Abstract: A method for production of a multi-layer gap-less steel pipe. An inner pipe and an outer pipe are formed from thermomechanically rolled steel strip with high notched bar impact strength by welding. The individual helical welding seam steel pipes of about the same lengths are matched with a difference of less than about one percent between the outer diameter of the inner pipe and the inner diameter of the outer pipe. The matched inner pipe is inserted into the outer pipe and the pipes are mechanically expanded with diameter control to a preset outer diameter of the multi-layer steel pipe. The resulting multi-layer steel pipe has the inner pipe disposed under compression and the outer pipe layer disposed under stress. The presence of a compression stress in the inner pipe provides a means opposed to hydrogen sulfide stress corrosion.

Abstract: A telescopic joint for repairing underwater pipelines laid at a great depth in which an annular sheath of steel having a yield point of not more than one half that of an outer sleeve of the joint is welded onto an inner cylinder, to create with the inner cylinder an annular chamber or interspace, the cylinder-sheath-sleeve assembly being guided in its telescopic movement by an inner tube welded coaxially to an end of the outer sleeve. The interspace is connected to an oil pump which under adequate pressure can cause the steel sheath to expand, to the extent that it yields, to interlock with the outer sleeve.

Abstract: For forming a fluid tight removable connection between a high pressure tube and a sleeve, an olive is sealingly secured to an end portion of the tube by electromagnetic forming. Then a nut is threaded on the sleeve for deforming the olive and forcing it sealingly against an internal face of the sleeve. When the olive is at least partially of electrically conducting material, it is shrunk onto the tube by magnetoforming after a removable forming die has been inserted into the tube.

Abstract: A plate assembly is secured to a heat exchanger unit for a hot air furnace at each of one or more apertures in the unit by expanding a flange extending around an aperture on the plate within the aperture in the unit to cause such flange to conform to the exact shape of the aperture in the unit and form a leak-proof joint between the heat exchanger unit and plate assembly.

Abstract: A structural framework (20) is constructed from primary members (22) that are interconnected in adjacent side-by-side relationship by an expanable, unitary fastener member (26) receivable within the aligned slots (28) formed in the primary members (22). The fastener members (26) are enlargeable to occupy the entire volume of the primary member slots (28) to securely lock the primary members together. The primary members (22) may be secured together to form a frame structure (20) in a desired shape since the swaging effect imposed on the fastener members when they are enlarged causes the fastener members to retain the shape of the primary members (22).

Abstract: A method and apparatus for joining an end of a flexible membrane to a rigid backing. A sleeve is used which plants a portion of the membrane and a resilient member in a seat, preformed along an edge of the backing. A punch associated with the sleeve then forms the edge over the resilient member to capture the member and membrane in the seat and at the same time severs any excess portion of membrane along the edge. In one embodiment the membrane is a tube having an end joined to an annular backing about the opening in the backing.

Abstract: Disclosed is a seal which provides effective hermetic sealing of insulated metallic feedthroughs in metallic containers. The device has particular applicability in the fabrication of pressurized metal/gas battery cells such as those used in spacecraft. A conductive terminus protrudes through a metallic vessel which may be pressurized. It is desired to maintain electrical separation between the terminus and the wall of the vessel by means of a dielectric, which is compressed between the terminus and a metallic boss to provide a hermetic seal. The compressive force is applied radially outwardly by means of drawing a nondeformable pin through a hollow cylindrical barrel constituting the terminus, thereby slightly deforming the barrel and grossly deforming the dielectric. The pin may be either pulled out of the barrel from within the vessel or pushed into the barrel from outside the vessel, but in each case force is applied radially outwardly in a gradual, relatively frictionless fashion.

Abstract: Process for providing a rigid pipe, particularly made of light alloy, with a connecting section comprising a projecting peripheral bead, whereby a reinforcing sleeve is firstly positioned at a free end of said pipe, after which said end provided with its sleeve is deformed to the shape desired for said connecting section said process further comprising the step of deforming said end and said sleeve together to form, in the connecting section, the projecting peripheral bead, which thus participates in the connection of said sleeve on said pipe end.

Abstract: A lamp comprising a tubular quartz envelope having a mounting base compression fitted to one end thereof.

Abstract: Disclosed herein is a method for forming a heat exchanger tube comprising the steps of inserting an inner tube within an outer tube, interposing therebetween a heat conductive fin element and expanding the inner tube thereby causing frictional engagement of the inner tube, outer tube and interposed fin.

Abstract: Disclosed are apparatus and methods for securing together pipe sections by cold forging the inside end of one or more pipe sections outwardly into a surrounding collar. In the detailed description of an exemplary application, the invention is disclosed for use in connecting together the ends of subsea pipelines, J-tubes and other underwater conduits.

Abstract: A method of forming a fastener joint in a composite material work piece subject to an operating load comprising the steps of forming a hole of a prescribed hole diameter through the composite material work piece placing a tubular metal sleeve member with a compressible cushion layer around the outside thereof within the hole through the work piece; non-elastically expanding the tubular metal sleeve member radially and circumferentially to force the cushion layer into contact with the hole surface and compress the cushion layer; and placing a fastener in the tubular metal sleeve member to maintain the sleeve member radially and circumferentially expanded and the cushion layer compressed to a thickness to transmit the operating load from the work piece to the fastener through the cushion layer and sleeve member. The joint formed by the method is also disclosed.

Abstract: A process for forming a double wall heat exchanger. A first ductile tube is placed inside of a second ductile tube. The first tube tightly fitting inside of the second tube. The first tube is the inner tube and the second tube is the outer tube. The combination of the outer tube and the inner tube is finned in a finning apparatus. A helical fin is pressure formed on the outer surface of the outer tube and simultaneously a small helical groove is formed on the inside surface of the outer tube which follows the path of the helical path of the helical fin. The internal pressure being applied to the inner tube causes the inner tube to expand and conform to the inside surface and diameter of the outer tube, with a continuous helical protrusion forming which mates with the internal helical groove of the outer tube, but not entirely filling the internal groove. A helical passageway between the inner and outer tubes is thereby formed. Preferably the inner and outer tubes are made of copper.

Abstract: Male threaded hose connectors in the form of an integral sheet metal piece, methods for making such connectors, and hose equipped therewith. The male threaded portion of the connector surrounds the hose and includes rolled sheet metal threads embedded in the hose material.

Abstract: A two-stage method of expanding tubes into holes in tubesplates including walls of drums and headers especially in boilers using an elastomeric body which in a first stage is compressed axially in the tube and which expands radially to expand the tube beyond its elastic limit into close engagement with the hole wall. In a second stage a second elastomeric body of different dimensions is compressed axially to stress the tube and an annular zone of the tubeplate around the tube beyond their elastic limits. Problems of excessive extrusion of and damage to the elastomeric body where tolerances on tube or hole diameter produces excessive clearances are avoided even where high expansion forces are used.

Abstract: A method for assembling a primary electrochemical cell. The method in accordance with the invention includes the initial step of arranging a plurality of cell components, each having an opening extending therethrough, relative to an elongated, slotted, expandable metal tube so that the tube is loosely disposed within and along the openings in the cell components and the cell components loosely surround the tube in a stacked array. The cell components employed in this step include a plurality of anode structures each having a plurality of resilient, deflective portions facing in the direction of the terminal member and lying within a flat, common plane. Each of the deflective portions further has a contact edge facing in the direction of the terminal member. An expanding member in the form of a solid metal rod is inserted into and progressively advanced along the expandable tube.

Abstract: A method for assembling a primary electrochemical cell including a carbon cathode structure. The carbon cathode structure is assembled by arranging a selected number of individual annular-shaped porous carbon elements, each having an opening extending therethrough, together with an elongated, hollow, cylindrical metal current collector tube so that the carbon elements are in a stacked array and the tube is loosely disposed within and along the openings in the array of carbon elements. The current collector tube is an expandable member and is initially in a non-expanded state and loosely surrounded by the stacked array of carbon elements. A porous separator and an anode structure are then placed around the aforementioned assembly of the carbon elements and the current collector tube, and the resultant assembly, representing a battery stack, is placed within an elongated housing of an electrochemical cell.

Abstract: Method and apparatus for assembling a hose unit consisting of a given length of hose having end couplings inserted respectively in each of its ends. The given length is measured and cut off, being inserted freely, longitudinally in a rigid tube without endwise restraint. The couplings are inserted simultaneously, the thrust applied being balanced as well as sufficient to compress the hose longitudinally, while the dimensions of the tube relative to the hose are such as to prevent buckling. The rigid tube moves perpendicularly of the length of hose, preferably about a common axis, stepwise to a series of stations. In one station the inserted couplings are secured to the respective ends by a commercial crimper-expander. The hose unit is then dropped or ejected to a container.

Abstract: A flue stack maintenance system particularly for those flues through which grease laden air passes such as for example exist in commercial restaurant kitchens and the like (FIG. 1), which utilizes an expandible, elongated metal foil liner bag which forms a closed interior system except for an air inlet conduit provided for the application into the interior of the bag an air pressure greater than the ambient to balloon out the bag into facing engagement with the interior of the flue stack (FIG. 3B). After the bag is ballooned out, the upper and lower ends are opened and folded over and around the ends of the flue for attaching the foil liner to the flue (FIG. 3C).

Abstract: A sealed primary cell includes a metal receptacle (1), a metal cover (2) which closes the receptacle and a hard and resilient thermoplastic sealing ring (3) which may optionally be coated with a softer material (not shown). The sealing ring (3) is inserted between the cover (2) and the internal wall of the receptacle (1) and is radially compressed between the cover (2) and the receptacle (1). The invention is characterized in that the radial compression of the sealing ring (3) is achieved by radially outward deformation of the outer edge of the cover, e.g. by an auricular portion of a tool (7) enlarging a U-shaped peripheral rim of the cover. FIG. 2 shows the cell held in a die (9) after the sealing ring (3) has been radially compressed by the tool (7) but before the cell is finished by the usual inward crimping of the upper rim of the receptacle (1).

Abstract: A tube-to-plate connection includes a plate defining an aperture where the tube is to be attached to the plate, the portion of the plate surrounding the aperture including a flange extending away from the plane of the plate and providing, at its distal extent, a lip which projects radially inwardly toward the axis of the aperture. The end of the tube lies generally against the lip to prevent movement of the tube longitudinally further through the plate. The flange includes an opening for receiving a radially deformed portion of the tube side wall adjacent the end of the tube to prevent rotation of the tube in the plate. The flange and tube end include portions adjacent the lip which are flared to prevent movement of the tube longitudinally out of engagement with the plate.

Abstract: A heat-recoverable article for protecting a conduit, for example, an electric cable, where its conductors pass through an aperture in a bulkhead, in order, for example, to prevent chafing; the article has an inner expansible and an outer shrinkable sleeve, the outer jacket of the cable terminating in an annular space between the sleeves, the space shrinking on heating of the article; one end of the inner sleeve is expansible to grip the bulkhead.

Abstract: A tube-to-plate connection includes a plate defining an aperture where the tube is to be attached to the plate. The portion of the plate surrounding the aperture includes a plurality of fingers extending away from the plane of the plate and projecting radially inwardly toward the axis of the aperture. The end of the tube lies generally against the radially inward projections of the fingers to prevent movement of the tube longitudinally further through the plate. The tube side wall includes a radially deformed portion adjacent each finger to prevent rotation of the tube in the plate. The fingers and the tube end include portions adjacent the radially inward projections of the fingers which are flared radially outward to prevent movement of the tube longitudinally out of engagement with the plate.

Abstract: Disclosed are apparatus and methods for securing together pipe sections by cold forging the inside end of one or more pipe sections outwardly into a surrounding collar. In the detailed description of an exemplary application, the invention is disclosed for use in connecting together the ends of subsea pipelines, J-tubes and other underwater conduits.

Abstract: The following specification discloses a pipe joining and connection process and apparatus for utilization with all forms of plastic pipes and metal and plastic pipe couplings. The joint comprises a plastic or metal adapter fixture which has been swaged in circumferential relationship to the pipe by expansion of the pipe into the fixture through a process and apparatus which serves to expand and hold the two elements together. The apparatus comprises a metal sleeve on the interior of the pipe and an exterior metal retainer overlying the fixture to provide the necessary hoop strength surrounding the joint. The process is effectuated by means of expanding a resilient elastomer within the bore of the pipe against the sleeve that is concomitantly expanded outwardly against the pipe. The plastic of the pipe is simultaneously caused to flow into grooves within the fixture.

Abstract: A hose coupling for hoses handling relatively high fluid pressures, which hose coupling embodies a cup-shaped body having primary and secondary internal grooves in a wall defining a chamber, and a tubular pressure element having a deformable externally grooved end portion at one end, an intermediate externally tapered portion, and a collapsible end portion. The deformable grooved end portion is adapted to squeeze material into the primary grooves. The collapsible end portion is adapted to squeeze material into the secondary grooves so as to enhance the securement and sealing of the hose relative to the hose coupling. Ball means movable axially within the hose coupling are adapted to cause axial movement of the tubular pressure element so as to initially collapse the collapsible end portion thereof and subsequently, to deform the deformable grooved end portion.

Abstract: A method of forming an anchor member for use in a concrete prestressing anchorage is disclosed. The method includes the provision of plate means formed with a bore therethrough, positioning of a tubular conduit means in the bore, and urging of the conduit against the side walls of the bore to radially deform the conduit and bore into a tapered bore suitable for mounting of tendon gripping wedges therein. The urging step not only forms the taper in the bore, but also effects securement of the conduit to the plate. The conduit may be positioned to extend from either or both of the front or rear sides of the plate to provide or enable securement of auxiliary structures to the anchor member, e.g., means for mounting of the anchor member to a form board. The method employing the conduit may be used to effect securement of a plurality of plate-like elements together to form a unitized anchor plate. Anchor members including tubular conduit means press-fit into the tapered bore are also disclosed.