Abstract: Disclosed is a method for manufacturing a friction element designed for frictional contact with a body and for use, in particular, in brakes or clutches. In the method, a porous carbon block, which approximately matches the shape of the end of the abrasion unit, is produced, liquid silicon is infiltrated into the pores of the carbon block, and the block is ceramized by initiating a chemical reaction to form silicon carbide. In order to further fashion a friction element of this kind to increase its resistance to thermal stresses and so that it is also easy to manufacture, the porous carbon block is shaped, before the silicon is infiltrated into it, in such a way that cavities and/or recesses are formed in certain internal and/or external zones for cooling and/or reinforcement purposes, the cavities and/or recesses retaining essentially the same shape and size after ceramization.

Abstract: A process for making ceramic composites includes the steps of: a) forming a polymer composition into a three-dimensional mold; b) filling said three-dimensional mold with one or more ceramic containing compositions; c) heating said filled mold to dry and sinter the ceramic; d) removing at least a portion of said three-dimensional mold thereby forming voids; and e) filling the voids with a second composition which has a piezoelectric coefficient which is substantially different from the piezoelectric coefficient of said ceramic structure. Steps a through e yield a controlled, non-random piezoelectric ceramic composite having 2-3, 3-2 or 3--3 connectivity with respect to the sintered ceramic and the second composition throughout the composite.

Abstract: A conductive wire is electrically heated in a gas atmosphere, wherein a gas reacts with a constituent material of the conductive wire, under gravity-free or micro gravity state. A ceramic is formed on a surface of the wire sa an outer core through a reaction between the wire and the gas and is left by caving an inside wire by melting while maintaining controlled gas convection.

Abstract: Ceramic structure having porosity of 10-80% is characterized by a solid cmic matrix having therein elongated and parallel channels, the structure is made by a process that includes the steps of:(a) arranging tows of elongated fibers parallel to each other to form a fiber preform,(b) contacting the fiber preform with a matrix precursor whereby the matrix precursor deposits around the fibers,(c) removing the fiber preform from the matrix precursor,(d) drying the fiber preform,(e) calcining the fiber preform,(f) hot pressing the structure containing the fugitive fibers therein, and(g) removing at least some of the fibers to form channels in the structure.

Abstract: Ceramic structure and process for its preparation wherein the structure is omposed of a matrix having therein parallel and spaced reinforcing fibers and strands of backfilled ceramic material, the strands being parallel to the reinforcing fibers; and wherein the process includes the steps of arranging tows of fugitive and reinforcing fibers parallel to each other to form a fiber preform, contacting the preform with a matrix precursor whereby the precursor deposits around the fibers, removing the preform from the precursor wherein the fibers are coated with the precursor, drying the preform to solidify the precursor on the fibers and to convert the precursor to a matrix form, calcining the preform to convert the matrix form on the fibers to another matrix form, removing the fugitive fibers from the preform to form channels therein, backfilling the channels with a material, and hot pressing the preform for densification purposes to form the ceramic structure containing spaced fibers and spaced backfilled materi

Abstract: A method of making a microceramic optical shutter includes forming a sacrificial stator member and inserting the sacrificial stator member into the bottom ceramic portion in the green state, a top ceramic portion is sintered into the bottom portion to form a unitary ceramic body structure. The sacrificial stator member is formed with a sacrificial fiber wound in a helical fashion which is removed by etching. After etching ferromagnetic material is filled into the cavity to provide a helical coil.

Abstract: A female mold (2, 12, 22, 32, 42, 52, 62) having a desirable pattern is formed on a substrate (1, 11, 21, 31, 41, 51, 61). Next, ceramic material (3, 13, 23, 33, 43, 53, 63) is filled in spaces in the female mold. Thereafter, the female mold is removed by heating the entire substrate, whereby a desirable thick film pattern can be finely and easily formed. The inorganic paste material comprising inorganic liquid vehicle containing water glass as main ingredient and powdery solid dispersed in the inorganic liquid vehicle is used as the ceramic material. The volume change of the inorganic paste material is small during the drying and calcinating processes, thus the inorganic paste material is prevented from being broken.

Abstract: A method for forming an embedded multiwound microcoil in a ceramic substrate including the steps of forming a sacrificial mutiwound microcoil to be used in the ceramic substrate by wrapping a first sacrificial coil winding about the midsection of a sintered ceramic bar thereby forming a one winding sacrificial coil structure; dipping the one winding sacrificial coil structure in a sol-gel precursor and then forming an encapsulated one winding sacrificial coil structure from such sol-gel precursor; wrapping a second sacrificial coil winding about the midsection of the encapsulated one winding sacrificial coil structure thereby forming a two winding sacrificial coil structure.

Abstract: A method and mandrel apparatus for making a unibody containment structure, such as an molecular beam epitaxy cell crucible, with a negative draft portion, via chemical vapor deposition.

Abstract: A method for manufacturing an integral three dimensional object from laminations includes the steps of fabricating a plurality of first sheets of a first material composition, cutting each of the first sheets to form a contoured layer representing a cross-section of the three dimensional object and to form a waste material and discarding the waste material. The contoured layers are stacked in a desired sequence to form a stack of contoured layers which are then laminated. Subsequently, the contoured layers of the stack are secured to each other to form the integral three dimensional object. This method works particularly well with ceramic material sheets. If desired, a second type of sheet made of a fugitive material can also be cut to form a contoured layer representing a void in a cross-section of the three dimensional object. The contoured layers of the second sheets are then stacked along with the contoured layers of the first sheets to form the object.

Abstract: A process for sealing an end face of a ceramic honeycomb structure includes introducing an expansive material which can be burned off, into through-holes not to be sealed, among through-holes of the honeycomb structure, expanding the expansive material to temporarily seal the through-holes not to be sealed, at their ends, filling a sealant into ends of through-holes to be sealed, and burning off the expansive material and sintering the sealant at the same time.