Abstract: A precision weight (1) has greater permanence of mass due to a hardened surface layer that provides greater wear and scratch resistance as well as greater corrosion resistance. The hardened surface layer is a diffusion layer of increased carbon and/or nitrogen concentration resulting from a heat treatment under gas atmosphere.

Abstract: A machining tool for manufacturing a radial bearing, and a manufacturing apparatus and a manufacturing method using the machining tool are provided. The machining tool includes an inner surface finishing tool to finish an inner circumference surface of a bearing hole provided on a radial bearing. The inner surface finishing tool includes a tool shaft main body member that defines a hollow storage section provided within the tool shaft main body member, a rotatable core piece member mounted inside the hollow storage section in a manner to be rotatable within the tool shaft main body member, and a plurality of roll machining members each with a circular cross-sectional roll machining surface. The plurality of roll machining members rollably abut against the outer circumference surface of the rotatable core piece member. The plurality of roll machining members are in contact under pressure with the inner circumference surface of the bearing hole.

Abstract: The disk burnishing process is conducted with a contact flying burnishing head wherein the leading edge of the burnishing head is disposed above the surface of the disk, while the trailing edge of the burnishing head makes contact with the surface of the disk. The contact flying configuration of the burnishing head is obtained by controlling the rotating disk RPM in conjunction with the burnishing head design characteristics. In the contact flying burnishing process, the burnishing edges of the several burnishing pads of the head are disposed at different heights relative to the disk surface, such that the leading burnishing pad edges are higher than the trailing burnishing pad edges. In this configuration, high asperities are trimmed by the burnishing pads while low asperities are not. Thus, a disk is properly burnished for subsequent hard disk drive performance with a minimum of surface debris being created by the burnishing process.

Abstract: The present invention relates to a method of forming an electrode of an apparatus for manufacturing a liquid crystal display (LCD) device, wherein the electrode has a substantially flat surface. A method of forming an electrode of an apparatus for manufacturing a liquid crystal display device includes milling an aluminum plate, wherein the milling comprises roughing, rest roughing and finishing, polishing an upper surface of the aluminum plate by using fine ceramic powder, and anodizing the aluminum plate.

Abstract: The invention relates to a method for producing a shaft (22), and an apparatus containing such a shaft (22), in particular an armature shaft (22) of an electric motor-driven drive (12) that is brought to a nominal dimension (44). It is proposed that the shaft (22) be reshaped by means of material displacement (46) at at least one point until the nominal dimension (44) is reached.

Abstract: The pipe end burnishing tool has a tool shank with an axis of rotation, a first end adapted to be clamped to drill chuck, a second end, and a stop surface on the second end. A cup member is driven by the tool shank and axially moveable along the axis of rotation. An inside member is also driven by the shank and axially movable along the axis of rotation. A cup spring urges the cup toward the stop surface. An inside member spring urges the inside member away from the first end and also urges the cup member toward the first end. Conical burnishing surfaces on the cup and the inside member cooperate to burnish pipe ends. These burnishing surfaces float in line with the ends of pipes.

Abstract: A method and apparatus for providing a low cost contact burnish slider is disclosed that can remain in contact or at the initial low flying heights even as the pad surfaces and leading edges wear. The burnish slider includes a body having a leading edge and a trailing edge and an air bearing surface being configured at the leading edge of the body to cut disk asperities as the slider flies and configured away from the leading edge to maintain a flying attitude wherein the leading edge is near the data recording surface and to provide restoring forces to maintain the flying attitude. The air bearing surface may include a front pad proximal to the leading edge and a rear pad distal to the leading edge. Alternatively, the air bearing surface may include two front pads proximal to the leading edge on opposite sides of the body and two rear pads distal to the leading edge and disposed on opposite sides of the body. The front and rear pad(s) extends substantially across the body of the slider.

Abstract: The present invention is a novel method and an apparatus for implementing the method of inducing a layer of compressive residual stress along the surface of a part comprising the steps of selecting a region of the part to be treated; selecting the magnitude of compression and the residual stress distribution to be induced in the surface of the selected region of the part; exerting pressure against the surface of the selected region, the pressure being applied in a selected pattern along the surface to form zones of deformation having a deep layer of compressive stress; and varying the pressure being exerted against the surface to produce the desired residual stress distribution and magnitude of compression within the surface.

Abstract: A manufacturing tool is inserted in a hole formed in a work piece for forming a fluid bearing groove on an inner peripheral surface of the hole. A tool shaft is rotated in the hole while being moved in an axial direction thereof. A plurality of balls are rotatably supported on an outer peripheral face of the tool shaft. The balls are to be abutted against the inner peripheral surface of the hole to form the fluid bearing groove thereon in accordance with the movement of the tool shaft. A retainer is detachably fitted on the outer peripheral face of the tool shaft so as to retain the balls on the tool shaft. A fixing member is detachably fitted with the tool shaft so as to fix the retainer on the tool shaft. The balls can be replaced when the fixing member and the retainer is detached from the tool shaft.

Abstract: A method and apparatus for providing a low cost contact burnish slider is disclosed that can remain in contact or at the initial low flying heights even as the pad surfaces and leading edges wear. The burnish slider includes a body having a leading edge and a trailing edge and an air bearing surface being configured at the leading edge of the body to cut disk asperities as the slider flies and configured away from the leading edge to maintain a flying attitude wherein the leading edge is near the data recording surface and to provide restoring forces to maintain the flying attitude. The air bearing surface may include a front pad proximal to the leading edge and a rear pad distal to the leading edge. Alternatively, the air bearing surface may include two front pads proximal to the leading edge on opposite sides of the body and two rear pads distal to the leading edge and disposed on opposite sides of the body. The front and rear pad(s) extends substantially across the body of the slider.

Abstract: Apparatus is disclosed for finishing the inside of hollow work-pieces such as long hydraulic or pneumatic cylinders. A rotatable skiving and roller burnishing tool is advanced into one end of the work-piece and advanced through the cylindrical interior of the work-piece. The skiving section is located at the front of the skiving and roller burnishing tool, and the roller burnishing section comprises the rearward section of the tool. The skiving section of the tool has a knife holding portion which holds a skiving knife to skive the interior from a start diameter to a larger, finish diameter. The skiving section also has a plurality of cavities, forward of the knife holding section, which are disposed circumferentially around the skiving section of the tool. A plurality of probe centering location finders are located in the respective cavities.

Abstract: A surface working apparatus includes a surface working head arrangement having a frame member and a plurality of surface working members arranged to depend therefrom in the direction of the surface to be worked, each of the plurality of surface working members being mounted resiliently relative to the frame member by one of a plurality of respective resilient mounting arrangements having a resilient member; and a surface working device with a support plate from which a surface working element is to depend from a lower surface thereof, the support plate includes an upper surface which has a central region with a recess provided for the receipt of a drive member for rotating the device, the recess including a formation for receiving a resilient member for engagement by the drive member.

Abstract: The present invention is a novel method and an apparatus for implementing the method of inducing a layer of compressive residual stress along the surface of a part comprising the steps of selecting a region of the part to be treated; selecting the magnitude of compression and the residual stress distribution to be induced in the surface of the selected region of the part; exerting pressure against the surface of the selected region, the pressure being applied in a selected pattern along the surface to form zones of deformation having a deep layer of compressive stress; and varying the pressure being exerted against the surface to produce the desired residual stress distribution and magnitude of compression within the surface.

Abstract: An arrangement for exercising (or burnishing) the intake and exhaust valves in the cylinder head of an internal combustion engine employs a plurality of out-of-phase eccentric cams coupled to a source of rotatory motion. The eccentric cams engage with respective linear drive arrangements that are urged into out-of-phase reciprocation with respect to each other. The linear drives urge the valves into repeated open and closed states where, in combination with valve rotators, burnishing of the sealing portion of the valves with the valves seats to improve the seal therebetween is effected. The use of eccentric cams to effect linear reciprocating motion achieves control over both directions of movement of the linear drive arrangements. The cylinder head is maintained in fixed relation to the linear drive arrangements by a hydraulic, pneumatic, or other form of ram, the ram also creating a test chamber.

Abstract: To provide a roller-burnishing tool, the usage by installing in a small machining center, small NC lathe and so forth is offered. The frame 2 for rolling compaction processing is coaxially connecting with the shank portion 3 which is performing a rotary drive by mounting in a driving machine, and the mandrel 6 is supported by this frame 2 with universal function for rotation. A tip end 6a of the mandrel 6 and the multiple roller 5,5 are formed into a taper shaped style for being supported by a rotation from a radial direction. The mandrel 6 and the compressing coil spring 13, which is impetuous from the shank portion 3 side to the frame 2 side are provided in the shank portion 3 as well as the adjustable ring 8, which is to adjust a tool diameter by moving the position of an axial direction to the frame 2 of the mandrel 6.

Abstract: Apparatus is disclosed for finishing the inside of hollow work-pieces such as long hydraulic or pneumatic cylinders. A rotatable skiving and roller burnishing tool is advanced into one end of the work-piece and advanced through the cylindrical interior of the workpiece. The skiving section is located at the front of the skiving and roller burnishing tool, and the roller burnishing section comprises the rearward section of the tool. The skiving section of the tool has a knife holding portion which holds a skiving knife to skive the interior from a start diameter to a larger, finish diameter. The skiving section also has a plurality of cavities, forward of the knife holding section, which are disposed circumferentially around the skiving section of the tool. A plurality of probe centering location finders are located in the respective cavities.

Abstract: The burnishing head for hard disk processing includes a solid body having generally rectangular surfaces, including an upper surface, a burnishing pad surface, a front surface, a rear surface and two side surfaces. A plurality of burnishing pads are disposed upon the burnishing pad surface. The pads are shaped such that each pad has a burnishing edge that is generally parallel to said front surface and therefore orthogonal to the direction of media travel. The burnishing pads are preferably configured such that one frontward leading pad is centrally disposed proximate the front surface of the head, followed by two middle pads that are disposed in a spaced apart relationship. A single centrally disposed rear middle pad is formed behind the two middle pads, and two rear pads are disposed in a spaced apart relationship at the rear surface of the head. In the preferred embodiment the pads are generally triangular in shape and the outer surface of the leading and rearward pads is tapered.

Abstract: The disk burnishing process is conducted with a contact flying burnishing head wherein the leading edge of the burnishing head is disposed above the surface of the disk, while the trailing edge of the burnishing head makes contact with the surface of the disk. The contact flying configuration of the burnishing head is obtained by controlling the rotating disk RPM in conjunction with the burnishing head design characteristics.

Abstract: A burnishing apparatus is provided for burnishing a surface of a material. The burnishing apparatus includes a guide member having an annular groove which is eccentric to the rotating axis of the guide member. A rolling element is disposed between the groove and the surface of the material. The rolling element has a radius r, an effective rolling radius on the guide member r1, and an effective rolling radius r2 on the surface of the material, and r=r2 and r1<r2. Due to the combined effects of an eccentric groove and r1<r2, a variable track is left on the surface of the material as the rolling element rolls along the groove and on the surface of the material. The variable track repeats after the rolling element revolves around the surface of the material N revolutions. The burnishing apparatus may further include an actuator which drives a top cover onto the material to force the surface of the material on the rolling element. The burnishing disk may be rotatively driven by a motor.

Abstract: A honing head for microburnishing surface of a recording/reproducing disc to a smoothness at which asperities are limited to submicron heights including a hardened contact bearing surface having an array of depressions with abrupt trailing edges interconnected by recessed channels leading outwardly from the honing head. The array of channels span a band in which an asperity may be present, and the sharp edges shear off the asperities within the band which extend above the chosen submicroinch height, with the separated particulates being passed through the recesses and channel system to the outer edge of the honing head. The trailing edges act to shear off the unwanted heights of the asperities, while the recesses enable pressure differentials and air flows to direct the separated particulates outwardly relative to the disc, centripetal forces of rotation bearing the particulates from the disc.

Abstract: The burnishing head for hard disk processing includes a solid body having generally rectangular surfaces, including an upper surface, a burnishing pad surface, a front surface, a rear surface and two side surfaces. A plurality of burnishing pads are disposed upon the burnishing pad surface. The pads are shaped such that each pad has a burnishing edge that is generally parallel to said front surface and therefore orthogonal to the direction of media travel. The burnishing pads are preferably configured such that two frontward leading pads are disposed proximate the front surface in a spaced apart relationship and one leading middle pad is disposed rearwardly of the two frontward leading pads and generally between the two frontward leading pads. Two rear pads are disposed generally rearwardly of the leading middle pad in a spaced apart relationship, and one rearward pad is disposed rearwardly of the two rear pads and generally between the two rear pads.

Abstract: A system for burnishing a disc includes a slider having burnish pads. The burnish pads are disposed on air bearing surface of the slider and extends therefrom. The burnish pad includes a burnish face which configured to burnish a surface of the disc and blow away burnished asperities.

Abstract: A method of reducing debris within an E-block of an actuator assembly in a disc drive is provided. A manufactured E-block is first provided for tooling. The E-block has a central bore with an inner diameter and a bore surface. A hardening member is then provided with an outer diameter that is larger than the inner diameter of the bore surface. The hardening member is pressed through the central bore so that the hardening member compresses and deforms the bore surface. As the hardening member deforms the bore surface, the bore surface becomes substantially smooth and hard.

Abstract: The present invention is directed to polishing the surface of an airplane part to an improved specularity by adding the additional step of sanding prior to the polishing step.