Abstract: The present invention discloses a method for constructing a surface stress distribution cloud map based on critical refraction longitudinal wave detection. The method comprises: firstly, meshing a surface of a detected article; secondly, The mean transverse stress on different grid lines and the mean longitudinal stress on different grid lines were obtained by the critical refraction longitudinal wave detection method; next, calculating the equivalent stress of each mesh node according to the mean transverse stress on different mesh transverse lines and the mean longitudinal stress on different mesh longitudinal lines on the surface of the detected article; and finally, drawing a stress distribution cloud map of the surface of the detected article according to the equivalent stress. The present invention can obtain the stress situations at different points on the surface of the detected article.

Abstract: A method for producing a strainer dish for receiving medical objects to be disinfected or sterilized. A base surface is produced from a sheet metal blank in a first machining step. In a second machining step, the sheet metal blank or base surface is provided with holes to obtain a perforated starting shape. In a third machining step which takes place after the first and second machining steps, a perforated plane is produced, which can be divided into a flat inner section and an edge section. In a fourth machining step which takes place after the third machining step, a strainer dish shape is produced. The raw bottom corresponds to the flat inner section of the perforated plane. A fifth machining step, which takes place after the third machining step, at least partially produces a three-dimensionally structured bottom from the flat inner section.

Abstract: A reamer incudes a core and a plurality of outer-circumference cutting edges provided on an outer circumference of the core and made of a hard tool material. The core extends from a front end to a rear end. The core is provided with a plurality of flutes from the front end to the rear end. A center-of-gravity adjustment portion, which adjusts a distance from a center of rotation to a center of gravity, is provided at least partially from terminal ends of the plurality of flutes on a rear end side to the rear end of the core. The center-of-gravity adjustment portion causes the deviation of the center of gravity from the center of rotation to be smaller than when no center-of-gravity adjustment portion is provided.

Abstract: A plate spring member having a compressive residual stress distribution in which a compressive residual stress of at least part of a portion having a depth from a surface within 50 ?m is 500 MPa or more, and the compressive residual stress of a portion having a depth from the surface exceeding 50 ?m is less than 500 MPa.

Abstract: A method for deep roll peening a workpiece includes deep roll peening a workpiece by moving the workpiece along a feed path through multiple groups of opposed rollers that are arranged in series. Each group of opposed rollers includes a rim that defines a workpiece engagement surface that exerts a deep roll peening force on the workpiece. A deep roll peening system includes multiple groups of opposed rollers. Each of the opposed rollers is rotatably mounted and has a rim that defines a workpiece engagement surface. The workpiece engagement surfaces are spaced apart from each other by a gap. The groups are arranged in series such that the gaps define a feed path for receiving a workpiece into serial contact with the workpiece engagement surfaces.

Abstract: A cutting tool may include a base member and a diamond layer located on the base member. The cutting tool may include a first surface, a second surface, and a cutting edge located in at least a part of a ridge line which the first surface intersects with the second surface. The diamond layer may be located in at least a part of the first surface, at least a part of the second surface, and at least a part of the cutting edge. A maximum height in the cutting edge may be smaller than a maximum height in the first surface. The maximum height in the cutting edge may be greater than a maximum height in the second surface.

Abstract: A polishing device (1) includes a polishing brush (3) and a polishing brush holder (4) that holds the polishing brush (3). The polishing brush holder (4) includes a shank (6), a support mechanism (21) that has a sleeve (7) and supports the polishing brush (3) so as to be movable in an axial direction L of the shank (6), and a moving mechanism (22) that moves the polishing brush (3) in the axial direction L. The polishing brush holder (4) includes a pressure sensor (53) that detects a load (sensor detection pressure (P)) applied from a workpiece (W) to the polishing brush (3) when the workpiece (W) is polished by the polishing brush (3) supported by the support mechanism (21), and a control unit (51) that drives the moving mechanism (22) on the basis of the output (sensor detection pressure (P)) from the pressure sensor (53) to move the polishing brush (3) in the axial direction L.

Abstract: Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.

Abstract: A method for verifying a marking (8), wherein compressed air is continually supplied to a needle piston (2), which oscillates in a needle head housing (7) of a marking head (1) and which has a needle (3) on one end, which inserts the marking (8) into a surface (4), pressure fluctuations are formed in a compressed air supply line (10) during the oscillation, compressed air is continually measured in the compressed air supply line (10), a pressure profile is created and is compared to a reference pressure profile stored in an evaluating unit (12) and is evaluated.

Abstract: A burnishing tool uses a relatively small pressing load in burnishing. The burnishing tool for machining a target surface of a workpiece includes a base and a tip portion located on a distal end of the base. The tip portion includes a linear slide-contact portion that linearly contacts and slides on the target surface.

Abstract: The present application is directed towards systems for adding components to materials being fluidized in a vibratory mixer by use of atomizers or sprayers. A mechanical system can fluidizes, mix, coat, dry, combine, or segregate materials. The system may comprise a vibratory mixer, mixing vessel containing a first material and a sprayer to introduce a second material. The vibratory mixer may generate a fluidized bed of a first material and the sprayer, coupled to the mixing vessel, may introduce a second material onto the fluidized bed to mix the materials in a uniform and even fashion.

Abstract: An apparatus for burnishing media, according to one embodiment, includes a first block with a media bearing surface having a plurality of channels and lands. The channels and lands alternate in a direction of media travel. Each of the lands has at least one skiving edge along a width thereof. The width of each land extends orthogonally to the direction of media travel. The apparatus also includes a mechanism for inducing a wrap angle of the media relative to media bearing surfaces of at least some of the lands. Each induced wrap angle is greater than zero degrees. An apparatus for burnishing media according to another embodiment includes channels having widths that are less than a width of the media.

Abstract: The cutter holder capable of polishing a workpiece has a body, a mandrel, a middle element and a brush assembly. The mandrel extends into the body. The middle element is mounted to the body with a part of the mandrel extending out of the middle element. The brush assembly is mounted with the part of the mandrel that extends out of the middle element.

Abstract: The invention concerns a rolling unit for machining the wheel running surfaces of wheelsets for rail vehicles, with the rolling unit featuring at least one work roller by means of which the wheel running surface to be machined is subjected to a deep rolling process following manufacture of the wheelset in new condition or, at a later date, after reprofiling to increase the service life of the wheel running surfaces. The task is solved to create a relevant rolling unit by means of which the wheel running surfaces can be deep-rolled in the forward feed process using work rollers. This task is solved by the rolling unit featuring a base body on which a support arm is located in a vertical position to the base area, on which a receptacle is supported that is unilaterally fixed in position via a thread in the support arm and on which an angular contact ball bearing is located; this supports at least one work roller featuring at least two different rolling radii.

Abstract: The invention relates to a flow cabinet system for cleaning at least one object, the system comprising: a cabinet having walls enclosing a volume; tubing for the supply of compressed gas as well as a plurality of handheld cleaning tools within the volume for removing, by means of the supplied compressed gas, powder from the at least one object; and an extraction unit comprising tubing for extracting powder-laden gas from the volume through a gas outlet located near one of the left and right side walls and the back wall. The cabinet further comprises a gas inlet in the back wall near the other of the left and right side walls and the back wall so as to define an overall flow that is substantially horizontal and transverse to the operator.

Abstract: A technique facilitates pressure testing of a seal positioned between a wellhead and a subsea tree system. The technique utilizes an isolation sleeve which may comprise a mandrel having an internal mandrel passage as well as a lower seal and an upper seal positioned along an exterior of the mandrel. The isolation sleeve also may comprise a retention member mounted along the exterior of the mandrel. The retention member, e.g. a retention nut, may be rotatably mounted about the exterior of the mandrel and may comprise external threads or other mechanism for securing the isolation sleeve to the subsea tree system. In some embodiments, the upper end of the isolation sleeve may be constructed in a uniform manner for insertion into a universal profile of the subsea tree system.

Abstract: A die-pressing die used for die-pressing a workpiece includes a die body on whose upper face a die hole is formed and on whose bottom face a discharge hole for discharging dusts of the workpiece is formed, and a roller unit disposed within the die hole and having a roller protruding upward from the upper face of the die body. A collection passage for collecting the dusts is formed at a peripheral edge portion of the die hole. One end of the collection passage is opened at the upper face of the die body, and another end thereof is opened to the discharge hole. The collection passage is configured to suction air due to a negative pressure state in the discharge hole.

Abstract: Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.

Abstract: A method for producing a piston of an internal combustion engine, with a cooling duct, may include producing a piston blank with a cooling duct, closing an inlet and an outlet of the cooling duct by at least one closure element, machine-finishing the piston blank, and removing the at least one closure element.

Abstract: A bearing structure includes: a bearing hole formed in a bearing housing, a semi-floating metal bearing accommodated in the bearing hole and having a pin hole formed therein; a through-hole formed in the bearing housing and facing the pin hole in the semi-floating metal bearing; a regulating member which is inserted into the through-hole and in which a fixed portion is pressed onto an inner surface of the through-hole for the regulating member to be fixed to the bearing housing at a fixed position where a distal end portion is inserted into the pin hole; a regulating hole opened at a base end in the insertion direction of the regulating member and extending at least to the fixed portion toward the distal end side; and a pressing member provided in the regulating hole to expand the regulating hole by pressing an inner surface of the regulating hole.

Abstract: The present application relates to a method for producing a housing for an axial turbomachine compressor having a metal sheet with annular rows of stator blades which are welded to the metal sheet. The method includes the steps of: (a) providing or producing a planar metal sheet with a step of machining in order to form blade stumps; (b) welding stator blades of friction to one of the planar faces of the metal sheet, the blades being arranged so as to form parallel straight rows of blades; (c) bending the metal sheet about a bending axis perpendicular to each row of blades, so as to form a half-tube with annular half-rows of blades which are axially spaced apart, and producing annular grooves by rolling; (d) welding annular flanges and axial flanges; (e) application of annular layers of abradable material.

Abstract: A method for manufacturing a cubic boron nitride cutting tool including a base metal and sintered cubic boron nitride compact at a corner portion of the base metal, capable of improving the accuracy of the center height and reducing the angle of inclination or width of a negative rake face; and the cubic boron nitride cutting tool. The method includes grinding the compact by pressing it against an end face of a grindstone of a grinder to form flank and rake faces on the compact while the base metal of the cutting tool is held by a chuck of the grinder, so that the compact is substantially ground. The rake face is formed to be recessed from a top face of the base metal or only a portion of the compact that protrudes from a base-metal rake face is ground while the tool is continuously held by the chuck.

Abstract: The invention relates to a hard-rolling roller for a deep rolling tool having a torus-shaped base body for deep rolling of radiuses or recesses which limit the bearing trunnion on crankshafts on both sides, and two at least approximately truncated cone-shaped central bodies, rising on both sides of the body. A cylindrical body rises on the upper end surface of one of the two central bodies.

Abstract: In a method for end processing a surface of a shaft-like workpiece, the following steps are performed in the following series, and the workpiece rotates about an axis of rotation: a) finishing the surface with a first finishing tool, b) machining the surface with a scoring tool, whereby the scoring tool produces at least one groove running in a circumferential direction, whereby the at least one groove produces 3 to 12 profiled gorges on a reference segment which reference segment has a length that is predetermined by a measuring method for roughness determination and which is extending on the surface parallel to the axis of rotation, each of said profiled gorges having a depth and width, whereby the ratio of the depth and width of each profiled gorge is greater than 2 and a distance between adjacent profiled gorges is substantially the same, c) machining the surface with the first finishing tool or a second finishing tool.

Abstract: Provided is a roller burnishing tool device including a shank; a housing connected to the shank, a connected position of the housing relative to the shank being adjustable; a roller support member supported to be capable of rotating relative to the housing and attached to follow a movement of the housing in a case of adjusting the connected position; tapered rollers supported by the roller support member; a mandrel having a tapered portion matched with the tapered rollers and movable relative to the roller support member; and a tool diameter following mechanism connecting the shank and the mandrel, having a lead groove formed spirally in a front portion of the shank, a pin member capable of moving along the lead groove, a pin member insertion hole formed in the mandrel to insert the pin member therein, and a biasing unit biasing the mandrel forward.

Abstract: A unique sequence of steps is provided to reduce contaminants along one or more surfaces and faces of gold evaporative sources without deleteriously impacting the structure of the gold evaporative sources. Edges are deburred; contaminants are successfully removed therealong; and surface smoothness is substantially retained. The resultant gold evaporative source is suitable for use in evaporative processes as a precursor to gold film deposition without the occurrence or a substantial reduction in the likelihood of spitting by virtue of significantly reduced levels of contaminants, in comparison to gold evaporative sources subject to a standard cleaning protocol.

Abstract: This invention concerns a burnishing head for smooth rolling of the ring-shaped flat end faces (3, 4) at the thrust bearing of crankshafts by means of two cylindrical burnishing rollers (1, 2) which are arranged to be rotated and are side by side in parallel to each other within a burnishing head housing (12) that is pivotable about its longitudinal axis (20) to reach its the working position. Each burnishing roller (1, 2) is pivoted in a cage (10, 11) which is provided in the burnishing head housing (12) with low play (13) and lateral relocatability.

Abstract: Disclosed is a rolling tool which serves for working—in particular rolling smooth—an inner lateral surface of a cylindrical clearance. For this purpose, the rolling tool has at least one rolling body, which is held in the rotatably drivable rolling tool, and can be taken along by said tool on a peripheral path along the inner lateral surface. The at least one rolling body is inserted into a radial clearance in the rolling tool and can be subjected to a pressurized fluid from the inside to the outside along the radial clearance. The fluid is an aerosol. The aerosol is a fluid mixed with gas and serves for hydrostatic bearing and lubrication.

Abstract: A method of manufacturing a fluid bearing apparatus includes plating a metallic base material including a cylindrical base material inner circumferential surface, and pressing by bringing a contact portion of a pressing member into contact with a plating layer on the base material inner circumferential surface in the plating step. At least a portion of the pressing member including the contact portion has a Young's modulus equal to or greater than a Young's modulus of the base material. In the pressing step a surface of the plating layer is smoothened without causing a plastic deformation of the base material by bringing the pressing member into contact with the plating layer.

Abstract: A burnishing device and method are provided that enable burnishing processing to be reliably performed on a surface included in an object to be processed and having a change in height and inclination angle. The device includes a burnishing tool having a pressing unit that rotationally presses a surface of an object to be processed, the surface having a change in height and inclination angle; a tool driving device configured to move the burnishing tool; a strain sensor configured to detect the strain amount of the burnishing tool; and a computer that calculates pressing force to be applied by the pressing unit in a normal direction of the surface of the object to be processed, calculates correction amount of displacement of the tool driving device in a pressing direction based on calculated pressing force and stored pressing force in advance, and outputs the correction amount to the tool driving device.

Abstract: A method according to an exemplary aspect of the present disclosure, includes, among other things, at least partially filling a vessel with an abrasive fluid, pressurizing the abrasive fluid, and vibrating a component within the vessel. Further, the method includes gradually adjusting a rate material is removed from the component.

Abstract: A machine for reaming a bore in a tubular member that includes a support block connected to a track, a holder connected to the support block, a reamer adapted to pass through at least a portion of the bore, a reamer drive for rotating the reamer, and a position drive coupled to the support block for moving the support block along the track. Also, a method of reaming a bore in a tubular member including providing a machine as described and a tubular member having a bore, securing the tubular member to the holder such that the longitudinal axis of the reamer is co-axial with the longitudinal axis of the bore, and powering the reamer drive and the position drive such that the reamer rotates and the support block moves along the track. The tubular member may be a gun barrel.

Abstract: Method for producing a cylinder unit, with the steps: clamping the cylinder (44) to the workpiece clamping device (42) of a lathe (34), skiving the cylinder inner surface (62) of the cylinder (44) by means of a skiving tool (10), in particular by rotating the workpiece clamping device (42) such that a skived cylinder inner surface (62) is formed, smooth rolling the skived cylinder inner surface (62) by means of a smooth rolling tool (60), in particular by rotating the workpiece clamping device (42), and processing at least the front surface (64) of the cylinder unit, wherein the skiving, the smooth rolling and the processing at least of the front surface (64) are carried out in one setting.

Abstract: First, a nozzle insertion process in which a nozzle is inserted into a water cooling hole having a small diameter which is provided in a back of a mold is performed. Then, an injection process in which a mixed flow of air having a pressure ranging from 0.1 MPa to 1.0 MPa with an injection particle is jetted from a leading end of a nozzle to a distal portion of the water cooling hole. As a result, a shot peening process is performed on the distal portion of the water cooling hole.

Abstract: The present invention describes a method and an apparatus for surface strengthening and/or smoothing of an integrally bladed rotor area of a jet engine. The rotor area can be connected to a device and held by the latter inside the container in a position equivalent to an at least approximately horizontal orientation of a rotary axis of the rotor area. A space delimited by the container and the rotor area between a surface of the rotor area and that surface of the container facing the rotor area is filled at least partially with strengthening and/or smoothing elements. A relative movement is generated between the surface of the rotor area and the strengthening and/or smoothing elements. The surface region of the rotor area to be strengthened and/or smoothed is at a distance from the surface of the container facing the rotor area.

Abstract: A manufacturing method for providing a low-friction surface comprises providing (210) of a mechanical element. A tool is mechanically rubbed (212) against a surface of the mechanical element. A process liquid is provided (214) to a contact area between the mechanical element and the tool. The process liquid comprises a first element that is a refractory metal and a second element that is a chalcogen. The first and second elements are provided in a liquid substance. The mechanical rubbing is performed with a contact pressure that is between 1% and 100% of an ultimate strength of the mechanical element. The mechanical rubbing thereby causes a combined burnishing of the surface of the mechanical element and a deposition of a tribofilm on the surface of the mechanical element. The tribofilm comprises the first element and the second element.

Abstract: A fatigue resistant turbine through bolt formed from a base material covered by a first surface modification and a second surface modification is disclosed. The first surface modification may be in contact with the base material and, in at least one embodiment, may be a low plasticity burnished layer that increases the residual compressive stresses on an outer surface of the turbine through bolt. The second surface modification may cover the first surface modification and, in at least one embodiment, may be a spinel oxide layer on the low plasticity burnished layer. The second surface modification may be positioned on the first surface modification or on the bare turbine through bolt contact surface without low plastiocity burnishing on the shaft of the turbine through bolt. The first and second surface modifications reduce the likelihood of fretting fatigue failures.

Abstract: Embodiments for retaining the spherical ball of a piston connecting rod within a socket in a bore in a drive plate of a bent-axis pump/motor comprise swaging material at the periphery of the socket cavity toward the ball, to an outer diameter such that the swaged region is fully supported against pullout by the cylindrical wall of the bore. Alternatively, a retention ring which is fully supported by the walls of the cylindrical bore retains the ball within the socket and is in turn retained by a snap ring extending into a groove within the bore.

Abstract: A method for bedding a brake disc and/or pad includes monitoring the temperature of the brake disc and/or brake pad throughout the bedding process wherein the monitored temperature is utilized for adjusting the force of the brake pad on the brake disc including the steps of: raising the temperature of the brake pads and/or discs at a controlled rate to a desired bedding temperature; and maintaining the brake pads and/or discs at the bedding temperature. A machine for bedding a brake disc and/or pad is adapted to conduct the method by including at least one temperature sensor monitoring the temperature of a brake disc and/or brake pad throughout the bedding process. The machine regulates the speed of the motor, the pressure of the caliper, or a combination thereof, based on the temperature monitored by the temperature sensors.

Abstract: The invention relates to a device and method for electromechanically roller burnishing a surface of a workpiece, in which precisely one current-guiding roller burnishing element for roller burnishing and one separate electrical contact element are used and, as the roller burnishing element is moved on the workpiece surface, said electrical contact element is guided thereafter such that a current path of a constant length is directed through the workpiece as roller burnishing takes place. The invention allows, in a cost-effective manner, a high surface quality to be achieved as well as a precisely-adjustable microstructural alteration to the upper layers of the workpiece.

Abstract: A dimple-forming burnishing tool allowing easy adjustment of a dimple shape is provided. The dimple-forming burnishing tool has a mandrel attached on a rear-end side thereof to a processing machine for rotation, and a cylindrical frame rotatably externally fitted on a tip side of the mandrel and holding a rolling element and a pressing element that are driven by rotation of the mandrel, for forming dimples in an inner surface of a workpiece by rotating the mandrel with the frame disposed inside the inner surface of the workpiece. In the dimple-forming burnishing tool, the mandrel includes a dimple adjusting mechanism. The dimple adjusting mechanism includes: a rolling element rotating portion causing the rolling element to rotate without moving in and out radially of the frame; and a pressing element in-and-out rotating portion causing the pressing element to rotate while moving in and out radially of the frame.

Abstract: This invention concerns a burnishing head for smooth rolling of the ring-shaped flat end faces (3, 4) at the thrust bearing of crankshafts by means of two cylindrical burnishing rollers (1, 2) which are arranged to be rotated and are side by side in parallel to each other within a burnishing head housing (12) that is pivotable about its longitudinal axis (20) to reach its the working position. Each burnishing roller (1, 2) is pivoted in a cage (10, 11) which is provided in the burnishing head housing (12) with low play (13) and lateral relocatability.

Abstract: A burnishing unit includes a housing having a bore extending therethrough. The bore has a first end portion and a second end portion. A first fluid port and a second fluid port are provided on the housing, each fluid port is in communication with the bore. The first fluid port introduces hydraulic fluid to the bore and the second fluid port allows hydraulic fluid to escape from the bore. A removable sleeve is positioned in one of the first end portion and second end portion of the bore. The sleeve includes a sidewall having an opening in communication with the bore and the first fluid port. A hydraulic fitting positioned in the first fluid port has a proximal end portion adapted to receive a hydraulic conduit and a distal end portion. The distal end portion is adapted to sealingly engage the sidewall of the sleeve around the opening provided therein.

Abstract: An ultra-high speed burnisher with a pair of opposing polygonal burnishing pads creates less friction when burnishing a floor than a single circular burnishing pad or two circular burnishing pads. Less friction means that the polygonal pads rotate faster than circular burnishing pads and the polygonal pads create more heat on the floor finish than a single circular burnishing pad. The polygonal pads may be Y-shaped, flower-shaped, hexagonal-shaped, daisy-shaped, elongate like a lawnmower blade, triangular-shaped, square-shaped, pentagonal-shaped or cross-shaped. A method for producing polygonal pads and the resulting product of this method are also disclosed. A method for burnishing the floor of a store with at least 100,000 square feet of floor space on a single battery charge is also disclosed.

Abstract: A skewed burnishing head arrangement is provided for burnishing the surface of a disc. The skewing of the burnishing head relative to the diameter perpendicular to a sweeping direction provides improved wiping action that catches loose particles and surface contamination, as well as performing aggressive asperity cutting and surface conditioning, while preventing particles from being embedded into a disc surface.

Abstract: A method for bedding a brake disc and/or pad includes monitoring the temperature of the brake disc and/or brake pad throughout the bedding process wherein the monitored temperature is utilized for adjusting the force of the brake pad on the brake disc including the steps of: raising the temperature of the brake pads and/or discs at a controlled rate to a desired bedding temperature; and maintaining the brake pads and/or discs at the bedding temperature. A machine for bedding a brake disc and/or pad is adapted to conduct the method by including at least one temperature sensor monitoring the temperature of a brake disc and/or brake pad throughout the bedding process. The machine regulates the speed of the motor, the pressure of the caliper, or a combination thereof, based on the temperature monitored by the temperature sensors.

Abstract: A burnishing device and method are provided that enable burnishing processing to be reliably performed on a surface included in an object to be processed and having a change in height and inclination angle. The device includes a burnishing tool having a pressing unit that rotationally presses a surface of an object to be processed, the surface having a change in height and inclination angle; a tool driving device configured to move the burnishing tool; a strain sensor configured to detect the strain amount of the burnishing tool; and a computer that calculates pressing force to be applied by the pressing unit in a normal direction of the surface of the object to be processed, calculates correction amount of displacement of the tool driving device in a pressing direction based on calculated pressing force and stored pressing force in advance, and outputs the correction amount to the tool driving device.

Abstract: A device (20) for root-rolling a thread (T) on an object (O) includes: a body (21), an accumulator piston (24) mounted for sealed sliding movement within a body passageway (22), a coarse adjustment screw (25) threaded onto the body, a Belleville spring stack (26) compressed between the coarse adjustment screw and the accumulator piston, an actuator piston (28A or 28B) mounted for sealed sliding movement within a cylindrical opening (23) in the body, and a thread roll (32) rotatably mounted on the actuator piston. A fine adjustment screw is threaded (33) into a first opening (34) on the body, and communicates with a fluid chamber between the accumulator and actuator pistons. The positions of the coarse and fine adjustment screws may be selectively adjusted to controllably vary the fluid pressure within the chamber. The device may be mounted on a machine tool (35) and selectively moved toward the object to root-roll a thread on the object when the object and device are rotated relative to one another.

Abstract: A method for preparing a surface, previously roughed in a mechanical manner and comprising sharp-edged ridges and recesses, on metal workpieces for applying a thermally sprayed layer. The roughened layer is machined by hammer or percussion brushes with a rapidly rotating hammer or percussion brush having a plurality of resilient percussion wires that are oriented in a radially outward manner, such that the edges of the ridges are broken in order to improve the adhesion of the subsequently applied thermally sprayed layer or are at least curved forming rear sections. The brush rotates at a high rotational speed of approximately 3000-6000 rotations per minute and is displaced laterally with its rotational axis being at a parallel distance that remains constant in relation to the surface of the workpiece such that percussion wires distributed on the periphery of the brush impact with the ends thereof of the surface areas adjacent to the workpiece at an oblique angle that is less than 90° in rapid succession.

Abstract: Examples of methods for treating a cast iron workpiece are disclosed herein. In one example of the method, a nanocrystallized microstructure at a finish surface of the cast iron workpiece is roller burnished. The roller burnishing reduces roughness of the nanocrystallized microstructure. In another example of the method, a machined, finish surface of the cast iron workpiece is deformed by rubbing the machined, finish surface against a blunt tool to form a nanocrystallized microstructure at the machined, finish surface. The machined, finish surface is cooled simultaneously with the deforming to promote nanocrystallization of the machined, finish surface.