Abstract: A cooling plate for use in a blast furnace is described. The cooling plate has a copper body having an inner face containing ribs parallel therebetween, having first extremities and separated by grooves having second extremities. At least one of these grooves containing at least a part of a multilayer protrusion extending between its second extremities and having at least one layer made of a wear resistant material that increases locally the wear resistance of the neighboring ribs.

Abstract: A cooling plate (10) for a metallurgical furnace comprises a body (12) with a front face (14) and an opposite rear face (16), as well as coolants channel (18) therein; a plurality of lamellar ribs (24) on its front face, two consecutive ribs (24) being spaced by a groove (22); and inserts (26) fixed in the grooves (22) and projecting from the front face (14). The inserts (26) have an upper side projecting from the bottom edge of the rib directly above, which is configured so as to form a collecting surface (28) on which, in use, furnace burden material accumulates up to the top edge (32) of the rib (24) directly above.

Abstract: A heat exchanger 10 includes a conduit 12 for conveying cooling fluid relative to a body to be cooled. A heat transfer arrangement 62 is arranged in communication with an interior of the conduit 12, the heat transfer arrangement 62 and the conduit 12 together defining an assembly that is mountable adjacent the body to be cooled, convective heat exchange occurring, in use, due to movement of the cooling fluid relative to the body and to the heat transfer arrangement 62 of the assembly and radiant heat exchange occurring between the body and at least part of the heat transfer arrangement 62 of the assembly.

Abstract: A cooling plate (10) for a metallurgical furnace in accordance with the present invention has a panel-like body (12) with a front face (14) and an opposite rear face (16), an upper edge (22) and an opposite lower edge (24), and a first side edge (18) and an opposite second side edge (20). The front face (14) is provided with grooves (32) extending between the first and second edges (18, 20), the grooves (32) forming lamellar ribs (34) on the front face (14), each rib (34) having a crest (37) and adjoining sidewalls (39, 39?), a base (38) being arranged in the groove (32) between two neighboring ribs (34). In accordance with an important aspect of the present invention, at least one of the grooves (32) is provided with a metal insert (40) arranged against at least one of the sidewalls (39, 39?).

Abstract: A method for manufacturing a cooling element for a metallurgical furnace, wherein there is arranged a frame element mainly made of copper and provided with water cooling channels; in the frame element, there are arranged fastening elements for connecting refractory bricks to the frame element; and refractory bricks are connected to the frame element by using fastening elements; and wherein the fastening elements are at least partly formed of elongate steel fastening strips; the method comprising fastening the elongate fastening steel strips to the frame element so that the elongate fastening steel strips together form in between them an open interspace, which is narrowed in a direction pointed away from the bottom of the open interspace; and arranging refractory bricks in the open interspace so that the refractory bricks are located at least partly in the open interspace.

Abstract: A direct smelting vessel and a hearth cooler element are disclosed. The vessel includes a refractory lined hearth. An inner surface of an upper part of the hearth extends upwardly and outwardly to side walls of the vessel. The upper part of the hearth incorporates a hearth cooler disposed outwardly behind the refractory lining of that part of the hearth and below the cooling panels on the side walls of the vessel. The hearth cooler comprises a plurality of cooler elements. Each cooler element has a hollow open-backed shell structure having base, top and side walls formed integrally in a cast structure and incorporating coolant flow passages.

Abstract: A pipe and method of use for deterring or encouraging the retention of slag or other material in the operating area of a metal processing system as desired. The deterring pipe(s) and the encouraging pipe(s) may be combined with other deterring pipe(s) and/or other encouraging pipe(s) in any combination as desired.

Abstract: A heat exchanger 10 includes a conduit 12 for conveying cooling fluid relative to a body to be cooled. A heat transfer arrangement 62 is arranged in communication with an interior of the conduit 12, the heat transfer arrangement 62 and the conduit 12 together defining an assembly that is mountable adjacent the body to be cooled, convective heat exchange occurring, in use, due to movement of the cooling fluid relative to the body and the heat transfer arrangement 62 of the assembly and radiant heat exchange occurring between the body and at least part of the heat transfer arrangement 62 of the assembly.

Abstract: The invention relates to a cooling plate made of copper or a low-alloy copper alloy for metallurgic furnaces provided with high-strength sheet steel on the outside of the furnace. Said cooling plate has at least one, preferably at least two, coolant channels which extend inside the cooling plate, whereby coolant tube pieces used for feeding the coolant and discharging said coolant extend through the high-strength sheet steel of the furnace and are guided in an outer direction. Retaining tubes are arranged on the cooling plate and are provided with retaining disks which are arranged outside the high-strength sheet steel of the furnace and which fix the cooling plate in the direction of the inside of the furnace. The retaining tubes and retaining disks are preferably made of steel.

Abstract: Disclosed is a method for manufacturing a cooling element (1) to be used in the structure of a furnace used in metal processes, such as a flash smelting furnace, a blast furnace, an electric furnace or other metallurgical reactor, the cooling element having a copper housing (2) made of one single piece, in which housing there is formed a channel system (3) for the circulation of the cooling medium, lining elements (4) made of fireproof material, the housing and lining element including means for connecting them together, and the lining element (4) and the housing (2) are connected so that the lining element (4) can move in the vertical direction with respect to the housing (2). Also disclosed is a cooling element.

Abstract: Systems and methods provide a cooling device for a blast furnace that may prevent an excessive amount of coolant from entering the blat furnace and may be easily installed in a conventional blast furnace. Systems and methods may provide a cooling device for a blast furnace that may prevent an excessive amount of coolant from entering the blast furnace and may be simple and cost effective to manufacture. The end of a heat pipe (202) that is outside of the furnace may be configured to interact with a heat sink (210). The heat sink (210) may be for example, a separate amount of coolant that is circulated outside of the furnace, an evaporative cooling system, and/or any other system or method of cooling the heat pipe (202) that transfers heat from the heat pipe (202) to the heat sink (210). Because the coolant within the heat pipe (202) is sealed within the heat pipe (202), only the small, fixed amount of coolant that. is within the heat pipe (202) will enter the furnace should the cooling plate (200) rupture.

Abstract: A cooling plate (1) made of copper or a copper alloy for blast furnaces has a plurality of bore holes (6) for accommodating a cooling medium. The bore holes (6) are connected to a cooling medium intake (12) and a cooling medium outlet via connecting pipes (9) that are welded onto the cold side of the plate (5). Connecting pipes (9), at their plate ends (14), are furnished with flanges (15) that are formed by being flanged open. These flanges (15) are set into recesses (17) in the cold side of the plate (5), and are welded at their circumference by V seams (19) to the cold side of the plate (5).

Abstract: The invention relates to a cooling element, in particular to be used in connection with furnaces and the like related to metal production processes, said element comprising a housing (1) provided with a channel system (2) for cooling water circulation. At least part of the cooling element surface that may get into contact with molten metal is made of steel.

Abstract: A metallurgical furnace, which includes a furnace shell, an exhaust system, and a gas cleaning system, further includes a plurality of improved pipes and fume ducts throughout to increase operational life and productivity. The pipes and fumes ducts are comprised of an aluminum-bronze alloy which provides enhanced properties over prior art materials including thermal conductivity, modulous of elasticity and hardness. The use of the alloy also minimizes maintenance requirements of the pipes and fume ducts, thereby extending their operational life. In operation, gases formed from smelting or refining are evacuated from the furnace shell through the exhaust system into the gas cleaning system. The gases, as well as the system, are water cooled by way of the plurality of pipes displaced throughout.

Abstract: A metallurgical furnace provided with a refractory lining and an outer furnace steel jacket, having copper cooling plates, wherein a flow of cooling medium flows through the cooling plates arranged between the furnace steel jacket and the refractory lining. Cooling medium pipes of the copper cooling plate provided for supplying and removing the cooling medium are guided through the furnace steel jacket to the exterior and are gas-tightly welded to the furnace steel jacket. The copper cooling plate is connected free of play in all spatial directions to the furnace steel jacket, in addition to attachment by way of the cooling medium pipes welded to the furnace steel jacket, by at least one fixed-point fastening element that is welded to the furnace steel jacket. The at least one fixed-point fastening element is arranged within at least one of the upper part and the lower part of the copper cooling plate in immediate proximity of the cooling medium pipes.

Abstract: A cooling element designed particularly for furnaces, said element comprising a housing (1) mainly made of copper, and a channel system (6) provided in the housing for cooling medium circulation. At least on a part of the surface of the element housing (1), there is arranged, by means of a diffusion joint, a corrosion-resistant surface layer (2). The invention also relates to a method for arranging said surface layer in the cooling element.

Abstract: The invention relates to a casting mould for manufacturing of a cooling element for a pyrometallurgical reactor, wherein the casting mould is at least partly cooled and lined with a material that can withstand high temperatures. The invention also relates to the cooling element made in the mould, inside which cooling pipes made of nickel copper are placed during fabrication.

Abstract: The invention relates to a cooling element for shaft furnaces, comprising an area (8) which is cross-flown by a cooling agent, resulting from an arrangement of at least one channel (9) which conveys a cooling agent internally and which leads into tubular elements (3,4) for feeding and discharging said coolant which are joined to the coo ling element (1,2), in addition to comprising edge areas with improved cooling properties. The respective channel conveying the cooling agent extends beyond the area where the tubular elements lead into the edge area at cooling agent feed and/or discharge level and has an expanded diameter in comparison with that of the internal channel (9), a guiding element (14) partially dividing the channel section (13) in the direction of flow in order to guide the cooling agent into the edge area of the cooling element and return said agent counter to the direction of said flow.

Abstract: A cooling plate for shaft furnaces, in particular, for blast furnaces, provided with a refractory lining, comprising cooling channels loadable with a cooling medium, wherein at least the front side facing the interior of the furnace is comprised of an ingot, produced preferably of copper or a low-alloy copper alloy and provided with grooves for receiving refractory material, is to be further developed such that it can be produced with a minimal material expenditure and a minimal manufacturing expenditure and can be easily mounted, and that with it a higher cooling capacity with reduced cooling medium throughput can be realized, wherein the own heat uptake is limited such that a significantly longer service life can be obtained.

Abstract: A wall structure for a metallurgical vessel at the location where the vessel wall, on the hot side, is in contact with liquid metal and/or liquid slag, in particular for the hearth of a shaft furnace, comprising a steel plate lining (2), inside which lining at least one layer of refractory brickwork (15, 16, 17) is arranged, the steel plate lining (2) being joined to the layer (layers) of brickwork by means of mortar joints (5) and/or ramming compound joints (5) to form a cohesive structure, wherein metal bars (11) which run in the circumferential direction inside the steel plate lining (2) and project into the wall are present, which bars are connected to the outer side of the steel plate lining by means of attachment means (20) running through the steel plate lining, each assembly comprising a metal bar (11) and its attachment means (20) and the steel plate lining (2) forming, in the vertical direction, a unit which is sufficiently elastic to maintain a surface-to-surface contact along horizontal surfaces b

Abstract: Cooling plates for shaft furnaces, particularly blast furnaces, provided with refractory linings, are made of copper or a low-alloy copper alloy and are provided with cooling agent ducts in their interiors. Each cooling plate is manufactured from a rough forged or rolled ingot, wherein the cooling plate has a straight or planar inner side and the cooling ducts are blind-end bores extending in the interior of the cooling plate, wherein the cooling plate is provided at the edge thereof with side flanges, and wherein pipe connections are provided at the ends of the cooling ducts. The cooling body of the forged or rolled copper cooling plate provided with inner blind-end bores and vertical and/or horizontal side flanges on both sides has an arched outer side as well as a planar inner side.

Abstract: A plate cooler is provided for metallurgical furnaces lined with a refractory lining, comprising cast copper or a low-alloy copper alloy with coolant ducts arranged in its interior. The coolant ducts are prefabricated, comprising copper pipe sockets, copper pipelines and copper pipe bends which are cast integrally in the plate cooler. The wall of the plate cooler facing the interior of the furnace has webs and grooves or a flat surface.

Abstract: A cooling plate for a blast furnace is provided including a C-shaped body having two arms which define two continuous horizontal lips being separated by a space, a plurality of inner tubes for carrying a circulating cooling fluid, and a lining element of refractory material disposed in the space.

Abstract: A metallurgical cooling panel comprising an outer plate member providing a pari of generally flat cold face surface portions of tangertial construction for plug welding attachment to the peaks of a corrugated inner plate member, an inner plate member being formed to provide a series of laterally spaced corrugations defining peaks and grooves, said peaks and grooves defining elongated cooling medium therethrough, and said peaks being in contact with the confronting cold face surface portions of said inner plate member, a plurality of retention elements secured to the exposed surface of the hot face of the panel, said retention elements extending beyond the exterior apices of the inner plate corrugations, and plug welds securing said contacting surfaces together to provide a finished metallurgical cooling panel.

Abstract: A panel 1, 1A, adapted for the flow of coolant, therethrough, comprising coolant flow tubing having a coolant inlet aperture 11C at an inlet end of the coolant flow tubing and a coolant outlet aperture 12A at an outlet end of the coolant flow tubing, characterized in that the coolant flow tubing comprising a plurality of elongate tube lengths 2, 2A, 2B formed from hollow rectangular section material, the tube lengths 2, 2A, 2B being disposed in parallel relationship, either stacked one on top of the other or side-by-side, with adjacent external faces of adjacent top and bottom walls 3, 4 of adjacent tube lengths 2, 2A, 2B abutting one another, with the end of each tube length 2, 2A, 2B closed off, and with coolant flow apertures 11, 11A, 11B, 12, 12A, 12B communicating between adjacent tube lengths 2, 2A, 2B adjacent the ends thereof such that, in use, coolant flows in at one end of each tube length, along the tube length, and out at the other end of each tube length, to and through successive tube lengths of

Abstract: A coolable furnace wall structure has a steel shell and a refractory lining of the shell. Spaced apart openings through the shell, correspond with recesses in the lining which have a transverse width which increases away from the shell. In each opening and corresponding recess is an assembly of at least to hollow cooling plates which are removably connected to the shell. A first one of the cooling plates has a transverse width which does not increase away from the shell opening whereby that cooling plate can be removed first from the assembly through the opening and at least one other cooling plate of the assembly has a maximum transverse width which permits its removal through the opening after removal of the first plate.

Abstract: A cooling plate comprises a metallic plate proper provided with openings filled with a refractory material, and a cooling pipe embedded in said plate. The openings extend through the full thickness of the plate and horizontally so that the metallic plate has an S-shaped form. In a vertical plane said openings have the form of a trapezium, and the cooling pipe follows the configuration of the metallic plate.

Abstract: The present invention deals with an improved pyrometallurgical furnace system of the type in which the melt and/or slag comes into contact with cooled furnace walls. The improvements of the present invention are directed to mechanical structures in which the cooling elements are sectionalized and are releasably secured to cooling element carriers, with pivotal means being provided to enable the cooling element carriers to be pivoted into position providing access to the cooling elements which are releasably secured to the carriers.

Abstract: A furnace system for smelting ore concentrate and the like which includes a furnace housing provided with wall means which divide the housing into a smelting shaft, an exhaust gas shaft and a settling hearth. The settling hearth and the smelting shaft are separated by a partition wall preventing gaseous interaction therebetween but permitting liquid flow therebetween. In accordance with the invention, the partition wall between the exhaust gas shaft and the smelting shaft, as well as the wall between the settling hearth and the smelting shaft and exhaust gas shaft comprises a supporting frame on which there are a plurality of interengaged cooling elements which are releasably secured to the supporting frame and are provided with means for circulating a coolant therethrough.

Abstract: A shaft furnace has a refractory lining within its armour and cooling plates located in recesses in the lining. In order to make it easier to remove and replace the cooling plates and to improve heat transfer, it is now proposed to construct the recess walls of special shaped members so that the recess retains its shape. The shaped members include elongate side members, a cover member resting on the elongate members, a bottom member below the elongate members and a front member between the front edge of the cooling plate and the furnace interior. Copper sheets may be provided between the cooling plate and these shaped members.

Abstract: A cooling element for a metallurgical furnace in which a body of cast material has cooling tubes and adapted to face the interior or the furnace and is transversely spaced opposite marginal portions. The marginal portions of the cooling element are provided with alternating tooth-like configuration having teeth and tooth gaps between them. The cooling tubes or pipes have two inlet planes and two outlet planes. The inlet ends of the cooling pipes are alternately located in one inlet plane and in the other inlet plane and are alternately located in the one outlet plane and the second outlet plane.

Abstract: Wall structure for a smelting stack is comprised of a cooling fluid flow pipe membrane layer comprised of a series of vertical, parallel arranged pipes extending between upper and lower manifold members. The pipe membrane completely surrounds a hot zone in the smelting stack. The upper and lower manifolds extend interiorly of the pipe wall membrane to define an alcove in which there is positioned a series of vertically arranged lengths of insulation cladding which are spaced from one another by gaps filled with fire-proof materials. The gaps contain elements of the pipe membrane layer directed interiorly of the pipe membrane. A waste-gas stack may be mounted directly adjacent the smelting stack with a common wall therebetween. The waste-gas stack wall comprises only a pipe membrane.

Abstract: A cooling means for a furnace, particularly a blast furnace, is mounted to the furnace by means of a bellows, the rear end of which is attached to a collar surrounding one or more of the conduits for cooling water and the front end of which is adapted for attachment to the furnace shell or a member rigid therewith. In this way the cooling element is firmly and sealingly mounted in the furnace shell, the bellows allowing movement of the element with respect to the shell caused by settling of refractory material in which the cooling element is located.

Abstract: Furnace cooling apparatus is provided including iron staves on the inside of a steel shell, outer portions of the staves being hollow to define reservoirs filled with water. Heat pipes are mounted in bores in inner solid portions of each stave and extend from inner ends in the reservoir to outer ends spaced a short distance from the inner surface of the stave. The inner surface of a stave has alternating surfaces and recesses and heat pipes aligned therewith have corresponding long and short lengths.

Abstract: A cooling plate for a furnace having a refractory lining surrounded by a steel shell having an opening therethrough includes a box embedded in the refractory lining and having a front opening closed by a front plate. A flange extends radially outwardly around the front of the box with its front surface matching the rear surface of the front plate. A collar surrounds the box between the flange and the steel shell. A plurality of sets of aligned holes are provided in the front plate, flange and collar with at least the holes in the collar being threaded. A cap screw passing through each set of aligned holes and threaded into the collar not only secures the front plate to the box but also secures the cooling plate to the furnace.

Abstract: Cooling of the wall of a shaft furnace is achieved through the use of a plurality of individual cooling elements, through which a coolant may be circulated, which cooperate to form a lining immediately inwardly of the furnace metal shell. The cooling elements are supported on the shell, rather than being secured thereto, and may be replaced by removal through openings in the shell which are normally hermetically sealed by covers.