Abstract: An inverted tooth chain drive system includes an inverted tooth chain structured for inside flank engagement. The chain includes link rows each including leading inside flanks that project outwardly relative to trailing outside flanks of a preceding link row. The system further includes a sprocket with which said inverted tooth chain is drivingly engaged. The sprocket includes a plurality of teeth circumferentially spaced about an axis of rotation, each tooth comprising an engaging flank and a disengaging flank. Some of the teeth are defined with a first tooth form in which said engaging flank thereof is defined with a first pressure angle and others of said teeth are defined with a second tooth form in which the engaging flank thereof is defined with a second pressure angle that is different from the first pressure angle in order to stagger or modulate the initial meshing impacts between the leading inside flanks of the chain and engaging flanks of the sprocket teeth.

Abstract: A method and a tool for fabricating a toothing at a three-dimensional body produced by forming and fine blanking, especially an attachment for car seat components or the like produced out of a flat strip, wherein the flat strip by forming and fine blanking in a tool is formed into a pot-shaped body with inner forms and a substantially evenly curved edge. Afterwards, a toothing is fabricated into the edge radially extending to the inner side of the body. The toothing in the edge of the pot-shaped body is exclusively produced by cutting and/or shaving with a fine blanking die and/or a shaving device, and a burr and/or shaving chips developing during cutting and/or shaving are pressed into a recess in the base of the pot-shaped body allocated to the toothing.

Abstract: A method of producing a member with a face-geared surface. An example of the method includes an initial process preparing a work piece and a hob, and a geared surface forming process forming a geared surface on a part of the area. In addition, at least one of the hob and the work piece is retracted in the radial direction of the hob. Further, the geared surface forming process and the retracting process are repeated to produce a full face-geared surface on the work piece.

Abstract: A magnetic type angle sensor includes a rotary body having a first sensed part provided on a circumferential surface thereof with projecting parts and recessed parts at equal intervals in a circumferential direction thereof and a second sensed part provided on a circumferential surface thereof with a projecting parts at just one location, and a magnetic sensing device for sensing a change in a magnetic field along with rotation of the rotary body. The rotary body is formed with a plurality of projecting parts and recessed parts in a gear shape by gear cutting on the circumferential surface, then is cut with a groove at the center thereof in the axial direction thereof and has all projecting parts in a half section in the axial direction thereof cut off except for one.

Abstract: A running gear toothing for gearwheels and a process for producing such running gear is provided. In order to be able to work complex shapes (e.g. reinforcing ribs) into running gear, a preforged or precast gearwheels are produced oversized, and are then finished using an electrochemical erosion process. The invention eliminates complex machining operations and permits gear teeth finishing in highly spaced-constrained applications, thereby eliminating the need for production and assembly complex multi-component gears.

Abstract: The present invention provides a method of producing a member with a face-geared surface including the steps of: (a) an initial process preparing a work piece and a hob, the work piece having an area to be geared, the hob having a blade, the hob being brought into an axial movement when rotated through an angle of 360 degrees about its longitudinal axis, the initial process bringing the work piece to oppose the hob with a distance; (b) a geared surface forming process forming a geared surface on a part of the area by rotating the hob about its longitudinal axis in one direction through an angle of less than 360 degrees after an establishment of a mutual engagement between the hob and the work piece which results from moving at least one of the hob and the work piece in a radial direction of the hob; (c) a retracting process retracting the at least one of the hob and the work piece in the radial direction of the hob to establish a separation of the hob from the work piece before the hob completes its 360 degre

Abstract: The present invention provides a hobbing machine. The hobbing machine includes a clamp fixture adapted to retain a gear blank. A motor is operatively connected to the clamp fixture and is configured to rotate the clamp fixture and the gear blank together at a predetermined speed. A rotatable cutter is translatable into engagement with the gear blank and is configured to cut the gear blank and thereby produce a plurality of gear teeth. A de-burring tool is translatable into engagement with the gear blank and is configured to remove burrs from the gear blank as the gear teeth are being cut. A motorized spindle is operatively connected to the de-burring tool, and is configured to power and rotate the de-burring tool at a predefined speed to optimize the removal of the burrs.

Abstract: A relatively economical process allows producing sintered shaped parts, such as sliding sleeves in motor vehicle transmissions. Open-pored undercut surfaces are formed at an internal toothing by hypocycloid milling of the part prior to its final hardening.

Abstract: A method of forming a device, such as an electrode array for a cochlear implant. The method comprises a step of forming a predetermined pattern of relatively electrically conductive regions and relatively electrically resistive regions in a sheet of biocompatible electrically conductive material, such as platinum foil. The method can comprise a step of working on the sheet to remove predetermined portions therefrom to form the one or more discrete relatively conducting regions. The step of working on the sheet can comprise embossing the sheet, cutting or slicing the sheet, or using electrical discharge machining (EDM) to remove unwanted portions of the sheet, the EDM equipment having a cutting tool comprising an electrode.

Abstract: A method is disclosed for making a differential housing having a ring gear integrally formed therein. The method includes the steps of forging a conical frustum from a steel rod; deforming the frustum between upper and lower die halves of a tool to produce a differential housing having an annular rim; and forging a plurality of teeth in the annular rim defining the rim gear.

Abstract: A method for manufacturing a bevel gear member, comprises the steps of providing a bevel gear blank having a gearhead, forming gear teeth on the gearhead of the bevel gear blank by simultaneously cutting gear tooth top land, gear tooth side profile and a bottom land to form an unfinished bevel gear member using a face hobbing process, and machining at least one selected surface of the unfinished bevel gear member using the top lands of said gear teeth as a datum for centering the unfinished bevel gear member, thus forming a finished product. The method is applicable for manufacturing the bevel gear member both with shaft axially extending from the gearhead and without the shaft. The bevel gear members manufactured with this method exhibit reduced runout and require simpler, less expensive tooling.

Abstract: A method for the manufacture of a toothed gear from a gear blank wherein the gear blank loaded into a machine tool and rotationally driven is machined by a hobbing cutter disposed on a rotationally driven tool shaft and the rough-hobbed gear, once produced, is subsequently cleared of burr by means of a rotationally driven deburring tool by causing it to chamfer the front-end edges of the inter-teeth grooves, wherein the number of revolutions of said deburring tool and rough-machined gear has a constant ratio, wherein the removal of burr is performed on said rough-machined gear invariably loaded on said machine tool in a continuous pass by using a deburring tool which is similar to a side milling cutter, has cutting teeth, and is fixedly disposed for rotation on the shaft of said hobbing cutter, wherein the front-end edges of the inter-teeth grooves are successively machined in the way of a gear hobbing process, and wherein said shaft is changed from the gear hobbing setting over to a burr removal setting.

Abstract: A method is provided for manufacturing a compound helically toothed planet gear for a planetary gear set wherein the individual gear elements of the compound planet gear have different leads. The method identifies and utilizes the several factors affecting gear timing for compound helical planet gears having different leads to provide planet gears capable of attaining equal load share among the several gears of the planetary gear set. Specifically, the method of the present invention utilizes a mounting shoulder and bore axis to provide common locating features for use throughout the manufacturing process The method further provides for bore honing and removal of equal amounts of material from both sides of each gear tooth in the gear finishing process so as not to alter gear timing between the compound gear elements.

Abstract: The invention relates to a method for mounting a worm on an armature shaft of an armature for an electric motor. The invention proposes first mounting armature parts, such as an armature lamination packet with armature windings, a commutator, a bearing seat, and/or a bearing, on the armature shaft and then rolling the worm on the armature shaft. This has the advantage that the worm can have a greater diameter than does the armature shaft over its remaining length.

Abstract: A process for manufacturing ratchet wheels including the steps of: forming a cylindrical forging billet by hot or cold forging, the forging billet having a thru hole of inter-communicating recesses which are pre-formed in a forging die; providing a broach having teeth formed thereon; machining the forging billet into a workpiece having a sidewall with two annular grooves on the sidewall; forming a semi-product having a driving recess which is complementary in shape to the teeth by operating the broach through the workpiece along the thru hole; and forming a finished product having a plurality of teeth on a sidewall thereof by milling the semi-product.

Abstract: A method for improving acoustic and vibrational properties of gears includes determining the transmission errors of intermeshing gears due to stiffness variations in the gear teeth, performing Gear Tooth Topological (GTT) modifications to compensate for the errors, and isotropically processing the gears to produce an ultra-smooth surface finish. Additional errors from isotropic processing, machining, loading, thermal effects and/or load sharing may be summed with the errors from the stiffness variations and used for the GTT modifications. The teachings of the present invention may reduce noise by as much as 13 to 15 dB.

Abstract: A method of manufacturing herringbone gears starting with non-hardened cylindrical stock material, establishing a relief notch for each tooth in the cylindrical stock where the two helices meet, roughing the double helical teeth, and case-hardening the gear teeth. The teeth are then finished using high accuracy Cubic Borzon Nitride (CBN)-faced cutters with the relief notch allowing run-out of the cutters.

Abstract: A hollow rack shaft is manufactured through a first step, a second step and a third step. At the first step, the plate-like workpiece of substantial rectangular shape is press-formed into a gutter-like shape. At the second step, a row of rack teeth is press-formed by a preliminary forming step and a main forming step on the flat bottom portion of the workpiece formed in the first step. The die set used at the second step is provided with a recess for releasing surplus workpiece material within the die clearance at a stroke end of the pressworking and each die set is divided into a plurality of segments at the recess. At the third step, each of a pair of legs of the workpiece is bent in a semi-circular shape so as to be butted to each other.

Abstract: Idler gear as an example of gears having a part worked by cutting, and method and apparatus for manufacturing the same in which the chamfer part is formed at least in a portion between a tooth form with chamfers formed by forging process on an outer peripheral surface and the end part thereof in the axial direction by cutting.

Abstract: A hollow rack shaft is manufactured through a first step, a second step and a third step. At the first step, the plate-like workpiece of substantial rectangular shape is press formed into a gutter-like shape. The first die set used at this step is provided with slant die surfaces for canceling elastic recovering generated at the workpiece when the workpiece is removed from the first die set. At the second step, a row of rack teeth is press-formed on the flat bottom portion of the workpiece formed in the first step. The die set used at the second step is provided with a recess for releasing surplus workpiece material within the die clearance at a stroke end of the pressworking. At the third step, each of a pair of legs of the workpiece is bent in a semi-circular shape so as to be butted to each other. At this time, a mandrel is inserted between the legs of the workpiece.

Abstract: To provide a gear having high strength and high dimension precision. A cut material is heated in an anti-oxidation atmosphere. Then, a form including gear teeth and having a nearly completed shape is formed from the upset material at one time by hot forging. The form undergoes gear grinding, whereby a finished product is obtained. The form has a curved surface previously formed at a corner along a tooth trace of a tooth flank.

Abstract: A method for producing intermeshing gears having improved acoustic and vibration properties characterized by: examining the transmission errors due to mesh stiffness variations, performing Gear Tooth Topological (GTT) to compensate for such errors, and isotropic processing of the face surfaces of the gear teeth to produce an ultra-smooth surface finish.

Abstract: A method is provided for manufacturing a compound helically toothed planet gear for a planetary gear set wherein the individual gear elements of the compound planet gear have different leads. The method identifies and utilizes the several factors affecting gear timing for compound helical planet gears having different leads to provide planet gears capable of attaining equal load share among the several gears of the planetary gear set. Specifically, the method of the present invention utilizes a mounting shoulder and bore axis to provide common locating features for use throughout the manufacturing process The method further provides for bore honing and removal of equal amounts of material from both sides of each gear tooth in the gear finishing process so as not to alter gear timing between the compound gear elements.

Abstract: A method and an apparatus are described for producing a gear wheel from a powder metal blank (1) which is sintered and pressed with an overmeasure in the flank and root region of the teeth and which in the region of the overmeasure is densified under plastic deformation by the overmeasure by pressing in a counter-toothing (3) of a pressing tool (2) which engages in the toothing (4). In order to provide advantageous conditions it is proposed that during the plastic deformation of the flank or foot region of the tooth, the tip surface of the respective tooth is subjected to a pressure force counteracting an extension of the tooth.

Abstract: A method is proposed for forming a toothing (7) and/or a profile (5) onto a shaft (3).

Abstract: A method of chamfering and deburring the teeth of a gear having first teeth, each of the first teeth having a first and a second side and respective end faces; the method providing for meshing the gear with at least one tool having a ring gear meshing with the first teeth at edges formed between the first and second sides and the end faces; exerting compression between the first teeth of the gear and the ring gear; effecting a first permanent deformation of the edges to form first chamfer faces; and effecting at least a second permanent deformation between the first and second sides and the respective end faces; the first and the second permanent deformation being effected by means of enbloc tools having a first number of teeth and a second number of teeth.

Abstract: In a method of producing a resin gear, after applying a gear cutting having a gear cutting direction toward the gate forming portion onto an outer periphery surface of a resin rim layer, the gate forming portion is cut and removed.

Abstract: A method for manufacturing a variable-diameter gear pair operable with a conjugate action therebetween includes the steps of providing a first workpiece and a second workpiece, each having a minor and a major diameter portion in spaced relation therefrom along a longitudinal axis. At least one gear tooth is formed within the first (second) workpiece for forming at least one first (second) gear body, wherein the at least one gear tooth within the first (second) at least one gear body curves outwardly in a radial and axial direction from the longitudinal axis, and wherein each of the at least one gear tooths includes a width dimension that changes in size between the minor and major diameter portions. Each of the first and second at least one gear bodies has the variable diameter and variable pitch for forming a gear pair operable with each other with a conjugate action therebetween.

Abstract: A spinning reel face gear is manufactured by a method of molding tooth-ring bearing, obverse-facing gear teeth onto a separately formed gear disk after the gear disk is made. The gear disk is specially configured with circumferentially spaced peripheral indentations to retain the tooth ring strongly against torque when the face gear meshes with a pinion gear in operation in a spinning reel. Manufacturing the face gear in two separate stages adds a degree of freedom in material selection, allowing a lightweight material to be employed for the gear disk, and a high-strength material for forming precision gear teeth to be employed for the tooth ring. The two-stage manufacturing method also enables the tooth ring to be formed onto the gear disk in a mold that does not leave a parting line on the obverse, teeth-bearing face of the tooth-ring when the mold plates are parted.

Abstract: A method for designing root area geometry of a straight bevel gear providing reduced stress concentration and increased tooth strength. Also, a method for making a forging die for manufacturing gears having improved tooth root geometry. The method includes the steps of designing the straight bevel gear having improved root area geometry, designing an electrode for an electric discharge machining using CAD/CAM device, manufacturing the electrode, and manufacturing the forging die employing the electric discharge machining process.

Abstract: A method for manufacturing a variable-diameter gear pair operable with a conjugate action therebetween includes the steps of providing a first workpiece and a second workpiece, each having a minor and a major diameter portion in spaced relation therefrom along a longitudinal axis. At least one gear tooth is formed within the first (second) workpiece for forming at least one first (second) gear body, wherein the at least one gear tooth within the first (second) at least one gear body curves outwardly in a radial and axial direction from the longitudinal axis, and wherein each of the at least one gear tooths includes a width dimension that changes in size between the minor and major diameter portions. Each of the first and second at least one gear bodies has the variable diameter and variable pitch for forming a gear pair operable with each other with a conjugate action therebetween.

Abstract: In a method of producing a resin gear, after applying a gear cutting having a gear cutting direction toward the gate forming portion onto an outer periphery surface of a resin rim layer, the gate forming portion is cut and removed.

Abstract: A method of gear design perfects design of gear teeth geometry (30) instead of limiting gear-tooth design to present cutter geometry and manufacturing methods. A pair of varied-diameter cutters (22, 29), such as hypoid cutters, have a geometric form that generates variable diameter toothed elements. Structures of hypoid or other varied-diameter cutters are achieved with a cutting tool (9) having a design cross-sectional shape of an idealized space between gear teeth on both of a pair of cutters. The cutter tool is rotated and reciprocated in shaping or machining relationship to other cutter blanks (18) or workpiece (10) in design rotation on cutter axes of a cutting-machine spindle (5). The cutter axes have variable heights above the cutter tool. Simultaneously with shaping or machine cutting either cutter blank, the angle of reciprocation and linear positioning of the cutter tool and height of center of the cutter axes are varied designedly.

Abstract: A gear molding method for molding a plurality of plastic gears having a different number of ribs without changing costly gates uses a mold having a prescribed gear shape including a prescribed number of grooves substantially radially arranged in the mold. A prescribed number of gates is provided for pouring molten plastic into the mold. When a plastic gear is molded and separated from the mold, a prescribed number of grooves are additionally cut at a middle angular position between each of the pair of neighboring grooves without changing the gates. Then, another gear having increased number of ribs is molded using the same gates.