Metallurgical Feature Patents (Class 30/350)
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Patent number: 11518056Abstract: A hard coating for a substrate or portion of a razor blade wherein a main layer of the hard coating includes graphene and/or any combination of derivatives thereof. The graphene may be deposited on the substrate or portion of the razor blade using plasma assisted chemical vapor deposition (PECVD) or similar process.Type: GrantFiled: April 9, 2021Date of Patent: December 6, 2022Assignee: BIC VIOLEX S.A.Inventors: Konstantinos Mavroeidis, Anastasios Siozios, Vasileios Papachristos
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Patent number: 11389176Abstract: A reciprocating surgical saw blade includes a distal portion, a proximal portion, and a main body extending between the distal portion and the proximal portion. The main body includes an upper surface and a lower surface, and a first outer edge extending from the upper surface to the lower surface of the main body, and a second outer a second outer edge extending from the upper surface to the lower surface of the main body. A biocompatible polymer is provided along at least one of the upper surface, the lower surface, the first outer edge, or the second outer edge of the main body.Type: GrantFiled: January 8, 2020Date of Patent: July 19, 2022Assignee: AOD Holdings, LLCInventor: Thomas Ferro
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Patent number: 11260488Abstract: Provided is a method of manufacturing a diamond knife for an ultra-microtome, including determining a shape and size of a knife, performing a multiphase flow analysis on movement of a droplet at a fore-end of the knife with the determined shape and size, processing a fine pattern to ensure hydrophobic property according to a result of the flow analysis, and grinding a blade of the knife after the processing of the fine pattern to minimize an interval between the pattern and the blade and, thus, a knife blade is always maintained in a wet state due to a droplet movement between a hydrophobic fine pattern and a hydrophilic surface to continuously generate ultrathin slices.Type: GrantFiled: May 31, 2018Date of Patent: March 1, 2022Assignee: KOREA BASIC SCIENCE INSTITUTEInventors: Hwan Hur, Geon-Hee Kim, Ji Yong Bae, Hee-Seok Kweon
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Patent number: 10723032Abstract: The invention discloses utilizing isostatic-press (IP) processes apply a polymeric material (e.g, a PTFE foil) to uncoated razor blade edges forming thin, dense, and uniform coatings on blade edges which in turn exhibit low initial cutting forces correlating with more comfortable shaves. The isostatic press may be a hot isostatic press (HIP) or a cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or non-fluoropolymeric material or any composite thereof. The lower surface of the polymeric material may be modified (e.g., chemical etching) to enhance adhesion to the blade edge. Two or more layers of polymeric material of similar or different properties may be isostatically pressed onto the uncoated blades.Type: GrantFiled: December 20, 2013Date of Patent: July 28, 2020Assignee: The Gillette Company LLCInventors: Xiandong Wang, Neville Sonnenberg
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Patent number: 10667826Abstract: A surgical saw and complementary blade. The blade has lock teeth that are more ductal than the cutting teeth. The saw coupling assembly has an anvil and a press. The saw coupling assembly holds the blade to the saw by compressing the saw lock teeth between the anvil and the press so as to result the coining of the lock teeth.Type: GrantFiled: August 17, 2017Date of Patent: June 2, 2020Assignee: Stryker European Holdings I, LLCInventors: William L. Hassler, Jr., Graham L. Weeks, Denis O'Sullivan, Fintan Tynan, Sinead K. Hughes
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Patent number: 10568637Abstract: A sagittal surgical saw blade consisting of a planar body having side edges, a proximal end for attachment to an oscillatory power device and a distal end defining a cutting head carrying distally extending spaced apart teeth. The teeth are configured to provide a kerf wider than the thickness of the cutting head. A large chip collection void is formed in the cutting head and the sides of the body define left and right chip collection and evacuation areas.Type: GrantFiled: September 6, 2016Date of Patent: February 25, 2020Inventors: Franc Koljaka, Vasiliy Abramov
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Patent number: 10543000Abstract: A reciprocating surgical saw blade includes a distal portion, a proximal portion, and a main body extending between the distal portion and the proximal portion. The main body includes an upper surface and a lower surface, and a first outer edge extending from the upper surface to the lower surface of the main body, and a second outer a second outer edge extending from the upper surface to the lower surface of the main body. A biocompatible polymer is provided along at least one of the upper surface, the lower surface, the first outer edge, or the second outer edge of the main body.Type: GrantFiled: July 5, 2016Date of Patent: January 28, 2020Assignee: AOD HOLDINGS, LLCInventor: Thomas Ferro
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Patent number: 10455767Abstract: A chopper knife for an agricultural machine has a plate-shaped blade having a front region and a rear region. The blade is confined in transversal direction by longitudinal edges. The front region comprises at least one elongate cutting edge provided with a coating extending along a surface of the blade over a width perpendicular to a longitudinal edge. The width of the coating decreases in a direction from the front region towards the rear region of the blade.Type: GrantFiled: March 27, 2012Date of Patent: October 29, 2019Assignee: CNH Industrial America LLCInventors: Dariusz Adamczyk, Stanislaw Kudla
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Patent number: 10456142Abstract: A surgical saw blade for being coupled to a drive hub of a surgical saw. The surgical saw blade includes an attachment portion configured to be removably coupled to the drive hub. The surgical saw blade also includes a cutting portion opposite the attachment portion that includes a plurality of teeth. Additionally, the attachment portion defines a pair of indents. The first indent and the second indent are each defined by at least one curved surface. The curved surface is radially outwardly convex.Type: GrantFiled: June 2, 2017Date of Patent: October 29, 2019Assignee: MAKO Surgical Corp.Inventor: Paul Shiels
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Patent number: 10427229Abstract: A tool, in particular a plunge-cut saw blade, includes a saw blade that has at least one main body and at least one working part. The working part has at least one working edge with saw teeth and is connected integrally to the main body along a straight connecting edge. The working edge includes a curved and/or polygon-like formation thereon.Type: GrantFiled: June 19, 2012Date of Patent: October 1, 2019Assignee: Robert Bosch GmbHInventor: Urs Karlen
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Patent number: 10315319Abstract: The invention discloses isostatic-pressing (IP) applied to polymer (e.g., PTFE) coated razor blade edges to produce thin, dense, and uniform blade edges which in turn exhibit low initial cutting forces correlating with a more comfortable shaves. The isostatic press utilized may be a hot isostatic press (HIP) or cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The HIP conditions may be applied to non-sintered coatings or sintered coatings or before or after a FLUTEC® process is applied to coatings. CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or a non-fluoropolymer material or any composite thereof. It may be deposited initially by any method, including but not limited to, dipping, spin coating, sputtering, or thermal Chemical Vapor Deposition (CVD).Type: GrantFiled: December 2, 2013Date of Patent: June 11, 2019Assignee: The Gillette Company LLCInventors: Xiandong Wang, Neville Sonnenberg
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Patent number: 10309114Abstract: The present invention is directed generally to tools that are made, at least in part, more durable, particularly one or more working surface(s) of the tools. For example, various tools such as trowels, knives, and scrapers may be made having at least a portion of their blades heat treated to make at least their working edges more durable and extend their useful lives. For example, in various embodiments, a putty knife, taping knife, or scraper blade may have at least one working surface or edge that has been at heat treated while an area of the blade where a handle is permanently attached is not heat treated.Type: GrantFiled: June 5, 2015Date of Patent: June 4, 2019Inventors: Scott A. Murray, Kevin Alan Wolff
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Patent number: 10173408Abstract: In a peeling starting portion preparing method of a laminate, for the laminate including a first substrate and a second substrate peelably attached via an adsorption layer, a knife is inserted with a predetermined amount from an end surface of the laminate into an interface between the first substrate and the adsorption layer so as to prepare the peeling starting portion at the interface. The knife includes a main body portion, a cutting edge portion continuous with the main body portion and tapered in a side view, and a ridge line which is a boundary between the main body portion and the cutting edge portion, and at least a part of the adsorption layer is scraped off by a ridge line portion including the ridge line.Type: GrantFiled: June 7, 2017Date of Patent: January 8, 2019Assignee: AGC Inc.Inventors: Yuki Tateyama, Yasunori Ito, Hiroshi Utsugi
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Patent number: 10118302Abstract: Provided is a ceramic cutting tool including a blade body containing zirconium oxide as a primary component, the blade body containing particles containing any one of aluminum oxide, silicon carbide, or silicon nitride as a primary component.Type: GrantFiled: May 25, 2016Date of Patent: November 6, 2018Assignee: Kyocera CorporationInventor: Takanori Nishihara
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Patent number: 9393649Abstract: The present invention relates to a blade for cutting machines and to a method for producing such a blade. The blade has a main body made of a first material and a cutting body made of a second material and having at least one cutting edge formed thereon. The second material has a higher hardness than the first material. The cutting body is joined along a joining line to the main body.Type: GrantFiled: May 26, 2011Date of Patent: July 19, 2016Assignees: BE MASCHINENMESSER GMBH & CO. KG, CEWOTEC GGMBH, SLAYER BLADES S.R.L.Inventors: Egon Ehrle, Andreas Gebert
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Publication number: 20150026986Abstract: A paint scraper with blade which on its utmost part adjacent to the scraping edge has one or both sides coated with grains and/or powder of a material that is harder than the blade itself. The blade can be made of steel and the grain/powder material can be diamond, boron nitride, silicon carbide or similar.Type: ApplicationFiled: October 8, 2013Publication date: January 29, 2015Inventor: Jan Berglund
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Publication number: 20140237827Abstract: A utility knife blade includes a portion made of a first material; and an elongated portion made of a second material, the second material being harder than the first material and coated on the first material by melting a powder of the second material on the first material, the elongated portion forming the tip of the blade, wherein the second material includes tungsten carbide particles embedded in a soft binder, and wherein the size of at least 90% of the tungsten carbide particles is lower than about 5 micrometers.Type: ApplicationFiled: May 6, 2014Publication date: August 28, 2014Applicant: STANLEY BLACK & DECKER, INC.Inventor: Peter Geoffrey Culf
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Publication number: 20140202010Abstract: In an edge tool having a cutting edge made of a nonmetal inorganic solid-state material with a facet formed on a ridge of the cutting edge, a pre-wearing layer having a thickness of 5 nm or more and having a surface structure formed by a network of recesses and protuberances surrounded by the recesses is formed on a surface of the facet. The average width of the protuberances is 5 nm to 50 nm. A property value of the pre-wearing layer is different from the property value of the inorganic solid-state material underlying the pre-wearing layer, and there is no solid-solid interface between the pre-wearing layer and the inorganic solid-state material.Type: ApplicationFiled: October 15, 2013Publication date: July 24, 2014Applicant: JAPAN AVIATION ELECTRONICS INDUSTRY, LIMITEDInventors: Akinobu SATO, Akiko SUZUKI
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Patent number: 8776382Abstract: A cutting instrument has a cutting blade portion formed with a skin made of an electrode material or a reaction product of the electrode material, the electrode material having been molten by pulse discharges induced between the cutting blade portion and an electrode in a machining liquid or gas, having as the electrode one of a mold molded from powder of a kind or powder of a mixture of kinds out of a metal or metals, a metal compound or metal compounds, and a ceramic or ceramics, and a heat-treated mold being the mold as heat-treated.Type: GrantFiled: October 2, 2008Date of Patent: July 15, 2014Assignee: IHI CorporationInventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa, Hiroki Yoshizawa, Yukihiro Shimoda, Sadao Doi
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Patent number: 8769833Abstract: A utility knife blade includes a portion made of a first material; and an elongated portion made of a second material, the second material being harder than the first material and coated on the first material by melting a powder of the second material on the first material, the elongated portion forming the tip of the blade, wherein the second material includes tungsten carbide particles embedded in a soft binder, and wherein the size of at least 90% of the tungsten carbide particles is lower than about 5 micrometers.Type: GrantFiled: September 10, 2010Date of Patent: July 8, 2014Assignee: Stanley Black & Decker, Inc.Inventor: Peter Geoffrey Culf
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Patent number: 8592711Abstract: An apparatus and method for treating a cutting edge with a carbide coating to form a high endurance cutting edge that is self sharpening. The cutting edge has one side of its bevel treated with an electronically impregnated coating to create a wear resistant surface employing Tungsten, Titanium or Vanadium Carbide. The coating providing an abrasion resistant cutting edge and creates a differential hardness on the total cutting edge thereby extending its cutting ability through a wear-resistant surface on its treated face and a faster wear on the untreated surface causing the cutting edge to be self sharpening.Type: GrantFiled: July 28, 2010Date of Patent: November 26, 2013Inventor: George H. Lambert
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Patent number: 8460071Abstract: This invention is a manual sharpening device for knife blades that creates a micro-serrated edge on the cutting edge of a knife (microscopic saw). There are two types of knife blades on the world market: plain (flat cutting surface) and serrated (undulated cutting surface, also known as saw knives). Each has a wide range of shapes and sizes for various applications. This sharpening tool allows the user to create a cutting edge on any knife that combines the effects of the plain and serrated edge and thereby expands the potential applications of any knife.Type: GrantFiled: August 22, 2008Date of Patent: June 11, 2013Inventor: Horacio Masseilot
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Publication number: 20130133209Abstract: Disclosed herein is a diamond-containing blade, including: a blade body having at proximal end a connection part to be fitted into a gripper; and an edge longitudinally formed along one side of the blade body, wherein the blade is manufactured by a process in which a power mixture for constituting the edge, including 20 wt % or less of diamond particles coated with Ti and having a particle size of 20 ?m or less and residual Ti powder or Ti alloy powder, is charged in a space of a mold corresponding to the edge, Ti powder or Ti alloy powder for constituting the blade body is charged in another space of the mold corresponding to the blade body, the charged powders are pressed to obtain a molded product, the molded product is sintered to obtain a sintered body, and then an edge of the sintered body is sharpened.Type: ApplicationFiled: September 10, 2012Publication date: May 30, 2013Applicant: Forever Co., Ltd.Inventor: Kimiko Sueda
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Patent number: 8448544Abstract: A method of manufacturing a blade including heating and quenching a coil of strip steel material to harden the material, heating the strip steel material to temper the material, grinding a first angle along an edge of the material, and subsequent to the grinding, re-hardening, for example by induction heating, the edge of the material.Type: GrantFiled: April 25, 2012Date of Patent: May 28, 2013Assignee: Stanley Black & Decker, Inc.Inventor: Haydn Howells
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Publication number: 20130081283Abstract: A composite knife blade includes a cutting-edge piece of a first alloy, a back piece of a second alloy different from the first alloy, the cutting-edge piece and the back piece are brazed together at a serpentine joint. The cutting-edge piece has a high Rockwell hardness value, as compared to a hardness of the back piece. A method of manufacture of the knife blade includes fine blanking the back piece of from a sheet of the second alloy, laser cutting the cutting-edge piece from a sheet of the first alloy, and brazing the first piece to the second piece to form a composite blade. The composite blade is then cooled from the brazing temperature to an austenizing temperature of the cutting-edge piece, and quenched, to harden the cutting-edge piece.Type: ApplicationFiled: November 27, 2012Publication date: April 4, 2013Applicant: KAI U.S.A., LTD. DBA KERSHAW KNIVESInventor: KAI U.S.A., LTD. DBA KERSHAW KNIVES
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Publication number: 20130012667Abstract: Siloxane-containing reactive compounds contain moisture-curable alkoxy-silane functional end groups and also contain fluorocarbon-containing segments. The siloxane-containing and fluorocarbon-containing reactive compounds may be prepared from siloxane-containing and fluorocarbon-containing oxamide compounds or amine compounds. Siloxane-containing and fluorocarbon-containing polymers may be prepared from the reactive compounds by reaction with water. The siloxane-containing and fluorocarbon-containing polymers may be release materials or adhesives.Type: ApplicationFiled: December 20, 2010Publication date: January 10, 2013Inventors: Richard G. Hansen, David S. Hays, Suresh Iyer, John W. Frank, Ramesh C. Kumar
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Publication number: 20130008035Abstract: A composite material knife tool, comprising: a knife blade, lower rim of which is a knife-edge portion, at least a hole is provided on said knife blade; and a knife handle, which is formed integrally and extends to envelop said knife blade and said holes, thus exposing said knife-edge portion for cutting objects. Said composite material knife tool uses the smallest knife blade to achieve full utilization of knife tool, hereby realizing cost reduction effectively.Type: ApplicationFiled: August 3, 2011Publication date: January 10, 2013Inventor: Hsieh Wen HSIUNG
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Publication number: 20120317822Abstract: A cutting edge structure for a cutting tool including: a base member having first and second surfaces intersecting each other; and a cutting edge member supported by the base member and having higher hardness than the base member. The cutting edge member includes a coating formed by generating electric discharge between the second surface and a discharge electrode and by depositing a constituent material of the discharge electrode or a reacted substance of the constituent material on the second surface, the discharge electrode being formed by molding powder of metal, powder of a metal compound, powder of a ceramic, or powder of a mixture thereof. An edge of the coating projects from a cross ridge line between the first and second surfaces toward a distal end side of a cutting edge. The cutting edge angle is 10° to 20° inclusive.Type: ApplicationFiled: January 19, 2011Publication date: December 20, 2012Applicant: IHI CorporationInventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Yukihiro Shimoda
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Patent number: 8322253Abstract: A method of manufacturing a blade including heating and quenching a coil of strip steel material to harden the material, heating the strip steel material to temper the material, grinding a first angle along an edge of the material, and subsequent to the grinding, re-hardening, for example by induction heating, the edge of the material.Type: GrantFiled: July 8, 2005Date of Patent: December 4, 2012Assignee: Stanley Black & Decker, Inc.Inventor: Hadyn Howells
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Patent number: 8316550Abstract: A utility knife blade comprises a cutting edge portion and a remaining portion. The remaining portion is tempered martensite and has a first hardness. The cutting edge portion comprises a region that has been locally re-heat treated so that the microstructure in the cutting edge portion is untempered martensite having a hardness greater than the first hardness.Type: GrantFiled: February 6, 2008Date of Patent: November 27, 2012Assignee: Stanley Black & Decker, Inc.Inventor: Hadyn Howells
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Patent number: 8291602Abstract: A composite utility knife blade and method of making such a blade involves butt joining a tool steel wire to a front edge of an alloy steel backing strip. The wire is electron beam welded to the backing strip to form a composite strip defining a first metal portion formed by the alloy steel backing strip, a second metal portion formed by the tool steel wire, and a weld region joining the first and second metal portions. The composite strip is annealed and hardened such that the first metal portion defines a surface hardness within the range of approximately 38 Rc to approximately 52 Rc, and the second metal portion defines a surface hardness within the range of approximately 60 Rc to approximately 75 Rc. The hardened strip is then tempered, quenched, surface treated to form a sharpened cutting edge, scored, and separated into a plurality of blades.Type: GrantFiled: July 24, 2002Date of Patent: October 23, 2012Assignee: Irwin Industrial Tool CompanyInventors: William B. Korb, Brian K. Douglas, Marcelo Oliveira
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Publication number: 20120222315Abstract: A new and improved cutting instrument is provided having an enhanced coating. The coating includes titanium, chromium, nitrogen and carbon elements and provides increased wear resistance. The coating can be applied to a variety of metal and non-metallic substrates, which include scissors and knife blades.Type: ApplicationFiled: February 22, 2012Publication date: September 6, 2012Inventors: Larry Buchtmann, Gary Pia
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Patent number: 8245407Abstract: A cutting implement having a pair of cutting blades and a coating is provided. The coating has titanium chromium nitride and provides the cutting blades with a satin silver appearance. In some embodiments, the titanium chromium nitride coating has a thickness in a range between about 0.3 microns and 0.5 microns, a surface roughness in a range of about 15 to 25 10?6 inch/inch, and a hardness in a range of about 5.7 to about 9.1 gigapascals.Type: GrantFiled: January 23, 2006Date of Patent: August 21, 2012Assignee: Acme United CorporationInventors: Larry Buchtmann, Gary Pia
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Publication number: 20120144680Abstract: A blade that includes a body formed from a carbon steel material is provided. The body has a cutting edge portion and a side surface. The side surface has a colored oxide layer formed thereon. Selected portions of the oxide layer have been removed to reveal the underlying carbon steel material so as to provide indicia on the surface of the blade by virtue of a color contrast between the colored oxide layer and the revealed carbon steel material. A method of manufacturing such a blade is also provided.Type: ApplicationFiled: October 27, 2011Publication date: June 14, 2012Applicant: STANLEY BLACK & DECKER, INC.Inventors: Robert L. Scillia, Peter Geoffrey Culf
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Publication number: 20120060379Abstract: A utility knife blade includes a portion made of a first material; and an elongated portion made of a second material, the second material being harder than the first material and coated on the first material by melting a powder of the second material on the first material, the elongated portion forming the tip of the blade, wherein the second material includes tungsten carbide particles embedded in a soft binder, and wherein the size of at least 90% of the tungsten carbide particles is lower than about 5 micrometers.Type: ApplicationFiled: September 10, 2010Publication date: March 15, 2012Applicant: STANLEY BLACK & DECKER, INC.Inventor: Peter Geoffrey CULF
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Patent number: 7992309Abstract: A cutting blade is disclosed fabricated of micromachined silicon. The cutting blade utilizes a monocrystalline silicon substrate having a {211} crystalline orientation to form one or more cutting edges that are defined by the intersection of {211} crystalline planes of silicon with {111} crystalline planes of silicon. This results in a cutting blade which has a shallow cutting-edge angle ? of 19.5°. The micromachined cutting blade can be formed using an anisotropic wet etching process which substantially terminates etching upon reaching the {111} crystalline planes of silicon. This allows multiple blades to be batch fabricated on a common substrate and separated for packaging and use. The micromachined cutting blade, which can be mounted to a handle in tension and optionally coated for increased wear resistance and biocompatibility, has multiple applications including eye surgery (LASIK procedure).Type: GrantFiled: April 21, 2003Date of Patent: August 9, 2011Assignee: Sandia CorporationInventors: James G. Fleming, Carol Fleming, legal representative, Jeffry J. Sniegowski, Stephen Montague
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Patent number: 7963042Abstract: The present invention relates to methods and apparatus for micro surgical blades, knives and assemblies.Type: GrantFiled: May 19, 2008Date of Patent: June 21, 2011Assignee: MynoSys Cellular Devices, Inc.Inventor: Christopher Guild Keller
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Patent number: 7934319Abstract: The present invention is directed to a pencil-sharpening device having a titanium chromium nitride coating disposed on the cutting blade of the device. The titanium chromium nitride coating is metallurgically bonded to the steel blade. The coated blade provides enhanced properties for the pencil-sharpening device.Type: GrantFiled: November 8, 2006Date of Patent: May 3, 2011Assignee: Acme United CorporationInventors: Michael E. Peterson, Larry Buchtmann, Walter Johnsen, Stuart D. Farnworth
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Publication number: 20110078909Abstract: An apparatus and method for treating a cutting edge with a carbide coating to form a high endurance cutting edge that is self sharpening. The cutting edge has one side of its bevel treated with an electronically impregnated coating to create a wear resistant surface employing Tungsten, Titanium or Vanadium Carbide. The coating providing an abrasion resistant cutting edge and creates a differential hardness on the total cutting edge thereby extending its cutting ability through a wear-resistant surface on its treated face and a faster wear on the untreated surface causing the cutting edge to be self sharpening.Type: ApplicationFiled: July 28, 2010Publication date: April 7, 2011Inventor: George H. Lambert
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Patent number: 7913402Abstract: A cutting implement having a cutting blade and a coating is provided. The coating has titanium chromium nitride and provides the blade with a satin silver appearance. In some embodiments, the titanium chromium nitride coating has a thickness in a range between about 0.3 microns and 0.5 microns, a surface roughness in a range of about 15 to 25×10?6 inch/inch, and a hardness in a range of about 5.7 to 9.1 gigapascals.Type: GrantFiled: September 20, 2005Date of Patent: March 29, 2011Assignee: Acme United CorporationInventors: Larry Buchtmann, Gary Pia
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Publication number: 20100162578Abstract: A tool for digging or working soil in which the blade is made of anodized aluminum or anodized aluminum alloy. The anodizing process imparts additional strength, dielectric properties and a low coefficient of friction. The preferred aluminum alloy is one of the 6000 or 7000 series alloys and the preferred method of anodizing the alloy is the Type III method.Type: ApplicationFiled: December 29, 2008Publication date: July 1, 2010Inventor: Gregory T. Bennett
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Patent number: 7658129Abstract: A composite utility knife blade and method of making such a blade involves butt joining a tool steel wire to a front edge of an alloy steel backing strip. The wire is electron beam welded to the backing strip to form a composite strip defining a first metal portion formed by the alloy steel backing strip, a second metal portion formed by the tool steel wire, and a weld region joining the first and second metal portions. The composite strip is then annealed, and the annealed strip is straightened to eliminate any camber therein. The annealed composite strip is then hardened such that the first metal portion defines a surface hardness within the range of approximately 38 Rc to approximately 52 Rc, and the second metal portion defines a surface hardness within the range of approximately 60 Rc to approximately 57 Rc.Type: GrantFiled: March 3, 2004Date of Patent: February 9, 2010Assignee: Irwin Industrial Tool CompanyInventors: William B. Korb, Brian K. Douglas
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Publication number: 20100024222Abstract: In a cutting edge of a razor blade, a non-nitrided layer containing Ti, Al, and Cr is formed on opposite surfaces of a base plate as a portion of a coating layer. A remaining layer containing Ti, Al, Cr, and N is formed on opposite surfaces of the non-nitrided layer as a portion of a nitrided layer of the coating layer. A surface layer containing Ti, Al, Cr, and N is formed on opposite surfaces of the remaining layer as a portion of the nitrided layer of the coating layer. A fluororesin layer is formed on opposite surfaces of the surface layer with a bonding layer containing Cr and Al in between. The coating layer including the non-nitrided layer and the nitrided layer further improves the cutting edge, enhances cutting performance of the cutting edge, and maintains the enhanced cutting performance to improve the durability of the cutting edge.Type: ApplicationFiled: March 27, 2008Publication date: February 4, 2010Inventors: Koichiro Akari, Hiroshi Ohtsubo
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Publication number: 20090320299Abstract: A scraper blade preferably configured for use with a reciprocating saw. The blade has a first end comprising a mounting structure, and a second end with a cutting edge. The second end is coupled with and spaced apart from the first end. Preferably, the first end is configured to be mounted in a reciprocating saw chuck and the first and second ends are integral. Further, the first and second ends are preferably manufactured from heat treated steel comprising between approximately 0.45 to 1.05% carbon and between approximately 0.3 to 1.0% manganese. Preferably, the steel has a yield tensile strength of between approximately 150,000 to 250,000 pounds per square inch, a modulus of elasticity of between approximately 20,000 to 40,000 kilopounds per square inch, and a hardness on the Rockwell C scale of between approximately 30 to 60.Type: ApplicationFiled: June 26, 2009Publication date: December 31, 2009Inventors: Justin Kuhn, Brad Allen, Ryan Campbell
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Publication number: 20090293696Abstract: A cutting wheel having a disposable blade is a constructed of a disposable blade wheel, an inner support wheel and an outer support wheel to define a three part cutting assembly. An interior hub adapted to be mounted to the three part cutting assembly to provide a cutting wheel assembly. The disposable blade wheel is adapted to be connected to the inner support wheel and the outer support wheel, and may be located between the inner support wheel and outer support wheel. In the three part cutting assembly, an outer periphery of the blade wheel extends radially outwardly of an outer periphery of the inner support wheel and of an outer periphery of the outer support wheel to provide a cutting surface having a cutting edge. The cutting edge comprises a cutting material such as hardened tool steel, high carbon steel, non-ferrous alloys or the like.Type: ApplicationFiled: May 28, 2009Publication date: December 3, 2009Applicant: EMT INTERNATIONAL, INC.Inventors: Paul D. Rauscher, Bryan Baumgartner
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Patent number: 7614938Abstract: A method of reconditioning a medical device may include removing a portion of the medical device, and attaching to the medical device a replacement piece formed from nickel carbide and sized, shaped, and positioned to replace the portion removed.Type: GrantFiled: February 22, 2006Date of Patent: November 10, 2009Inventors: John C. Pappas, III, Paul N. Pappas
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Publication number: 20090241352Abstract: The present invention relates to a blade that comprises a blade main body and an edge part. In the blade main body and the edge part, one or more comprising the edge part are manufactured by using a powder composition that comprises less than 5% by weight of the ultra-hard particle powder having a particle size in the range of 1 ?m to 5 ?m based on a total weight of the powder composition and the balance metal powder forming a matrix according to a powder metallurgy process. The blade according to the present invention has a sawlike or wavy edge part to provide an excellent cutting ability. Even though the abrasion occurs by using the blade, since the sawlike or wavy edge part is semipermanently maintained, the cutting ability is not reduced.Type: ApplicationFiled: September 26, 2008Publication date: October 1, 2009Inventors: KIMIKO SUEDA, Ryota Kusanagi
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Patent number: 7587829Abstract: A blade of ceramic material is treated to enhance the strength and sharpness of the cutting edge. In one embodiment, ceramic particles along at least one margin of an edge-forming face are fused, such as by a laser treatment. The edge margin can have a hard ceramic coating of a different ceramic material such as a nitride of chromium, zirconium, titanium, titanium carbon or boron. The hard ceramic coating can be used alone or in conjunction with the laser treatment. The invention includes the methods of treating the edge, both to form the hard ceramic coating and to fuse the particles by scanning with a laser, such as an ultraviolet laser.Type: GrantFiled: November 28, 2006Date of Patent: September 15, 2009Assignee: Lazorblades, Inc.Inventors: Rodney L. King, Theodore C. Crawford
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Publication number: 20090217537Abstract: A novel advanced materials blade has been invented. It is intended for use by professionals and other people who desire a high quality blade or other cutting tool. It offers many advantages, having an extraordinarily durable and long lasting edge and being tarnish free. The blade is composed of a superalloy from the cobalt-chrome-nickel ternary phase diagram; said blade having a body, and edge, and a tang. In an embodiment the blade edge is transmuted into a metallo-ceramic graded material using carbon to form carbides (-MC). These carbides are diffusion integrated into the superalloy, making this blade a graded material. In an additional embodiment the blase edge is atomically modified causing the excess carbon to form tetrahedral carbon (diamond). Applications of this novel advanced materials blade include professional chefs knifes, ice axe tools, and wood cutting axes.Type: ApplicationFiled: February 29, 2008Publication date: September 3, 2009Inventors: Leo Spitz Macdonald, Andrew Garth Bentley
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Publication number: 20090064508Abstract: This invention is a manual sharpening device for knife blades that creates a micro-serrated edge on the cutting edge of a knife (microscopic saw). There are two types of knife blades on the world market: plain (flat cutting surface) and serrated (undulated cutting surface, also known as saw knives). Each has a wide range of shapes and sizes for various applications. This sharpening tool allows the user to create a cutting edge on any knife that combines the effects of the plain and serrated edge and thereby expands the potential applications of any knife.Type: ApplicationFiled: August 22, 2008Publication date: March 12, 2009Inventor: Horacio Masseilot