Abstract: A golf putter head is made entirely of pottery clay and can have a glazed body and an unglazed striking face. This putter head is preferably fabricated by forming a basic disc shape on a potter's wheel and then removing a portion of the disc shape away to form a striking face. A putter with a mallet shaped head can be formed. After drying, the clay can be glazed and then fired. The putter head can alternatively be fabricated using a ram press molding technique.

Abstract: A ceramic particle with at least two microstructural phases comprising an amorphous phase, representing between 30 volume percent and 70 volume percent of the particle, and a first substantially crystalline phase comprising a plurality of predominately crystalline regions distributed through the amorphous phase is disclosed. A process for making the ceramic particle is also disclosed.

Abstract: A process for curing a porous muffler preform defined by a plurality of glass fibers and a heat-curing thermoset or thermoplastic materials applied to the plurality of glass fibers is disclosed herein. The process includes the step of enclosing the muffler preform in a chamber. The process also includes the step of surrounding the muffler preform with steam. The process also includes the step of causing steam to enter the muffler preform from multiple directions.

Abstract: An additive manufacturing process includes providing a powder mixture having a ceramic constituent and a reactive metal constituent, and reacting and fusing the powder mixture with a directed energy source to form a geometry.

Abstract: A process for manufacturing a composite block of closed geometry, in the form of a continuous ring, based on fibers and on a crosslinkable resin, by continuous winding and superposition of several layers of a tape of reinforcement fibers embedded in a matrix based on a composition comprising a crosslinkable resin. The process comprises from upstream to downstream, the following steps: producing a rectilinear arrangement (12) of reinforcement fibers (11) and conveying this arrangement in a feed direction (F); degassing the arrangement (12) of fibers by the action of a vacuum (13); after degassing, impregnating said arrangement (12) of fibers under vacuum with said resin composition in the liquid state (17); passing the pre-preg thus obtained through a die (20) to make said pre-preg into the form of a tape (21) composed of reinforcement fibers (11) in their liquid resin (17) matrix, the thickness of said tape being less than 0.

Abstract: The present invention includes a method of preparing a ceramic precursor article, the ceramic precursor made thereby, a method of making a ceramic article and an article made by that method. It also includes a method of replicating a ceramic shape. Also included is a method of making a ceramic precursor, and the finished ceramic article therefrom, involving a compression step, and a compression-capable printer apparatus.

Abstract: A chemical oxygen generator with enhanced structural integrity. In some embodiments, the chemical core of the chemical oxygen generator is reinforced with one or more reinforcing structures that are integral with the core. In some embodiments, as the core burns, the one or more reinforcing structures become fused with the core.

Abstract: The current invention provides a method to fabricate a crack-free continuous fiber-reinforced ceramic matrix composite by eliminating shrinkage stresses through a unique combination of freeze forming and a non-shrinking matrix composition. Cracks related to drying shrinkage are eliminated through freeze forming and cracks related to sintering shrinkage are eliminated by using a matrix that does not shrink at the given sintering temperature. After sintering, a crack-free ceramic composite is obtained.

Abstract: A liquid discharge head includes a substrate having an energy generating element configured to generate energy required to discharge liquid, a discharge port configured to discharge the liquid and provided in an opposed relationship to the energy generating element, a wall member defining a chamber adapted to store the energy required to discharge liquid the energy being generated by the energy generating element, a discharge portion defining a fluid path connecting the chamber and the discharge port, a supply path facilitating supplying the liquid into the chamber, and a pair of hollow portions provided in the wall member, wherein the hollow portions oppose each other and sandwich at least the entire discharge port in a direction from the discharge port to the substrate, and the hollow portions are independent of the chamber.

Abstract: A method for producing a high temperature-resistant article comprises an assembling step of foaming an assembly of a first substrate and a second substrate with an adhesive layer interposed therebetween and comprising paste of powder of at least one carbide of niobium carbide, hafnium carbide, tantalum carbide and tungsten carbide; and a bonding step of heating the assembly to bond the first substrate and the second substrate by sintering, thereby obtaining a high temperature-resistant article comprising the assembly after sintering.

Abstract: A refractory composition and processes for manufacture are provided where the compositions possess improved refractory alkali resistance and superior handling properties. Compositions and processes for their manufacture may include a plurality of ceramic particles and a binder sintered to the particles wherein the binder includes crystalline aluminum orthophosphate distributed as the result of an in situ reaction of aluminum metaphosphate with alumina. Kits provided according to the invention provide materials for use in manufacture of a composition where the kit includes aluminum metaphosphate and a nonfacile additive.

Abstract: The present invention provides a method for manufacturing a film catalyst, including forming a catalyst layer on one side or each side of a base material to obtain a film catalyst, bending the film catalyst, and optionally cutting the film catalyst, wherein the bending step is conducted by bending the film catalyst with a bending tool composed of two gears that are oppositely arranged as meshing each other while a protective material having a compressibility of 40 to 95% is inserted between the catalyst layer of the film catalyst and the two gears.

Abstract: A refractory ceramic composite for an armor shell, comprising a ceramic core that is formable to replicate a portion of a three dimensional surface, e.g., of an aircraft, to provide ballistic protection. A method of making a shell of refractory ceramic armor capable of conforming to the geometry is provided. The shell is formed by forming a mold to replicate the surface area; arranging a ceramic core on the mold; and removing the mold to leave said ceramic core, and heat treating the ceramic core to a desired hardness. The ceramic core is in the shape of the surface area.

Abstract: A method for providing a three dimensional photographic scenic image, such as a portrait or other scene, on a ceramic substrate from an actual colored photographic image of the scene. The photographic image is transferred to the ceramic substrate, such as by a heat transfer process, after which it can be hand colored, or automatically by use of an ink jet printer, with the image being colorized using ceramic paints, such as water based or acrylic ceramic paints, in colors corresponding to the actual color photographic image, and the ceramic painted color image is then fired, such as in a home type oven, to create the finished decorative product. The fired workpiece may then be sealed, or, alternatively, it may be glazed in a kiln, if desired. A frame may also be provided around the ceramic photographic image containing ceramic substrate.

Abstract: The invention relates to a process for producing a ceramic matrix composite (CMC) part by infiltration of a suspension (S) of a ceramic powder into a fibrous reinforcement (14). A suspension (S) of ceramic powder containing particles of chosen particle size, dispersed in at least one solvent, is prepared. The infiltration of the suspension is carried out in a single step in the fibrous reinforcement (14) positioned between a mould (12) and a permeable membrane (16), which makes it possible to apply a vacuum (V) and to subsequently remove the solvent from the suspension through the permeable membrane (16). The invention applies to the production of large-sized parts of complex shape, in particular in the field of aeronautics and aerospace engineering.

Abstract: A method of production of cement bonded agglomerated ore not depending on yard curing which can improve the environment, save labor, and improve yield is provided, that is, a method of production of cement bonded agglomerated ore which adds Portland cement as a binder to dust produced from an iron works and/or fine powder ore, treats the same by mixing, moisture adjustment, and kneading steps, then pelletizes it by a pan pelletizer and suitably thereafter cures it to produce blast furnace-use cold pellets or sintering-use minipellets having the required crushing strength, which method charges the raw pellets from the top of a vertical type container and discharges them from the bottom end to form a moving bed and cures the raw pellets in the period from charging to discharging.

Abstract: Novel nanosized layered double hydroxide materials and a method of producing the same as well as uses of said material. The novel materials are uniform and have the general formula I [M2+1-xM3+x(OH)2][An-x/n.zH2O]??I wherein M2+ is selected from Mg2+, Ca2+, Mn2+, Fe2+, Co2+, Ni2+, and Zn2+ M3+ is selected from Al3+, V3+, Cr3+, Fe3+, Co3+, Sc3+, Ga3+, and Y3+, An- stands for an anion, x stands for a value in the range from 0.2 to 0.33, n is an integer from 1 to 4 and z is an integer from 1 to 10. The particle size is less than 1 ?m. The material can be used in heterogeneous catalysis in organic chemistry and petrochemistry, magnetic materials, pharmaceutical applications, electrode materials, tissue engineering, cosmetics, and dietary supplements.

Abstract: A process for producing a sintered composite sliding part having an outer member made of an Fe-based wear resistant sintered member in which a hard phase is dispersed in a matrix at 15 to 70% by volume and an inner member made of a stainless ingot steel. The matrix is made of an Fe-based alloy including 11 to 35% by mass of Cr, and the hard phase is formed by precipitating and dispersing at least one selected from the group consisting of intermetallic compounds, metallic silicides, metallic carbides, metallic borides, and metallic nitrides in an alloy matrix made of at least one selected from the group consisting of Fe, Ni, Cr, and Co. The outer member is formed with a hole, the inner member is closely fitted into the hole, and the outer member and the inner member are diffusion bonded together.

Abstract: The present invention provides a process for producing a ceramic material, which comprises: (a) forming a green compact by compacting a powder comprising alumina and carbon, wherein the powder is substantially free of silicon carbide and wherein the amount of carbon present in the powder does not exceed 0.1% by weight of the powder; and (b) sintering the green compact under non-oxidising conditions to form a ceramic material comprising alumina and carbon, wherein the green compact is sintered at a temperature of less than 1550° C. Ceramic materials obtainable by said process are also provided.

Abstract: A biodegradable polymer stent with radiopacity and a method of making and using a stent with enhanced mechanical strength and/or controlled degradation for use in a bodily lumen is described.

Abstract: The invention provides a method for producing bioinert biocompatible diamond particles/polymer composites or any other matrix (e.g. glass, metal, plastic, ceramic and more)/diamond particle composites, even if not biocompatible with outstanding mechanical, tribological, and biological properties, the method comprising selecting a polymer having a melting temperature below about 300 C; mixing diamond particles with the polymer to form a liquid mixture, poring the liquid diamond particle/polymer or any other diamond particle/matrix composite in liquid form into a mold and then causing the composite to sinter with the diamond particles densely and uniformly distributed through the bulk and surface of the composite, such that the diamond particles distributed on the surface can form a diamond layer covering the surface.

Abstract: A method of green joining ceramic components is disclosed, particularly for use in forming a discharge body for a ceramic metal halide lamp. The process includes providing a first green ceramic component having a male joining surface, and providing a second green ceramic component having a female joining surface dimensioned to matingly receive the first component. The first and second green ceramic components are assembled along the joining surfaces, the assembled components are uniformly heated to join the first and second components. The joined components are next cooled in a cooling bath that uniformly cools the joined components. Thereafter, the joined green part may be inserted in the furnace for debindering and sintering.

Abstract: A method of forming a carbon and titanium containing composite that includes mixing a titanium-containing powder with carbon and forming the mixture of the titanium-containing-powder and carbon into a composite structure at a temperature of less than 1500° C. The forming process provides a net shape having dimensions within 90% or greater than the final shape of the product. The binder of the composite is provided by the titanium, and the dispersed phase of the composite is provided by the carbon. The carbon and titanium containing composite may be employed as in applications including capacitive deionization (CDI), gas separation, chromatography, catalysis and electrode.

Abstract: A cementitious product and method of modifying the properties of a low or medium density FRC product by providing a predetermined pore size distribution. The pore size distribution is obtained such that in critical zones of the distribution, the pore volume is substantially equivalent to or less than the pore volume in a respective critical zone of a conventional high density FRC product. The resultant material provides improved properties over conventional medium density FRC products, in particular improved freeze/thaw durability and/or improved workability.

Abstract: A stitching geometry and method for selective interlaminar reinforcement of a CMC wall (20A). The CMC wall is formed of ceramic fiber layers (22) individually infused with a ceramic matrix, stacked, and at least partially cured. A row of holes is formed in the wall, and a ceramic fiber thread (25) is infused with a wet ceramic matrix and passed through the holes to form stitches (28, 30, 31). The stitches are then cured, causing them to shrink more than any remaining wall shrinkage, thus tensioning the stitches and compressing the wall laminae together. The stitches may have through-wall portions (30, 31) that are angled differently in different wall areas as a function of interlaminar shear over interlaminar tension, optimizing wall reinforcement locally depending on magnitude and direction of shear. Alternate rows of stitches (54, 56) may have offsets in a stitch direction (34) and/or different through-wall angles (A1, A2).

Abstract: When a molded fabric body (X) is impregnated with a powder (K) of a predetermined material, there are performed a first step of dispersing the powder (K) in a liquid to prepare a slurry, and a second step of burying the molded fabric body (X) made of fiber bundles in the slurry and vibrating the slurry by use of a predetermined vibrator (M). Furthermore, in the second step, the vibrator (M) is moved along a surface of the molded fabric body (X). As a result, it is possible to improve the rate of impregnation of the powder (K) more than that in the conventional cases, irrespective of the shape of the molded fabric body (X).

Abstract: A molded body is provided, having a first region (10) comprising a first ceramic material with a positive temperature coefficient of the electric resistance and a second region (20) comprising a second material and a third region (30) comprising a third ceramic material. Furthermore, the invention relates to a heating device comprising said molded body. Furthermore, a method for producing a molded body is provided.

Abstract: Provided is a mono- or multilayer ceramic substrate which exhibits a high flexural strength. The substrate contains a sintered ceramic which includes respective crystal phases of quartz, alumina, fresnoite, sanbornite, and celsian, in which the relationship between the diffraction peak intensity A in the (201) plane of the fresnoite and the diffraction peak intensity B in the (110) plane of the quartz, measured by a powder X-ray diffractometry in the range of the diffraction peak angle 2?=10 to 40°, is A/B?2.5. The fresnoite crystal phase preferably has an average crystal grain size of 5 ?m or less. In firing to obtain this ceramic sintered body, the maximum temperature falls within the range of 980 to 1000° C.

Abstract: A solid oxide fuel cell (SOFC) includes a cathode electrode, an anode electrode, and a solid oxide electrolyte located between the anode electrode and the cathode electrode. The cathode electrode is a porous ceramic layer infiltrated with a cathode catalyst material, and the anode electrode is a porous ceramic layer infiltrated with an anode catalyst material, and the electrolyte is a ceramic layer having a lower porosity than the anode and the cathode electrodes. A ceramic reinforcing region may be located adjacent to the riser opening in the electrolyte.

Abstract: According to one embodiment, a method for forming a composite transparent ceramic preform includes forming a first suspension of oxide particles in a first solvent which includes a first dispersant but does not include a gelling agent, adding the first suspension to a first mold of a desired shape, and uniformly curing the first suspension in the first mold until stable. The method also includes forming a second suspension of oxide particles in a second solvent which includes a second dispersant but does not include a gelling agent, adding the second suspension to the stable first suspension in a second mold of a desired shape encompassing the first suspension and the second suspension, and uniformly curing the second suspension in the second mold until stable. Other methods for forming a composite transparent ceramic preform are also described according to several other embodiments. Structures are also disclosed.

Abstract: The invention relates to a method for assembling an adhesive device comprising a first matrix-forming material with holes and a second material, the method comprising: (a) compose the first matrix-forming material with holes; (b) compose the second material with a Tm lower than the Tm of the first material, while enabling increase in the Tm of the second material; (c) assemble the adhesive device by filling the holes of the first matrix-forming material of step (a) with the deformable second material of step (b) at a temperature where the second material is deformable and the first material is non-deformable; (d) increase the Tm of the second material.

Abstract: The invention provides foams of desired cell sizes formed from metal or ceramic materials that coat the surfaces of carbon foams which are subsequently removed. For example, metal is located over a sol-gel foam monolith. The metal is melted to produce a metal/sol-gel composition. The sol-gel foam monolith is removed, leaving a metal foam.

Abstract: In one aspect of the invention, a method of forming polycrystalline diamond comprises providing a can assembly comprising a preform of diamond powder with a first catalyst, the preform being adjacent a solid substrate with a second catalyst. The pressure and/or temperature on the can assembly increases until the first catalyst and carbon from the diamond powder begin to form a melting composition within the preform. The pressure and temperature may be held substantially constant on the can assembly until the melting composition has catalyzed crystalline growth in at least a portion of the preform. The pressure and/or temperature are then increased on the assembly until the second catalyst within the substrate is released into the preform.

Abstract: Method for the realization of a biologically compatible prosthesis component including the steps of having at least two materials with different physical/chemical features, defining in forming means the component as a composition of at least two volumes of at least two materials, sintering the component in the forming means and at a preset sintering temperature (T1).

Abstract: Methods for making a reinforced refractory crucible for melting titanium alloys including providing a form, applying a facecoat to the form, the facecoat having at least one facecoat layer, applying a backing about the facecoat, the backing having at least one backing layer, applying at least one reinforcing element to at least a portion of the facecoat layer, the backing layer, or a combination thereof where the reinforcing element includes at least one composition selected from ceramic compositions, metallic compositions, and combinations thereof.

Abstract: An insert for a drill bit and method of making an insert is disclosed herein. An insert has a grip region, a cutting extension having a cutting surface, and at least one implant embedded in the cutting extension, wherein the cutting extension comprises a first carbide material and the implant comprises a second carbide material, and wherein the second carbide material has a hardness that is greater than the first carbide material.

Abstract: A method includes directing first and second fluids into a plurality of first ports fluidly connected to a mixing chamber disposed between a first plate and a base plate, guiding the first and second fluids into a mixing chamber, directing the first and second fluid into a plurality of second ports fluidly connected to the plurality of first ports, guiding the first and second fluids from the plurality of second ports into another mixing chamber disposed between a second plate and the first plate and fluidly connected to the mixing chamber, activating a heating element to heat one of the first and second fluids entering the mixing chamber, creating a temperature gradient between the first and second fluids entering the mixing chamber, and operating a diaphragm operatively associated with the mixing chamber and the another mixing chamber to agitate the first and second fluids to form a fluid mixture.

Abstract: A composite article including a body made of recrystallized silicon carbide and an infiltrant, wherein the body comprises a static impact resistance of at least about 1800 MPa.

Abstract: Produced is a silicon carbide-coated carbon base material in which a silicon carbide coating is densely and uniformly formed on the surface of a carbon base material, such as graphite. A production process includes the steps of: preparing a carbon base material the surface of which has basal plane sites of an SP2 carbon structure with no dangling bond and edge plane sites of an SP2 carbon structure with a dangling bond; and reacting the surface of the carbon base material with SiO gas in an atmosphere at a temperature of 1400° C. to 1600° C. and a pressure of 1 to 150 Pa to form silicon carbide, whereby the carbon base material coated with silicon carbide is produced.

Abstract: A plate for a braking system of a motor vehicle includes a back plate, a friction layer and a particle damping device.

Abstract: A method for producing a metal article according to one embodiment may include: Providing a supply of a sodium/molybdenum composite metal powder; compacting the sodium/molybdenum composite metal powder under sufficient pressure to form a preformed article; placing the preformed article in a sealed container; raising the temperature of the sealed container to a temperature that is lower than a sintering temperature of molybdenum; and subjecting the sealed container to an isostatic pressure for a time sufficient to increase the density of the article to at least about 90% of theoretical density.

Abstract: Process for producing bodies from ceramic materials using silicon carbide, comprising the steps: configuration of fiber-reinforced porous bodies (1, 5) that consist of carbon on a base (2) that is inert relative to liquid silicon, the bodies having cavities (3) that are accessible from the exterior or surface recesses (3?), and the cavities (3) being closed at the bottom in the porous bodies or the surface recesses (3?) together with the base (2) forming a reservoir that is sealed at the bottom; heating the configuration by introduction of energy to melt the silicon (6) that is present in the reservoir; and infiltrating the melted silicon in the bodies (1, 5) and reaction of the silicon with the carbon to form silicon carbide; and use of the thus produced bodies as brake disks and as clutch driving disks.

Abstract: A method and apparatus may be present for manufacturing. A shell may be formed having a support structure located in a cavity in which the shell and the support structure may be formed using an additive manufacturing system from a design of a tool. The cavity of the shell may be filled with a filler material through an opening in the shell. The shell may be cured with the filler material to form the tool.

Abstract: Embodiments relate to superabrasive compacts including a diamond-silicon carbide composite table, and methods of fabricating such superabrasive compacts. In an embodiment, a method of fabricating a superabrasive compact is disclosed. An assembly comprising a mixture including diamond particles and silicon is formed. The silicon comprises amorphous silicon, crystalline silicon crystallized from amorphous silicon formed by a milling process, or combinations thereof. A substrate is positioned in proximity to the mixture. The assembly is subjected to a high-pressure/high-temperature process to form a superabrasive compact comprising a superabrasive table bonded to the substrate. The superabrasive table comprises diamond-silicon carbide composite including diamond grains dispersed through a matrix of silicon carbide grains.

Abstract: A method of processing solid core ceramic matrix composite articles. The method improves the physical characteristics of the article by forming the airfoil using a co-processing method wherein a refractory ceramic is cast against a preformed ceramic matrix composite (CMC) shell. In one aspect, the shell is continuous to help prevent delaminations. In another aspect, the shell is open. In one embodiment, the article includes a split line. The split line helps the article to be less susceptible to damage caused from internal strain.

Abstract: Producing a metal composite material by mixing hydrated ceramic particles, having water of crystallization that is bound within fine pores which have an average pore diameter of 1 nm or more and 80 nm or less, with a reinforcing material, the resulting mixture being sintered to form a preform which is then impregnated with a melt of an aluminum alloy and subjected to surface polishing. The ceramic particles, from which water of crystallization has been removed while the average pore diameter of the pores thereof is maintained, are dispersed uniformly, it is possible to obtain the metal composite material in which the ceramic particles that have fine pores are exposed on surfaces evenly in a stable manner by surface polishing that is conducted after the melt impregnation. The metal composite material can permit infiltration of a lubricating oil into the fine pores.

Abstract: A method for powder-metallurgically manufacturing a rotational body, including compacting a first starting body is compacted from a metal powder; forming a second starting body from metal, separately from the first starting body; placing the starting bodies against each other in axial contact via end faces in relation to a longitudinal axis of the rotational body; and permanently and firmly sintered the first starting body and the second starting body to each other by collective sintering. The first starting body is compacted from an aluminium-based powder, the second starting body is formed from an aluminium material, and the starting bodies are sintered to each other at their respective end faces.

Abstract: In making frangible objects, including lead-free bullets and other projectiles, powdered metal primary and powdered ceramic secondary phases are mixed and densified at an elevated temperature such that the ceramic phase forms a brittle network. Any combination of metal and ceramic phases may be used to achieve desired chemical and physical properties. Any appropriate mixing, forming, and/or thermal processing methods and equipment may be used. Degrees of frangibility, strength, and toughness can be adjusted to suit a given application by precursor selection, degree of mixing, relative amounts of metal and ceramic phases, forming method, and thermal and mechanical processing parameters.

Abstract: Provided is a filled fluororesin sheet excellent in stress relaxation properties, in particular stress relaxation properties at a high temperature. The filled fluororesin sheet includes a fluororesin and an inorganic filler having a revised Mohs hardness of not less than 8, in a fluororesin:inorganic filler volume ratio of 30-55:70-45 (wherein the total of the two is 100).

Abstract: Method for making a ceramic matrix material for brake friction components, in particular disc brakes, including the following operational phases: a) prepare a mixture of at least one siliconic type ceramic precursor, particles of hard materials suitable as abrasives, particles of substances suitable as lubricants and particles of metal materials; b) hot-press the mixture to obtain a green body; c) submit the green body to a process of pyrolysis in order to achieve ceramisation of the preceramic binder, thus obtaining a ceramic matrix material. The mixture includes a catalyst suitable for favoring reticulation of the ceramic precursor during the hot-pressing phase and the pyrolysis process is carried out at temperatures below 800° C., more precisely between 400° C. and 600° C.