Specific Magnetization Patents (Class 310/156.43)
  • Publication number: 20100238591
    Abstract: A disk drive device includes: a hub on which a recording disk is to be mounted; a base configured to rotatably support the hub via a bearing; a core that is fixed to the base and includes a circular portion and S salient poles (where S is a natural number greater than or equal to 3) extending from the circular portion in the diameter direction; a three-phase coil that is formed by being wound around each of the S salient poles; and a magnet that is fixed to the hub and faces the S salient poles in the diameter direction, and that is provided with P driving magnetic poles in the circumferential direction (where P is a natural number greater than or equal to 2).
    Type: Application
    Filed: January 21, 2010
    Publication date: September 23, 2010
    Applicant: ALPHANA TECHNOLOGY CO., LTD.
    Inventors: Minoru Sano, Tetsuo Kitamura
  • Patent number: 7800271
    Abstract: The sintered magnet and the rotating machine equipped with the same are disclosed. The sintered magnet includes crystal grains of a ferromagnetic material consisting mainly of iron, and a fluoride compound or oxyfluoride compound layer containing at least one element selected from an alkali metal element, an alkali earth metal element, and a rare earth element. The layer is formed inside some of the crystal grains or in a part of a grain boundary part. An oxyfluoride compound or fluoride compound layer containing carbon in a stratified form is formed on an outermost surface of the crystal grains. The fluoride compound or oxyfluoride compound layer has a concentration gradient of carbon, contains at least one light rare earth element and at least one heavy rare earth element. The heavy rare earth element has a concentration lower than that of the light rare earth element.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: September 21, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Yutaka Matsunobu, Takashi Yasuhara
  • Publication number: 20100225192
    Abstract: A permanent magnet rotor of a brushless direct current (BLDC) motor, in which cogging torque ripple and electromagnetic vibration noise transferred to the permanent magnet rotor can be blocked and a motor's power-to-weight ratio can be improved. A conventional BLDC motor has to use an electric steel sheet core so as to maintain the maximum magnetic flux density of the permanent magnet rotor and to minimize a rotating electric field loss. As a result, cogging torque vibration is unavoidably transferred to a load side through the motor rotary shaft. However, the rotor can enable stable driving of the BLDC motor by innovatively blocking the cogging torque vibration and the electromagnetic vibration noise and can greatly reduce the motor's weight by using a plastic or non-magnetic material instead of an electric steel sheet core.
    Type: Application
    Filed: May 17, 2010
    Publication date: September 9, 2010
    Inventor: Young-Chun Jeung
  • Publication number: 20100219712
    Abstract: A rotor (104) includes a rotor core (105) and permanent magnets (111, 112, 121, 122) embedded in the rotor core (105). The permanent magnet (111) includes a first surface that is a flat surface facing a stator side, and a second surface that is opposite from the first surface. A center position of a middle portion of the permanent magnet (111) which is a center in the magnetization direction of the permanent magnet (111) is positioned in a stator side of a center position of two opposite end portions of the permanent magnet (111) in a direction orthogonal to the magnetization direction which is a center in the magnetization direction.
    Type: Application
    Filed: May 9, 2008
    Publication date: September 2, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomonari Kogure, Keiu Kanada, Masaaki Hiraga
  • Patent number: 7761976
    Abstract: The present invention relates to a method for mounting magnet elements on the surface of a rotor for use in a permanent magnet motor. The method comprises the steps of : providing a first tube like element, wherein said first tube like element has an inner diameter that corresponds to an outer diameter of said rotor, providing a second tube like element, wherein said second tube like element has an inner diameter that is larger than an outer diameter of said first tube like element, inserting said first tube like element into said second tube like element, in order to create a hollow space between them, inserting a number of magnet elements into said hollow space, and inserting said rotor into said first tube like element, whereupon said magnet elements are in a tight fit arrangement between said first tube like element and said second tube like element.
    Type: Grant
    Filed: September 21, 2006
    Date of Patent: July 27, 2010
    Assignee: ITT Manufacturing Enterprises Inc.
    Inventors: Bo Aronsson, Tomas Bartholf, Jörgen Engström, Tanja Heikkilä
  • Patent number: 7759833
    Abstract: A motor generally has a contradictory relation between decrease of cogging torque and increase of torque density. To overcome this problem, continuous direction control is provided for anisotropy with modification of magnetic poles so that the average absolute value of differences between M? and 90×sin [?{2?/(360/p)}] is set to be 3° or less, where M? is a direction of anisotropy with respect to a radial tangent line of a magnetic pole plane, ? is a mechanical angle, and p is the number of pole pairs.
    Type: Grant
    Filed: November 21, 2007
    Date of Patent: July 20, 2010
    Assignee: Panasonic Corporation
    Inventors: Fumitoshi Yamashita, Hiroshi Murakami, Yukihiro Okada, Kiyomi Kawamura
  • Publication number: 20100171384
    Abstract: An electro-magnetic motor-generator system, comprising a wheel assembly having a wheel mounted onto a shaft. The shaft has a sleeve mounted thereon. A frame assembly is mounted onto the sleeve. The frame assembly comprises at least one hub having a sprocket. A gear assembly comprises a second sprocket mounted onto the shaft. The second sprocket engages the sprocket. A rotating ring assembly has first and second walls. The first wall comprises first gear teeth and the second wall comprises second gear teeth. The ring assembly further has consecutive magnetized/non-magnetized sections. The electro-magnetic means consist of at least one coil, and the at least one coil having first and second openings. Electro-magnetic means generate an electromotive force between said first and second openings, and said consecutive magnetized/non-magnetized sections. Switching said magnetic polarity forces said rotating ring assembly to rotate upon said sprocket thus rotating said wheel mounted onto said shaft.
    Type: Application
    Filed: January 7, 2009
    Publication date: July 8, 2010
    Inventor: Shimon ELMALEH
  • Publication number: 20100171385
    Abstract: A rotor of a permanent-magnet-type rotating electrical machine of the present invention has a plurality of magnetic poles in point symmetry with respect to a rotation center of a rotor core 2. For each of the magnetic poles, there are arranged a permanent magnet 3 whose product of a coercive force and a magnetizing direction thickness is small and a permanent magnet 4 whose product of a coercive force and a magnetizing direction thickness is large. The permanent magnet 3 whose product of a coercive force and a magnetizing direction thickness is small is irreversibly magnetized by a magnetic field created by a current of an armature coil 21, to change a total linkage flux amount. This realizes a wide-range variable-speed operation of high output, to provide the rotating electrical machine with a wide operating range and high efficiency.
    Type: Application
    Filed: August 2, 2007
    Publication date: July 8, 2010
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Kazuto Sakai, Masanori Arata
  • Publication number: 20100171386
    Abstract: The present invention provides a rotor a for magnet-embedded motor and a magnet-embedded motor whereby the manufacturing cost thereof can be significantly reduced while securing desired coercive force and magnetic flux density. A rotor for a magnet-embedded motor which comprises a plurality of permanent magnets 21 embedded therein, wherein each permanent magnet 21 is formed with a plurality of magnetic regions A to D having different coercive forces that are determined based on the intensity of the inverse magnetic field that acts on each permanent magnet 21, provided that a magnetic region having a relatively large coercive force is designated to be a region that is influenced by a relatively large inverse magnetic field.
    Type: Application
    Filed: May 27, 2008
    Publication date: July 8, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomonari Kogure, Masaaki Hiraga
  • Patent number: 7750776
    Abstract: A hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, is formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: July 6, 2010
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya
  • Patent number: 7730603
    Abstract: Methods are provided for forming/inserting a magnet in a rotor. One method includes coating a plurality of magnetizable particles with a non-metallic material, inserting the coated particles in a rotor, and magnetizing the coated particles. Another method includes inserting a plurality of magnetizable particles into a rotor, submersing the rotor in motor varnish to coat the particles with motor varnish, and magnetizing the particles. Yet another method includes inserting a plurality of magnetizable particles in a rotor, inserting a non-metallic material into the rotor, mixing the particles and non-metallic material to form a mixture, curing the mixture to coat each particle with non-metallic material, and magnetizing the particles. Still another method includes mixing a plurality of magnetizable particles with a non-metallic material, curing the non-metallic material to coat each particle with non-metallic material, inserting the coated particles in a rotor, and magnetizing the coated particles.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: June 8, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Terence G. Ward, Khwaja M. Rahman
  • Publication number: 20100133939
    Abstract: A motor including a stator and a rotor is disclosed. The rotor includes a first unit and a second unit. The first unit includes an N-pole first magnet and an S-pole second magnet. The first and the second magnets are alternately arranged along a circumferential direction of the rotor at equal angular intervals to form magnetic pole portions. The second unit includes an N-pole or S-pole third magnet and a salient pole arranged in the rotor core. The salient pole functions as a magnetic pole that differs from the third magnet. The third magnet and the salient pole are alternately arranged along the circumferential direction of the rotor to form magnetic pole portions. The number of magnetic pole portions of the second unit is the same as the number of magnetic pole portions of the first unit. The third magnet and the magnet of the first unit having the same pole as the third magnet are aligned in the axial direction of the rotor.
    Type: Application
    Filed: October 15, 2009
    Publication date: June 3, 2010
    Applicant: ASMO CO., LTD.
    Inventors: Yoshiaki Takemoto, Seiya Yokoyama, Yoji Yamada, Shigemasa Kato, Yoko Tateishi
  • Publication number: 20100126234
    Abstract: A permanent magnet motor includes a rotor and a stator, a plurality of permanent magnets forming a plurality of magnetic poles in a core of the rotor and magnetic pole teeth located so as to correspond to phase windings of the stator. The permanent magnets include a plurality of types of permanent magnets having different coercive forces and arranged substantially into an annular shape so that one type of the permanent magnet constitutes each magnetic pole. The permanent magnets each having a relatively smaller coercive force are arranged at a first interval in the rotor, and the magnetic pole teeth corresponding to the same phase windings are arranged at a second interval differing from the first interval in the stator.
    Type: Application
    Filed: November 24, 2009
    Publication date: May 27, 2010
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventor: Sari MAEKAWA
  • Publication number: 20100117474
    Abstract: An axial gap motor includes: a rotor; and a stator, wherein: the rotor includes a plurality of main permanent magnet parts and a plurality of auxiliary permanent magnet parts, the auxiliary permanent magnet parts being disposed near an end portion of each of the main permanent magnet parts and a magnetizing direction of each of the auxiliary permanent magnet parts corresponding to a direction perpendicular to the direction of the rotational axis; each of the stators includes a plurality of teeth arranged in a circumferential direction and protruding toward the rotor along the rotational axis, and a circumferential distance between a circumferential direction first end and a circumferential direction second end of each of the auxiliary permanent magnet parts on a surface opposite the stator is larger than a slot width of a slot defined between the teeth adjacent in the circumferential direction.
    Type: Application
    Filed: February 25, 2008
    Publication date: May 13, 2010
    Applicant: Honda Motor Co Ltd
    Inventors: Hirofumi Atarashi, Shoei Abe, Keiichi Yamamoto
  • Patent number: 7714471
    Abstract: A motor includes a stator and a rotor. The rotor is relative to the stator, and has a rotation axis. A magnet and a magnetic-material member magnetically interact with each other. The magnet and the magnetic-material member are provided for enabling the stator and the rotor to magnetically attracting each other. The magnet has a shape of a ring, and is coaxial with the rotation axis. The magnet has an inner circumference and an outer circumference. The inner circumference and an outer circumference have a common center. The magnet has a plurality of N and S poles alternately arranged along a circumferential direction thereof. At least one of boundaries between the N and S poles extends on a straight line out of the common center. A method of manufacturing the motor, and a method of magnetizing a raw member for the magnet are also disclosed.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: May 11, 2010
    Assignee: Victor Company of Japan, Ltd.
    Inventor: Futoshi Yoshimatsu
  • Publication number: 20100109468
    Abstract: A permanent magnet motor includes: a rotor and a stator; and a plurality of permanent magnets placed on either the rotor or the stator. Each permanent magnet is an R—Fe—B based rare-earth sintered magnet including a light rare-earth element RL (at least one of Nd and Pr) as a major rare-earth element R, and partially includes a high coercivity portion in which a heavy rare-earth element RH (at least one element selected from the group consisting of Dy, Ho and Tb) is diffused in a relatively higher concentration than in the other portion.
    Type: Application
    Filed: March 25, 2008
    Publication date: May 6, 2010
    Applicant: HITACHI METALS, LTD.
    Inventors: Mitsutoshi Natsumeda, Yoshinori Takayama, Motoharu Shimizu
  • Publication number: 20100101879
    Abstract: A combined motor-battery system comprising an electric power source adapted to convert self-originating electrical current to mechanical power utilizing a set of common functional structures. Preferred embodiments include an electrochemical cell comprising field reactive electrodes that directly produce extractable mechanical forces in the presence of a magnetic field.
    Type: Application
    Filed: January 5, 2010
    Publication date: April 29, 2010
    Inventor: Jack C. McVickers
  • Publication number: 20100098565
    Abstract: An electric pump rotor is provided in which a magnet part can be easily formed, and at the same time, the weight of the magnet part can be reduced. The electric pump rotor has a ring-shaped magnet part with polar anisotropy in which north and south poles alternately appear in a circumferential direction, and a cross-section of an inner periphery of the magnet part is formed in a polygonal shape whose corner portions are positioned at magnetism concentration portions where magnetism is concentrated in the circumferential direction of the magnet part.
    Type: Application
    Filed: June 4, 2008
    Publication date: April 22, 2010
    Applicant: Aisin Seiki Kabushiki Kaisha
    Inventors: Motohisa Ishiguro, Naoki Kamiya, Takahiro Araki, Katsumi Nakai
  • Patent number: 7692349
    Abstract: A direct drive motor for a washing machine and a method of manufacturing the same are provided. The motor may include a stator having a winding part with a coil wound thereon, a rotor frame including a side wall part and a rear wall part, the rotor frame being connected to a shaft that drives a drum of a washing machine, and a permanent magnet provided at an inner surface of the side wall part of the rotor frame. The permanent magnet may be formed of a resin material, with a plurality of magnetic poles that alternate in a circumferential direction to form a sine wave magnetization pattern. Such a direct drive motor may reduce cogging torque, noise and vibration.
    Type: Grant
    Filed: February 14, 2007
    Date of Patent: April 6, 2010
    Assignee: LG Electronics Inc.
    Inventor: In Geun Ahn
  • Publication number: 20100066192
    Abstract: In a radial-direction gap type magnet motor, when an energy density increases, a direction change M?/?p of a static magnetic field with respect to a mechanic angle between different poles increases in an exponential manner and thus to decrease a cogging torque of the motor is not compatible to increase a torque density. In order to solve the problem, assuming that ?t denotes a mechanic angle of a stator iron core teeth, ?p denotes a mechanical angle of a magnetic pole, and M? denotes an angle of a static magnetic field with respect to a circumferential tangential line of a radial magnetic pole center, a radial-direction type magnet motor in which ?t<?p, M? in a magnetic pole center region is 75 to 90°, and M?/?p?7 is satisfied in the magnetic pole end region of ?p×0.1°, and further, a static magnetic field generating source is configured as a magnetic anisotropic magnetic pole having an energy density (BH) max?150 kJ/m3 is provided.
    Type: Application
    Filed: November 15, 2007
    Publication date: March 18, 2010
    Applicant: Panasonic Corporation
    Inventors: Fumitoshi Yamashita, Hiroshi Murakami, Yukihiro Okada, Kiyomi Kawamura
  • Patent number: 7679260
    Abstract: An axial gap motor including a rotor and stators, wherein: the rotor is provided with a plurality of primary magnet portions, a plurality of auxiliary magnet portions, and a rotor frame; the rotor frame is provided with a plurality of ribs that extend in the radial direction of the rotor frame, and a shaft portion and a rim portion that are integrally connected with each other via the ribs, and the rotor frame houses the primary magnet portions and the auxiliary magnet portions; the primary magnet portions are provided with primary permanent magnet pieces; the auxiliary magnet portions are provided with auxiliary permanent magnet pieces; and each of cross-sectional areas of the ribs which is perpendicular to the radial direction increases from the rim portion side towards the shaft portion side in the radial direction.
    Type: Grant
    Filed: December 13, 2007
    Date of Patent: March 16, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventors: Keiichi Yamamoto, Hirofumi Atarashi, Shoei Abe, Shigeru Tajima
  • Publication number: 20100038985
    Abstract: Disclosed is a brushless DC motor, a magnetizing method thereof and a washing machine having the same. The brushless DC motor, comprising: a stator, and a rotor having a plurality of magnetic poles with a same thickness, wherein each of the magnetic poles is magnetized such that a magnetic flux density of an air gap is high at a central portion of each of the magnetic poles, compared to the magnetic flux density at both ends of each of the magnetic poles. Accordingly, a manufacturing cost can be reduced, a manufacturing process can be facilitated, and vibration and noise can be reduced.
    Type: Application
    Filed: September 19, 2007
    Publication date: February 18, 2010
    Inventors: Jang-Ho Shim, Seung-Suk Oh, Byoung-Wook Min
  • Publication number: 20100019587
    Abstract: A radial anisotropic sintered magnet formed into a cylindrical shape includes a portion oriented in directions tilted at an angle of 30° or more from radial directions, the portion being contained in the magnet at a volume ratio in a range of 2% or more and 50% or less, and a portion oriented in radial directions or in directions tilted at an angle less than 30° from radial directions, the portion being the rest of the total volume of the magnet. The radial anisotropic sintered magnet has excellent magnet characteristics without occurrence of cracks in the steps of sintering and cooling for aging, even if the magnet has a shape of a small ratio between an inner diameter and an outer diameter.
    Type: Application
    Filed: October 6, 2009
    Publication date: January 28, 2010
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Koji SATO, Mitsuo Kawabata, Takehisa Minowa
  • Publication number: 20090323208
    Abstract: A rotary actuator includes a multi-polar magnet, in which north and south poles are alternately arranged in a circumferential direction, the multi-polar magnet being shaped into one of a circular ring and a circular arc member; and a coil body having coils which are provided around the multi-polar magnet to be capable of moving in the circumferential direction of the multi-polar magnet, each of the coils substantially lying on a plane that extends in a radial direction of the multi-polar magnet and orthogonal to the circumferential direction of the multi-polar magnet. The north and south poles of the multi-polar magnet are positioned apart from each other by a predetermined interval in the circumferential direction. Dimensions of each coil are predetermined so that length of each coil in the circumferential direction is associated with the predetermined interval. Predetermined currents are passed through the coils in a properly phased manner.
    Type: Application
    Filed: June 22, 2009
    Publication date: December 31, 2009
    Applicant: HOYA CORPORATION
    Inventor: Yuichi KUROSAWA
  • Patent number: 7638920
    Abstract: A brushless motor including a rotor which has ten permanent magnets each containing rare earth neodymium and provided around a rotor yoke and an outside diameter of 45 mm to 55 mm, and a stator which has a stator core having twelve slots and an outside diameter of 75 mm to 85 mm and whose magnetomotive force at maximum current is 700 AT or more. The stator core is configured such that a teeth width b is 0.14 times or more of the outside diameter of the rotor.
    Type: Grant
    Filed: May 25, 2007
    Date of Patent: December 29, 2009
    Assignee: JTEKT Corporation
    Inventors: Noboru Niguchi, Naotake Kanda
  • Publication number: 20090315424
    Abstract: A permanent-magnet synchronous machine includes a stator that has slots and a rotor that has permanent magnets which form magnet poles. The permanent magnets are shell magnets having two curved surfaces. Each shell magnet covers a predetermined part of a magnet pole. The external radius of the shell magnets is less than 0.6 times the radius of the stator bore. Each shell magnet has a quasi-radial magnetic preferred direction that is directed substantially perpendicular to its outer surface.
    Type: Application
    Filed: December 16, 2008
    Publication date: December 24, 2009
    Applicant: Siemens Aktiengesellschaft
    Inventor: ROLF VOLLMER
  • Patent number: 7626300
    Abstract: In a radially anisotropic sintered magnet of annular shape, the remanence in a radial direction of the annulus increases and decreases at intervals of 90° in a circumferential direction of the annulus, and the remanence in a radial direction over the entire circumference of the annulus has a maximum of 0.95-1.60 T and a minimum equal to 50-95% of the maximum. In a permanent magnet motor comprising a plurality of stator teeth, the radially anisotropic annular sintered magnet is incorporated after it is magnetized in 4n poles (wherein n is an integer of 1 to 20) so that the boundary between N and S poles is located within the range that is centered at the radial direction where the remanence exhibits the minimum and extends ±10° therefrom in a circumferential direction. The radially anisotropic annular sintered magnet undergoes neither fracture nor cracking during the sintering and aging/cooling steps even when it is shaped to a low inner/outer diameter ratio and has satisfactory magnetic properties.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: December 1, 2009
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Koji Sato, Takehisa Minowa
  • Publication number: 20090278416
    Abstract: Two magnets in a circumferential direction of a rotor are provided in each slot of the rotor. The two magnets are consistently pulled in a direction in which they are mutually separated by magnetism of a stator and fixed on inner surfaces on both sides of the slot in the circumferential direction of the rotor.
    Type: Application
    Filed: December 11, 2006
    Publication date: November 12, 2009
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Kazuo Ida, Yoshihiro Kataoka, Yasukazu Nabetani, Yoshiaki Yoshida
  • Patent number: 7598646
    Abstract: Electric motor configurations are provided with Halbach arrays. In one example, an electric motor includes a first plurality of magnets arranged in a first Halbach array. The first plurality of magnets is configured to provide a first magnetic field that substantially exhibits a first Halbach flux distribution. A first plurality of electromagnets comprising a first plurality of coils are arranged in a second Halbach array. A controller is adapted to selectively direct current through the first plurality of coils to induce a second magnetic field to interact with the first magnetic field. The second magnetic field substantially exhibits a second Halbach flux distribution.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: October 6, 2009
    Assignee: The Boeing Company
    Inventor: Mark A. Cleveland
  • Publication number: 20090236923
    Abstract: An object of the present invention is to provide a permanent-magnet-type rotating electrical machine capable of realizing a variable-speed operation at high output in a wide range from low speed to high speed and improving efficiency and reliability. The permanent-magnet-type rotating electrical machine of the present invention includes a stator provided with a coil and a rotor in which there are arranged a low-coercive-force permanent magnet whose coercive force is of such a level that a magnetic field created by a current of the stator coil may irreversibly change the flux density of the magnet and a high-coercive-force permanent magnet whose coercive force is equal to or larger than twice that of the low-coercive-force permanent magnet.
    Type: Application
    Filed: August 23, 2006
    Publication date: September 24, 2009
    Inventors: Kazuto Sakai, Masanori Arata
  • Patent number: 7573170
    Abstract: A motor module, method, apparatus and system for implementing linear and rotary motors, such as relatively large rotary motors, are disclosed. In one embodiment, an electrodynamic machine can include magnets having angled magnetic surfaces and regions of predetermined magnetic polarization. The magnets can include a first array and a second array of magnets arranged in a direction of motion. Also included are groups of field pole members arranged adjacent to the first array and the second array of magnets. The field pole members include angled flux interaction surfaces, which can be formed at the ends of the field pole members to confront the angled magnetic surfaces. In combination, the angled flux interaction surfaces and the angled magnetic surfaces define air gaps. As such, the angled flux interaction surfaces are configured to magnetically couple the field pole members to the magnets to form either a linear or rotary motor.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: August 11, 2009
    Assignee: NovaTorque, Inc.
    Inventors: John Patrick Petro, Ken George Wasson
  • Patent number: 7569961
    Abstract: The present invention provides a rotor for motors, in which motor torque is kept high and generation of torque ripples is reduced, and what is more, detecting accuracy of a magnetic pole position is not deteriorated. The present invention provides a rotor assembly having a first divided rotor magnetic pole unit 15 and a second divided rotor magnetic pole unit 17 are disposed side by side on a surface of a rotor core 13 in an axial direction of a rotary shaft 11. The first divided rotor magnetic pole unit 15 includes P (P is a positive even number) permanent magnet magnetic pole portions 21 of a first kind and P (P is the positive even number) salient pole portions 23 made of a magnetic material, which are alternately disposed in a circumferential direction of the rotary shaft 11.
    Type: Grant
    Filed: May 30, 2007
    Date of Patent: August 4, 2009
    Assignee: Sanyo Denki Co., Ltd.
    Inventor: Toshihito Miyashita
  • Publication number: 20090189470
    Abstract: A flux-focused, shaped permanent magnet includes a body of magnetic material having multiple surface contouring to form a reduced flux side with convex surfaces and an increased flux side with concave surfaces. The surfaces develop high and low resistance external flux paths creating focused asymmetric flux fields. A magnetic unit having the shaped permanent magnet and a magnetic flux attracter or two shaped permanent magnets interconnected by two segmented permanent magnets and a kinetic device having a stationary stator ring, a rotor disc rotating within the stator ring and a multiplicity of the magnetic units on the stator ring and the rotor disc, are also provided.
    Type: Application
    Filed: January 25, 2008
    Publication date: July 30, 2009
    Inventor: W. Thomas McClellan
  • Patent number: 7560841
    Abstract: The present invention provides miniaturization of brushless motors and brush motors used in electric devices, a ring magnet which simultaneously achieves both high torque and a reduction in cogging torque, a ring magnet with yoke, and a brushless motor. The thin hybrid magnetized ring magnet of the present invention is structured of, in a ring magnet comprised of a plurality of magnetic poles, a radially magnetized main pole and an interface for which the interface of the adjoining main pole is polar anisotropic. When the thin hybrid magnetized ring magnet structured in this manner is applied to a brushless motor, in the case of radial magnetizing, the abrupt change in magnetic flux of the interface between the magnetic poles becomes smooth and cogging torque is greatly reduced due to polar anisotropic magnetization of the interface.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: July 14, 2009
    Assignee: Aichi Steel Corporation, Ltd.
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Daisuke Nagaya
  • Patent number: 7550889
    Abstract: An interior permanent magnet electric motor. A lobed rotor comprising composite slots and non-composite slots radially spaced from its longitudinal axis of rotation extending parallel to the axis. Ferrite magnets are positioned in both the composite and non-composite slots and neo magnets are positioned in the composite slots only.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: June 23, 2009
    Assignee: Emerson Electric Co.
    Inventor: Gary E. Horst
  • Publication number: 20090146518
    Abstract: A hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, is formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Application
    Filed: February 2, 2009
    Publication date: June 11, 2009
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya
  • Publication number: 20090127960
    Abstract: An anisotropic permanent magnet motor includes a stator and a rotor opposed to teeth of the stator with a gap therebetween, and the rotor includes an anisotropic permanent magnet disposed on a surface of a rotor yoke. The anisotropic permanent magnet has an orientation direction set in a direction normal to the outer-peripheral surface in a range of both ?r°/2 from a magnetic pole center and continuously inclined toward a magnetic pole end with respect to a direction normal to the outer-peripheral surface.
    Type: Application
    Filed: November 12, 2008
    Publication date: May 21, 2009
    Inventors: Kiyomi Kawamura, Fumitoshi Yamashita, Hiroshi Murakami
  • Publication number: 20090085412
    Abstract: A first member (40a) has a magnet assembly (20) that includes a plurality of permanent magnets (10) held with their homopoles contacting one another. A second member (50a) includes magnet coils (30), and is designed to be changeable in position relative to the first member. The magnet assembly (20) generates the strongest magnetic field in a magnetic field direction lying in the homopolar contact plane at which the homopoles contact one another, the magnetic field direction being oriented outward from the magnet assembly (20) along the magnetic field direction.
    Type: Application
    Filed: September 24, 2008
    Publication date: April 2, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Kesatoshi TAKEUCHI
  • Publication number: 20090079286
    Abstract: A radial core type double rotor brushless direct-current motor is provided in which a double rotor structure is employed with inner and outer rotors which are doubly disposed and thus a stator core is completely divided. The motor includes a rotational shaft which is rotatably mounted on a housing of an apparatus, cylindrical inner and outer yokes which are rotatably mounted on the center of the housing, inner and outer rotors including a number of magnets which are mounted with the opposing polarities on the outer surface of the inner yoke and the inner surface of the outer yoke, and a number of cores assemblies which are installed between the inner and outer rotors in which a number of coils are wound around a number of division type cores, respectively.
    Type: Application
    Filed: October 7, 2008
    Publication date: March 26, 2009
    Inventors: Pyung Kyu Kim, Kyu Kyuk Jeong, Hyung Geun Song, Sang Han Lee
  • Publication number: 20090072650
    Abstract: A motor includes a stator with an annular stator yoke, a stator core having a plurality of inner and outer teeth projecting from the stator yoke toward inside and outside respectively, a plurality of coils wound on the stator core, and an inner rotor and an outer rotor confronting the inner and outer teeth respectively via an air-gap, and having an permanent magnet respectively. The number of slots “S” and the number of poles “P” establish a relation of S:P=3:2N?1, where N is an integer equal to 1 or more, and a case when 2N?1 becomes a multiple of 3 is excluded.
    Type: Application
    Filed: April 17, 2007
    Publication date: March 19, 2009
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Yuichi Yoshikawa, Hiroshi Murakami, Yukinori Nakagawa, Masahiko Morisaki, Hu Li
  • Publication number: 20090021097
    Abstract: A motor generally has a contradictory relation between decrease of cogging torque and increase of torque density. To overcome this problem, continuous direction control is provided for anisotropy with modification of magnetic poles so that the average absolute value of differences between M? and 90×sin [?{2?/(360/p)}] is set to be 3° or less, where M? is a direction of anisotropy with respect to a radial tangent line of a magnetic pole plane, ? is a mechanical angle, and p is the number of pole pairs.
    Type: Application
    Filed: November 21, 2007
    Publication date: January 22, 2009
    Inventors: Fumitoshi Yamashita, Hiroshi Murakami, Yukihiro Okada, Kiyomi Kawamura
  • Publication number: 20090007417
    Abstract: In order to improve tranquility and controllability of an iron core-equipped permanent magnet motor with an improvement of a maximum energy product (BH)max by improving a shape compatibility of a radial anisotropic magnet, there is provided a radial anisotropic magnet manufacturing method of fixing magnet powder in a net shape so as to maintain a magnetic anisotropic (C-axis) angle of a magnet with respect to a tangential line and for performing a deformation with a flow so as to have a predetermined circular arc shape or a predetermined annular shape. Particularly, by performing a deformation with a viscous flow or an extension flow, a deformability of the magnet is improved, and thus a shape compatibility with respect to a thickness is improved. AC-axis angle ? with respect to a tangential direction is controlled at an arbitrary position and an arbitrary angle so as to reduce cogging torque without separating a magnetic pole into segments.
    Type: Application
    Filed: March 16, 2007
    Publication date: January 8, 2009
    Inventors: Fumitoshi Yamashita, Hiroshi Murakami, Kiyomi Kawamura
  • Publication number: 20090009012
    Abstract: A magnetizer for a rotor of an electrical machine is provided. The magnetizer includes a magnetizing yoke and coils wound around the magnetizing yoke. The magnetizing yoke includes multiple pole-pieces extending therefrom, and at least some of the pole-pieces include a cobalt alloy.
    Type: Application
    Filed: July 3, 2007
    Publication date: January 8, 2009
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Charles Michael Stephens, Christopher Anthony Kaminski, Konrad Roman Weeber, John Russell Yagielski
  • Patent number: 7462971
    Abstract: A first armature winding and a second armature winding each include a tubular member, a first conductor arranged in a radially inner side of the tubular member, and a second conductor arranged in a radially outer side of the tubular member. The first conductor includes a first coated portion, which is coated by a coating formed from an insulator, and a first wire connection portion, which is free from the insulator. The second conductor includes a second coated portion, which is coated by a coating formed from an insulator, and a second wire connection portion, which is free from the insulator. The first wire connection portion and the second wire connection portion are electrically connected to each other. A large output is obtained from a slotless motor including the first armature winding and the second armature winding.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: December 9, 2008
    Assignee: ASMO Co., Ltd.
    Inventors: Keisuke Koide, Takahiro Nakayama, Yoshiyuki Takabe, Shinichi Naitou, Yoshihito Nishikawa, Makoto Morisaki
  • Patent number: 7443068
    Abstract: A spindle motor includes a rotor magnet including a plurality of pairs of magnetic poles polarized in a radial direction and arranged along a circumferential direction of the rotor magnet and a rotor hub supporting the rotor magnet and being rotatable around an axis of the circular shape of the rotor magnet. A circular surface in the form of a convex portion is provided on a magnetic shield portion of the rotor hub and is arranged to oppose one axial end surface of the rotor magnet and abut against the rotor magnet such that a gap is provided between the axial end surface of the rotor magnet and the circular surface of rotor hub.
    Type: Grant
    Filed: March 3, 2006
    Date of Patent: October 28, 2008
    Assignee: Nidec Corporation
    Inventor: Takuro Iguchi
  • Patent number: 7443061
    Abstract: A driving device which is capable of delivering higher power and can be reduced in size. A hollow-cylindrical magnet (1) is magnetized so as to have circumferentially alternately different poles. First and second coils (2 and 3) are arranged concentric with the magnet (1) on respective axially opposite sides thereof. Tooth-shaped first and second outer magnetic pole parts (8A, 8B, 8C, 8D, 9A, 9B, 9C, and 9D) are arranged in opposed relation to the magnet (1) to extend from respective opposite end faces of the magnet (1), for being magnetized by the first and second coils (2 and 3). A rotary shaft (10) fixed to an inner periphery of the magnet (1) is formed with an inner magnetic pole part (10A) disposed in opposed relation to the first and second outer magnetic pole parts (8A, 8B, 8C, 8D, 9A, 9B, 9C, and 9D), for being magnetized by the first and second coils (2 and 3). The first and second outer magnetic pole parts (8A, 8B, 8C, 8D, 9A, 9B, 9C, and 9D) are each formed into a spiral shape.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: October 28, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventor: Chikara Aoshima
  • Publication number: 20080224557
    Abstract: Electric motor configurations are provided with Halbach arrays. In one example, an electric motor includes a first plurality of magnets arranged in a first Halbach array. The first plurality of magnets is configured to provide a first magnetic field that substantially exhibits a first Halbach flux distribution. A first plurality of electromagnets comprising a first plurality of coils are arranged in a second Halbach array. A controller is adapted to selectively direct current through the first plurality of coils to induce a second magnetic field to interact with the first magnetic field. The second magnetic field substantially exhibits a second Halbach flux distribution.
    Type: Application
    Filed: February 26, 2007
    Publication date: September 18, 2008
    Inventor: Mark A. Cleveland
  • Publication number: 20080174212
    Abstract: An electric motor has a stator (224) having a bearing tube (238) made of a magnetically transparent material; it also has a rotor (222) having a rotor shaft (234) that is at least partially journaled in the bearing tube (238), and has a ring magnet (250) that is arranged nonrotatably on the rotor shaft (234) inside the bearing tube (238). Two magnetic-field-dependent analog sensors (248?, 248?) are arranged on a circuit board (246) outside the bearing tube (238), at an angular distance (PHI) from one another, in order to generate rotor position signals as a function of the rotational position of the ring magnet (250). A corresponding device (150) that serves to control the motor is provided in order to process these rotor position signals into a signal that indicates the absolute rotational position of the rotor (222).
    Type: Application
    Filed: July 27, 2006
    Publication date: July 24, 2008
    Inventors: Christian Rudel, Joerg Hornberger, Michael Schaeuble
  • Patent number: 7382072
    Abstract: An efficient and reconfigurable permanent magnet generator that comprises a permanent magnet subassembly and at least one exciter is disclosed. The permanent magnet generator may comprise a mainframe comprising at least one exciter, and a permanent magnet subassembly comprising a plurality of magnets that are arranged to form at least one air gap between facing magnetic poles in which the at least one exciter resides and that are reconfigurable for alternating current or direct current operation by inversion of respective magnetic poles. The at least one exciter may comprise a plurality of alternating layers of a first material and a second material, where the first material may comprise a superconductive material and the second material may comprise a non-superconductive material, and wherein the layers of the superconductive material are thin relative to the thickness of the layers of the non-superconductive material.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: June 3, 2008
    Assignee: Erfurt & Company
    Inventor: Eric J. Erfourth
  • Publication number: 20080093944
    Abstract: For an electrical reluctance rotary machine, a stator has a winding as an armature, and a rotor has permanent magnet implanting slots provided in a rotor core at lateral sides magnetic poles configured to produce reluctance torque along directions of magnetic flux passing through the magnetic poles to produce reluctance torque, and permanent magnets inserted in the permanent magnet implanting slots so as to cancel magnetic flux of the armature intersecting that magnetic flux, to control a magnetic field leaking at ends of the magnetic poles, having circumferential magnetic concavo-convex. The electrical reluctance rotary machine is configured to meet a relationship, such that 1.6 ? P × W pm R ? 1.9 where Wpm [mm] is a width of permanent magnet, R [mm] is an outer-diametrical radius of the rotor, and P is the number of poles.
    Type: Application
    Filed: October 19, 2007
    Publication date: April 24, 2008
    Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORP.
    Inventors: Norio TAKAHASHI, Kazuto Sakai, Masanori Arata, Yutaka Hashiba, Wataru Ito, Motoyasu Mochizuki, Mikio Takabatake, Masakatsu Matsubara, Takashi Hanai