at least two differently composed ceramic slips are used in steps (a) and (b) for the preparation of the layers.

Abstract: An extrusion method and apparatus are described for producing ceramics, glass, glass-ceramics, or composites suitable for use as proppants. The method includes forming one or more green body materials, extruding the green body materials to form a green body extrudate, separating and shaping the green body extrudate into individual green bodies, and sintering the green bodies to form proppants. The apparatus includes a means for forming an intimate mixture of green body materials, means to produce a green body extrudate, means for separating and shaping the green body extrudate into individual green bodies, and means to sinter the green green bodies to form proppants.

Abstract: Compositions for making alpha-alumina supports for, for example, inorganic membranes are described. Methods for controlling the alumina and pore former particle sizes and other process variables are described which facilitate desirable porosity, pore distribution and strength characteristics of the resulting alpha-alumina inorganic membrane supports.

Abstract: Are disclosed a method for producing a decorative metallic article and the decorative metallic article, used in jewelry goods, ornaments, clothing accessories or the like, the decorative metallic article being produced by joining a silver alloy composition for firing which comprises silver or a silver alloy to another composition for firing which comprises copper or a copper alloy.

Abstract: A silicon carbide-based porous material is provided, including silicon carbide particles as an aggregate, metallic silicon and an oxide phase containing Si, Al and an alkaline earth metal. The silicon carbide-based porous material is high in porosity and strength and superior in oxidation resistance and thermal shock resistance and, when used as a filter, has a very low risk of fluid leakage causing defects such as cuts and the like, as well as a low pressure loss.

Abstract: Methods of making a filter apparatus includes the step of creating a filter stack by axially spacing the porous ceramic plates from one another with a plurality of compliant spacers. In another example, the method includes the step of firing the first filter stack to sinter bond the first plurality of porous ceramic plates together with a first spacing element. In another example, the plurality of plates comprise a composition including catalyst particles and a binder material and the plates are fired to form porous plates without sintering a substantial amount of the catalyst particles. Methods of fabricating a porous ceramic article also include providing a porous substrate with a first material composition including mullite and infiltrating the pores of the substrate with a second material composition including cordierite. The method further includes the step of firing the first composition and the second composition to form the porous ceramic article.

Abstract: A method of processing solid core ceramic matrix composite articles. The method improves the physical characteristics of the article by forming the airfoil using a co-processing method wherein a refractory ceramic is cast against a preformed ceramic matrix composite (CMC) shell. In one aspect, the shell is continuous to help prevent delaminations. In another aspect, the shell is open. In one embodiment, the article includes a split line. The split line helps the article to be less susceptible to damage caused from internal strain.

Abstract: A ceramic filter element of ceramic material has an exterior surface that is provided with structural elements. The structural elements are produced by a non-cutting method. The structural elements are molded in the ceramic material in the form of grids, periodic patterns, irregular patterns, lettering or labels.

Abstract: Cellular ceramic materials, for example closed cell glass ceramic materials, for use in construction of buildings comprising a clay material, carbon, and water used to form the cellular ceramic blocks, slabs and beams by expansion of the particles inside the ware. The cellular ceramic materials are produced by first mixing the clay, carbon and about 40% to about 70% water by weight of the clay in the mixture, allowing the mixture to cure, drying the cured mixture, then firing the dried mixture at a temperature and for a period of time sufficient to melt the surface of the mixture. The clay material can be, for example, surface clays, ball clays, kaolin, shale, fly ash and/or bentonite. In another embodiment a mixture of volcanic ash, carbon and water can be formed and layered with the mixture of clay, carbon and water.

Abstract: A method for manufacturing a hydrodynamic bearing (30) comprises steps of: step (201): providing a substrate (10) with a plurality of protrusions (14) formed on a periphery thereof; step (202): placing the substrate in a middle of a hollow mold, then injecting a feedstock of powder and molten binder into the mold to surround the substrate under pressure, thus forming a desired bearing preform (20); step (203): separating the substrate from the bearing preform by means of catalytic debinding; step (204): separating the binder from the bearing preform; step (205): sintering the bearing preform; step (206): precision machining the bearing preform to form the desired hydrodynamic bearing.

Abstract: A method for manufacturing a hydrodynamic bearing with hydrodynamic pressure generating grooves comprises steps of: step 201: providing a substrate with a first annular protrusion and a plurality of projections formed on a periphery thereof, the projections being in a side of the first annular protrusion; step 202: placing the substrate in a middle of a hollow mold, then injecting a feedstock of powder and molten binder under pressure into the mold to surround the substrate, thus forming a desired bearing preform; step 203: separating the substrate from the bearing preform by means of catalytic debinding; step 204: separating the molten binder from the bearing preform; step 205: sintering the bearing preform to thereby form the hydrodynamic bearing.

Abstract: The invention relates to a method for producing ceramic hollow fibers from nanoscale particles and to hollow fibers produced in such a manner. The inventive method is characterized in that the ceramic material has a solids content of >25% by volume, preferably >30% by volume and is processed by means of extrusion and spinning. The hollow fiber is sintered according to conventional sintering methods. A hollow fiber produced in this manner is used for metal, polymer and ceramic matrix reinforcements, for artificial organs, for microsystems technology components, for fiber optical waveguides, for ceramic membranes, for solid electrolyte in fuel cells (SOFC), for tissue engineering and for producing extremely light ceramic parts, such as heat shields or brake systems, that are subjected to temperature stresses. The inventive ceramic batch can also be processed by means of silk screening whereby resulting in the production of filigree structures over the ceramic silk screening.

Abstract: An article produced using, among other techniques, free-form fabrication having a binder matrix and particles can be supported during a temperature processing, such as burn-out of the binder matrix, with a support composition to maintain geometry and/or alleviate changes in geometry of the article. The support composition can take a variety of forms such as foams, two phase materials, plastic powders, carbon powders, etc. The support material is sacrificed during the thermal processing, such as through decomposition. Such a decomposition can occur when the support composition evolves into a carbonaceous structure. The support composition can also oxidize to a gas, melt, or vaporize, among other types of sacrificial action.

Abstract: Compositions for making alpha-alumina supports for, for example, inorganic membranes are described. Methods for controlling the alumina and pore former particle sizes and other process variables are described which facilitate desirable porosity, pore distribution and strength characteristics of the resulting alpha-alumina inorganic membrane supports.

Abstract: A micro fluidic device (10) comprises one or more fluidic passages or channels or chambers (26, 28) having one or more dimensions in the millimeter to sub-millimeter range, wherein the device (10) further comprises a consolidated mixture comprising a glass frit and a filler (20, 24, 22, 32), the filler having a thermal conductivity greater than a thermal conductivity of the glass frit.

Abstract: A method of manufacturing a turbine engine component is disclosed. The method includes the steps of providing a plurality of ceramic cloth plies, each ply having woven ceramic fiber tows and at least one fugitive fiber tow, laying up the plurality of plies in a preselected arrangement to form a turbine engine component shape, oxidizing the fugitive fibers to produce fugitive fiber void regions in the ply, rigidizing the component shape to form a coated component preform using chemical vapor infiltration, partially densifying the coated component preform using carbon-containing slurry, and further densifying the coated component preform with at least silicon to form a ceramic matrix composite turbine engine component having matrix rich regions.

Abstract: A conductive porous material includes a matrix having a sintered compact of an oxide, a communicating opening formed in the matrix, having a small diameter and being permeable to gas and impermeable to substance other than gas, and a conductive layer provided on an internal wall of the communicating opening and receiving a current to generate heat. As conductive material is used, an organic substance adheres on the internal wall of communicating opening. To address this, conductive layer is caused to generate heat to decompose and thus remove the organic substance and thus prevent the communicating opening from clogging.

Abstract: A porous substrate or implant for implantation into a human or animal body constructed from a structural material and having one or more regions which when implanted are subjected to a relatively lower mechanical loading. The region(s) are constructed with lesser mechanical strength by having a lesser amount of structural material in said region(s) relative to other regions. This is achieved by controlling pore volume fraction in the regions. A spacer is adapted to define an open-cell pore network by taking a model of the required porous structure, and creating the spacer to represent the required porous structure using three-dimensional modelling. Material to form the substrate about the spacer in infiltrated the scaffold structure formed.

Abstract: A process for producing powder green compacts includes centrifugally compacting a slip containing a material powder, a binder resin and a dispersion medium in a mold, into a compact containing the material powder and the binder resin. A process for producing sintered compacts includes sintering the green compact. A powder green compact contains a material powder and a binder resin, the binder resin being present between particles of the material powder and binding the material particles. A sintered compact is obtained by sintering the green compact. The processes for powder green compacts of the invention can produce powder green compacts that are resistant to cracks or breakage even when formed into a highly complicated shape, or that can be machine processed into a highly intricate inner structure and shape. The processes for sintered compacts of the invention can produce sintered compacts having a highly intricate inner structure and shape such as diesel engine fuel injection nozzles.

Abstract: Provided are a bone filler for orthopedic and dental applications and a method of fabricating the same. The bone filler includes a pillar-like body having at least one through hole. In addition, the method of fabricating a bone filler includes preparing a slurry including a bioactive material, pressing the slurry to form a pillar-like body including at least one through hole, and calcining the body.

Abstract: A solid electrolyte structure (1) for all-solid-state batteries includes a plate-like dense body (2) formed of a ceramic that includes a solid electrolyte, and a porous layer (3) formed of a ceramic that includes a solid electrolyte that is the same as or different from the solid electrolyte of the dense body (2), the porous layer (3) being integrally formed on at least one surface of the dense body (2) by firing. The solid electrolyte structure can reduce the contact resistance at the interface between the solid electrolyte and an electrode.

Abstract: The present invention provides a method for producing a porous silica ceramic material, wherein the method includes a step of forming a mixture including silica particles, a binder and a plasticizer, a step of imparting porosity to a green obtained by the forming of the mixture, by extracting the plasticizer from the green, a step of impregnating the green to which the porosity has been imparted with a sintering aid, and a step of firing the green impregnated with the sintering aid.