Abstract: The coated device contains a coating for use with corrosive environments at high temperatures. The device has a bond coat consisting essentially of, by weight percent, 0 to 5 carbon, 20 to 40 chromium, 0 to 5 nickel, 0 to 5 iron, 2 to 25 total molybdenum plus tungsten, 0 to 3 silicon 0 to 3 boron and balance cobalt and essential impurities to provide sulfidation resistance at high temperatures. A zirconia-base ceramic coating covers the bond coat for heat resistance. Optionally, a boride or carbide coating covers the zirconia for additional resistance to erosion.

Abstract: Apparatus for injecting gas into a vessel comprises a lance 26 having a gas flow duct 31 extending longitudinally from a rear end to a forward end (36) from which to discharge gas from the duct. An elongate body 38 disposed within the forward end of the duct is fitted with flow directing vanes 39 to impart swirl to the discharging gas. The tip 44 is internally cooled by water supplied and returned through supply and return passages 52, 56. Cooling water is also passed through internal cooling passages 66, 75, 76, 87 within vanes 39 and central body 38 via water supply and return passage 60 within the duct.

Abstract: Alloying and/or reducing powder is pumped directly into the steel melt at a pressure of at least 20 bar, preferably at least 40 bar, with at most 20% of a fluidizing agent and the powder is discharged from the delivery line by a plunger extending across the cross section thereof.

Abstract: A lance (5) for injecting a feed material, preferably a solid feed material, into a metallurgical vessel, is disclosed. The lance comprises: an inlet (21) for introducing the feed material into the lance; an outlet (23) at a forward end of the lance (5) for discharging the feed material from the lance (5); a hollow elongate member (25) that defines a passageway (33) for the feed material between the inlet (21) and the outlet (23) and is adapted to be cooled by a first cooling fluid; and an outer jacket (35) positioned around a section of the length of the member (25) and is adapted to be cooled by a second cooling fluid.

Abstract: A lance tip assembly for a water-cooled lance as well as a method for constructing same. The lance tip assembly includes a first component of solid cast metal which is secured to a second or lower component of forged metal. Each active material discharge nozzle of the combined forged and cast lance tip assembly is constructed in part of the first cast component and in part of the second forged component. Only a single bond is required to join the first and second component at each nozzle site. The first and second components are fabricated to include structural features which individually and collectively promote high coolant water flow velocity through the lance tip and substantially uniform cooling of face of the lance tip.

Abstract: A blast tuyere of a blast furnace making it possible that the temperature of Cu of the outer surface of the tuyere is not overheated to its melting point or higher so as to prevent tuyere failure and endure long-term use. This tuyere comprises a tuyere trunk 1 having a cooling chamber 2 of a tuyere body and a cooling chamber 3 of a tuyere nose. At least the upper half of the whole of the outer circumference surface of a portion being in the tuyere trunk and projecting into the blast furnace, or the whole excluding the forefront of the outer circumference surface is coated with a shell layer 5 made of a material having a higher melting point than the melting point of Cu and temperature of a hot metal in the blast furnace. Furthermore, a jacket 4 made of a metal for protecting the tuyere from mechanical impacts received at the time of inserting the tuyere into the blast furnace is fitted onto the outside of the shell layer.

Abstract: A composite and monolithic refractory structure, particularly adapted for making furnaces for glassmaking or the like, constituted by a block-shaped component made of electro-cast refractory material based on oxides of aluminum, zirconium, silicon, and the like, having shapes and dimensions that are adapted for its uses, inside which at least one protective element is monolithically inserted; the protective element is highly resistant to the attack of molten glass baths or the like and is chosen among metals, noble metals, refractory metals, refractory materials, conventional and non-conventional ceramic materials, such as carbides, nitrides, borides, and the like, or graphite-based materials, alloys and/or compounds and/or composites thereof; the element is provided substantially in the shape of a plate that is shaped and sized so as to have a profile that is similar to the peripheral profile of the refractory block and is arranged, inside the block, so that its surfaces are located at, and proximate to, the

Abstract: A method of removing slag and/or steel build-up from lances in steel making furnaces includes blasting dry ice (solid CO.sub.2) pellets on to a hot lance as it is being drawn out of a furnace. A refractory or ceramic coating may be applied to the lance while it is being inserted into the furnace.

Abstract: A device for sealing a lance (12) in an opening in a container under pressure, in particular a shaft furnace, is described. The device comprises a first casing (46) with an end wall on the shaft furnace side and on the environment side, which are each provided axially with an opening for a lance (12), and a sealing element (14), which is arranged in the first casing (46). The sealing element (14) comprises at least one packing (50) and at least one axially movable annular piston (52), which are arranged coaxially with an axis (24) of the device, the packing (50) being arranged between the piston (52) and one of the end walls of the first casing (46) in the actuating direction of the piston (52). The packing (50) is pressed axially against one of the end walls of the casing (46) by actuation of the piston (52), the packing (50) extending radially and being laid around the lance (12) to form a seal.

Abstract: A segmented smelt spout comprising an assembly of different casting shapes wherein one shape constitutes the base segment, which is installable in a chemical recovery unit, and the other shapes are a combination of straight and curved cast segments, which can be used in different combinations to obtain varying spout angles and lengths with the latter segments being supported off the base segment and being held together by a tensioning means that maintains contact between the mating surfaces of each segment while permitting each individual segment to expand and contract thermally.

Abstract: A smelt spout for a chemical recovery furnace comprises a trough of U-shaped profile fabricated as a casting in a nickel-chromium alloy containing a minor amount of niobium. A system incorporating the spout includes a cooling arrangement which delivers cooling air to the outside surface of the spout.

Abstract: A filter for use in a coupling disposed between first and second tubes which convey lime from a movable carrier to a processing pot in a steel mill. The filter has a plurality of openings sized and positioned to allow passage of lime and exclude contaminants of a size larger than the size of the perimeter of selected openings reduces erosion by the lime.

Abstract: This invention relates a refractory gas purging device for the introduction of gases through a metallurgical vessel to molten metal therein, the device having improved wear indication, safety, and performance. In particular, the refractory gas purging device has a porous refractory inner wear indicator which indicates the end of the useful life of the device. Further, the refractory gas purging device has directional gas passages which do not extend throughout the entire length of the device to prevent molten metal leaks from the metallurgical vessel and such directional gas passages being designed to improve the performance of the device.

Abstract: To increase the service life of a tuyere arrangement for the introduction of agents into a molten bath, comprising an apertured block (3) refractory material which can be fitted into the wall (1) of a vessel (12) and which includes a cylindrical body (4) with an inserted tuyere tube (6,7), the cylindrical (4) is axially displaceably fitted in the apertured block (3) the tuyere tip which is consumed is replaced by a follow-up movement of the cylindrical body (4).

Abstract: A tuyere for refining molten metals or melting metal scrap or oxides charged into a vessel. The tuyere comprises three concentric pipes of copper or stainless steel encased in refractory. An annular stream of natural gas surrounds an annular stream of oxygen which in turn surrounds a core stream of natural gas. All three streams are expanded as they flow through the tuyere and as a result an accretion forms at the tip of the tuyere. The accretion protects the tuyere and the gas streams are controlled so that the accretion is maintained at a desired size which neither blocks the tuyere, nor permits burnback of the pipes.

Abstract: To prevent burn-back at a coal dust injection lance which projects into a hot blast conduit of a blast furnace, cooling is effected using atomized coolant. Water is preferred as the coolant. The carrier gas used for the atomized water is either air or the oxygen which is injected through the lance for complete combustion of the coal dust.

Abstract: A metallurgical lance incorporates an indirect cooling system, separate from and independent of the reactants which are fed through a center passageway (12) to a melt, bath or the like. An outer passageway (10) extends around the center passageway (12) and its outer wall (14) is exposed to heat flux. A coolant flows through the outer passageway (10). Auxiliary means (22) are positioned within the outer passageway (10) to enhance the take-up of heat from the outer wall (14). The coolant is a two-phase mixture, preferably gas and water. The auxiliary means may be a helical fin (22) or a wire packing within the coolant flow path. Enhanced cooling is achieved by (a) the extended metal surface area provided by the auxiliary means, and/or (b) surface evaporation of a film of liquid deposited on the auxiliary means and/or on the inside of the outer wall (14).

Abstract: A nozzle guard device (50, 50') has a generally C-shaped half-shell configuration for shielding a lower and otherwise exposed portion of a blast furnace mudgun nozzle (22) from damaging contact with molten metal and slag during taphole closure operations. Mounting elements (86, 86') are provided for extension into an opening (26) of the nozzle (22) for embedding a refractory clay material contained within the opening (26) for securing the nozzle guard device (50, 50') in position on the nozzle (22).

Abstract: Apparatus for supplying a molten metal (5) in a metallurgical vessel (3) with a gas and fine-grain solid materials comprising a water-cooled first lance (117) for the supply of the gas and a second lance (119) for the supply of the solid materials. The supply of the solid materials is effected in such a way that, after leaving the outlet opening of the second lance (119), the materials are deflected by the gas (127) issuing from the outlet opening of the first lance (117), and are fed with said gas to the molten metal (5). The lances are inserted through the side wall of the vessel (3).

Abstract: The present invention has been devised to obtain a metallurgical effect by introducing refining gas into a molten metal in a metallurgical vessel and stirring the molten metal sufficiently by convection, and to improve durability of one nozzle or a few nozzles for introducing the refining gas. At a predetermined position of a furnace bottom onto which a ramming mass is provided, a few cylindrical refractory sleeves are disposed close to the upper face of the furnace bottom from the lower portion thereof. In each cylindrical refractory sleeve a gas introducing nozzle, which introduces the refining gas, is disposed in such a manner that it can be drawn out downwardly for replacement.

Abstract: To absorb thermal expansions and relative movements, as well as to transmit torques, compensators, which are provided with an overtensioning device, are installed between the tuyere connections of a blast furnace and the hot-blast circulating duct. During the regular replacement of expendable parts of the tuyere connection, at least the elbow (4) must be removed as well, so that the intermediate pipe section (5) lined with refractory material will hang freely on the compensator (1). To achieve short replacement times, the compensator (1) is fixed according to the present invention by means of a locking device, and again disengaged on completion of the maintenance work. The locking device includes two flat bars (6), which are rigidly connected at the upper compensator flange (7). Threaded bolts (9), which extend into the flat bars (6) through openings (12), are fastened at the lower compensator flange (8).

Abstract: A solid non-permeable pocket block for incorporation in a normal refractory lining of a ladle or other metallurgical vessel is provided with a plurality of passageways through which gas, such as argon, can be introduced into molten metal in a ladle or the like in desirable stirring and protective patterns.

Abstract: The invention provides a gas injector (50) for a molten metal vessel, comprising: a gas inlet chamber (51) having an inlet port and at least one outlet port (54), each said outlet port (54) having secured gas-tightly thereto an extruded rod (60) which extends to a gas discharge end (59) of the injector, the extruded rod (60) being formed of a substantially gas-impermeable e refractory material and having at least one axially-extending gas passage therealong, the passage communicating with the gas inlet chamber (51), and being of such small dimensions that in use, melt is substantially unable to intrude into the or each passage, the rod and compression gland connector being embedded in a refractory body of the injector save for the discharge end of the rod.

Abstract: A combustion piping system for a metal melting furnace is disclosed in which a sieve is used upstream of a flashback arrester to collect particulate matter carried in the fuel flow to the furnace so as to minimize maintenance of the flashback arrester. The sieve is mounted in a sieve holder that is arranged to be rapidly removed from and replaced in the piping system during furnace operation so as to minimize the pressure drop in the fuel flow to the furnace.

Abstract: A tubular water-cooled jacket for furnaces is disclosed which includes a tubular member having a plurality of axial apertures and a plurality of transverse apertures. Each transverse aperture is formed therein so as to bring at least two of the axial apertures into open comunication with each other. The plurality of axial apertures and the plurality of transverse apertures corporate with one another to define a plurality of fluid passageways for cooling water isolated from one another. Each of the fluid passageways may be defined by at least two of the axial apertures and at least one of the transverse apertures connected to the at least two axial apertures. The tubular member may include a plurality of segments arranged side-by-side in a circumferential direction thereof and joined together.

Abstract: A tuyere and method for discharging an agitating gas into the molten contents of an electrically heated furnace to reduce temperature and composition variations in its contents. The tuyere comprises a refractory plug and sleeve for installation into the refractory wall and shell of the furnace, and a dielectric section in the tuyere pipe outside the furnace shell to prevent electrical arcing and current flow into the gas supply piping and external supports.

Abstract: The invention concerns a gas plug for metallurgic smelting crucibles with a sheet-metal sheathing that comprises at least the gas connection side part of the outer surface and the bottom, with the exception of an area for connecting the gas supply means.

Abstract: This device comprises a fixed support constituted by a cylindrical collar 14, through which the lance 5 may be axially displaced and scraping fingers 16 whose extremities, which comprise cleaving means 21, may be held substantially in contact with the lance. A clearance is arranged, between the lance and the collar, which is sufficient to allow the accretions 12 of materials which it is desired to remove from the lance to pass through. While the lance is being raised, the extremities of the fingers cleave the accretions until they are totally broken off from the lance and can then fall into the vessel.The device is particularly applicable to the unclogging of oxygen lances used in steelworks converters.

Abstract: The lance holder for an oxygen lance has a substantially increased reliability and safety, since a valve disk slidable against the force of a valve disk spring by insertion of the lance is provided in a retaining body between the slag run back safety device and a gripping head. This valve disk is forced from the valve seat on insertion of the lance so that the refinery gas can pass through the lance holder without more. If through some error the lance is released, i.e. by slipping out from the holder, the valve disk automatically closes so that the oxygen gas provided can not flow through. A contact of the oxygen-supply hose with the lance holder attached to it is thus reliably prevented. At the same time the slag run back safety device and the clamping head are formed so that a very compact lance holder results.

Abstract: The present invention relates to a method and a fluid injection device for quick replacement, even in the red hot conditions, in a metallurgical reactor. The method comprises the external extraction of the injection device which is composed of an inner extractable blowing element and wear resistant block, element the blowing element secured in the wear resistant block and forming together the injection device. The quick interchange is first performed by extracting the inner blowing element, then installing a special extractor device in the space where the blowing element was and then extracting the wear resistant block by applying a force, in the opposite direction of the gas flow, through the bottom end of the extractor device. The extractor device has a special design so, when a force is applied at its bottom end, an expansive occurs at the upper end making the external extraction of said wear resistant block easier.

Abstract: A compact lance, for tuyeres. The lance provides a compact and secure holder by providing a bushing between a collet chuck and a gasket sleeve. This bushing can move axially inside an inner hole of the handle, but cannot rotate in the hole. The bushing acts on the collet chuck to keep it immobile. Twisting of the tuyere is prevented by a slot in the bushing, a radial hole in the handle and a locator screw. By turning the locator screw down to the outer jacket of the tuyere, there is a fastening of the tuyere inside the tuyere holder. There is also a gas and slag holdback valve in the handle and a streamlined quick-action stop valve. A rapid closing valve is also provided and operated by means of an ergonomically designed operating lever.

Abstract: A flushing arrangement for a metallurgical vessel, in particular for a steelworks converter, includes a refractory lining constituting the working lining and pipes provided on predetermnined sites of the refractory lining, through which flush gas flows. In order to prevent the pipes from getting jammed and to obtain a strongly bundled gas jet, at least one bar-shaped insert extending in the longitudinal direction of the pipe is provided centrally in each pipe, forming an annular gap with the inner wall of the pipe.

Abstract: An apparatus for mounting a gas washing sink in a centered manner within an opening through a perforated brick in a wall of a metallurgical vessel and for removing the sink from the perforated brick includes a support assembly to be fixedly mounted on the exterior of the wall of the metallurgical vessel adjacent the opening in the perforated brick. A fastening assembly supports the sink and is mounted with respect to the support assembly for movement relative thereto between an operating position, whereat the sink is pressed into the opening through the perforated brick in a centered manner, and a maintenance position, whereat the sink is withdrawn from the opening through the perforated brick. Structures moves the fastening assembly relative to the support assembly to the operating position. A withdrawal apparatus moves the fastening assembly relative to the support assembly from the operating position to the maintenance position.

Abstract: A lance adapted for metallurgical treatment comprising an elongated tube-shaped member having a refractory coating thereon and a sleeve of carbon bonded refractory fitted about the tube-shaped member at the slagline to protect the slagline region thereof.

Abstract: A safety-type gas washing sink for use in introducing gas through a metallurgical vessel and molten metal therein includes a refractory wearable brick portion defining a first sink end to be exposed to the molten metal and becoming worn during use, such wearable brick portion having therethrough gas flow paths for the passage of gas into the molten metal, and a refractory safety brick portion defining a second sink end to be directed away from the molten metal and through which the gas can be delivered to the gas flow paths in the wearable sink portion. The safety brick portion has a higher thermal conductivity than the wearable brick portion, and the gas flow paths continue into the safety brick portion. Thus, any molten metal that breaks through the wearable brick portion to the safety brick portion will be caused to solidify at the safety brick portion due to rapid dissipation of heat thereby.

Abstract: A blowing lance to be used for the treatment of metallurgical melts includes a lance head having several expansion tuyeres directed to the bath level of the melt and penetrating a front plate of the lance head. They depart from at least one lance channel, which is peripherally surrounded by a supply channel and a return channel for a cooling medium. The supply channel is separated from the return channel by a flow deflection piece arranged above the front plate and penetrated by at least one connecting channel connecting the supply and return channels and provided for the cooling medium.

Abstract: An injection nozzle for installation in the wall of a vessel for introducing gas into a liquid in the vessel. The nozzle comprises a body pierced by a passage which is terminated at the discharge end of the nozzle by a gas-porous or foraminous passage-closing means. Means is provided gas-tightly affixed to the closing means to feed gas thereto. The gas-feeding means includes a duct structure which extends along the passage between the closing means and the inlet end of the body. The duct structure provides a substantially leak-tight gas-feed path from an external gas delivery means to the passage-closing means. The duct structure can be adjustable or extensible in length.

Abstract: An air cooled refractory covered injection lance for introducing reactive gases below the surface of a molten metal bath where the lance is provided with means to surround the reactive gas conduit with a high velocity cooling fluid to prevent thermal decomposition of the reactive gas prior to its injection into the molten metal bath.

Abstract: An impervious refractory plug clad in a metal canister, adapted for insertable registration in an opening in a refractory block of a ladle, is provided with an array of narrow peripheral passages formed in the plug's lateral surface to distribute a flow of inert gas into molten metal within the ladle. The passages are defined by slots preformed in the plug's peripheral surface and the inner surface of the tightly fitted canister. An elongated metallic strip is preferably located in each passage to induce solidification of any molten metal which tends to flow against the output ends of the passages.

Abstract: A tuyere for a metallurgical vessel comprising a solid metal tuyere body with a central gas feed bore. The gas feed bore contains at least one gas feed pipe. The tuyere body also has at least one water-cooled bore between the outer wall of the tuyere body and the gas feed bore. A water-cooled bore has a water passage for circulating water therethrough. A water cooling header with separated water inlet and outlet is attached to the tuyere body external to the metallurgical vessel. A water passage is provided for a flow of water from the water inlet through the water passage in the water-cooled bore to the water outlet. The cooling capacity of the tuyere is sufficient to cause the formation of a protective encrustation on the end of the tuyere, and to effectively reduce erosion and chemical reaction of the tuyere material and the vessel wall.

Abstract: In a flushing brick for metallurgical vessels comprising a shaped brick having a gas distributor connected to a gas supply pipe and gas passages the gas passages lead out of a wind box and are surrounded in a gas-tight manner by a protective tube that keeps the outer part of the shaped brick free from the pressure of the flushing gas.

Abstract: A lance and method for injecting particulate matter into molten metal is disclosed. The lance includes an injector conduit for introducing particulate matter into a molten metal. A heat removal site surrounds at least a portion of the injector conduit. An insulating sleeve surrounds at least a portion of the heat removal site to minimize heat transfer from molten metal. The lance is placed in molten metal and a coolant gas is circulated through the heat removal site while particulate matter is injected into the molten metal.

Abstract: An injection apparatus for use in injecting substances into molten metal contained in a vessel including a nozzle block having at least one initially closed injection passage and a lance movable in the passage and advanceable to open the passage for injection to commence. Sealing means is provided to establish a seal in a space between the lance pipe and the passage when the pipe is advanced to its injection position. The sealing means can include a compressible fibrous refractory sleeve fastened to the pipe adjacent an inlet end thereof. The sealing means can also comprise an array of compressible seal rings made of a compliant graphite material mounted on the pipe adjacent an inlet end of the pipe.

Abstract: A high-temperature resistant blast pipe is primarily intended for delivering gas, such as oxygen, and, when appropriate, solid material to metallurgical processes, and incorporates a layer of refractory material comprising a refractory mixture of solid particles and an alkali-silicate based binder.The blast pipe is characterized in particular in that the major constituent of the binder is of the type polymerized alkali silicate.

Abstract: For injecting gas into a liquid, more particularly a molten metal, a nozzle body (24) is installed in the wall of a liquid containment vessel, the body (24) having a nozzle passage (25) therethrough. Liquid and gas tightly fitted in a downstream end of the passage is solid, gas porous plug (18) having capillary gas passage (20). Upstream of the plug (18) the passage has a gas-porous and liquid-impermeable cartridge (10) closely fitted therein which prevents liquid which may conceivably pass through the plug (18) from leaking out of the passage (25). The cartridge (10) has a gas impermeable metal sleeve (11) containing a particulate material (16) such as sand which is retained in the sleeve (11) by wads (14, 15) of fibrous material at the ends of the sleeve.

Abstract: A tuyere having improved wear resistance at the tip, and a refractory walled metallurgical vessel incorporating the tuyere, characterized by an oxide thermal barrier coating on the outer surface of the outermost conduit of the tuyere having a thermal conductivity less than that of the refractory.

Abstract: Apparatus for introducing stirring and refining agents into molten metal in a vessel using a lance having a refractory body and a tube extending inwardly of a first end of the refractory body and terminating inwardly of a second end thereof. A plurality of relatively smaller tubes positioned within the refractory body and communicating with said tube and extending therefrom to the exterior of said refractory body, at least a portion of each of said smaller tubes being formed in a narrow slot-like passageway whereby gas, such as argon, introduced through the tubes and delivered to the exterior of the refractory body will bubble upwardly through the molten metal in a stirring and mixing action including an annular column around the refractory body acting to protect the same from rapid erosion.

Abstract: Described is a method for operating a melt-down gasifier(4) in which iron-ore-containing charge materials or iron sponge obtained from same by direct reduction are smelted due to the addition of carbon carriers and blowing an oxygen-containing gas through oxygen nozzles (6) into a fluidized bed created by same, and are (further) reduced to make liquid pig iron or steel starting material. On failure or reduction of the oxygen supply below a predetermined quantity and on failure of the water cooling system of the oxygen nozzles, the still present oxygen supply is cut-off and an inert gas is fed into the melt-down gasifier through the said oxygen nozzles instead, for protecting said oxygen nozzles. Thus, liquid fluidized bed matter is prevented from penetrating into the oxygen nozzles and to solidify in same. In the case of failure of the water cooling system of the oxygen nozzles, the inert gas serves also at the same time as cooling medium.

Abstract: A tuyere for a blast furnace comprises water-cooled tuyere; and a burner removably mounted inside the water-cooled tuyere to burning pulverize coal. The burner comprises an inner pipe, an intermediate pipe and an outer pipe which are concentrically arranged. The inside of the inner pipe is used for a pulverized coal path, an oxygen feed path being in between the inner pipe and the intermediate pipe and a flame temperature control gas feed path in between the intermediate pipe and the outer pipe. The burner is equipped with a water-cooled jacket outside of the top end of the burner.

Abstract: A refractory, ceramic, shaped member or nozzle. The shaped member is provided with a passage, preferably in the center. To prevent molten material that might penetrate the passage from penetrating therethrough and solidifying at such a later point, a cooling device may be provided in the passage.